Disclosure of Invention
In order to solve the problems, the invention adopts the following technical scheme: the utility model provides a solid-state lithium-ion battery pole piece automatic processing device, is including processing base, vertical board, coating mechanism and dry mechanism, processing base up end rear side install vertical board, install coating mechanism before the vertical board between terminal surface and the processing base jointly, dry mechanism is installed on processing base up end right side.
The coating mechanism comprises a support frame, a reversing roller, a smoothing branched chain, coating pipes, communicating pipes, conveying pipes, an infusion pump, a coating box and an adjusting branched chain, wherein the smoothing branched chain is arranged on the front end face of a vertical plate, the support frames which are symmetrical front and back are arranged on the upper end face of a processing base and are positioned in front of the vertical plate, the reversing roller is arranged between the support frames through a bearing, two groups of coating pipes which are symmetrical up and down are arranged on the front end face of the vertical plate and are positioned on the right side of the support frame, a plurality of spray holes are uniformly formed in the lower ends of the coating pipes from front to back, each group of coating pipes are symmetrically arranged on the front end face of the vertical plate left and right, the communicating pipes are arranged between the left and right adjacent coating pipes in a through mode, the conveying pipes are arranged between the upper end face of the processing base and are positioned below the coating pipes, the infusion pump is arranged on the upper end face of the processing base and is positioned on the right side of the infusion pump, the coating box is arranged, the liquid inlet of the liquid conveying pump is communicated with the coating box, the liquid outlet of the liquid conveying pump is connected with the conveying pipe, and an adjusting branch chain is jointly arranged between the interior of the coating pipe and the vertical plate.
Drying mechanism including supporting arch, dry frame, dry board, pivot, flabellum, sector gear, rack plate and electronic slider, wherein processing base up end right side be provided with bilateral symmetry's support arch, two support arch up ends install the dry frame that link up about jointly, dry board is installed to the inner wall about the dry frame, through being provided with two sets of pivots of symmetry from top to bottom between the inner wall around the dry frame, every group pivot is installed on dry frame front and back inner wall through the bearing from the left right side, the flabellum is installed to the opposite face of upper and lower two sets of pivots, the opposite face of upper and lower two sets of pivots just is located the rear end fixedly connected with sector gear of flabellum, it is provided with the rack plate with sector gear engaged with to slide on the dry frame rear side inner wall, dry frame rear side inner wall just is located the rack plate right side and installs electronic slider.
Preferably, smooth the branch chain include the rack, place the piece, the winding roller, smooth the frame, tensioning spring bar, fixed block and smooth the roller, wherein vertical board before the terminal surface install bilateral symmetry smooth the frame, vertical board before the terminal surface just be located smooth the frame top and install the rack of Contraband type structure, two vertical sections of rack are opened and are all equipped with L type recess, two inside equal joints of L type recess place the piece, two are placed and are installed the winding roller through the bearing between the piece around, smooth frame opposite face top-down installs the crisscross tensioning spring bar of multiunit each other, tensioning spring bar keeps away from the one end of smoothing the frame and installs the fixed block, install through the bearing between two adjacent fixed blocks around and smooth the roller.
Preferably, the adjusting branched chain comprises a bidirectional cylinder, a lifting plate, a linkage plate, a moving rod, a connecting spring, an adjusting frame and adjusting connecting rods, wherein the bidirectional cylinder is arranged on the front end surface of the vertical plate through a cylinder seat, the adjusting frame is arranged in the coating tube, the adjusting connecting rods which are in one-to-one correspondence with the spray holes are arranged on one side of the adjusting frame close to the spray holes, a circular table-shaped bulge is arranged on one side of each of the upper adjusting connecting rod and the lower adjusting connecting rod close to the spray holes, the moving rods which are symmetrical in the front and back are arranged on one side of the adjusting frame far away from the spray holes and penetrate through the coating tube to be arranged on the coating tube in a sliding manner, a fixing bulge is arranged on the part of the moving rod in the coating tube, the connecting spring is sleeved between the moving rod and the fixing bulge and the inner wall of the coating tube, the linkage plate is arranged between the front and the rear adjacent moving rods, and the lifting plate is arranged between the left and right adjacent linkage plates, one end of the lifting plate, which is far away from the linkage plate, is fixedly connected with the telescopic end of the bidirectional cylinder.
Preferably, the first smoothing roller is arranged on the circumferential surface of the first smoothing roller from top to bottom at the left side, cleaning sponges are arranged on the circumferential surface of the first smoothing roller from top to bottom at the right side, the left end face of the right smoothing frame is arranged on the left side and located on the right side from top to bottom, a collecting frame is arranged below the first smoothing roller, a scraping knife matched with the first smoothing roller is arranged on the upper end face of the collecting frame from top to bottom at the right side, a collecting frame is also arranged on the left side of the left end face of the left smoothing frame and located on the right side from top to bottom below the second smoothing roller, and a scraping knife matched with the second smoothing roller is arranged on the upper end face of the collecting frame from top to bottom at the left side.
Preferably, the right side coating pipe right side all incline to install the scraper blade, the board is scraped to the side all is installed to both sides around the scraper blade, and two upper and lower scraper blades mutually support and can scrape even processing to the thick liquids of copper foil surface coating for copper foil surface thick liquids thickness is unanimous, and the board is scraped to the side can be scraped the processing to the adnexed thick liquids of copper foil lateral wall, improves the clean and tidy nature of copper foil lateral wall.
Preferably, from top to bottom the first roller and the second of smoothing smooths between the roller, the second smooths with the third and smooths and all be provided with the fender backplate of front and back symmetry between the roller, wherein the fender backplate of top is installed on the frame of smoothing on right side, and the fender backplate of below is installed on the frame of smoothing on left, keeps off the backplate and can clean the impurity that drops after the back to the clean sponge in copper foil surface and carry out spacing processing, and the impurity of avoiding droing falls down from both sides around the copper foil, improves the clean and tidy nature on device surface.
Preferably, the scraper blade up end of below seted up hourglass silo, the below scraper blade strikes off unnecessary thick liquids and falls to the coating case inside through leaking the silo, can carry out recovery processing to unnecessary thick liquids.
Preferably, the L-shaped groove vertical section all be provided with the limiting plate, the limiting plate can carry out spacing processing to the fixed block, avoids the fixed block to drive the winding roller and slides from beginning to end, influences the stability of copper foil in the coating process.
Preferably, the spray holes on the left and right adjacent coating pipes are arranged in a staggered manner from front to back, so that the problem of uneven slurry distribution caused by gaps among the spray holes is avoided, and the uniformity of the slurry distribution on the surface of the copper foil is improved.
The invention has the beneficial effects that: 1. in the coating mechanism designed by the invention, when the copper foil passes through the smoothing roller, the tensioning spring rod is matched with the smoothing roller through the fixed block to drive the copper foil to be in a tensioned state, the smoothing roller can drive the copper foil to be unfolded, meanwhile, the smoothing roller is driven to rotate in the moving process of the copper foil, and further, the smoothing roller can drive the copper foil to be unfolded and can smooth the uneven position on the surface of the copper foil in the rotating process of the smoothing roller, so that the smoothness of the surface of the copper foil is improved, slurry is more uniformly distributed on the surface of the copper foil, the problems of poor contact, failure of a battery pole piece and the like of a subsequent battery pole piece in the battery conducting process are reduced, and the conductivity of the battery pole piece is improved.
2. In the drying mechanism designed by the invention, the electric slide block is started to drive the rack plate to reciprocate left and right, the rack plate drives the sector gear to rotate back and forth in a meshing mode through the rack and the gear, the sector gear drives the fan blade to swing back and forth through the rotating shaft, so that the fan blade can perform fan treatment on the surface of the copper foil, the surface of the copper foil can be blown in the fan process of the fan blade, organic solvent on the surface of the copper foil can be quickly dried, organic solvent steam generated in the drying process of the drying plate can be blown outwards, the organic solvent is prevented from gathering inside the drying frame to form liquid drops, and the drying degree of the surface of the copper foil is improved.
3. In the adjusting branched chain designed by the invention, the bidirectional cylinder is started to drive the moving rods to move oppositely through the mutual matching of the lifting plate and the linkage plate, so that the moving rods drive the adjusting connecting rods to move oppositely through the adjusting frame, and the adjusting connecting rods can adjust the opening size of the spray holes through the circular truncated cone-shaped bulges, so that the flow size of slurry can be adjusted according to the thickness of the slurry required on the copper foil, and the applicability of the device is improved.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1, a solid-state lithium battery pole piece automatic processing device, including processing base 1, vertical board 2, coating mechanism 3 and drying mechanism 4, 1 up end rear side of processing base install vertical board 2, install coating mechanism 3 between 2 preceding terminal surfaces of vertical board and the processing base 1 jointly, drying mechanism 4 is installed on 1 up end right side of processing base.
Referring to fig. 1 and 3, the coating mechanism 3 includes a support frame 31, a reversing roller 32, a smoothing branched chain 33, a coating tube 34, a communicating tube 35, a delivery tube 36, a liquid delivery pump 37, a coating box 38 and an adjusting branched chain 39, wherein the smoothing branched chain 33 is installed on the front end surface of the vertical plate 2, the support frame 31 is installed on the upper end surface of the processing base 1 and is located in front of the vertical plate 2, the reversing roller 32 is installed between the support frames 31 through a bearing, two groups of coating tubes 34 are arranged on the front end surface of the vertical plate 2 and are located on the right side of the support frame 31, a plurality of spray holes 341 are uniformly opened on the lower end of each coating tube 34 from front to back, each group of coating tubes 34 is installed on the front end surface of the vertical plate 2 in bilateral symmetry, the communicating tube 35 is installed between the adjacent coating tubes 34 on the left and right, the delivery tube 36 is installed between the upper and lower communicating tubes 35, the liquid delivery pump 37 is installed on the upper end surface of the processing base 1 and is located below the coating tubes 34, the coating box 38 is installed on the upper end face of the processing base 1 and located on the right side of the infusion pump 37, the liquid inlet of the infusion pump 37 is communicated with the coating box 38, the liquid outlet of the infusion pump 37 is connected with the conveying pipe 36, and the adjusting branch chain 39 is installed between the interior of the coating pipe 34 and the vertical plate 2.
Referring to fig. 3, 4 and 7, the adjusting branch 39 includes a bidirectional cylinder 391, a lifting plate 392, a linkage plate 393, moving rods 394, a connecting spring 395, an adjusting bracket 396 and adjusting links 397, wherein the bidirectional cylinder 391 is mounted on the front end surface of the vertical plate 2 through a cylinder seat, the adjusting bracket 396 is disposed inside the coating tube 34, adjusting links 397 corresponding to the nozzle holes 341 one by one are mounted on one side of the adjusting bracket 396 close to the nozzle holes 341, circular truncated cone-shaped protrusions are disposed on one sides of the upper and lower adjusting links 397 close to the nozzle holes 341, the moving rods 394 symmetrical in the front and back are mounted on one side of the adjusting bracket 396 far from the nozzle holes 341, the moving rods 394 pass through the coating tube 34 and are slidably disposed on the coating tube 34, a fixing protrusion is disposed on a portion of the moving rods 394 located inside the coating tube 34, the connecting spring 395 is sleeved between the fixing protrusion and the inner wall of the coating tube 34 and the moving rods 394, the linkage plate 393 is mounted between the adjacent moving rods, install the lifter plate 392 jointly between two adjacent linking plates 393 about, the one end that the lifter plate 392 kept away from linking plate 393 and the flexible end fixed connection of two-way cylinder 391, according to the size of the required coating thick liquids thickness in copper foil 5 surface, two-way cylinder 391 starts to drive the carriage release lever 394 through lifter plate 392 and linking plate 393 mutually supporting and moves in opposite directions, and then carriage release lever 394 drives adjusting connecting rod 397 through alignment jig 396 and moves in opposite directions, adjusting connecting rod 397 passes through the protruding opening size that can adjust orifice 341 of round platform type, thereby can adjust the flow size of thick liquids according to the thickness of the required thick liquids on the copper foil 5, the suitability of device is improved, wherein connecting spring 395 is to carriage release lever 394 reset effect.
Referring to fig. 10, the spray holes 341 of the left and right adjacent coating tubes 34 are staggered front and back, so that the problem of uneven slurry distribution caused by gaps among the spray holes 341 is avoided, and the uniformity of slurry distribution on the surface of the copper foil 5 is improved.
Referring to fig. 1, fig. 2, fig. 8 and fig. 11, the smoothing branched chain 33 includes a placing frame 331, placing blocks 332, winding rollers 333, a smoothing frame 334, tensioning spring bars 335, fixing blocks 336 and smoothing rollers 337, wherein the left and right symmetrical smoothing frame 334 is installed on the front end face of the vertical plate 2, the placing frame 331 with Contraband-type structure is installed on the front end face of the vertical plate 2 and located above the smoothing frame 334, two vertical sections of the placing frame 331 are both provided with L-shaped grooves, the placing blocks 332 are all clamped inside the two L-shaped grooves, the winding rollers 333 are installed between the front and rear placing blocks 332 through bearings, the opposite faces of the smoothing frame 334 are provided with multiple sets of mutually staggered tensioning spring bars 335 from top to bottom, one end of each tensioning spring bar 335 far away from the smoothing frame 334 is installed with a fixing block 336, and the smoothing rollers 337 are installed between the front and rear adjacent fixing blocks 336 through bearings.
Referring to fig. 1 and 8, the vertical section of the L-shaped groove is provided with a position-limiting plate 3311, and the position-limiting plate 3311 can limit the position of the fixing block 336, so as to prevent the fixing block 336 from driving the winding roller 333 to slide back and forth, which may affect the stability of the copper foil 5 in the coating process.
Referring to fig. 1, 5 and 6, the drying mechanism 4 includes a supporting protrusion 41, a drying frame 42, a drying plate 43, a rotating shaft 44, fan blades 45, a sector gear 46, a rack plate 47 and an electric slider 48, wherein the right side of the upper end surface of the processing base 1 is provided with the supporting protrusion 41 which is bilaterally symmetrical, the upper end surfaces of the two supporting protrusions 41 are jointly provided with the drying frame 42 which is left-right through, the drying plate 43 is arranged on the upper and lower inner walls of the drying frame 42, two sets of rotating shafts 44 which are vertically symmetrical are arranged between the front and rear inner walls of the drying frame 42, each set of rotating shaft 44 is arranged on the front and rear inner walls of the drying frame 42 through a bearing from left to right, the fan blades 45 are arranged on the opposite surfaces of the upper and lower sets of rotating shafts 44, the sector gear 46 is fixedly connected with the opposite surfaces of the upper and lower sets of rotating shafts 44 and is located at the rear end of the fan blades 45, the rack plate 47 which is engaged with the sector gear 46 is slidably arranged on the inner wall on the rear side of the drying frame 42, an electric slider 48 is mounted on the rear inner wall of the drying frame 42 and on the right side of the rack plate 47.
During the specific work, the winding roller 333 wound with the copper foil 5 is clamped in the vertical section of the L-shaped groove through the placing block 332, the copper foil 5 sequentially passes through the smoothing roller 337, the reversing roller 32, the space between the upper and lower groups of coating pipes 34 and the inside of the drying frame 42, finally one end of the copper foil 5 far away from the winding roller 333 is fixed on the existing winding equipment, the existing winding equipment is started to drive the copper foil 5 to move, when the copper foil 5 passes through the smoothing roller 337, the tensioning spring rod 335 is matched with the smoothing roller 337 through the fixing block 336 to drive the copper foil 5 to be in a tightened state, the smoothing roller 337 can drive the copper foil 5 to be unfolded, meanwhile, the smoothing roller 337 is driven to rotate in the moving process of the copper foil 5, the copper foil 5 can be smoothed on the uneven part of the surface of the copper foil 5 while the copper foil 5 is driven to be unfolded in the rotating process of the smoothing roller 337, the smoothness of the surface of the copper foil 5 is improved, and the slurry is more uniformly distributed on the surface of the copper foil 5, the problems of poor contact, battery pole piece failure and the like of a follow-up battery pole piece in the battery conducting process are reduced, the conductivity of the battery pole piece is improved, meanwhile, the tensioning spring rod 335 is mutually matched with the smoothing roller 337 through the fixing block 336, so that the copper foil 5 is always in a tightened state, the surface of the copper foil 5 is always kept in a horizontal state during coating, and the uniformity of follow-up slurry coating is improved.
After the copper foil 5 is flattened, the copper foil 5 is reversed by the reversing roller 32 to enable the copper foil 5 to be in a horizontal state, then slurry (containing organic solvent of lithium cobaltate and acetylene black) is poured into the coating box 38, when the copper foil 5 passes through the coating pipes 34, the liquid conveying pump 37 is started to pump the slurry into the coating pipes 34 through the conveying pipe 36 and the communicating pipe 35 in a matching way, and then the slurry is sprayed out from the spraying holes 341 and coated on the surface of the copper foil 5, wherein the upper side and the lower side of the copper foil 5 can be simultaneously coated by two groups of coating pipes 34 which are distributed up and down, the time that only one side of the copper foil 5 can be coated in the coating process is reduced, the coating efficiency of the copper foil 5 is improved, after the copper foil 5 is coated, the copper foil 5 coated with the slurry on the surface is moved into the drying frame 42, and at the moment, the drying plate 43 with the resistance wire is electrified and heated to dry the slurry on the surface of the copper foil 5, so that the inside organic solvent of thick liquids evaporates, in the drying process of drying plate 43, electronic slider 48 starts to drive rack plate 47 and controls reciprocating motion, and then rack plate 47 passes through the rack, the gear engagement mode drives sector gear 46 reciprocating rotation, and then sector gear 46 drives flabellum 45 reciprocating swing through pivot 44, thereby flabellum 45 can carry out the fan to the surface of copper foil 5 and handle, flabellum 45 fan in-process both can blow to the surface of copper foil 5, make the organic solvent on copper foil 5 surface air-dry fast, can outwards blow the organic solvent steam that drying plate 43 stoving in-process produced again, avoid organic solvent to form the liquid drop at the inside gathering of drying frame 42, improve the dry degree on copper foil 5 surface, dry back copper foil 5 is collected through current rolling equipment convoluteing.
Referring to fig. 4, scrapers 342 are obliquely installed on the right side of the coating tube 34 on the right side, side scraping plates 343 are installed on the front side and the rear side of each scraper 342, the upper scraper 342 and the lower scraper 342 are matched with each other to scrape slurry coated on the surface of the copper foil 5 uniformly, so that the thickness of the slurry on the surface of the copper foil 5 is consistent, the side scraping plates 343 can scrape slurry attached to the side wall of the copper foil 5, and the neatness of the side wall of the copper foil 5 is improved.
Referring to fig. 1 and 2, cleaning sponges 3371 are respectively installed on the circumferential surface of the first smoothing roller 337 from top to bottom on the left side and the circumferential surface of the first smoothing roller 337 from top to bottom on the right side, a collecting frame 3372 is installed on the left end surface of the right smoothing frame 334 and below the first smoothing roller 337 from top to bottom on the right side, a scraping knife 3373 matched with the first smoothing roller 337 from top to bottom on the right side is installed on the upper end surface of the collecting frame 3372, a collecting frame 3372 is also installed on the left end surface of the left smoothing frame 334 and below the second smoothing roller 337 from top to bottom on the right side, a scraping knife 3373 matched with the second smoothing roller 337 from top to bottom on the left side is installed on the upper end surface of the collecting frame 3372, when a copper foil 5 passes through the smoothing roller 337, the upper cleaning sponges 3371 and the lower cleaning sponges 3371 are matched with each other to respectively clean impurities on the upper and lower surfaces of the copper foil 5, avoid the impurity on copper foil 5 surface to influence the homogeneity of follow-up thick liquids coating, improve the even effect of copper foil 5 surface coating, wherein strike off the use of sword 3373 and can strike off the processing to the copper foil 5 surface after clean sponge 3371 cleans, avoid the stubborn impurity in copper foil 5 surface not completely to drop behind clean sponge 3371, improve the clean effect on copper foil 5 surface, strike off the impurity after sword 3373 strikes off and fall into and collect and carry out recovery processing in the frame 3372.
Referring to fig. 2, from top to bottom between first smoothing roller 337 and the second smoothing roller 337, second and the third smoothing roller 337 between all be provided with the fender apron 3374 of longitudinal symmetry, wherein the fender apron 3374 of top is installed on the smoothing frame 334 on right side, the fender apron 3374 of below is installed on the left smoothing frame 334, fender apron 3374 can carry out spacing processing to the impurity that drops after cleaning the clean sponge 3371 in copper foil 5 surface, the impurity of avoiding dropping falls from both sides around the copper foil 5, the clean nature on device surface is improved.
Referring to fig. 9, a material leaking groove 344 is formed in the upper end surface of the lower scraper 342, and the lower scraper 342 scrapes off the excess slurry and drops into the coating box 38 through the material leaking groove 344, so that the excess slurry can be recovered.
The automatic processing device for the solid lithium battery pole piece is adopted to coat the copper foil, and comprises the following steps: the first step, threading treatment: the winding roller 333 wound with the copper foil 5 is clamped at the vertical section of the L-shaped groove through the placing block 332, then the copper foil 5 sequentially passes through the smoothing roller 337, the reversing roller 32, the space between the upper and lower groups of coating tubes 34 and the inside of the drying frame 42, and finally one end of the copper foil 5 far away from the winding roller 333 is fixed on the existing winding equipment.
Step two, tensioning and smoothing: present rolling equipment starts to drive copper foil 5 and removes, when copper foil 5 was through smoothing roller 337, tensioning spring arbor 335 is in the state of tightening with smoothing roller 337 mutually supporting drive copper foil 5 through fixed block 336, it can drive copper foil 5 and expand to advance smoothing roller 337, copper foil 5 moves in-process simultaneously and drives smoothing roller 337 and rotates, and then smooth roller 337 rotates the in-process and drives copper foil 5 and expand and can smooth the processing to the part of copper foil 5 surperficial unevenness when.
Step three, coating treatment: the copper foil 5 is reversed by the reversing roller 32 so that the copper foil 5 is in a horizontal state, and then slurry is poured into the coating tank 38. when the copper foil 5 passes through the coating tube 34, the liquid conveying pump 37 is started to pump the slurry into the coating tube 34 through the mutual cooperation of the conveying pipe 36 and the communicating pipe 35, and then the slurry is sprayed from the spraying hole 341 and coated on the surface of the copper foil 5.
Step four, drying and collecting: after the coating of the copper foil 5 is finished, the copper foil 5 with the surface coated with the sizing agent is moved to the inside of the drying frame 42, the drying plate 43 with the resistance wire is electrified and heated at the moment to dry the sizing agent on the surface of the copper foil 5, so that the organic solvent in the slurry is evaporated, and in the drying process of the drying plate 43, the electric slide block 48 is started to drive the rack plate 47 to reciprocate left and right, the rack plate 47 drives the sector gear 46 to rotate back and forth in a rack-and-pinion meshing manner, the fan-shaped gear 46 drives the fan blades 45 to swing back and forth through the rotating shaft 44, so that the fan blades 45 can perform the fanning treatment on the surface of the copper foil 5, the fan blades 45 can blow the surface of the copper foil 5 in the fanning process, so that the organic solvent on the surface of the copper foil 5 is quickly dried, the organic solvent steam generated in the drying process of the drying plate 43 can be blown outwards, and the dried copper foil 5 is wound and collected by the existing winding equipment.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.