CN112388305B - Full-automatic poultry nipple water fountain assembly device and assembly method - Google Patents
Full-automatic poultry nipple water fountain assembly device and assembly method Download PDFInfo
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- CN112388305B CN112388305B CN202011179194.8A CN202011179194A CN112388305B CN 112388305 B CN112388305 B CN 112388305B CN 202011179194 A CN202011179194 A CN 202011179194A CN 112388305 B CN112388305 B CN 112388305B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The invention discloses a full-automatic poultry nipple water fountain assembly device and an assembly method. The traditional nipple drinking fountain is assembled manually, so that the working strength is high and the efficiency is low. The automatic feeding device comprises a rack, a plastic piece feeding mechanism, a large valve rod feeding mechanism, a small valve rod feeding mechanism, an assembling operation device and a discharging device. The assembly operation device comprises a station switching disc, a switching driving element, a material mounting block, a plastic part mounting mechanism, a large valve rod mounting mechanism and a small valve rod mounting mechanism. The blanking device comprises a water dispenser grabbing mechanism, an empty tray transferring mechanism, a material tray descending mechanism and an empty tray ascending mechanism. The automatic continuous discharging device automatically and continuously conveys the plastic parts, the large valve rods and the small valve rods into the corresponding mounting mechanisms one by one through the vibrating disc and the pipeline, and realizes the whole automatic continuous discharging process of simultaneously taking off a plurality of water fountains, placing the water fountains on the charging tray and replacing the full charging tray through the cooperation of all the mechanisms in the discharging device.
Description
Technical Field
The invention belongs to the technical field of poultry drinkers, and particularly relates to a full-automatic poultry nipple drinker assembly device and an assembly method.
Background
The nipple drinking device is the most advanced drinking device for poultry cultivation at present, is commonly used in domestic and foreign large-scale poultry farms, has the advantages of convenient drinking, sanitation, labor saving, saving and the like, and can greatly reduce the labor intensity and improve the working efficiency. As shown in fig. 1, the nipple drinker comprises a large valve stem a, a plastic housing B and a small valve stem C. At ordinary times, the large valve rod A is sealed with the plastic shell B under the action of gravity, so that water cannot flow out. When poultry such as chicken touches the small valve rod C, the large valve rod A is jacked up, and water flows out from the gap. When the poultry stops triggering, the large valve rod B and the small valve rod C recover to be sealed under the action of gravity, and water stops flowing out. Traditional nipple drinking bowl equipment adopts artifical mode, puts into dedicated foam box with plastic housing B, little valve rod C and big valve rod A in proper order, and working strength is big, and is inefficient.
Disclosure of Invention
The invention aims to provide a full-automatic poultry nipple drinker assembly device and an assembly method thereof.
The invention discloses a full-automatic assembling device for a nipple drinking fountain for poultry, which comprises a rack, a plastic piece feeding mechanism, a large valve rod feeding mechanism, a small valve rod feeding mechanism, an assembling operation device and a discharging device. The assembly operation device and the blanking device are arranged on the frame side by side; and the plastic part feeding mechanism, the large valve rod feeding mechanism and the small valve rod feeding mechanism are arranged around the outer sides of the assembly operation device and the blanking device. Working of plastics feed mechanism, big valve rod feed mechanism, little valve rod feed mechanism all arrange and output material through the vibration charging tray, all have n material delivery outlets.
The assembly operation device comprises a station switching disc, a switching driving element, a material mounting block, a plastic part mounting mechanism, a large valve rod mounting mechanism and a small valve rod mounting mechanism. The station switching plate is supported on the frame; the switching driving element drives the station switching disc to rotate and position. m material installation blocks are installed at the edge of the top surface of the station switching disc, and m is larger than or equal to 4. N material installation positions have all been seted up at the top of every material installation piece. And plastic part mounting stations, small valve rod mounting stations, large valve rod mounting stations and blanking stations are distributed on the assembly operation device. The plastic piece mounting mechanism, the large valve rod mounting mechanism, the small valve rod mounting mechanism and the blanking device are respectively positioned at a plastic piece mounting station, a large valve rod mounting station, a small valve rod mounting station and a blanking station. Except for the process of station switching, a material mounting block is arranged at a plastic part mounting station, a large valve rod mounting station, a small valve rod mounting station and a blanking station.
The plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism respectively comprise a sliding frame, a feeding power element, a sliding plate and a feeding block. The sliding plate and the sliding frame form a sliding pair. The feeding power element drives the sliding plate to slide. The feed block is fixed at the outer end of the carriage. The outer end of the sliding plate penetrates through the lower part of the material feeding block. N feeding holes are arranged in the middle of the feeding block side by side; n material transition holes are formed in the outer end of the sliding plate in parallel; the outer end of the sliding frame is provided with n discharge holes. When the slide was in interior anchor point, n material transition hole aligns respectively with n feed port. When the slide was in outer setpoint, n material transition holes and n discharge opening align respectively. The n discharge holes correspond to the n material arrangement positions on the material mounting block respectively along the circumferential position of the station switching disc.
The top ends of the n feeding holes of the feeding block in the plastic part mounting mechanism are respectively connected with the n material output ports of the plastic part feeding mechanism through pipelines; the top ends of n feeding holes of a feeding block in the large valve rod mounting mechanism are respectively connected with n material output ports of the large valve rod feeding mechanism through pipelines; the top ends of the n feeding holes of the feeding block in the small valve rod mounting mechanism are respectively connected with the n material output ports of the small valve rod feeding mechanism through pipelines.
The blanking device comprises a water dispenser grabbing mechanism, an empty tray transferring mechanism, a material tray descending mechanism and an empty tray ascending mechanism. The material tray descending mechanism and the empty tray ascending mechanism have the same structure and are arranged in the rack side by side. The empty tray lifting mechanism is used for driving a stack of empty trays to lift. The material tray descending mechanism is used for driving the material tray filled with the water fountain to descend, and a position is reserved for a new empty material tray. The empty tray transfer mechanism is used for placing the empty trays on the empty tray lifting mechanism on the tray descending mechanism; the drinking bowl snatchs the mechanism and is used for getting the tray of the top of charging tray decline mechanism with n drinking water heads in the material installation piece of unloading station department one by one or the clamp simultaneously.
Preferably, the plastic part feeding mechanism, the large valve rod feeding mechanism and the small valve rod feeding mechanism all comprise a feeding frame and a vibrating feeding disc. The vibration feeding plate is arranged on the feeding frame. One or more vibration material loading trays are provided with n material output ports. Working of plastics feed mechanism, big valve rod feed mechanism, little valve rod feed mechanism are respectively through n material delivery outlets, can carry out the material loading of n materials simultaneously. The materials output by the plastic part feeding mechanism, the large valve rod feeding mechanism and the small valve rod feeding mechanism are conveyed to corresponding positions on the assembly operation device through flexible plastic round pipes.
Preferably, the plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism respectively further comprise a first sensor group. The outer end of the sliding plate is provided with n detection holes in parallel and transversely. The n detection holes are communicated with the n material transition holes in distribution. The first sensor group includes n first fiber sensors. n first optical fiber sensors are arranged at the outer end of the sliding frame side by side, and the detection heads are respectively aligned with n detection holes on the sliding plate.
Preferably, the assembly operation device further comprises a central fixing disc. The central fixed disk is coaxially arranged above the station switching disk and is fixed with the frame. The plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism all further comprise hammering cylinders. The hammering cylinder install on central fixed disk, the position of piston rod outer end towards material installation piece, and the end fixing has the tup.
Preferably, the plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism respectively further comprise a second sensor group. The second sensor group includes n second optical fiber sensors. And the n second optical fiber sensors are arranged in the central fixed disk side by side. The detection heads of the n second optical fiber sensors are positioned between the top surface of the material mounting block and the bottom surface of the sliding frame and respectively correspond to the n feeding holes in position.
Preferably, the plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism respectively comprise an air blowing part. N air outlets of the air blowing piece are respectively positioned right above the n discharge holes.
Preferably, the drinking bowl snatch the mechanism and include that the X axle snatchs the slip table, the Y axle snatchs the slip table, the Z axle snatchs slip table and drinking bowl clamping jaw. The X-axis grabbing sliding table and the Y-axis grabbing sliding table are electric sliding tables; the Z-axis grabbing sliding table is a pneumatic sliding table; the clamping jaw of the water fountain adopts a finger cylinder. The X-axis grabbing sliding table is arranged at the top of the rack. The Y-axis grabbing sliding table is installed on a sliding block of the X-axis grabbing sliding table. The Z-axis grabbing sliding table is installed on a sliding block of the Y-axis grabbing sliding table. The sliding block of the X-axis grabbing sliding table and the sliding block of the Y-axis grabbing sliding table slide horizontally and are perpendicular to each other in sliding direction. The sliding block of the Z-axis grabbing sliding table slides along the vertical direction. The drinking bowl clamping jaw is installed on the Z axle snatchs the sliding block of slip table, and sets up down. Clamping plates are respectively arranged on the two claw bodies of the clamping jaw of the water fountain; the opposite side of two splint all seted up the setting side by side, be used for fixing a position a plurality of arc recess of drinking bowl.
Preferably, the material tray descending mechanism and the empty tray ascending mechanism respectively comprise a base plate, a material tray lifting guide rail, a material tray lifting frame, a lifting limiting assembly and a material tray lifting driving assembly. The base plate is fixed with the frame. Two vertically arranged tray lifting guide rails are fixed on the base plate. The material tray lifting frame and the two material tray lifting guide rails form a sliding pair. A plurality of charging trays can be superposed on the charging tray lifting frame. The material tray lifting frame is driven by the material tray lifting driving component to lift.
Preferably, the empty tray transfer mechanism comprises a tray moving pneumatic sliding table, a tray moving transverse moving frame, a tray moving lifting cylinder, a tray moving connecting frame and a tray moving pneumatic clamping jaw. The pneumatic sliding table of the moving plate is fixed at the top of the frame. The sliding direction of the sliding block on the pneumatic sliding table for moving the tray is parallel to the arrangement direction of the tray descending mechanism and the empty tray ascending mechanism. The sliding plate transverse moving frame and the sliding block of the pneumatic sliding table of the sliding plate form a sliding pair. The tray moving connecting frame is fixed with a piston rod of a tray moving lifting cylinder; two ends of the tray moving connecting frame are respectively fixed with the shells of the two tray moving pneumatic clamping jaws. The two tray moving pneumatic clamping jaws can move to the side wall of the empty tray on the empty tray lifting mechanism under the driving of the tray moving pneumatic sliding table and the tray moving lifting cylinder, and the side walls of the two sides of the hole tray are respectively clamped.
The assembly method of the fully-automatic poultry nipple water fountain assembly device comprises the following specific steps:
step one, the plastic part feeding mechanism, the large valve rod feeding mechanism and the small valve rod feeding mechanism are internally provided with a vibration feeding tray, and the plastic part, the large valve rod and the small valve rod are respectively conveyed to feeding holes of feeding blocks in the plastic part mounting mechanism, the large valve rod mounting mechanism and the small valve rod mounting mechanism.
And step two, if the material mounting block at the plastic part mounting station is empty, the feeding power element in the plastic part mounting mechanism pushes the sliding plate, so that the plastic part in the material transition hole of the sliding plate moves to the upper part of the discharge hole at the outer end of the sliding frame and falls into the material mounting block positioned at the plastic part feeding station through the discharge hole. And then, the feeding power element in the plastic part mounting mechanism resets, so that the next plastic part in the feeding hole enters the material transition hole.
If only a plastic piece is arranged in the material mounting block at the small valve rod mounting station and the small valve rod is not mounted, when the material mounting block at the small valve rod mounting station is empty, the feeding power element in the small valve rod mounting mechanism pushes the sliding plate, so that the small valve rod in the material transition hole of the sliding plate moves to the upper part of the discharge hole at the outer end of the sliding frame and falls into the material mounting block at the small valve rod feeding station through the discharge hole, and the small valve rod and the plastic piece are mounted together. And then, the feeding power element in the small valve rod mounting mechanism resets, so that the next small valve rod in the feeding hole enters the material transition hole.
If only have working of plastics and little valve rod and do not install big valve rod in the material installation piece of big valve rod installation station department, then when the material installation piece of big valve rod installation station department was vacant, pay-off power component in the big valve rod installation mechanism promoted the slide for big valve rod in the material transition hole of slide moves the discharge opening top of balladeur train outer end, and fall into the material installation piece that is located big valve rod material loading station through the discharge opening, make big valve rod, little valve rod and working of plastics install together, form complete drinking water head. And then, the feeding power element in the large valve rod mounting mechanism resets, so that the next large valve rod in the feeding hole enters the material transition hole.
If the material mounting block at the blanking station is provided with the water drinking head which is assembled, the water drinking device grabbing mechanism transfers the water drinking head which is assembled to the material tray on the material tray descending mechanism.
And step three, when the step two is executed once, the station switching disc rotates once, the material mounting blocks at each station are switched, and continuous and stable automatic assembly of the water dispenser is realized.
The invention has the beneficial effects that:
1. according to the automatic continuous discharging device, the plastic pieces, the large valve rods and the small valve rods are automatically conveyed into the corresponding mounting mechanisms one by one through the vibrating disc and the pipeline, and the whole automatic continuous discharging process of simultaneously taking off a plurality of water fountains, placing the water fountains on the charging tray and replacing the full charging tray is realized through the matching of all the mechanisms in the discharging device; therefore, the highly automated assembly of the water dispenser for the poultry is realized, and the production efficiency of the water dispenser for the poultry is obviously improved.
2. According to the invention, through the reciprocating sliding of the sliding plate and the mutual matching of the feeding hole on the feeding block, the material transition hole on the sliding plate and the discharging hole on the sliding frame, the function of separating the materials sequentially arranged in the pipeline one by one onto the material mounting block is realized.
3. The central fixed disk is coaxially arranged above the station switching disk and is kept fixed, so that enough space is reserved for installing the sensor, and the installation of the water dispenser is more stable and reliable.
4. The second sensor group can detect whether materials enter the material transition hole or not and can detect that the materials smoothly leave the material transition hole by using the detection hole transversely penetrating through the material transition hole.
5. Each mounting mechanism is provided with a hammering cylinder; when deviation occurs because the hammering cylinder can mainly drop materials, the materials enter the correct position through vibration generated by hammering, so that the automatic error correction device has certain automatic error correction capability, and the automation degree of the automatic error correction device is further improved.
Drawings
FIG. 1 is a schematic cross-sectional view of a nipple drinker for poultry;
fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 is a schematic top view of the present invention.
Fig. 4 is a combined perspective view of the assembly operation device and the blanking device of the present invention.
Fig. 5 is a perspective view of the assembly operation device of the present invention.
Fig. 6 is a perspective view of a plastic part feeding mechanism according to the present invention.
Fig. 7 is a top view of the plastic part loading mechanism of the present invention.
Fig. 8 is a first perspective view of the blanking device of the present invention.
Fig. 9 is a schematic view of a drinking fountain grasping mechanism of the present invention.
Fig. 10 is a second perspective view of the blanking device of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in figures 2 and 3, the assembly device for the full-automatic poultry nipple drinker comprises a rack 1, a plastic part feeding mechanism I, a large valve rod feeding mechanism II, a small valve rod feeding mechanism III, an assembly operation device IV and a discharging device V. The assembly operation device IV and the blanking device V are arranged on the frame 1 side by side; and the plastic part feeding mechanism I, the large valve rod feeding mechanism II and the small valve rod feeding mechanism III are surrounded on the outer sides of the assembly operation device IV and the blanking device V.
Working of plastics feed mechanism I, big valve rod feed mechanism II, little valve rod feed mechanism III all include material loading frame 13 and two vibration material loading trays 14. The two vibrating feeding trays 14 are both mounted on the feeding frame 13. Each vibrating feeding tray 14 has two material outlets. The vibration feeding trays 14 in the plastic part feeding mechanism I, the large valve rod feeding mechanism II and the small valve rod feeding mechanism III are respectively used for conveying plastic parts, large valve rods and small valve rods for assembling the poultry drinking head, and the sizes of the plastic parts, the large valve rods and the small valve rods are determined according to conveyed materials. Working of plastics feed mechanism I, big valve rod feed mechanism II, little valve rod feed mechanism III are separately through four material delivery outlets, can carry out the material loading of four materials simultaneously. The materials (namely the plastic part, the large valve rod and the small valve rod) output by the plastic part feeding mechanism I, the large valve rod feeding mechanism II and the small valve rod feeding mechanism III are conveyed to corresponding positions on the assembly operation device IV through flexible plastic round pipes. Storage hoppers 15 are arranged above the vibrating feeding disc 14 in the plastic part feeding mechanism I and the large valve rod feeding mechanism II.
As shown in fig. 4, 5, 6 and 7, the assembly operation device iv includes a station switching plate 2, a central fixed plate 3, a switching drive element 4, a material mounting block 5, a plastic part mounting mechanism 6, a large valve stem mounting mechanism 7 and a small valve stem mounting mechanism 8. The switching drive element 4 employs a motor and a speed reducer. The station switching plate 2 is supported in the middle of the frame 1; switching drive element 4 installs in frame 1, and rotatory output shaft and station switch dish 2 are fixed, and drive station switch dish 2 rotates and fixes a position. The central fixed disk 3 is coaxially arranged above the station switching disk 2; the bottom of the central fixed disk 3 is fixed with a fixed column. The fixed column passes through a central hole of the station switching plate 2 and is fixed with the frame 1. Eight material installation pieces 5 are all installed at the edge of 2 top surfaces of station switching dish, and switch the circumference equipartition of 2 axes of dish along the station. Four material mounting positions are all seted up at the top of every material installation piece 5. The material placement position is round hole form, and the internal diameter equals the diameter of working of plastics for place and location working of plastics.
The assembly operation device IV is provided with a plastic piece mounting station, a small valve rod mounting station, a large valve rod mounting station and a blanking station which are sequentially arranged in an annular shape. The plastic piece mounting mechanism 6, the large valve rod mounting mechanism 7, the small valve rod mounting mechanism 8 and the blanking device V are respectively positioned at a plastic piece mounting station, a large valve rod mounting station, a small valve rod mounting station and a blanking station. Each material mounting block 5 sequentially passes through four stations to complete the working procedures of plastic piece mounting, small valve rod mounting, large valve rod mounting and finished product blanking; except in the process of station switching, a corresponding material mounting block 5 is arranged at each of the four stations.
The plastic piece mounting mechanism 6, the large valve rod mounting mechanism 7 and the small valve rod mounting mechanism 8 are identical in structure, and only the size is different according to the mounted materials (plastic pieces, large valve rods or small valve rods). The plastic part mounting mechanism 6, the large valve rod mounting mechanism 7 or the small valve rod mounting mechanism 8 comprise a sliding frame 6-1, a feeding cylinder 6-2, a sliding plate 6-3, a feeding block 6-4, a detection assembly, an air blowing part 6-5 and a hammering cylinder 6-6. The sliding frame 6-1 is fixed on the table top of the frame 1; the sliding plate 6-3 and the sliding frame 6-1 form a sliding pair which slides along the radial direction of the station switching disk 2. The sliding plate 6-3 limits the inner limit position and the outer limit position through a limiting block and an air spring. The feeding cylinder 6-2 is fixed on the sliding frame 6-1, and the piston rod is fixed with the sliding plate 6-3. The feeding block 6-4 is in a door shape and is fixed at the outer end of the sliding frame 6-1. The outer end of the sliding plate 6-3 passes through the lower part of the material inlet block 6-4. The middle part of the feeding block 6-4 is provided with four feeding holes 6-4-1 in parallel; the outer end of the sliding plate 6-3 is provided with four material transition holes 6-3-1 in parallel; the outer end of the sliding frame 6-1 is provided with four discharge holes. The four discharge holes are aligned with the four feed holes 6-4-1 along the sliding direction of the sliding plate 6-3; and the four discharge holes are positioned at one side of the material inlet block 6-4 close to the axis of the station switching disc 2. When the sliding plate 6-3 is at the inner limit position, the four material transition holes 6-3-1 are respectively aligned with the four feeding holes 6-4-1. When the sliding plate 6-3 is at the outer limit position, the four material transition holes 6-3-1 are respectively aligned with the four discharge holes. The center distance between two adjacent discharge holes is equal to the center distance between two adjacent material mounting positions. The distances from the axes of the four discharge holes on the sliding frame 6-1 to the axis of the station switching disk 2 are respectively equal to the distances from the axes of the n material mounting positions on the material mounting block to the axis of the station switching disk 2. In the feeding process, four discharging holes in the sliding frame 6-1 are aligned with n material placing positions on one material mounting block.
The thickness of the sliding plate 6-3 is larger than or equal to the length of the mounted material (plastic piece, large valve rod or small valve rod) and smaller than twice the length of the mounted material (plastic piece, large valve rod or small valve rod), and two mounted materials are prevented from falling into the material transition hole 6-3-1. The air blowing piece 6-5 is provided with an air inlet and four air outlets, and a flow passage for communicating the air inlet and the air outlets is arranged inside the air blowing piece. The four air outlets of the air blowing piece 6-5 are respectively positioned right above the four discharge holes and are used for preventing the mounted material from being clamped in the material transition hole 6-3-1 or the discharge holes through air blowing.
Four detection holes are transversely arranged at the end part of the outer end of the sliding plate 6-3 side by side. The four detection holes are horizontally communicated with the sliding plate 6-3 and respectively pass through the four material transition holes 6-3-1. The detection assembly includes a first sensor group and a second sensor group. The first sensor set comprises four first fibre-optic sensors 6-7. Four first optical fiber sensors 6-7 are arranged at the outer end of the sliding frame 6-1 side by side, and the detection heads are respectively aligned with four detection holes on the sliding plate 6-3. When the materials in the feeding hole 6-4-1 fall into the material transition hole 6-3-1, the first optical fiber sensor 6-7 is changed from being unblocked to being blocked, the output signal changes, and the first optical fiber sensor 6-7 can detect whether the material is normally discharged and in place and give a signal for the next step.
The second sensor group comprises four second fibre-optic sensors 6-8. Four second fibre-optic sensors 6-8 are mounted side by side at the edge of the central fixed disc 3. The detection heads of the four second optical fiber sensors 6-8 are higher than the top surface of the material mounting block 5 and are respectively positioned below the four discharge holes on the sliding frame 6-1. The second optical fiber sensors 6-8 are used for detecting whether the materials smoothly fall into the corresponding material mounting blocks 5 from the mounting mechanisms. The hammering air cylinder 6-6 is arranged on the central fixed disk 3, and the outer end of the piston rod is fixed with a hammer head which faces the corresponding material mounting block 5; when the installed material is clamped in the feeding hole 6-4-1, the material transition hole 6-3-1 or the discharging hole, the hammer head on the hammering cylinder 6-6 impacts the material installation block 5 to generate vibration for assisting the falling of the material.
The top ends of four feeding holes 6-4-1 of a feeding block in the plastic piece mounting mechanism 6 are respectively connected with four material output ports of the plastic piece feeding mechanism I through round pipes; the top ends of four feeding holes 6-4-1 of a feeding block in the large valve rod mounting mechanism 7 are respectively connected with four material output ports of the large valve rod feeding mechanism II through circular tubes; the top ends of four feeding holes 6-4-1 of a feeding block in the small valve rod mounting mechanism 8 are respectively connected with four material output ports of the small valve rod feeding mechanism III through round pipes.
As shown in fig. 8, 9 and 10, the discharging device v includes a drinking bowl gripping mechanism 9, an empty tray transferring mechanism 10, a tray descending mechanism 11 and an empty tray ascending mechanism 12. The tray descending mechanism 11 and the empty tray ascending mechanism 12 have the same structure and are arranged in the frame 1 side by side. The empty tray transfer mechanism 10 and the drinking bowl grabbing mechanism 9 are both arranged on the table top of the frame 1. The empty tray lifting mechanism 12 is provided with a plurality of empty trays for lifting the empty trays. The tray descending mechanism 11 is used for descending the tray filled with the water fountain. A plurality of water fountain positioning holes are arranged on the empty tray in a matrix shape. The empty tray transfer mechanism 10 is used for placing the empty trays on the empty tray lifting mechanism 12 onto the tray descending mechanism 11; the drinking bowl snatchs mechanism 9 and gets four drinking water heads in the material installation piece 5 of unloading station department on the charging tray of the top of charging tray descending mechanism 11 with the clamp.
The drinking fountain grabbing mechanism 9 comprises an X-axis grabbing sliding table 9-2, a Y-axis grabbing sliding table 9-1, a Z-axis grabbing sliding table 9-3 and a drinking fountain clamping jaw 9-4. The X-axis grabbing sliding table 9-2 and the Y-axis grabbing sliding table 9-1 adopt electric sliding tables; the Z-axis grabbing sliding table 9-3 adopts a pneumatic sliding table; the clamping jaw 9-4 of the water fountain adopts a finger cylinder. The X-axis grabbing sliding table 9-2 is arranged at the top of the rack 1. The Y-axis grabbing sliding table 9-1 is arranged on a sliding block of the X-axis grabbing sliding table 9-2. The Z-axis grabbing sliding table 9-3 is arranged on a sliding block of the Y-axis grabbing sliding table 9-1. The sliding block of the X-axis grabbing sliding table 9-2 and the sliding block of the Y-axis grabbing sliding table 9-1 slide horizontally and the sliding directions are vertical to each other. The sliding block of the Z-axis grabbing sliding table 9-3 slides along the vertical direction. The clamping jaw 9-4 of the water dispenser is arranged on a sliding block of the Z-axis grabbing sliding table 9-3 and is arranged downwards. Clamping plates 9-5 are respectively arranged on the two claw bodies of the clamping jaws 9-4 of the water fountain; the opposite side surfaces of the two clamping plates 9-5 are respectively provided with four arc-shaped grooves which are arranged side by side and correspond to the shapes of the drinking water heads, and the four drinking water heads are used for accurately clamping and assembling the four drinking water heads on the material mounting block 5 of the blanking station.
The material tray descending mechanism 11 and the empty tray ascending mechanism 12 both comprise a base plate 11-1, a material tray ascending and descending guide rail 11-2, a material tray ascending and descending rack 11-3, an ascending and descending limiting component and a material tray ascending and descending driving component. The base plate 11-1 is fixed to the frame 1. Two vertically arranged tray lifting guide rails 11-2 are fixed on the base plate 11-1. The tray lifting frame 11-3 and the two tray lifting guide rails 11-2 form a sliding pair.
Two single-side plate racks 11-10 which are arranged at intervals are arranged on the outer side surface of the tray lifting frame 11-3. The two single-side plate racks 11-10 are respectively used for supporting the two end edges of the bottom of the material tray. And the top surfaces of the two single-side disc racks 11-10 are provided with material disc limiting blocks. The top inboard of charging tray stopper is provided with the chamfer. Each charging tray stopper is used for limiting the horizontal position of the charging tray. Because the material tray is supported by the two unilateral plate racks 11-10 arranged at intervals, a stack of material trays filled with the drinking water head can be taken out by using the cart (when the two unilateral plate racks 11-10 descend to the two sides of the table surface of the cart, the material tray is supported by the cart, and the cart is pulled out, so that the material trays can be quickly taken out). The material tray lifting driving component comprises a material tray lifting motor 11-4, a second synchronous belt 11-5 and a second synchronous wheel. The two second synchronous wheels are respectively supported at the top and the bottom of the base plate 11-1 and are connected through a second synchronous belt 11-5. The tray lifting motor 11-4 is fixed on the base plate 11-1, and the output shaft is fixed with one of the second synchronizing wheels. The material tray lifting frame 11-3 is fixed with a second synchronous belt 11-5.
The lifting limiting component comprises a material rack upper limiting block 11-6, a material rack lower limiting block 11-7, an upper photoelectric switch 11-8 and a lower photoelectric switch 11-9. The two material rack upper limiting blocks 11-6 are fixed on the top of the base plate 11-1 and are respectively positioned right above the two ends of the material tray lifting frame 11-3 for upper hard limiting. The two material rack lower limiting blocks 11-7 are fixed at the bottom of the base plate 11-1 and are respectively positioned under the two ends of the material tray lifting frame 11-3 to carry out lower hard limiting. One side of the limiting block 11-6 on one material rack is provided with an upper photoelectric switch 11-8 for upper soft limiting. One side of one material rack lower limiting block 11-7 is provided with two lower photoelectric switches 11-9 for lower soft limiting. One end of the tray lifting frame 11-3 is fixed with a trigger piece. The trigger piece corresponds to the positions of the upper photoelectric switch 11-8 and the lower photoelectric switch 11-9.
As shown in FIG. 3, the empty tray transfer mechanism 10 comprises a tray moving pneumatic sliding table 10-1, a tray moving transverse moving frame, a tray moving lifting cylinder 10-3, a tray moving connecting frame and a tray moving pneumatic clamping jaw 10-5. The pneumatic sliding table 10-1 for moving the tray is fixed on the top of the frame 1. The sliding direction of the sliding blocks on the pneumatic sliding table 10-1 for moving the tray is parallel to the arrangement direction of the tray descending mechanism 11 and the empty tray ascending mechanism 12. The sliding plate transverse moving frame and the sliding block of the pneumatic sliding table 10-1 of the sliding plate form a sliding pair. The tray moving connecting frame is fixed with a piston rod of a tray moving lifting cylinder 10-3; two ends of the tray moving connecting frame are respectively fixed with the shells of the two tray moving pneumatic clamping jaws 10-5. The two tray moving pneumatic clamping jaws 10-5 can move to the side wall of the empty tray on the empty tray lifting mechanism 12 under the driving of the tray moving pneumatic sliding table 10-1 and the tray moving lifting cylinder 10-3, and respectively clamp the side walls on two sides of the hole tray; then, the empty material tray for feeding can be lifted up by the lifting cylinder 10-3 for moving the tray; the empty tray can be moved to the position above the tray descending mechanism 11 by moving the tray moving pneumatic sliding table 10-1, so that the automatic placement of the empty tray is realized.
The method for assembling the drinking fountain by using the fully-automatic poultry nipple drinking fountain assembling device comprises the following specific steps:
firstly, the plastic piece feeding mechanism I, the large valve rod feeding mechanism II and the small valve rod feeding mechanism III respectively convey the plastic piece, the large valve rod and the small valve rod to the feeding hole 6-4-1 of the feeding block in the plastic piece mounting mechanism 6, the large valve rod mounting mechanism 7 and the small valve rod mounting mechanism 8 through the internal vibration feeding tray 14.
And step two, if the material mounting block 5 at the plastic part mounting station is empty, the feeding cylinder 6-2 in the plastic part mounting mechanism 6 is pushed out, so that the plastic part in the material transition hole 6-3-1 of the sliding plate 6-3 moves to the position above the discharge hole at the outer end of the sliding frame 6-1 and falls into the material mounting block 5 at the plastic part feeding station through the discharge hole. Then, the feeding cylinder 6-2 in the plastic part mounting mechanism 6 retracts to reset, so that the next plastic part in the feeding hole 6-4-1 enters the material transition hole 6-3-1.
If only a plastic piece is arranged in the material mounting block 5 at the small valve rod mounting station and the small valve rod is not mounted, the feeding cylinder 6-2 in the small valve rod mounting mechanism 8 is pushed out, so that the small valve rod in the material transition hole 6-3-1 of the sliding plate 6-3 moves to the upper part of the discharge hole at the outer end of the sliding frame 6-1 and falls into the material mounting block 5 at the small valve rod feeding station through the discharge hole, and the small valve rod and the plastic piece are mounted together. Then, the feeding cylinder 6-2 in the small valve rod mounting mechanism 8 retracts and resets, so that the next small valve rod in the feeding hole 6-4-1 enters the material transition hole 6-3-1.
If only a plastic piece and a small valve rod are arranged in the material mounting block 5 at the large valve rod mounting station, but the large valve rod is not mounted, the feeding cylinder 6-2 in the large valve rod mounting mechanism 7 is pushed out, so that the large valve rod in the material transition hole 6-3-1 of the sliding plate 6-3 moves to the position above the discharge hole at the outer end of the sliding frame 6-1 and falls into the material mounting block 5 at the large valve rod feeding station through the discharge hole, and the large valve rod and the small valve rod are mounted together to form a complete water drinking head. Then, the feeding cylinder 6-2 in the large valve rod mounting mechanism 8 retracts and resets, so that the next large valve rod in the feeding hole 6-4-1 enters the material transition hole 6-3-1.
If the material mounting block 5 at the blanking station is provided with the drinking water head which is assembled, the X-axis grabbing sliding table 9-2, the Y-axis grabbing sliding table 9-1 and the Z-axis grabbing sliding table 9-3 drive the water dispenser clamping jaw 9-4 to move to the material mounting block 5 at the blanking station; the clamping jaws 9-4 of the water dispenser clamp four water dispenser heads which are completely assembled. The X-axis grabbing sliding table 9-2, the Y-axis grabbing sliding table 9-1 and the Z-axis grabbing sliding table 9-3 rotate the clamped drinking water head to a material tray on the material tray descending mechanism 11.
In the working process of the plastic piece mounting mechanism 6, the large valve rod mounting mechanism 7 and the small valve rod mounting mechanism 8, the detection component continuously detects whether the plastic piece, the large valve rod or the small valve rod is clamped or not; if the plastic piece, the large valve rod or the small valve rod is clamped, the corresponding hammering cylinder 6-6 is pushed out to provide dropping assistance for the clamped plastic piece, the large valve rod or the small valve rod; if the hammer is still unable to fall normally after the assistance of the hammering cylinder 6-6, the whole machine stops working and gives an alarm, and a worker removes the fault manually.
And step three, when the step two is executed once, the station switching disc 2 rotates 45 degrees, the material mounting blocks 5 at all stations are switched, and continuous and stable automatic assembly of the water dispenser is realized.
When the material tray on the material tray descending mechanism 11 of the water fountain is filled, the empty tray transfer operation is carried out, and the specific process is as follows:
the tray moving pneumatic sliding table 10-1 and the tray moving lifting cylinder 10-3 drive the two tray moving pneumatic clamping jaws 10-5 to move to a tray on the empty tray lifting mechanism 12 and respectively clamp two side walls of the tray; then, the tray moving lifting cylinder 10-3 rises, the tray moving pneumatic sliding table 10-1 drives the empty tray to move to the position above the tray descending mechanism 11, and the empty tray is placed on the tray lifting frame 11-3 of the tray descending mechanism 11.
Then, the tray lifting frame 11-3 in the tray descending mechanism 11 moves downwards to reduce the thickness of one tray under the drive of the tray lifting motor 11-4. The tray lifting frame 11-3 in the empty tray lifting mechanism 12 moves upwards to lift the thickness of one tray under the drive of the tray lifting motor 11-4.
Claims (8)
1. A full-automatic poultry nipple drinking fountain assembly device comprises a rack (1), a plastic piece feeding mechanism (I), a large valve rod feeding mechanism (II) and a small valve rod feeding mechanism (III); the method is characterized in that: the automatic feeding device also comprises an assembling operation device (IV) and a blanking device (V); the assembly operation device (IV) and the blanking device (V) are arranged on the frame (1) side by side; the plastic piece feeding mechanism (I), the large valve rod feeding mechanism (II) and the small valve rod feeding mechanism (III) are surrounded on the outer sides of the assembly operation device (IV) and the blanking device (V); the plastic piece feeding mechanism (I), the large valve rod feeding mechanism (II) and the small valve rod feeding mechanism (III) are used for arranging and outputting materials through a vibrating feeding disc (14), and are provided with n material output ports;
the assembly operation device (IV) comprises a station switching disc (2), a switching driving element (4), a material mounting block (5), a plastic part mounting mechanism (6), a large valve rod mounting mechanism (7) and a small valve rod mounting mechanism (8); the station switching plate (2) is supported on the frame (1); the switching driving element (4) drives the station switching disc (2) to rotate and position; m material mounting blocks (5) are mounted at the edge of the top surface of the station switching disc (2), and m is more than or equal to 4; the top of each material mounting block (5) is provided with n material mounting positions; a plastic piece mounting station, a small valve rod mounting station, a large valve rod mounting station and a blanking station are distributed on the assembly operation device (IV); the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7), the small valve rod mounting mechanism (8) and the blanking device (V) are respectively positioned at a plastic piece mounting station, a large valve rod mounting station, a small valve rod mounting station and a blanking station; except for the process of station switching, a plastic piece mounting station, a large valve rod mounting station, a small valve rod mounting station and a blanking station are all provided with a material mounting block;
the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7) and the small valve rod mounting mechanism (8) respectively comprise a sliding frame (6-1), a feeding power element, a sliding plate (6-3) and a feeding block (6-4); the sliding plate (6-3) and the sliding frame (6-1) form a sliding pair; the feeding power element drives the sliding plate (6-3) to slide; the feeding block (6-4) is fixed at the outer end of the sliding frame (6-1); the outer end of the sliding plate (6-3) penetrates through the lower part of the material inlet block (6-4); n feeding holes (6-4-1) are arranged in parallel in the middle of the feeding block (6-4); the outer end of the sliding plate (6-3) is provided with n material transition holes (6-3-1) in parallel; the outer end of the sliding frame (6-1) is provided with n discharge holes; when the sliding plate (6-3) is positioned at the inner positioning point, the n material transition holes (6-3-1) are respectively aligned with the n feeding holes (6-4-1); when the sliding plate (6-3) is positioned at the outer positioning point, the n material transition holes (6-3-1) are respectively aligned with the n discharge holes; the n discharge holes correspond to the n material placement positions on the material mounting block (5) along the circumferential position of the station switching disc (2) respectively;
the top ends of n feeding holes (6-4-1) of a feeding block in the plastic piece mounting mechanism (6) are respectively connected with n material output ports of the plastic piece feeding mechanism (I) through pipelines; the top ends of n feeding holes (6-4-1) of a feeding block in the large valve rod mounting mechanism (7) are respectively connected with n material output ports of the large valve rod feeding mechanism (II) through pipelines; the top ends of n feeding holes (6-4-1) of a feeding block in the small valve rod mounting mechanism (8) are respectively connected with n material output ports of the small valve rod feeding mechanism (III) through pipelines;
the assembly operation device (IV) also comprises a central fixed disc (3); the central fixed disk (3) is coaxially arranged above the station switching disk (2) and is fixed with the rack (1); the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7) and the small valve rod mounting mechanism (8) respectively comprise a hammering cylinder (6-6); the hammering air cylinder (6-6) is arranged on the central fixed disk (3), the outer end of the piston rod faces to the position of the material mounting block (5), and the end part of the piston rod is fixed with a hammer; a hammer head on the hammering cylinder (6-6) impacts the material mounting block (5) to generate vibration for assisting the falling of the material; the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7) and the small valve rod mounting mechanism (8) also comprise air blowing pieces (6-5); n air outlets of the air blowing piece (6-5) are respectively positioned right above the n discharge holes and are used for preventing the mounted material from being clamped in the material transition hole (6-3-1) or the discharge hole through air blowing;
the blanking device (V) comprises a drinking bowl grabbing mechanism (9), an empty tray transferring mechanism (10), a tray descending mechanism (11) and an empty tray ascending mechanism (12); the material tray descending mechanism (11) and the empty tray ascending mechanism (12) have the same structure and are arranged in the rack (1) side by side; the empty tray lifting mechanism (12) is used for driving a stack of empty trays to lift; the material tray descending mechanism (11) is used for driving the material tray filled with the water fountain to descend and reserving a position for a new empty material tray; the empty tray transfer mechanism (10) is used for placing the empty trays on the empty tray lifting mechanism (12) on the tray descending mechanism (11); the drinking bowl snatchs mechanism (9) and is used for getting n drinking water heads in the material installation piece (5) of unloading station department one by one or simultaneously the clamp on the charging tray of the top of charging tray descending mechanism (11).
2. The assembly device of claim 1, wherein the assembly device comprises: the plastic piece feeding mechanism (I), the large valve rod feeding mechanism (II) and the small valve rod feeding mechanism (III) respectively comprise a feeding frame (13) and a vibrating feeding disc (14); the vibrating feeding tray (14) is arranged on the feeding frame (13); one or more vibrating feeding trays (14) are provided with n material output ports; the plastic piece feeding mechanism (I), the large valve rod feeding mechanism (II) and the small valve rod feeding mechanism (III) can simultaneously feed n materials through n material output ports respectively; the materials output by the plastic part feeding mechanism (I), the large valve rod feeding mechanism (II) and the small valve rod feeding mechanism (III) are conveyed to corresponding positions on the assembly operation device (IV) through flexible plastic round pipes.
3. The assembly device of claim 1, wherein the assembly device comprises: the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7) and the small valve rod mounting mechanism (8) respectively comprise a first sensor group; n detection holes are transversely formed in the end part of the outer end of the sliding plate (6-3) side by side; the n detection holes are distributed and penetrated with the n material transition holes (6-3-1); the first sensor group comprises n first optical fiber sensors (6-7); the n first optical fiber sensors (6-7) are arranged at the outer end of the sliding frame (6-1) side by side, and the detection heads are respectively aligned with the n detection holes on the sliding plate (6-3).
4. The assembly device of claim 1, wherein the assembly device comprises: the plastic piece mounting mechanism (6), the large valve rod mounting mechanism (7) and the small valve rod mounting mechanism (8) respectively comprise a second sensor group; the second sensor group comprises n second optical fiber sensors (6-8); n second optical fiber sensors (6-8) are arranged in the central fixed disc (3) side by side; the detection heads of the n second optical fiber sensors (6-8) are positioned between the top surface of the material mounting block (5) and the bottom surface of the sliding frame (6-1) and respectively correspond to the n discharge holes in position.
5. The assembly device of claim 1, wherein the assembly device comprises: the drinking fountain grabbing mechanism (9) comprises an X-axis grabbing sliding table (9-2), a Y-axis grabbing sliding table (9-1), a Z-axis grabbing sliding table (9-3) and a drinking fountain clamping jaw (9-4); the X-axis grabbing sliding table (9-2) and the Y-axis grabbing sliding table (9-1) adopt electric sliding tables; the Z-axis grabbing sliding table (9-3) adopts a pneumatic sliding table; the clamping jaw (9-4) of the water dispenser adopts a finger cylinder; the X-axis grabbing sliding table (9-2) is arranged at the top of the rack (1); the Y-axis grabbing sliding table (9-1) is arranged on a sliding block of the X-axis grabbing sliding table (9-2); the Z-axis grabbing sliding table (9-3) is arranged on a sliding block of the Y-axis grabbing sliding table (9-1); the sliding block of the X-axis grabbing sliding table (9-2) and the sliding block of the Y-axis grabbing sliding table (9-1) slide horizontally, and the sliding directions are vertical to each other; the sliding block of the Z-axis grabbing sliding table (9-3) slides along the vertical direction; the clamping jaw (9-4) of the water dispenser is arranged on the sliding block of the Z-axis grabbing sliding table (9-3) and is arranged downwards; clamping plates (9-5) are respectively arranged on the two claw bodies of the clamping jaws (9-4) of the water dispenser; the opposite side surfaces of the two clamping plates (9-5) are provided with n arc-shaped grooves which are arranged side by side and used for positioning the water fountain.
6. The assembly device of claim 1, wherein the assembly device comprises: the material tray descending mechanism (11) and the empty tray ascending mechanism (12) respectively comprise a base plate (11-1), a material tray ascending and descending guide rail (11-2), a material tray ascending and descending rack (11-3), an ascending and descending limiting assembly and a material tray ascending and descending driving assembly; the base plate (11-1) is fixed with the frame (1); two vertically arranged tray lifting guide rails (11-2) are fixed on the base plate (11-1); the material tray lifting frame (11-3) and the two material tray lifting guide rails (11-2) form a sliding pair; a plurality of trays can be superposed on the tray lifting frame (11-3); the material tray lifting frame (11-3) is driven by the material tray lifting driving component to lift.
7. The assembly device of claim 1, wherein the assembly device comprises: the empty tray transfer mechanism (10) comprises a tray moving pneumatic sliding table (10-1), a tray moving transverse moving frame, a tray moving lifting cylinder (10-3), a tray moving connecting frame and a tray moving pneumatic clamping jaw (10-5); the tray moving pneumatic sliding table (10-1) is fixed at the top of the frame (1); the sliding direction of a sliding block on the pneumatic sliding table (10-1) of the tray moving is parallel to the arrangement direction of the tray descending mechanism (11) and the empty tray ascending mechanism (12); the sliding plate transverse moving frame and a sliding block of the pneumatic sliding table (10-1) of the sliding plate form a sliding pair; the tray moving connecting frame is fixed with a piston rod of a tray moving lifting cylinder (10-3); two ends of the tray moving connecting frame are respectively fixed with the shells of the two tray moving pneumatic clamping jaws (10-5); the two tray moving pneumatic clamping jaws (10-5) can move to the side wall of the empty tray on the empty tray lifting mechanism (12) under the driving of the tray moving pneumatic sliding table (10-1) and the tray moving lifting cylinder (10-3) and respectively clamp the side walls on the two sides of the hole tray.
8. An assembly method of a nipple drinking device for poultry is characterized in that: using the fitting arrangement of claim 1; the method comprises the following specific steps:
step one, a plastic piece feeding mechanism (I), a large valve rod feeding mechanism (II) and a small valve rod feeding mechanism (III) are internally vibrated by a feeding tray (14) to respectively convey the plastic piece, the large valve rod and the small valve rod to a feeding hole (6-4-1) of a feeding block in a plastic piece mounting mechanism (6), a large valve rod mounting mechanism (7) and a small valve rod mounting mechanism (8);
step two, if the material mounting block (5) at the plastic part mounting station is empty, a feeding power element in the plastic part mounting mechanism (6) pushes a sliding plate (6-3) to enable the plastic part in a material transition hole (6-3-1) of the sliding plate (6-3) to move to the position above a discharge hole at the outer end of the sliding frame (6-1) and fall into the material mounting block (5) at the plastic part feeding station through the discharge hole; then, a feeding power element in the plastic part mounting mechanism (6) resets, so that the next plastic part in the feeding hole (6-4-1) enters the material transition hole (6-3-1);
if only a plastic piece is arranged in the material mounting block (5) at the small valve rod mounting station and the small valve rod is not mounted, the feeding power element in the small valve rod mounting mechanism (8) pushes the sliding plate (6-3) to enable the small valve rod in the material transition hole (6-3-1) of the sliding plate (6-3) to move to the position above the discharging hole at the outer end of the sliding frame (6-1) and fall into the material mounting block (5) at the small valve rod feeding station through the discharging hole, so that the small valve rod and the plastic piece are mounted together; then, a feeding power element in the small valve rod mounting mechanism (8) resets, so that the next small valve rod in the feeding hole (6-4-1) enters the material transition hole (6-3-1);
if only a plastic piece and a small valve rod are arranged in the material mounting block (5) at the large valve rod mounting station, but the large valve rod is not mounted, the feeding power element in the large valve rod mounting mechanism (7) pushes the sliding plate (6-3) to enable the large valve rod in the material transition hole (6-3-1) of the sliding plate (6-3) to move to the position above the discharge hole at the outer end of the sliding frame (6-1) and fall into the material mounting block (5) at the large valve rod feeding station through the discharge hole, so that the large valve rod, the small valve rod and the plastic piece are mounted together to form a complete water drinking head; then, a feeding power element in the large valve rod mounting mechanism (8) resets, so that the next large valve rod in the feeding hole (6-4-1) enters the material transition hole (6-3-1);
if the material mounting block (5) at the blanking station is provided with the assembled drinking water head, the drinking water grabbing mechanism (9) transfers the assembled drinking water head to a material tray on the material tray descending mechanism (11);
and step three, when the step two is executed once, the station switching disc (2) rotates once, the material mounting blocks (5) at each station are switched, and continuous and stable automatic assembly of the water dispenser is realized.
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