CN112404780A - Waterproof sleeve welding device with self-adjusting wing ring height - Google Patents
Waterproof sleeve welding device with self-adjusting wing ring height Download PDFInfo
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- CN112404780A CN112404780A CN202011411288.3A CN202011411288A CN112404780A CN 112404780 A CN112404780 A CN 112404780A CN 202011411288 A CN202011411288 A CN 202011411288A CN 112404780 A CN112404780 A CN 112404780A
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- side wall
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- wing ring
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- 238000003466 welding Methods 0.000 title claims abstract description 94
- 230000005540 biological transmission Effects 0.000 claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 239000000463 material Substances 0.000 claims description 43
- 230000009467 reduction Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000004888 barrier function Effects 0.000 description 4
- 244000309464 bull Species 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a waterproof sleeve welding device with a self-adjusting wing ring height, which comprises a positioning processing machine tool, wherein a wing ring intermittent transmission mechanism is arranged at the lower side of the middle part of the positioning processing machine tool, a first lifting oil cylinder is arranged at the bottom of the left side wall of the positioning processing machine tool, a wing ring fixed-height fixing mechanism is arranged at the power output end of the first lifting oil cylinder, and an angle-adjustable welding mechanism is arranged at the middle part of the left side of the positioning processing machine tool. According to the invention, the transmission of the wing ring can be realized through the wing ring intermittent transmission mechanism, the positioning cutting of the sleeve is realized through the sleeve positioning cutting mechanism, the wing ring is transmitted to the wing ring fixed-height fixing mechanism for fixing, the sleeve is adjusted, so that the height of the wing ring at the position welded outside the sleeve is automatically adjusted and positioned, and then the joint of the surface and the bottom of the wing ring and the sleeve is welded through the angle-adjustable welding mechanism, so that the welding efficiency is improved.
Description
Technical Field
The invention belongs to the field of machining, and relates to a waterproof casing welding device with a self-adjusting wing ring height.
Background
The waterproof casing pipe mainly functions in preventing water seepage, the water stopping wing rings are welded on the outer side of the outermost pipe of the waterproof casing pipe, water can be prevented from seeping out of a concrete wall or a pool wall, the wing rings and the casing pipe are usually welded in the waterproof casing pipe machining process, manual positioning welding is usually carried out one by one, and the welding efficiency is low.
Disclosure of Invention
The invention aims to provide a waterproof sleeve welding device with a self-adjusting wing ring height, which can realize the transmission of a wing ring through a wing ring intermittent transmission mechanism, realize the positioning cutting of a sleeve through a sleeve positioning cutting mechanism, transmit the wing ring to a wing ring fixed height fixing mechanism for fixing, adjust the sleeve to enable the wing ring to be automatically adjusted and positioned in the height of the position welded outside the sleeve, and then weld the joint of the surface and the bottom of the wing ring and the sleeve through an angle-adjustable welding mechanism, thereby improving the welding efficiency.
The purpose of the invention can be realized by the following technical scheme:
a waterproof sleeve welding device with a self-adjusting wing ring height comprises a positioning processing machine tool, wherein a wing ring intermittent transmission mechanism is mounted at the lower side of the middle of the positioning processing machine tool, a first lifting oil cylinder is mounted at the bottom of the left side wall of the positioning processing machine tool, a wing ring fixed-height fixing mechanism is mounted at the power output end of the first lifting oil cylinder, and an angle-adjustable welding mechanism is mounted at the middle of the left side of the positioning processing machine tool;
the positioning processing machine tool comprises two positioning support plates which are oppositely arranged, the bottoms of the side walls of the two positioning support plates are provided with mounting holes which extend to the left side, a second fixing plate is horizontally arranged between the bottoms of the mounting holes, horizontally distributed material conveying positioning strips are vertically fixed at the tops of the opposite side walls of the positioning support plates, and the middle parts of the left sides of the surfaces of the two material conveying positioning strips are provided with circular feed openings;
the first lifting oil cylinder is arranged on the second fixing plate and located right below the circular feed opening, meanwhile, a second speed reduction motor is arranged at the power end of the first lifting oil cylinder, and the wing ring fixed-height fixing mechanism is arranged at the power output end of the second speed reduction motor; the wing ring fixed-height fixing mechanism comprises a height adjusting installation seat arranged at the power output end of the second speed reducing motor, a first fixing assembly is arranged at the top of the height adjusting installation seat, and a pipe jacking assembly capable of moving up and down is arranged on the height adjusting installation seat;
the height adjusting mounting seat comprises a first support plate arranged at the power output end of the second speed reducing motor, two vertical plates which are oppositely arranged are vertically fixed at two ends of the surface of the first support plate, and a positioning disc is fixedly arranged between the top ends of the two vertical plates;
the center of the positioning disc is provided with a first through hole, the first fixing assembly comprises a positioning transmission ring which is arranged in the first through hole through a bearing, a first supporting block is integrally connected and fixed to the bottom end of the side wall of the positioning transmission ring, a first fixing shaft is arranged on one side of the surface of the first supporting block, a first push block is rotatably arranged on the first fixing shaft, a threaded hole is formed in the side wall of the first push block, a second fixing shaft is arranged on one side of the surface of the positioning disc, a rotating block is rotatably arranged at the top end of the second fixing shaft, a first transmission screw rod is arranged on the side wall of the rotating block, the first transmission screw rod is in threaded fit with the threaded hole in the side wall of the first push block, and meanwhile one end of the first transmission screw rod is connected with the power; a third fixed shaft is integrally and fixedly arranged at a fixed angle at the side of the surface of the positioning disc, a rotating push bar is rotatably sleeved on the third fixed shaft, a placing hole is formed in the lower part of the side wall of the positioning transmission ring at an equal angle, a fourth fixed shaft is arranged at the surface of the positioning transmission ring at an equal angle, the bottom end of the fourth fixed shaft is positioned in the placing hole, a second push block is arranged at the top end of the fourth fixed shaft, and a limiting hole matched with the rotating push bar is formed in the side wall of the second push block;
the jacking pipe assembly comprises a jacking column, two second supporting blocks are vertically fixed on two opposite sides of the bottom end of the jacking column, a second transmission screw and a limiting rod are installed at two ends of the positioning disc, the bottom ends of the second transmission screw and the limiting rod are installed on two sides of the first supporting plate, and the top end of the second transmission screw is connected with the power output end of the fourth speed reduction motor.
Two parallel limiting strips are obliquely fixed to the right upper part of the middle part of the side wall of the positioning support plate, the top connecting line of the two limiting strips is parallel to the material conveying positioning strips, limiting strip grooves extending to two ends are formed in the middle part of the side wall of each limiting strip, and a material conveying gap is formed between the two material conveying positioning strips; wing ring intermittent type transmission device includes the location ejector pad of joint in two spacing grooves, the surface mid-mounting of location ejector pad has the push away axle, the lateral wall mid-mounting of one of them location backup pad has first pivot, first connecting rod is installed to the one end of first pivot, the other end is connected with first gear motor's power take off end, the one end of first connecting rod articulates there is the second connecting rod, the one end of second connecting rod is installed on pushing away epaxially, install first push rod between two push away axles, install L commentaries on classics in the first pivot simultaneously and push away the piece, it has the material subassembly to push away to articulate between two L commentaries on classics push away the piece top, it is located between the biography material clearance to.
L changes and pushes away a includes that two are perpendicular to be connected first push pedal and second push pedal, and first push pedal and second push pedal meet the department and open and have first mounting hole, and L changes to push away a through first mounting hole and installs the one end at the push shaft, and L changes to push away an slope setting and is connected through the second push rod between two second push pedal one ends that are located the below, constitutes the parallelogram structure between first push rod, second push rod and two second push pedals.
The material pushing assembly comprises a fixed lath, two hinged strips are fixedly connected with the bottom surface of the fixed lath in an integrated mode, the bottom ends of the two hinged strips are respectively hinged to the top of one end of the first pushing plate, and meanwhile the material pushing strips are fixedly connected with the surface of the fixed lath in an equidistant integrated mode.
The left side surfaces of the two material conveying positioning strips are vertically fixed with barrier strips, and the outer side walls of the barrier strips are integrally connected and fixed with welding fixing plates parallel to the side walls of the material conveying positioning strips; the angle-adjustable welding mechanism comprises a multidirectional welding positioning assembly arranged on a welding fixing plate, an angle adjusting assembly is arranged on the multidirectional welding positioning assembly, and a wire supply welding assembly is arranged on the angle adjusting assembly.
The multidirectional welding positioning assembly comprises a second supporting block, a transverse positioning block is vertically fixed on the rear side wall of the second supporting block, a limiting vertical bar is vertically fixed on one side of the front side wall of the second supporting block, a third transmission screw is installed on the side wall of a barrier bar, the third transmission screw is installed on the side wall of a vertical positioning block through threads, the bottom surface of the second supporting block is connected with the top of a welding fixing plate, the limiting vertical bar and the side wall of the transverse positioning block are connected with the front side wall and the rear side wall of the welding fixing plate, a fourth transmission screw is installed in the middle of the front side of the surface of the second supporting block, an angle adjusting assembly comprises a vertical positioning block installed on the fourth transmission screw, the side wall of the vertical positioning block is connected with the side wall of the limiting vertical bar, a driving wheel is installed on the surface of the vertical positioning block through a fourth rotating shaft, one end of the fourth rotating shaft is connected with the power, the wire welding assembly is arranged at one end of the fifth rotating shaft.
Supply wire welding subassembly including installing the bull stick in fifth pivot one end, the one end vertical fixation of bull stick has the connecting rod, the bottom vertical fixation of connecting rod has the confession lead screw with bull stick parallel arrangement, the lateral wall mid-mounting of bull stick has the location pneumatic cylinder, the fixed block is installed to the power take off end of location pneumatic cylinder, the fixed block lateral wall is opened has the draw-in groove that extends to one side, the pipe clamp is installed to the lateral wall that lies in the draw-in groove simultaneously, the clamp connection has the soldered connection between pipe clamp and the draw-in groove, the lateral wall mid-mounting that supplies the lead screw has first wire transfer groove, the sixth pivot is installed at the lateral wall rear portion in first wire transfer groove, the wire winding is established in the sixth pivot and is installed the wire winding circle, the lateral.
A locating hole is opened at a lateral wall middle part of the first wire conveying groove, the wire conveying assembly comprises a lifting locating block which is slidably mounted in the locating hole, the surface of the lifting locating block is provided with a lifting locating rod, a spring is sleeved on the lifting locating rod, the top end and the bottom end of the spring are respectively connected with the top of the locating hole and the surface of the lifting locating block, a stop dog is mounted at the top end of the lifting locating rod, a seventh rotating shaft is mounted on the lateral wall of the lifting locating block, one end of the seventh rotating shaft is connected with a power end of a speed-reducing small motor.
A wing ring dislocation containing mechanism is installed at the upper part of the right side of the positioning processing machine tool and comprises two positioning hydraulic cylinders vertically installed on the left side and the right side of the surface of the first fixed plate, and a dislocation placing component is installed at the power output end of each positioning hydraulic cylinder through a first through hole; the dislocation placing assembly comprises side baffles arranged at the power output ends of the two positioning hydraulic cylinders, and a dislocation plate is vertically fixed between the left sides of the two side baffles.
The invention has the beneficial effects that:
1. according to the invention, the transmission of the wing ring can be realized through the wing ring intermittent transmission mechanism, the positioning cutting of the sleeve is realized through the sleeve positioning cutting mechanism, the wing ring is transmitted to the wing ring fixed-height fixing mechanism for fixing, the sleeve is adjusted, so that the height of the wing ring at the position welded outside the sleeve is automatically adjusted and positioned, and then the joint of the surface and the bottom of the wing ring and the sleeve is welded through the angle-adjustable welding mechanism, so that the welding efficiency is improved.
2. The wing ring dislocation accommodating mechanism can adjust the positioning hydraulic cylinder according to the different heights of the wing rings, so that the bottom surface of the dislocation plate is positioned between the heights of the penultimate wing rings from low to top, when the wing rings are pushed from the lower part to move leftwards during welding, the wing rings above the wing rings cannot be pushed out due to the blocking effect of the dislocation plate, after the wing rings at the lowest end are pushed out, the wing rings above the wing rings fall downwards to the surface of the material conveying positioning strip, then the next wing ring is sequentially driven, the height adjustment of the dislocation placing assembly is realized by arranging the positioning hydraulic cylinder, and the transmission of the wing rings with different thicknesses is further realized.
3. The first fixing assembly and the second fixing assembly can realize the compression and fixation of wing rings and sleeves with different outer diameters, so that the processing range is expanded.
4. In the process of processing the waterproof casing, the positioning transmission ring is controlled to rotate until the rotating push strip 526 moves into the placing hole, then the second transmission screw is controlled to drive the ejection column to move upwards to the inside of the positioning transmission ring 521, then the positioning transmission ring is controlled to rotate to enable one end of the rotating push strip to move towards the middle part after the wing ring falls onto the surface of the ejection column, until the sides of the wing ring are pressed and fixed by a plurality of pressing discs, then the ejection column is controlled to move to a certain distance from the bottom surface of the wing ring, then the casing moves downwards after passing through the wing ring from the middle of the wing ring to the bottom and is connected with the surface of the ejection column, and the distance of the surface movement of the ejection column for two times is the height of the casing at the bottom of the wing ring, so that the position of the wing.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a waterproof casing welding device;
FIG. 2 is a schematic view of a portion of the structure of FIG. 1;
FIG. 3 is a schematic structural view of a wing ring height-fixing mechanism;
FIG. 4 is a partial schematic structural view of the casing cutting mechanism 6;
FIG. 5 is a schematic view of a portion of the structure of FIG. 1;
FIG. 6 is a schematic view of a wire feed welding assembly.
Detailed Description
A waterproof sleeve welding device with a self-adjusting wing ring height comprises a positioning processing machine tool 1, wherein a wing ring dislocation accommodating mechanism 2 is installed at the upper part of the right side of the positioning processing machine tool 1, a wing ring intermittent transmission mechanism 3 is installed at the lower side of the middle part of the positioning processing machine tool 1, a first lifting oil cylinder 4 is installed at the bottom of the left side wall of the positioning processing machine tool 1, a wing ring fixed-height fixing mechanism 5 is installed at the power output end of the first lifting oil cylinder 4, a liftable sleeve positioning cutting mechanism 6 is installed at one side of the surface of the positioning processing machine tool 1, material pushing mechanisms 8 are arranged below the sleeve cutting mechanism 6, and an angle-adjustable welding mechanism 7 is installed at the middle part of the left side of the positioning processing;
the positioning and processing machine tool 1 comprises two oppositely arranged positioning support plates 11, a first fixing plate is horizontally arranged between the bottoms of the right sides of the two positioning support plates 11, a mounting hole 112 extending to the left side is formed in the bottom of the side wall, a second fixing plate 113 is horizontally arranged between the bottoms of the mounting holes 112, horizontally distributed material conveying positioning strips 12 are vertically fixed at the tops of the opposite side walls of the positioning support plates 11, a material conveying gap 121 is formed between the two material conveying positioning strips 12, a circular feed opening 122 is formed in the middle of the left side of the surface of each material conveying positioning strip 12, barrier strips 123 are vertically fixed on the left side surfaces of the two material conveying positioning strips 12, and welding fixing plates 13 parallel to the side walls of the material conveying positioning strips 12 are integrally connected and fixed on the outer side walls of the;
the wing ring dislocation accommodating mechanism 2 comprises two positioning hydraulic cylinders 21 vertically arranged on the left side and the right side of the surface of a first fixed plate, first through holes are formed in the front side and the rear side of the right end of the material conveying positioning strip 12, and a dislocation placement component 22 is arranged at the power output end of each positioning hydraulic cylinder 21 through each first through hole;
the misplacement component 22 comprises side baffles 221 arranged at power output ends of two positioning hydraulic cylinders 21, a misplacement plate 222 is vertically fixed between the left sides of the two side baffles 221, wing rings are arranged between the two side baffles 221 on the surfaces of two material conveying positioning strips 12 and in the middle of the material conveying positioning strips 12 during processing, the positioning hydraulic cylinders 21 are adjusted according to the height difference of the wing rings to enable the bottom surfaces of the misplacement plates 222 to be positioned between the heights of the last wing rings from low to top, so that when the wing rings are pushed to move left from below during welding, the wing rings above cannot be pushed out due to the blocking effect of the misplacement plate 222, the wing rings above after the wing rings at the lowest end are pushed out fall downwards to the surfaces of the material conveying positioning strips 12, then the transmission of the next wing rings is carried out in sequence, and the misplacement component 22 is adjusted in height by arranging the positioning hydraulic cylinders 21, thereby realizing the transmission of wing rings with different thicknesses;
as shown in fig. 2, two parallel limiting strips 14 are obliquely fixed to the right upper side of the middle part of the side wall of the positioning support plate 11, the top connecting line of the two limiting strips 14 is parallel to the material conveying positioning strip 12, and a limiting strip groove 141 extending to the two ends is formed in the middle part of the side wall of the limiting strip 14; the wing ring intermittent transmission mechanism 3 comprises positioning push blocks 31 clamped in the two limiting strip grooves 141, push shafts 32 are arranged in the middle of the surfaces of the positioning push blocks 31, a first rotating shaft is arranged in the middle of the side wall of one of the positioning support plates 11, a first connecting rod 33 is arranged at one end of the first rotating shaft, the other end of the first rotating shaft is connected with the power output end of a first speed reduction motor, a second connecting rod 34 is hinged to one end of the first connecting rod 33, one end of the second connecting rod 34 is arranged on the push shafts 32, a first push rod 35 is arranged between the two push shafts 32, meanwhile, an L-shaped rotating push piece 36 is arranged on the first rotating shaft, a material pushing assembly 37 is hinged between the tops of the two L-shaped rotating push pieces 36, and the material pushing assembly;
the L-shaped rotating pushing member 36 comprises two first pushing plates 361 and two second pushing plates 362 which are vertically connected, a first mounting hole is formed at the joint of the first pushing plates 361 and the second pushing plates 362, the L-shaped rotating pushing member 36 is mounted at one end of the pushing shaft 32 through the first mounting hole, one ends of the two second pushing plates 362 which are obliquely arranged and positioned below the L-shaped rotating pushing member 36 are connected through a second pushing rod 38, and a parallelogram structure is formed among the first pushing rod 35, the second pushing rod 38 and the two second pushing plates 362;
the material pushing assembly 37 comprises a fixing strip 371, two hinge strips 372 are integrally connected and fixed on the bottom surface of the fixing strip 371, the bottom ends of the two hinge strips 372 are respectively hinged and installed on the top of one end of the first push plate 361, and meanwhile, material pushing strips 373 are integrally connected and fixed on the surface of the fixing strip 371 at equal intervals;
the first speed reducing motor is controlled to work to drive the first rotating shaft to rotate, the first connecting rod 33 is driven to rotate in the rotating process of the first rotating shaft, the second connecting rod 34 is pulled to rotate in the rotating process of the first connecting rod 33, the push shaft 32 is driven to move left and right in the rotating process of the second connecting rod 34, as the two positioning push blocks 31 are clamped in the inclined limiting strip grooves 141 and move left and right along the inclined limiting strip grooves 141, as the first push rod 35, the second push rod 38 and the two second push plates 362 form a parallelogram structure, when the push rod is driven to move downwards by the second connecting rod 34, one end of the second connecting rod 34 connected with the first connecting rod 33 moves downwards, one end connected with the push shaft 32 rotates upwards, the L-shaped rotating push piece 36 arranged on the push shaft 32 rotates downwards, and in the rotating process, the first push plate 361 and the second push plate 362 both rotate clockwise to enable the first push plate 361 to rotate downwards, and then the first push plate 361 drives the pushing assembly 37 to rotate downwards, so that the pushing assembly 37 moves downwards, meanwhile, when the first connecting rod 33 drives the second connecting rod 34 to move downwards to the left, the pushing assembly 37 is also driven to move downwards, so that the pushing assembly 37 moves downwards to the left to drive the wing ring to move to the left for a certain distance, then the pushing assembly 37 moves to the lower part of the wing ring, when the first connecting rod 33 continues to rotate to drive the pushing shaft 32 to move upwards to the right along the limiting strip groove 141, the pushing strip 373 moves to the upper part of the wing ring and moves downwards to the left again to push material, when the second connecting rod 34 rotates to the rightmost end, the pushing strip 373 at the rightmost side of the pushing assembly 37 is positioned outside the wing ring stacked in the misplaced assembly 22, when the pushing assembly moves downwards to the left, the wing ring at the lowest end is driven to move outwards from the misplaced assembly 22, and the circular rotation realizes intermittent pushing, when the wing rings are driven to the leftmost side, the pushing strip 373 positioned at the leftmost side of the pushing assembly 37 pushes the wing ring at the leftmost side into the circular feed opening 122;
as shown in fig. 3, the first lift cylinder 4 is mounted on the second fixing plate 113 and located right below the circular feed opening 122, meanwhile, the power end of the first lift cylinder 4 is mounted with a second speed reduction motor, and the wing ring fixed-height fixing mechanism 5 is mounted at the power output end of the second speed reduction motor; the wing ring fixed height fixing mechanism 5 comprises a height adjusting installation seat 51 arranged at the power output end of the second speed reducing motor, a first fixing assembly 52 is arranged at the top of the height adjusting installation seat 51, and a pipe jacking assembly 53 capable of moving up and down is arranged on the height adjusting installation seat 51;
the height adjusting mounting seat 51 comprises a first supporting plate 511 mounted at the power output end of the second speed reducing motor, two vertical plates 512 which are oppositely arranged are vertically fixed at two ends of the surface of the first supporting plate 511, and a positioning disc 513 is fixedly mounted between the top ends of the two vertical plates 512;
the center of the positioning disk 513 is provided with a first through hole, the first fixing component 52 comprises a positioning transmission ring 521 arranged in the first through hole through a bearing, a first support block 522 is integrally connected and fixed at the bottom end of the side wall of the positioning transmission ring 521, a first fixing shaft is arranged on one side of the surface of the first support block 522, a first push block 523 is rotatably arranged on the first fixing shaft, a threaded hole is formed in the side wall of the first push block 523, a second fixing shaft is arranged on one side of the surface of the positioning disk 513, a rotating block 524 is rotatably arranged at the top end of the second fixing shaft, a first transmission screw 525 is arranged on the side wall of the rotating block 524, the first transmission screw 525 is in threaded fit with the threaded hole in the side wall of the first push block 523, one end of the first transmission screw 525 is connected with the power output end of a third speed reduction motor, the first transmission screw 525 is electrically driven to rotate through the third speed reduction motor, the first transmission screw is driven to move the first push block 523 along the first, the positioning transmission ring 521 is pushed to rotate by the first push block 523; a third fixed shaft is integrally and fixedly arranged on the surface side of the positioning disc 513 at a fixed angle, a rotating push bar 526 is rotatably sleeved on the third fixed shaft, a placing hole 527 is formed in the lower part of the side wall of the positioning transmission ring 521 at an equal angle, a fourth fixed shaft is arranged on the surface of the positioning transmission ring 521 at an equal angle, the bottom end of the fourth fixed shaft is positioned in the placing hole 527, a second push block 528 is arranged at the top end of the fourth fixed shaft, a limiting hole matched with the rotating push bar 526 is formed in the side wall of the second push block 528, the upper surface, the lower surface, the left side wall, the right side wall, the upper surface, the lower surface and the left side wall of the rotating push bar 526 are connected with the upper surface, the lower surface, the left side, the right side wall, the upper surface, the lower surface, the left side, the right side, the upper surface, the lower surface, the left side, gaps among the plurality of pressing discs 529 are changed, and pressing of wing rings and sleeves with different outer diameters is achieved;
the jacking pipe assembly 53 comprises a jacking column 531, two second supporting blocks 532 are vertically fixed on two opposite sides of the bottom end of the jacking column 531, the diameter of the jacking column 531 is 0.6-1cm smaller than the inner diameter of the positioning transmission ring 521, a second transmission screw 533 and a limiting rod 534 are installed at two ends of a positioning disc 513, the bottom ends of the second transmission screw 533 and the limiting rod 534 are installed on two sides of the first support plate 511, the top end of the second transmission screw 533 is connected with the power output end of a fourth speed reducing motor, during processing, the positioning transmission ring 521 is controlled to rotate until the rotating push bar 526 moves into the placing hole 527, then the second transmission screw 533 is controlled to drive the jacking column 531 to move upwards to the inside of the positioning transmission ring, then when the wing ring falls onto the surface of the jacking column 531, the positioning transmission ring 521 is controlled to rotate so that one end of the rotating push bar 526 moves towards the middle part, until the pressing discs tightly press and fix the side of the wing ring, then the top pillar 531 is controlled to move to a certain distance from the bottom surface of the wing ring, and then the sleeve moves downwards from the middle of the wing ring to the bottom after passing through the wing ring and then is connected with the surface of the top pillar 531, and the distance of the two times of surface movements of the top pillar 531 is the height of the sleeve at the bottom of the wing ring, so that the position of the wing ring is automatically adjusted;
as shown in fig. 4, a third fixing plate 15 is integrally connected and fixed at a circular feed opening 122 on the left side of the surface of the positioning and processing machine tool 1, the sleeve positioning and cutting mechanism 6 includes a second lifting cylinder 61 mounted at the middle part of the front side of the surface of the third fixing plate 15, a second support plate 62 is vertically fixed at the power output end of the second lifting cylinder 61, a support ring 63 is integrally connected and fixed at one end of the second support plate 62, a rotary fixing disc 64 is mounted in the support ring 63 through a bearing, and a second fixing assembly 65 is mounted on the rotary fixing disc 64; a first hydraulic cylinder is arranged in the middle of the bottom surface of the second support plate 62, a third support plate is arranged at the power output end of the first hydraulic cylinder, a second rotating shaft is arranged at one end of the surface of the third support plate, a cutting wheel 66 is arranged at the bottom end of the second rotating shaft, the top end of the second rotating shaft is connected with the power output end of a sixth speed reduction motor, a third rotating shaft is arranged at one end of the surface of the second support plate 62, a transmission gear 68 is arranged on the third rotating shaft, and the top end of the third rotating shaft is connected with the power output end;
the rotary fixed disc 64 comprises a fixed ring 641, a fixed ring 642 is concentrically arranged with the first through holes on the surfaces of the circular feed opening 122 and the positioning disc 513, a rotary ring 643 is integrally connected and fixed at the center of the bottom surface of the fixed ring 641, the rotary ring 643 is installed in the support ring 63 through a bearing, a gear ring 67 meshed with the transmission gear 68 is sleeved outside the fixed ring 641, the structure of the fixed ring 641 is the same as that of the positioning disc 513, the structure of a second fixed assembly 65 which is installed in a matched manner is the same as that of the first fixed assembly 52, and the sleeve is pressed and fixed through the second fixed assembly 65;
as shown in fig. 5 and 6, the angularly adjustable welding mechanism 7 includes a multi-directional welding positioning assembly 71 mounted on the welding fixing plate 13, an angle adjusting assembly 72 is mounted on the multi-directional welding positioning assembly 71, and a wire feeding welding assembly 73 is mounted on the angle adjusting assembly 72;
the multi-directional welding positioning component 71 comprises a second branch block 711, a transverse positioning block 712 is vertically fixed on the rear side wall of the second branch block 711, a limiting vertical bar 713 is vertically fixed on one side of the front side wall of the second branch block 711, a third transmission screw 715 is installed on the side wall of a baffle 123, the third transmission screw 715 is installed on the side wall of the vertical positioning block 712 through threads, the bottom surface of the second branch block 711 is connected with the top of the welding fixing plate 13, the side walls of the limiting vertical bar 713 and the transverse positioning block 712 are connected with the front side wall and the rear side wall of the welding fixing plate 13, a fourth transmission screw 714 is installed in the middle of the front side of the surface of the second branch block 711, the angle adjusting component 72 comprises a vertical positioning block 721 installed on the fourth transmission screw 714, the side wall of the vertical positioning block 721 is connected with the side wall of the limiting vertical bar 713, a driving wheel 722 is installed on the surface of the vertical positioning, meanwhile, a driven wheel 723 meshed with the driving wheel 722 is mounted on the right side of the surface of the resin positioning block 721 through a fifth rotating shaft, and the wire supply welding assembly 73 is mounted at one end of the fifth rotating shaft;
the wire supply welding component 73 comprises a rotating rod 731 arranged at one end of the fifth rotating shaft, a connecting rod 732 is vertically fixed at one end of the rotating rod 731, a wire supply rod 733 which is arranged in parallel with the rotating rod 731 is vertically fixed at the bottom end of the connecting rod 732, a positioning hydraulic cylinder 734 is arranged in the middle of the side wall of the rotating rod 731, a fixing block 738 is arranged at the power output end of the positioning hydraulic cylinder 734, a clamping groove extending to one side is formed in the side wall of the fixing block 738, a pipe clamp 735 is arranged on the side wall of the clamping groove, and a welding head is clamped between the pipe clamp;
a first wire conveying groove 736 is formed in the middle of the side wall of the wire supply rod 733, a sixth rotating shaft is installed at the rear part of the side wall of the first wire conveying groove 736, a wire winding ring is sleeved on the sixth rotating shaft, a welding wire is wound on the wire winding ring, and meanwhile, a wire conveying assembly 74 is installed at the front part of the side wall of the first wire conveying groove 736;
a positioning hole 737 is formed in the middle of one side wall of the first wire conveying groove 736, the wire conveying assembly 74 comprises a lifting positioning block 741 slidably mounted in the positioning hole 737, a lifting positioning rod 742 is mounted on the surface of the lifting positioning block 741, a spring 744 is sleeved on the lifting positioning rod 742, the top end and the bottom end of the spring 744 are respectively connected with the top of the positioning hole 737 and the surface of the lifting positioning block 741, a stopper is mounted at the top end of the lifting positioning rod 742, a seventh rotating shaft is mounted on the side wall of the lifting positioning block 741, one end of the seventh rotating shaft is connected with a power end of a small deceleration motor, a wire conveying wheel 743 is mounted at the other end of the seventh rotating shaft, the welding wire is drawn out from below the wire conveying wheel 743 after being drawn out on a wire winding ring, at the moment, the wire conveying wheel 743 is driven by the welding wire to press the lifting positioning block 741 upwards to compress the spring, the welding wire is driven to move forwards in the rotating process, so that the welding wire is moved out to supply the welding wire;
the pushing mechanism 8 comprises a pushing hydraulic cylinder 81 which is arranged in the middle of the surface of the third fixing plate 15 and is opposite to the round feed opening 122, and a pushing plate 82 is integrally connected and fixed to the power end of the pushing hydraulic cylinder 81;
the specific working process of the welding device is as follows:
firstly, the wing rings are intermittently fed through the wing ring intermittent transmission mechanism 3, the specific feeding process is described above, when the wing rings are transmitted into the circular feed opening 122 and fall to the upper part of the pipe jacking assembly 53 to be buckled, the wing rings are positioned and compressed and fixed through the first fixing assembly 52, and as the compression discs 529 of the first fixing assembly 52 move simultaneously, the wing rings are positioned by the first fixing assembly 52, so that the centers of the wing rings are concentric with the circular feed opening 122, and the sleeve can be effectively controlled to directly go deep into the central hole of the wing rings when moving downwards;
secondly, after the sleeve is compressed and fixed through a second fixing component 65, the sleeve is controlled to move downwards according to the required length of the sleeve and is sleeved in the wing ring, then a first hydraulic cylinder is controlled to drive a cutting wheel 66 to cut the pipe, a gear ring 67 is driven to rotate through rotation of a gear 68 in the cutting process, the gear ring 67 rotates to realize rotary cutting of the sleeve, the cut sleeve is driven to move up and down through controlling a pipe jacking component 53 after the sleeve is cut at a fixed distance, and then the fixed height of the wing ring outside the sleeve is controlled to be positioned;
thirdly, after the multi-directional welding positioning assembly 71 is controlled to drive the angle adjusting assembly 72 to move to a certain position, firstly, the contact position of the wing ring and the upper part of the sleeve is welded, at the moment, one end of the wire supply welding assembly 73 is rotated downwards through the meshing action of a driving wheel and a driven wheel in the angle adjusting assembly 72, then, the multi-directional welding positioning assembly 71 is controlled to move to enable the welding wire to be close to the contact position of the wing ring and the upper part of the sleeve, then, the positioning hydraulic cylinder 734 is controlled to drive a welding head to be close to the welding wire for welding, and the welding wire is controlled to be supplied continuously while the welding wire is controlled to rotate by the second speed reducing motor;
fourthly, after welding of the contact part above the wing ring and the sleeve is finished, the two parts are fixed together, then the pipe jacking assembly is controlled to push the sleeve upwards, so that the wing ring and the sleeve move upwards simultaneously, after the wing ring and the sleeve move to a certain position, the angle adjusting assembly 72 is controlled to move to drive the wire supply welding assembly 73 to move to a certain position, then the multi-direction welding positioning assembly 71 is controlled to move to enable the welding wire to be close to the contact part between the wing ring and the sleeve, then the positioning hydraulic cylinder 734 is controlled to drive the welding head to be close to the welding wire for welding, the welding wire is controlled to be supplied continuously while the second speed reducing motor is controlled to rotate to drive the wing ring and the sleeve to rotate simultaneously to realize rotation welding;
fifthly, after the wing ring and the sleeve are welded, controlling the first lifting oil cylinder 4 to drive the wing ring and the sleeve to move upwards until the height adjusting mounting seat 51 moves to the top end, stopping the operation, then controlling a top end component to push the wing ring and the sleeve to extend upwards out of the circular feed opening 122, then driving the material pushing plate 82 through the material pushing hydraulic cylinder 81 to push out the welded waterproof sleeve, and then carrying out the next welding;
the preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. A waterproof sleeve welding device with a self-adjusting wing ring height comprises a positioning processing machine tool (1) and is characterized in that a wing ring intermittent transmission mechanism (3) is installed on the lower side of the middle of the positioning processing machine tool (1), a first lifting oil cylinder (4) is installed at the bottom of the left side wall of the positioning processing machine tool (1), a wing ring fixed-height fixing mechanism (5) is installed at the power output end of the first lifting oil cylinder (4), and an angle-adjustable welding mechanism (7) is installed in the middle of the left side of the positioning processing machine tool (1);
the positioning and processing machine tool (1) comprises two positioning support plates (11) which are oppositely arranged, mounting holes (112) which extend to the left side are formed in the bottoms of the side walls of the two positioning support plates (11), a second fixing plate (113) is horizontally mounted between the bottoms of the mounting holes (112), horizontally distributed material conveying positioning strips (12) are vertically fixed at the tops of the opposite side walls of the positioning support plates (11), and circular feed openings (122) are formed in the middles of the left sides of the surfaces of the two material conveying positioning strips (12);
the first lifting oil cylinder (4) is arranged on the second fixing plate (113) and is positioned right below the circular feed opening (122), meanwhile, a second speed reduction motor is arranged at the power end of the first lifting oil cylinder (4), and the wing ring fixed-height fixing mechanism (5) is arranged at the power output end of the second speed reduction motor; the wing ring fixed-height fixing mechanism (5) comprises a height adjusting installation seat (51) arranged at the power output end of the second speed reducing motor, a first fixing assembly (52) is arranged at the top of the height adjusting installation seat (51), and a top pipe assembly (53) capable of moving up and down is arranged on the height adjusting installation seat (51);
the height adjusting mounting seat (51) comprises a first support plate (511) mounted at the power output end of the second speed reducing motor, two vertical plates (512) which are oppositely arranged are vertically fixed at two ends of the surface of the first support plate (511), and a positioning disc (513) is fixedly mounted between the top ends of the two vertical plates (512);
a first through hole is formed in the center of the positioning disc (513), the first fixing component (52) is installed in the first through hole and provided with a positioning transmission ring (521) through a bearing, the bottom end of the side wall of the positioning transmission ring (521) is integrally connected and fixed with a first support block (522), a first fixing shaft is installed on one side of the surface of the first support block (522), a first push block (523) is installed on the first fixing shaft in a rotating mode, a threaded hole is formed in the side wall of the first push block (523), meanwhile, a second fixed shaft is arranged on one side of the surface of the positioning disc (513), a rotating block (524) is rotatably arranged at the top end of the second fixed shaft, a first transmission screw (525) is arranged on the side wall of the rotating block (524), the first transmission screw (525) is in threaded fit with a threaded hole in the side wall of the first pushing block (523), meanwhile, one end of the first transmission screw (525) is connected with the power output end of the third speed reducing motor; a third fixed shaft is integrally and fixedly arranged on the side of the surface of the positioning disc (513) at a fixed angle, a rotating push bar (526) is rotatably sleeved on the third fixed shaft, a placing hole (527) is formed in the lower part of the side wall of the positioning transmission ring (521) at an equal angle, a fourth fixed shaft is arranged on the surface of the positioning transmission ring (521) at an equal angle, the bottom end of the fourth fixed shaft is positioned in the placing hole (527), a second push block (528) is arranged at the top end of the fourth fixed shaft, and a limiting hole matched with the rotating push bar (526) is formed in the side wall of the second push block (528);
the jacking pipe assembly (53) comprises a jacking column (531), two second supporting blocks (532) are perpendicularly fixed to two opposite side sides of the bottom end of the jacking column (531), a second transmission screw (533) and a limiting rod (534) are installed at two ends of a positioning disc (513), the bottom ends of the second transmission screw (533) and the limiting rod (534) are installed on two sides of a first supporting plate (511), and the top end of the second transmission screw (533) is connected with a power output end of a fourth speed reduction motor.
2. The welding device for the waterproof sleeve with the self-adjusting wing ring height is characterized in that two parallel limiting strips (14) are obliquely fixed to the right upper part of the middle part of the side wall of the positioning support plate (11), the top connecting lines of the two limiting strips (14) are parallel to the material conveying positioning strips (12), limiting strip grooves (141) extending to two ends are formed in the middle part of the side wall of each limiting strip (14), and a material conveying gap (121) is formed between the two material conveying positioning strips (12); wing ring intermittent type transmission device (3) are including location ejector pad (31) of joint in two spacing grooves (141), the surface mid-mounting of location ejector pad (31) has push away axle (32), the lateral wall mid-mounting of one of them location backup pad (11) has first pivot, first connecting rod (33) are installed to the one end of first pivot, the other end is connected with first gear motor's power take off end, the one end of first connecting rod (33) articulates there is second connecting rod (34), the one end of second connecting rod (34) is installed on push away axle (32), install first push rod (35) between two push away axles (32), install L commentaries on classics push away piece (36) in the first pivot simultaneously, it has material pushing component (37) to articulate between two L commentaries on classics push away piece (36) tops, material pushing component (37) are located between biography material clearance (121).
3. The waterproof casing welding device with the self-adjusting wing ring height as claimed in claim 2, wherein the L-shaped rotating pushing member (36) comprises two first pushing plates (361) and two second pushing plates (362) which are vertically connected, a first mounting hole is formed at the joint of the first pushing plates (361) and the second pushing plates (362), the L-shaped rotating pushing member (36) is mounted at one end of the pushing shaft (32) through the first mounting hole, one ends of the two second pushing plates (362) which are obliquely arranged and located below the L-shaped rotating pushing member (36) are connected through the second pushing rod (38), and a parallelogram structure is formed among the first pushing rod (35), the second pushing rod (38) and the two second pushing plates (362).
4. The welding device for the waterproof casing with the self-adjusting wing ring height is characterized in that the material pushing assembly (37) comprises a fixing strip (371), two hinge strips (372) are integrally connected and fixed to the bottom surface of the fixing strip (371), the bottom ends of the two hinge strips (372) are respectively hinged to the top of one end of the first push plate (361), and the material pushing strips (373) are integrally connected and fixed to the surface of the fixing strip (371) at equal intervals.
5. The welding device for the waterproof sleeve with the self-adjusting wing ring height of the claim 1 is characterized in that the left side surfaces of the two material conveying positioning strips (12) are vertically fixed with a baffle strip (123), and the outer side wall of the baffle strip (123) is integrally connected and fixed with a welding fixing plate (13) parallel to the side wall of the material conveying positioning strip (12); the angle-adjustable welding mechanism (7) comprises a multidirectional welding positioning assembly (71) installed on a welding fixing plate (13), an angle adjusting assembly (72) is installed on the multidirectional welding positioning assembly (71), and a wire supply welding assembly (73) is installed on the angle adjusting assembly (72).
6. The waterproof bushing welding device with the self-adjusting wing ring height of claim 5, wherein the multi-directional welding positioning assembly (71) comprises a second supporting block (711), a transverse positioning block (712) is vertically fixed on the rear side wall of the second supporting block (711), a limiting vertical bar (713) is vertically fixed on one side of the front side wall of the second supporting block (711), a third transmission screw (715) is installed on the side wall of the blocking bar (123), the third transmission screw (715) is installed on the side wall of the vertical positioning block (712) through threads, the bottom surface of the second supporting block (711) is connected with the top of the welding fixing plate (13), the limiting vertical bar (713) and the side wall of the transverse positioning block (712) are connected with the front side wall and the rear side wall of the welding fixing plate (13), a fourth transmission screw (714) is installed in the middle of the front side of the surface of the second supporting block (711), the angle adjusting assembly (72) comprises a vertical positioning block (721) installed on the fourth transmission screw (714), the side wall of the vertical positioning block (721) is connected with the side wall of the limiting vertical bar (713), a driving wheel (722) is installed on the surface of the vertical positioning block (721) through a fourth rotating shaft, one end of the fourth rotating shaft is connected with the power output end of a speed reduction small motor, a driven wheel (723) meshed with the driving wheel (722) is installed on the right side of the surface of the vertical positioning block (721) through a fifth rotating shaft, and a wire supply welding assembly (73) is installed at one end of the fifth rotating shaft.
7. The waterproof casing welding device with the self-adjusting wing ring height as claimed in claim 5, wherein the wire supply welding assembly (73) comprises a rotating rod (731) installed at one end of a fifth rotating shaft, a connecting rod (732) is vertically fixed at one end of the rotating rod (731), a wire supply rod (733) arranged in parallel with the rotating rod (731) is vertically fixed at the bottom end of the connecting rod (732), a positioning hydraulic cylinder (734) is installed in the middle of the side wall of the rotating rod (731), a fixing block (738) is installed at the power output end of the positioning hydraulic cylinder (734), a clamping groove extending to one side is formed in the side wall of the fixing block (732), a pipe clamp (735) is installed on the side wall of the clamping groove, a welding head is clamped between the pipe clamp (735) and the clamping groove, a first wire conveying groove (736) is formed in the middle of the side wall of the wire supply rod (733), a sixth rotating shaft is, a wire winding ring is sleeved on the sixth rotating shaft, welding wires are wound on the wire winding ring, and meanwhile, a wire transmission assembly (74) is arranged on the front portion of the side wall of the first wire transmission groove (736).
8. The welding device for the waterproof casing with the self-adjusting wing ring height according to claim 7, wherein a positioning hole (737) is formed in the middle of one side wall of the first wire transmission groove (736), the wire transmission assembly (74) comprises a lifting positioning block (741) slidably mounted in the positioning hole (737), a lifting positioning rod (742) is mounted on the surface of the lifting positioning block (741), a spring (744) is sleeved on the lifting positioning rod (742), the top end and the bottom end of the spring (744) are respectively in surface contact with the top of the positioning hole (737) and the lifting positioning block (741), a stopper is mounted at the top end of the lifting positioning rod (742), a seventh rotating shaft is mounted on the side wall of the lifting positioning block (741), one end of the seventh rotating shaft is connected with the power end of the speed reduction small motor, and a wire transmission wheel (743) is.
9. The waterproof sleeve welding device with the self-adjusting wing ring height according to claim 1, characterized in that a wing ring dislocation receiving mechanism (2) is installed at the upper part of the right side of the positioning processing machine tool (1), the wing ring dislocation receiving mechanism (2) comprises two positioning hydraulic cylinders (21) vertically installed at the left side and the right side of the surface of the first fixed plate, and a dislocation placing assembly (22) is installed at the power output end of each positioning hydraulic cylinder (21) through a first through hole; the dislocation placing assembly (22) comprises side baffles (221) arranged at the power output ends of the two positioning hydraulic cylinders (21), and a dislocation plate (222) is vertically fixed between the left sides of the two side baffles (221).
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| CN202011411288.3A CN112404780B (en) | 2020-12-06 | 2020-12-06 | Waterproof sleeve welding device with self-adjusting wing ring height |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011411288.3A CN112404780B (en) | 2020-12-06 | 2020-12-06 | Waterproof sleeve welding device with self-adjusting wing ring height |
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| CN112404780B CN112404780B (en) | 2022-07-01 |
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Cited By (1)
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| CN114322574A (en) * | 2021-12-22 | 2022-04-12 | 芜湖福记恒机械有限公司 | Special-shaped copper water jacket in flash furnace and casting forming process thereof |
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| CN112404780B (en) | 2022-07-01 |
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Effective date of registration: 20220609 Address after: No. 10, Yingbin Avenue, Dongtai Economic Development Zone, Yancheng City, Jiangsu Province Applicant after: DONGTAI GAOKE TECHNOLOGY INNOVATION PARK Co.,Ltd. Address before: No. 155, Huanzhen West Road, Jianggao Town, Baiyun District, Guangzhou, Guangdong 510000 Applicant before: Huang Jiesheng |
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Application publication date: 20210226 Assignee: Jiangsu Chuangqi Testing Technology Co.,Ltd. Assignor: DONGTAI GAOKE TECHNOLOGY INNOVATION PARK Co.,Ltd. Contract record no.: X2023980050142 Denomination of invention: A waterproof sleeve welding device with self-adjusting wing ring height Granted publication date: 20220701 License type: Common License Record date: 20231206 |
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