CN112936693A - Production process of asphalt waterproof coiled material - Google Patents
Production process of asphalt waterproof coiled material Download PDFInfo
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- CN112936693A CN112936693A CN202110123769.2A CN202110123769A CN112936693A CN 112936693 A CN112936693 A CN 112936693A CN 202110123769 A CN202110123769 A CN 202110123769A CN 112936693 A CN112936693 A CN 112936693A
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- roller
- dip
- coating
- base
- buffer
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- 239000010426 asphalt Substances 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000003618 dip coating Methods 0.000 claims abstract description 68
- 238000004804 winding Methods 0.000 claims abstract description 26
- 238000007790 scraping Methods 0.000 claims description 34
- 230000007246 mechanism Effects 0.000 claims description 33
- 238000004140 cleaning Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 244000309464 bull Species 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/30—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/52—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to a production process of an asphalt waterproof coiled material, which relates to the technical field of a coiled material processing process, and uses waterproof coiled material production equipment. The tire base is stretched in a certain space through the pretreatment device, and the surface of the tire base is stretched, cleaned and dried, so that the whole tire base is kept in a relatively uniform and easily dip-coated state, and a more uniform and higher-quality dip-coating effect is realized in the dip-coating process through the winding device; through the lead screw among the adjusting device with scrape under the cooperation of material backup pad, can realize that the higher control of precision scrapes the distance between material backup pad and the thickness adjusting roller and the child base, convenient operation simultaneously, stability is higher, cooperates take-up device, realizes realizing the effect of adjusting more conveniently and with higher control accuracy ground to the dip-coating thickness of child base.
Description
Technical Field
The invention relates to the technical field of a coil processing technology, in particular to a production technology of an asphalt waterproof coil.
Background
The asphalt waterproof coiled material is a coiled material made of asphalt material, base material and surface spreading anti-sticking material, and is also called asphalt felt. Are commonly used for a plaster type waterproof layer. The asphalt waterproof roll refers to a roll with a tire and a roll without a tire. The roll-shaped material is made by impregnating base materials such as thick paper or glass fiber cloth, asbestos cloth, cotton and linen fabrics and the like with petroleum asphalt and is called as a base coiled material; asbestos, rubber powder, etc. are mixed into asphalt material, and the rolled material is called rolled coiled material, i.e. tubeless coiled material.
At present, in the process of actual production, the base of the tire is mainly kept in a relatively tensioned state, the base of the tire is obliquely dipped into liquid asphalt, the material is obliquely discharged, redundant materials on two sides of the base of the tire are scraped by using a fixedly placed scraper, the surface of the base of the tire is cooled by condensed water in the direction opposite to the moving direction of the base of the tire, and finally the base of the tire is wound.
The above prior art solutions have the following drawbacks: the surface of the base is not pretreated by cleaning and drying before dip-coating, so that the surface of the base has uneven dip-coating and poor dip-coating quality caused by impurities, dust and different states of the inner surface and the outer surface; the thickness of the coating on the surface of the tire base can be adjusted only by adjusting the installation position of the scraper, and the adjustment is not convenient and fast enough and the control precision is high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a production process of an asphalt waterproof coiled material, which has the effects of improving the dip-coating uniformity and the dip-coating quality and adjusting the dip-coating thickness more conveniently and more accurately.
The above object of the present invention is achieved by the following technical solutions:
a production process of an asphalt waterproof coiled material uses waterproof coiled material production equipment, and the equipment comprises a bottom plate, a front mounting frame, a rear mounting frame, support frames, a pretreatment device, an adjusting device, a winding device, a dip-coating box and Contraband-shaped frames, wherein the bottom plate is arranged on the ground, a plurality of front mounting frames, rear mounting frames and support frames are sequentially and symmetrically arranged on the bottom plate, and a plurality of front mounting frames, rear mounting frames and support frames are symmetrically arranged on one sides of the support frames, which are far away from the bottom plate;
the pretreatment device comprises a plurality of cleaning blocks, spring rods, roll shafts, dryers and a buffer mechanism, wherein the plurality of cleaning blocks are symmetrically arranged between a plurality of front mounting frames, the mounting frame on one side is connected with the front mounting frames, the mounting frame on the other side is connected with the front mounting frames through the plurality of spring rods, the plurality of roll shafts are arranged between a plurality of rear mounting frames in two groups, the plurality of dryers are symmetrically arranged between the plurality of rear mounting frames, the dryer on one side is far away from a bottom plate, the dryer on the other side is close to the bottom plate, and the buffer mechanism is arranged on the bottom plate and is positioned between the rear mounting frames and a dip-coating box;
the adjusting device comprises scraping support plates, a thickness adjusting roller, screw rods, cooling blocks and a driving mechanism, wherein the scraping support plates are symmetrically arranged between a plurality of support frames, the thickness adjusting roller is arranged on the scraping support plates, the screw rods penetrate through the scraping support plates and are in threaded fit with the scraping support plates, two ends of the screw rods are respectively rotatably connected with the support frames, the driving mechanism is arranged on the support frame on one side and is connected with the screw rods, and the cooling blocks are symmetrically arranged between the support frames and are positioned above the scraping support plates;
the winding device comprises a feeding roller, a steering roller, a dip coating roller, a supporting roller and a driving roller, wherein the feeding roller and the steering roller are arranged between the front mounting frames, the steering roller is arranged below the cleaning blocks, the dip coating roller and the supporting roller are arranged in the dip coating box, the supporting roller is arranged below the thickness adjusting rollers, and the driving roller is arranged between the V-shaped frames and above the scraping supporting plate;
the production and processing of the asphalt waterproof coiled material by using the equipment specifically comprises the following steps:
s1: winding and tensioning, wherein a base on the feeding roller sequentially abuts against the steering roller, the plurality of roller shafts, the buffer mechanism, the dip-coating roller supporting roller and the driving roller, and is always kept in a relatively tensioned state;
s2: cleaning and drying, namely enabling the base to slowly move through a buffer mechanism and a driving roller, wiping and cleaning the surface of the base under the action of a cleaning block, and drying the surface of the base moving between a plurality of roller shafts by a dryer;
s3: buffering dip-coating, namely, feeding the cleaned and dried tire base into a dip-coating box filled with liquid asphalt, dip-coating the surface of the tire base, and vertically lifting the dip-coated tire base under the action of a supporting roller;
s4: adjusting the rolling, starting drive mechanism control and adjusting the distance between thick roller and child base, scraping backup pad and the child base, and then control the pitch thickness on child base surface to cool off under the effect of cooling block, cooperate relevant equipment to wind behind the drive roller and collect.
As a preferred technical scheme of the invention, the buffer mechanism comprises a loop frame, slide rods, slide blocks, buffer rollers, chain ropes, winding wheels and buffer motors, the loop frame is arranged on the bottom plate and is positioned between the rear mounting frame and the dip-coating box, the slide rods are symmetrically arranged between the loop frame in two groups, the slide blocks are sleeved on the slide rods in a sliding manner, the upper ends of the slide blocks are connected with the chain ropes, the other ends of the chain ropes are connected and wound on the winding wheels arranged on the upper side of the loop frame, the buffer rollers are arranged among the slide blocks, the buffer motors are arranged on the slide blocks on one side, and output shafts penetrate through the slide blocks and are connected with the buffer rollers.
As a preferred technical scheme of the present invention, the driving mechanism includes belt wheels, a driving motor, pinions and bull gears, the belt wheels are disposed on the support frame on one side and are in transmission connection in a synchronous belt manner, and the rotating shafts are respectively disposed through the support frame and connected to the lead screw, the bull gear is connected to the belt wheel on one side, the driving motor is disposed on the support frame, and the output end of the driving motor is connected to the pinions which are engaged with the bull gear.
As the preferable technical scheme of the invention, a plurality of pulleys for the chain rope to collide are symmetrically arranged on the clip.
As a preferred technical scheme, a stirring wheel is arranged in the dip-coating box, a driving wheel and a driving wheel which are in transmission connection in a belt mode are arranged on one side, close to the ground, of the dip-coating box, and a rotating shaft of the driving wheel penetrates through the dip-coating box and is connected with the stirring wheel.
As the preferable technical scheme of the invention, the dip-coating box is provided with a baffle plate.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the tire base is stretched in a certain space through the pretreatment device, and the surface of the tire base is stretched, cleaned and dried, so that the whole tire base is kept in a relatively uniform and easily dip-coated state, and a more uniform and higher-quality dip-coating effect is realized in the dip-coating process through the winding device;
2. according to the invention, the distances between the scraping support plate and the thickness adjusting roller and the tire base can be controlled with higher precision by matching the screw rod and the scraping support plate in the adjusting device, and meanwhile, the operation is convenient, the stability is higher, and the dip-coating thickness of the tire base can be adjusted more conveniently and more accurately with higher control by matching the winding device;
3. the invention keeps higher uniformity and stability of the liquid asphalt by slightly stirring the liquid asphalt in the dip-coating box by the stirring wheel, thereby ensuring that the dip-coating of the surface of the tire base is more uniform in the dip-coating process.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic diagram of the main structure of the present invention.
FIG. 3 is a schematic view of the structure of the pretreatment device.
Fig. 4 is an enlarged schematic view of the area a in fig. 3.
Fig. 5 is a schematic view of the construction of the dip-coating roll and the backing roll.
Fig. 6 is a schematic structural view of the damper mechanism.
Fig. 7 is a schematic structural view of the drive mechanism.
FIG. 8 is a schematic structural view of the screw rod and the scraping support plate and the thickness adjusting roller.
Fig. 9 is a cross-sectional view of the dip coating cartridge and the adjustment device.
Fig. 10 is a schematic structural diagram of the driving wheel and the transmission wheel.
Fig. 11 is a schematic structural view of the agitating wheel.
In the figure, 1, a bottom plate; 2. a front mounting frame; 3. a rear mounting frame; 4. a support frame; 5. a pretreatment device; 6. an adjustment device; 7. a winding device; 8. dip-coating the box; 9. contraband form rack; 51. clearing the block; 52. a spring lever; 53. a roll shaft; 54. a dryer; 55. a buffer mechanism; 61. scraping the supporting plate; 62. a thickness adjusting roller; 63. a screw rod; 64. cooling the block; 65. a drive mechanism; 71. a feed roll; 72. a turning roll; 73. dip-coating a roll; 74. a support roller; 75. a drive roller; 551. a shape-returning frame; 552. a slide bar; 553. a slider; 554. a buffer roller; 555. a chain rope; 556. a winding wheel; 557. a buffer motor; 651. a pulley; 652. a drive motor; 653. a pinion gear; 654. a bull gear; 10. a pulley; 11. a stirring wheel; 12. a drive wheel; 13. a driving wheel; 14. and a baffle plate.
Detailed Description
The present invention is described in further detail below with reference to figures 1-11.
The asphalt waterproof coiled material production process uses waterproof coiled material production equipment, the equipment comprises a bottom plate 1, front mounting frames 2, rear mounting frames 3, support frames 4, a pretreatment device 5, an adjusting device 6, a winding device 7, a dip-coating box 8 and Contraband-shaped frames 9, the bottom plate 1 is arranged on the ground, the front mounting frames 2, the rear mounting frames 3 and the support frames 4 are sequentially and symmetrically arranged on the bottom plate 1, the Contraband-shaped frames 9 are symmetrically arranged on one sides of the support frames 4 far away from the bottom plate 1, and the opening of the shaped frames 9 is arranged downwards.
The pretreatment device 5 comprises cleaning blocks 51, spring rods 52, roll shafts 53, a dryer 54 and a buffer mechanism 55, wherein the cleaning blocks 51 are symmetrically arranged among the front mounting frames 2, the mounting frame on one side is connected with the front mounting frames 2, the mounting frame on the other side is connected with the front mounting frames 2 through the spring rods 52, the roll shafts 53 are arranged among the rear mounting frames 3 in two groups, the roll shafts 53 are in a unpowered rotating connection state, the two groups of roll shafts 53 are arranged in a staggered mode, and each group of roll shafts 53 are uniformly distributed; the plurality of dryers 54 are symmetrically arranged among the plurality of rear mounting racks 3, the dryer 54 on one side is arranged far away from the bottom plate 1, the dryer 54 on the other side is arranged close to the bottom plate 1, and the buffer mechanism 55 is arranged on the bottom plate 1 and is arranged between the rear mounting racks 3 and the dip-coating box 8; in this embodiment, the cleaning block 51 is made of sponge or cloth with adsorbability, contains a certain amount of water to make it in a wet state, and is close to each other and abutted against the tire base under the action of the spring rod 52 to wipe and clean dust, dirt or impurities on the surface of the cleaning block; the buffer mechanism 55 comprises a return frame 551, a sliding rod 552, a sliding block 553, a buffer roller 554, a chain rope 555, a winding wheel 556 and a buffer motor 557, the return frame 551 is arranged on the bottom plate 1 and is positioned between the rear mounting frame 3 and the dip-coating box 8, the sliding rods 552 are symmetrically arranged between the return frames 551 in two groups, the sliding block 553 is sleeved on each group of sliding rods 552 in a sliding way, the upper end of the sliding block 553 is connected with the chain rope 555, the other end of the chain rope 555 is connected and wound on the winding wheel 556 arranged on the upper side of the return frame 551, and a plurality of pulleys 10 for the chain rope 555 to abut against are symmetrically arranged on the return frame 551, so that the abrasion of the chain rope 555 is reduced, and the transmission efficiency is; the buffer roller 554 is arranged among the plurality of sliding blocks 553, the buffer motor 557 is arranged on the sliding block 553 at one side, and the output shaft penetrates through the sliding blocks 553 and is connected with the buffer roller 554;
in this embodiment, the buffer roller 554 rotates under the action of the buffer motor 557, cooperates with the driving roller 75 to pull the tire base to move in the preprocessing device 5, and meanwhile, when the winding wheel 556 drives the slide 553 to ascend, the rotating speed of the buffer motor 557 is increased, on one hand, the speed of the driving roller 75 pulling the tire base is not affected, and on the other hand, the tire base moves on the plurality of roller shafts 53; when the slide 553 descends, the rotation speed of the buffer motor 557 is reduced, on the one hand, the speed of the driving roller 75 for pulling the tire base is maintained, on the other hand, the tire base on the pretreatment device 5 is kept temporarily and relatively still, and the space and time for drying by the dryer 54 are given; the blocks 553 are also maintained in a relatively fixed position during normal operation and, depending on the tension of the base, the winding wheel 556 is activated to maintain the base in a reasonably tensioned state.
During specific work, the child base removes under coiling mechanism 7 and buffer gear 55, it clears up the back to its surface to clear away piece 51, wear to wind the conflict on two sets of roller 53, and be in certain tensile state, simultaneously because buffer gear 55's effect, make it can keep certain intermittent type to pause, under drying-machine 54's effect, carry out abundant stoving to the both sides surface of child base, in order to realize better dip-coating, the child base is through above-mentioned operation, both sides all can keep even drying, clean and tensile state, and reduce the phenomenon that the bubble appears in the surface, can realize the more even dip-coating effect in both sides after getting into dip-coating box 8.
The adjusting device 6 comprises scraping support plates 61, a thickness adjusting roller 62, screw rods 63, cooling blocks 64 and a driving mechanism 65, the scraping support plates 61 are symmetrically arranged between the support frames 4, the thickness adjusting roller 62 is arranged on the scraping support plates 61, the screw rods 63 penetrate through the scraping support plates 61 and are in threaded fit with the scraping support plates 61, two ends of each screw rod are respectively rotatably connected with the support frames 4, the driving mechanism 65 is arranged on the support frame 4 on one side and is connected with the screw rods 63, the cooling blocks 64 are symmetrically arranged between the support frames 4, each cooling block 64 consists of a fan and an air cooler, the air coolers are used for producing cold air, and the fans blow the cold air to two sides of the dipped and coated tire base, so that the purposes of cooling are achieved; and is arranged above the plurality of scraping support plates 61; in the embodiment, the screw threads on the screw rod 63 are distributed in a mirror image manner and are respectively in threaded fit with the scraping support plates 61 on the two sides, the distance between the thickness adjusting rollers 62 on the two sides is slightly larger than the distance between the scraping support plates 61 on the two sides, and the distance between the scraping support plates 61 with the tire bases is the final thickness of asphalt dip-coating;
during specific work, at first start driving motor 652, control distance between a plurality of scraping backup pads 61, accomplish preliminary dip-coating back when child base from filling liquid pitch, rise perpendicularly under the effect of backing roll 74 to carry out preliminary thickening under the effect of roll for thickening 62, at last by scraping the thickness of backup pad 61 to coating by both sides level and control, and then realize the even dip-coating effect in both sides, and realize adjusting the effect of child base surface coating thickness.
The winding device 7 comprises a feeding roller 71, a steering roller 72, a dip-coating roller 73, a supporting roller 74 and a driving roller 75, wherein the feeding roller 71 and the steering roller 72 are arranged between the front mounting frames 2, the steering roller 72 is arranged below the cleaning blocks 51, the dip-coating roller 73 and the supporting roller 74 are arranged in the dip-coating box 8, the supporting roller 74 is arranged below the thickness-adjusting rollers 62, and the driving roller 75 is arranged between the Contraband-shaped frames 9 and above the scraping supporting plate 61; in this embodiment, the power for the tire base from the feeding roller 71 to the buffer mechanism 55 comes from the buffer roller 554 and the driving roller 75, the resistance when the driving roller 75 rotates is reduced, and the power for tensioning is provided by the driving roller 75 from the buffer roller 554 to the driving roller 75, so that the tire base can be uniformly brushed in the process of dip coating.
The driving mechanism 65 comprises belt wheels 651, a driving motor 652, a pinion 653 and a bull gear 654, wherein the belt wheels 651 are arranged on the supporting frame 4 on one side and are in transmission connection in a synchronous belt manner, rotating shafts respectively penetrate through the supporting frame 4 and are connected with the screw 63, the bull gear 654 is connected to the belt wheel 651 on one side, the driving motor 652 is arranged on the supporting frame 4, and the output end of the driving motor is connected with the pinion 653 meshed with the bull gear 654; during specific work, the driving motor 652 drives the pinion 653 to rotate, so as to drive the gearwheel 654 to rotate, thereby driving the two belt wheels 651 arranged in transmission connection with the synchronous belt to rotate, so that the two side screw rods 63 drive the scraping support plates 61 at the two sides to be close to or far away from each other, and simultaneously the pinion 653 and the gearwheel 654 reduce the rotating speed and improve the torque force, thereby realizing the control with higher precision.
The dip-coating box 8 is provided with a baffle plate 14 to prevent dust or impurities from mixing into the dip-coating box 8 during operation, and improve the uniformity and stability of the liquid asphalt; and the inboard is equipped with stirring wheel 11, and the one side that dip-coating box 8 is close to ground is equipped with drive wheel 12 and drive wheel 13 with the mode transmission of belt and connects, and the axis of rotation of drive wheel 13 wears to locate dip-coating box 8 and is connected with stirring wheel 11, rotates drive wheel 13 through drive wheel 12 and rotates and drive stirring wheel 11 and rotate, stirs liquid pitch, and then makes liquid pitch keep higher degree of consistency to realize the more even dip-coating of child base both sides.
The production and processing of the asphalt waterproof coiled material by using the equipment specifically comprises the following steps:
s1: winding and tensioning, wherein the base on the feeding roller 71 is abutted against a steering roller 72, a plurality of roller shafts 53, a buffer mechanism 55, a dip-coating roller 73, a supporting roller 74 and a driving roller 75 in sequence and is kept in a relatively tensioned state all the time;
s2: cleaning and drying, namely, slowly moving the base of the tire through a buffer mechanism 55 and a driving roller 75, wiping and cleaning the surface of the base of the tire under the action of a cleaning block 51, and drying the surface of the base of the tire moved between a plurality of roller shafts 53 by a dryer 54;
s3: buffering dip-coating, namely, feeding the cleaned and dried tyre base into a dip-coating box 8 filled with liquid asphalt, dip-coating the surface of the tyre base, and vertically lifting the dip-coated tyre base under the action of a supporting roller 74;
s4: adjusting the winding, starting the driving mechanism 65 to control the distance between the thickness adjusting roller 62 and the tire base, and the distance between the scraping support plate 61 and the tire base, further controlling the thickness of the asphalt on the surface of the tire base, cooling the asphalt under the action of the cooling block 64, and winding and collecting the asphalt by matching with related equipment after passing through the driving roller 75.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (6)
1. A production process of asphalt waterproof coiled materials is characterized by comprising the following steps: the waterproof coiled material production equipment comprises a bottom plate (1), a front mounting frame (2), a rear mounting frame (3), support frames (4), a pretreatment device (5), an adjusting device (6), a winding device (7), a dip-coating box (8) and Contraband-shaped frames (9), wherein the bottom plate (1) is arranged on the ground, a plurality of the front mounting frames (2), the rear mounting frame (3) and the support frames (4) are sequentially and symmetrically arranged on the bottom plate (1), and a plurality of the Contraband-shaped frames (9) are symmetrically arranged on one sides of the support frames (4) far away from the bottom plate (1);
wherein the pretreatment device (5) comprises a plurality of cleaning blocks (51), a spring rod (52), a roll shaft (53), a dryer (54) and a buffer mechanism (55), the cleaning blocks (51) are symmetrically arranged among the front mounting frames (2), the mounting rack on one side is connected with the front mounting rack (2), the mounting rack on the other side is connected with the front mounting rack (2) through a plurality of spring rods (52), a plurality of roll shafts (53) are arranged between a plurality of rear mounting racks (3) in two groups, a plurality of dryers (54) are symmetrically arranged between a plurality of rear mounting racks (3), and the dryer (54) at one side is far away from the bottom plate (1), the dryer (54) at the other side is close to the bottom plate (1), the buffer mechanism (55) is arranged on the bottom plate (1) and is positioned between the rear mounting rack (3) and the dip-coating box (8);
the adjusting device (6) comprises scraping support plates (61), a thickness adjusting roller (62), screw rods (63), cooling blocks (64) and a driving mechanism (65), the scraping support plates (61) are symmetrically arranged between the support frames (4), the thickness adjusting roller (62) is arranged on the scraping support plates (61), the screw rods (63) penetrate through the scraping support plates (61) and are in threaded fit with the scraping support plates (61), two ends of the screw rods are respectively and rotatably connected with the support frames (4), the driving mechanism (65) is arranged on the support frame (4) on one side and is connected with the screw rods (63), and the cooling blocks (64) are symmetrically arranged between the support frames (4) and are arranged above the scraping support plates (61);
the winding device (7) comprises a feeding roller (71), a steering roller (72), a dip-coating roller (73), a supporting roller (74) and a driving roller (75), wherein the feeding roller (71) and the steering roller (72) are arranged between a plurality of front mounting frames (2), the steering roller (72) is arranged below a plurality of cleaning blocks (51), the dip-coating roller (73) and the supporting roller (74) are arranged in a dip-coating box (8), the supporting roller (74) is arranged below a plurality of thickness-adjusting rollers (62), and the driving roller (75) is arranged between a plurality of Contraband-shaped frames (9) and is arranged above a scraping supporting plate (61);
the production and processing of the asphalt waterproof coiled material by using the equipment specifically comprises the following steps:
s1: winding and tensioning, wherein a base on a feeding roller (71) is abutted against a steering roller (72), a plurality of roller shafts (53), a buffer mechanism (55), a dip-coating roller (73) supporting roller (74) and a driving roller (75) in sequence and is kept in a relatively tensioned state all the time;
s2: cleaning and drying, namely, enabling the base to slowly move through a buffer mechanism (55) and a driving roller (75), wiping and cleaning the surface of the base under the action of a cleaning block (51), and drying the surface of the base moving between a plurality of roller shafts (53) through a dryer (54);
s3: buffer dip-coating, the tire base after cleaning and drying enters a dip-coating box (8) filled with liquid asphalt, the surface of the tire base is dip-coated, and the dip-coated tire base vertically rises under the action of a supporting roller (74);
s4: adjusting winding, starting a driving mechanism (65) to control the distance between a thickness adjusting roller (62) and a tire base and the distance between a scraping supporting plate (61) and the tire base so as to control the thickness of asphalt on the surface of the tire base, cooling the asphalt under the action of a cooling block (64), and winding and collecting the asphalt by matching with related equipment after passing through a driving roller (75).
2. The production process of the asphalt waterproof roll according to claim 1, characterized in that: the buffer mechanism (55) comprises a return frame (551), a sliding rod (552), a sliding block (553), a buffer roller (554), a chain rope (555), a winding wheel (556) and a buffer motor (557), the return frame (551) is arranged on the bottom plate (1), and is positioned between the rear mounting rack (3) and the dip-coating box (8), a plurality of sliding rods (552) are symmetrically arranged between the return racks (551) in two groups, the sliding block (553) is sleeved on each group of sliding rods (552) in a sliding way, the upper end of the sliding block (553) is connected with the chain rope (555), the other end of the chain rope (555) is connected and wound on the winding wheel (556) arranged on the upper side of the return frame (551), the buffer roller (554) is arranged among a plurality of sliding blocks (553), the buffer motor (557) is arranged on the sliding block (553) at one side, and the output shaft is arranged through the slide block (553) and is connected with the buffer roller (554).
3. The production process of the asphalt waterproof roll according to claim 1, characterized in that: actuating mechanism (65) are including band pulley (651), driving motor (652), pinion (653) and gear wheel (654), and a plurality of band pulley (651) are located on support frame (4) of one side to connect with the mode transmission of hold-in range, and the axis of rotation wears to locate support frame (4) respectively and is connected the setting with lead screw (63), is connected with on band pulley (651) of one side gear wheel (654), driving motor (652) are located on support frame (4), and the output is connected with pinion (653) that meshes the setting mutually with gear wheel (654).
4. The production process of the asphalt waterproof roll according to claim 2, characterized in that: the shape returning frame (551) is symmetrically provided with a plurality of pulleys (10) against which the chain ropes (555) are abutted.
5. The production process of the asphalt waterproof roll according to claim 1, characterized in that: a stirring wheel (11) is arranged in the dip-coating box (8), one side of the dip-coating box (8) close to the ground is provided with a driving wheel (12) and a driving wheel (13) which are in transmission connection in a belt mode, and the rotating shaft of the driving wheel (13) penetrates through the dip-coating box (8) and is connected with the stirring wheel (11).
6. The production process of the asphalt waterproof roll according to claim 1, characterized in that: the dip-coating box (8) is provided with a baffle plate (14).
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| CN202110123769.2A CN112936693B (en) | 2021-01-29 | 2021-01-29 | Asphalt waterproof coiled material production process |
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| CN202110123769.2A CN112936693B (en) | 2021-01-29 | 2021-01-29 | Asphalt waterproof coiled material production process |
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| CN113619097A (en) * | 2021-10-12 | 2021-11-09 | 潍坊富群新材料有限公司 | Waterproofing membrane limit membrane tectorial membrane device |
| CN116278002A (en) * | 2023-05-12 | 2023-06-23 | 天达防水建材有限公司 | Waterproof coiled material manufacture equipment that prevention of seepage was passed through |
| CN117923215A (en) * | 2024-03-20 | 2024-04-26 | 苏州东方雨虹建筑材料有限公司 | Transmission pre-storing buffer system used in tire base cloth material repairing welding process |
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| CN102729582A (en) * | 2011-04-01 | 2012-10-17 | 北京立高防水工程有限公司 | Production equipment of modified asphalt waterproofing membrane with/without substrate and with wide temperature shift self-adhesive layer |
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| CN116278002A (en) * | 2023-05-12 | 2023-06-23 | 天达防水建材有限公司 | Waterproof coiled material manufacture equipment that prevention of seepage was passed through |
| CN116278002B (en) * | 2023-05-12 | 2023-09-15 | 天达防水建材有限公司 | Waterproof coiled material manufacture equipment that prevention of seepage was passed through |
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| CN112936693B (en) | 2023-05-09 |
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