CN112374920B - Glazed three-dimensional gold-plated combined polished glazed brick and preparation method thereof - Google Patents

Glazed three-dimensional gold-plated combined polished glazed brick and preparation method thereof Download PDF

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CN112374920B
CN112374920B CN202110032386.4A CN202110032386A CN112374920B CN 112374920 B CN112374920 B CN 112374920B CN 202110032386 A CN202110032386 A CN 202110032386A CN 112374920 B CN112374920 B CN 112374920B
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layer
finished product
dimensional
glaze layer
gold
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CN112374920A (en
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章云党
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FOSHAN ZHANGSHI BROTHERS BUILDING MATERIALS CO LTD
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FOSHAN ZHANGSHI BROTHERS BUILDING MATERIALS CO LTD
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C04B41/90Coating or impregnation for obtaining at least two superposed coatings having different compositions at least one coating being a metal

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Abstract

The invention discloses a combined glazed brick with three-dimensional gold plating on glaze and a preparation method thereof, belonging to the technical field of ceramic design, wherein the combined glazed brick comprises a finished product A, a finished product B and a finished product C, and the finished product A, the finished product B and the finished product C are combined for use when being laid and pasted; the finished product A sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer and a gold-plated layer from bottom to top; the finished product B sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer and a gold-plated layer from bottom to top; the finished product C sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a third three-dimensional glaze layer and a gold-plated layer from bottom to top; the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are all upwards exposed on the transparent glaze layer. The invention also provides a preparation method of the overglaze three-dimensional gold-plated combined glazed brick, and the prepared finished product A, the finished product B and the finished product C have good artistry and three-dimensional effect after being combined and paved.

Description

Glazed three-dimensional gold-plated combined polished glazed brick and preparation method thereof
Technical Field
The invention relates to the technical field of ceramics, in particular to an overglaze three-dimensional gold-plated combined glazed brick and a preparation method thereof.
Background
In the prior art, patterns of the glaze polishing rotation are varied, the individual characteristics are very good, a good artistic effect can be obtained, but only the pattern layer which is a plane transparent glaze layer has light reflection transparency and layering.
The patterns of the patterns can not have simulated three-dimensional effect, and the artistry and the three-dimensional effect can not be displayed at the same time.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an overglaze brick with three-dimensional gold plating on glaze and a preparation method thereof so as to obtain the overglaze brick which can embody the artistry of background patterns and has good three-dimensional effect after being combined and paved.
In order to achieve the purpose, the invention adopts the following technical scheme:
a glazed three-dimensional gold-plated combined glazed brick comprises a finished product A, a finished product B and a finished product C, wherein the finished product A, the finished product B and the finished product C are combined for use when being paved;
the finished product A sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer and a first gold-plated layer from bottom to top;
the finished product B sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer and a second gold-plated layer from bottom to top;
the finished product C sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer, a third three-dimensional glaze layer and a third gold-plated layer from bottom to top;
the first three-dimensional glaze layer, the second three-dimensional glaze layer, the third three-dimensional glaze layer, the first gold-plated layer, the second gold-plated layer and the third gold-plated layer are all upwards exposed on the transparent glaze layer.
Specifically, the heights of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer which protrude upwards from the transparent glaze layer are 0.1-0.3mm, 0.3-0.5 mm and 0.3-0.8mm respectively.
Specifically, the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer comprise transparent dry grains with different grain diameters;
the transparent dry granules comprise the following chemical components in percentage by weight: SiO 22 62-68%、Al2O3 5-9%、Fe2O3 0.5-1%、CaO 4-6%、MgO 1-3%、K2O 2-3.5%、Na2O 3.5-5%、TiO2<0.05%、B2O3 10-13%、PbO <0.01%、ZnO 1-2%、ZrO2 <0.05%、BaO :3-5%、Li2O <0.05%、SrO<0.01%、Cs2O <0.01%、MnO<0.01%、 RbO<0.01%、CdO<0.01%、 F<0.05%、 P2O5<0.05%、SO3<0.05% and loss on ignition<0.05%。
Preferably, the particle diameters of the transparent dry particles of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively 150-250 meshes, 70-120 meshes and 30-60 meshes.
Specifically, the transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 13-18%、SiO2 53-58%、Fe2O3 <0.1%、CaO 2-4.5%、MgO 0.3-1.5%、TiO2 <0.05%、B2O316-19%, ZnO 1-2%, BaO 3-5% and Li2O <0.05%。
Furthermore, the invention also provides a preparation method of the overglaze three-dimensional gold-plated combined glazed tile, which is used for preparing the overglaze three-dimensional gold-plated combined glazed tile;
comprises a finished product A preparation step, a finished product B preparation step and a finished product C preparation step;
the preparation steps of the finished product A specifically comprise:
s1) taking a green brick containing the fired ground coat, and printing a pattern on the surface of the green brick to obtain a pattern layer;
s2) applying transparent glaze on the surface of the pattern layer outside the set area to obtain a transparent glaze layer;
s3) applying 150-mesh transparent dry particles with the particle size of 150-250 meshes on the surface of the pattern layer in the set area to obtain a first three-dimensional glaze layer;
s4) placing the green brick with the first stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at 850-930 ℃ for 60-90min to obtain a semi-finished product A;
s5) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product A, and then putting the semi-finished product A into an electroplating bath for electroplating to obtain a semi-finished product A containing a first gold-plated layer;
s6) putting the semi-finished product A containing the first gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product A.
Specifically, the preparation steps of the finished product B sequentially comprise the steps S1), S2) and S3);
step S3) is followed by the steps of:
s3.1) applying transparent dry particles with the particle size of 70-120 meshes on the surface of the first three-dimensional glaze layer by using a 70-mesh net to prepare a second three-dimensional glaze layer;
s4.1) placing the green brick with the second stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product B;
s5.1) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product B, and then putting the semi-finished product B into an electroplating bath for electroplating to prepare a semi-finished product B containing a second gold-plated layer;
s6.1) putting the semi-finished product B containing the second gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product B.
Specifically, the preparation steps of the finished product C sequentially comprise the steps S1), S2), S3) and S3.1);
after step S3.1), the following steps are also included:
s3.2) applying transparent dry particles with the particle size of 30-60 meshes on the surface of the second three-dimensional glaze layer by using a 30-mesh net to prepare a third three-dimensional glaze layer;
s4.2) placing the green brick with the third stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product C;
s5.2) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product C, and then putting the semi-finished product C into an electroplating bath for electroplating to obtain a semi-finished product C containing a third gold-plated layer;
s6.2) putting the semi-finished product C containing the third gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product C.
Preferably, the isolation glaze in the steps S5), S5.1) and S5.2) can be dissolved in the solvent, and the decomposition temperature of the isolation glaze is 810-850 ℃;
the electroplated metal powder comprises titanium metal powder with electro-optic color, white gold color, yellow gold color, black gold color, rose gold color or colorful electro-optic color.
Preferably, in steps S6), S6.1) and S6.2), the constant temperature of the solution of the cleaning tank is 860 ℃; the drying temperature is 910-930 ℃.
The invention has the beneficial effects that: the invention relates to an overglaze three-dimensional gilded combined glazed brick, which is characterized in that a first three-dimensional glaze layer, a second three-dimensional glaze layer and a third three-dimensional glaze layer are respectively distributed in a set area above a pattern layer according to the design of the pattern, transparent glaze layers are distributed among the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer, semi-finished products containing the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively subjected to metal electroplating to prepare a finished product A, a finished product B and a finished product C, the surface of the glaze layer of the overglaze brick paved and pasted in a combined mode has a staggered three-dimensional structure, and the combined product has a very high 3D (three-dimensional) painting artistic effect.
The combined glazed tile with the stereoscopic gold-plated glaze solves the technical problem that the artistic quality and the stereoscopic effect of the glazed tile in the prior art are difficult to combine.
Furthermore, the invention also provides a preparation method of the overglaze three-dimensional gold-plated combined glazed brick, and the prepared overglaze three-dimensional gold-plated combined glazed brick comprises a finished product A, a finished product B and a finished product C which are respectively provided with a three-dimensional glaze layer and a gold-plated layer with different convex heights, and the three-dimensional effect displayed after the combined paving and pasting has richer layering sense, better embodies the artistry of the design pattern and has a simulated three-dimensional effect.
Drawings
FIG. 1 is a photograph of a finished product A of an overglaze three-dimensional gold-plated composite glazed tile according to an embodiment of the present invention;
FIG. 2 is a photograph of a finished product A of a three-dimensional gold-plated over-glaze combination glazed tile of another embodiment;
FIG. 3 is a photograph of a finished product B of the overglaze three-dimensional gold-plated composite glazed tile of one embodiment of the present invention;
FIG. 4 is a photograph of a finished product B of an overglaze three-dimensional gold-plated composite glazed tile according to another embodiment of the present invention;
FIG. 5 is a pictorial view of a combination of the overglaze three-dimensional gold-plated combination glazed product assembly of FIGS. 1-4.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solution of the present invention will be further explained with reference to the accompanying fig. 1-5 and the detailed description.
A glazed three-dimensional gold-plated combined glazed brick comprises a finished product A, a finished product B and a finished product C, wherein the finished product A, the finished product B and the finished product C are combined for use when being paved;
the finished product A sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer and a first gold-plated layer from bottom to top;
the finished product B sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer and a second gold-plated layer from bottom to top;
the finished product C sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer, a third three-dimensional glaze layer and a third gold-plated layer from bottom to top;
the first three-dimensional glaze layer, the second three-dimensional glaze layer, the third three-dimensional glaze layer, the first gold-plated layer, the second gold-plated layer and the third gold-plated layer are all upwards exposed on the transparent glaze layer.
The invention relates to an overglaze three-dimensional gilded combined glazed brick, which is characterized in that a first three-dimensional glaze layer, a second three-dimensional glaze layer and a third three-dimensional glaze layer are respectively distributed in a set area above a pattern layer according to the design of the pattern, transparent glaze layers are distributed among the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer, semi-finished products containing the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively subjected to metal electroplating to prepare a finished product A, a finished product B and a finished product C, the surface of the glaze layer of the overglaze brick paved and pasted in a combined mode has a staggered three-dimensional structure, and the combined product has a very high 3D (three-dimensional) painting artistic effect.
As shown in fig. 1-4, fig. 1 and 2 show finished product type a glazed tiles, fig. 3 shows finished product type B glazed tiles, fig. 4 shows finished product type C glazed tiles, and fig. 5 shows that the overall effect of the combined and paved multiple finished products a, B and C not only reflects the artistry of the background pattern, but also has a good three-dimensional effect.
The combined glazed tile with the stereoscopic gold-plated glaze solves the technical problem that the artistic quality and the stereoscopic effect of the glazed tile in the prior art are difficult to combine.
Specifically, the heights of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer which protrude upwards from the transparent glaze layer are 0.1-0.3mm, 0.3-0.5 mm and 0.3-0.8mm respectively.
The three-dimensional glaze layers with different heights protruding upwards can enable the finished product A, the finished product B and the finished product C to have better artistry after being paved and combined.
Specifically, the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer comprise transparent dry grains with different grain diameters;
the transparent dry granules comprise the following chemical components in percentage by weight: SiO 22 62-68%、Al2O3 5-9%、Fe2O3 0.5-1%、CaO 4-6%、MgO 1-3%、K2O 2-3.5%、Na2O 3.5-5%、TiO2<0.05%、B2O3 10-13%、PbO <0.01%、ZnO 1-2%、ZrO2 <0.05%、BaO :3-5%、Li2O <0.05%、SrO<0.01%、Cs2O <0.01%、MnO<0.01%、 RbO<0.01%、CdO<0.01%、 F<0.05%、 P2O5<0.05%、SO3<0.05% and loss on ignition<0.05%。
The higher content of silicon dioxide can lead the transparent dry particles to have higher sintering temperature and reduce the speed of melting and leveling so as to obtain better three-dimensional effect. The abundant metal and rare metal can increase the change of the reflected light of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer and the glittering and translucent effect.
Further, the grain diameters of the transparent dry grains of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively 150-250 meshes, 70-120 meshes and 30-60 meshes.
Has the advantages that: the different particle size distribution enables the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer obtained after firing to have different thicknesses.
Specifically, the transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 13-18%、SiO2 53-58%、Fe2O3 <0.1%、CaO 2-4.5%、MgO 0.3-1.5%、TiO2 <0.05%、B2O316-19%, ZnO 1-2%, BaO 3-5% and Li2O <0.05%。
The content of silicon dioxide contained in the transparent glaze layer is lower than that of transparent dry particles, so that gaps among the transparent dry particles of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer can be fully filled in the transparent glaze layer, and the overglaze three-dimensional gold-plated combined glazed polished tile can obtain a complete transparent glaze surface layer.
Furthermore, the invention also provides a preparation method of the overglaze three-dimensional gold-plated combined glazed tile, which is used for preparing the overglaze three-dimensional gold-plated combined glazed tile;
comprises a finished product A preparation step, a finished product B preparation step and a finished product C preparation step;
the preparation steps of the finished product A specifically comprise:
s1) taking a green brick containing the fired ground coat, and printing a pattern on the surface of the green brick to obtain a pattern layer;
s2) applying transparent glaze on the surface of the pattern layer outside the set area to obtain a transparent glaze layer;
s3) applying 150-mesh transparent dry particles with the particle size of 150-250 meshes on the surface of the pattern layer in the set area to obtain a first three-dimensional glaze layer;
s4) placing the green brick with the first stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at 850-930 ℃ for 60-90min to obtain a semi-finished product A;
s5) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product A, and then putting the semi-finished product A into an electroplating bath for electroplating to obtain a semi-finished product A containing a first gold-plated layer;
s6) putting the semi-finished product A containing the first gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product A.
The first stereoscopic glaze layer and the first gold-plated layer protrude from the surface of the transparent glaze of the finished product A, as shown in figures 1 and 2, so that the pattern has a good simulated stereoscopic effect.
Specifically, the preparation steps of the finished product B sequentially comprise the steps S1), S2) and S3);
step S3) is followed by the steps of:
s3.1) applying transparent dry particles with the particle size of 70-120 meshes on the surface of the first three-dimensional glaze layer by using a 70-mesh net to prepare a second three-dimensional glaze layer;
s4.1) placing the green brick with the second stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product B;
s5.1) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product B, and then putting the semi-finished product B into an electroplating bath for electroplating to prepare a semi-finished product B containing a second gold-plated layer;
s6.1) putting the semi-finished product B containing the second gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product B.
The first stereoscopic glaze layer, the second stereoscopic glaze layer and the second gold-plated layer are protruded outside the surface of the transparent glaze of the finished product B, as shown in figure 3, so that the pattern of the finished product B has a larger protruding height than that of the finished product A, and the displayed stereoscopic effect has better layering.
Specifically, the preparation steps of the finished product C sequentially comprise the steps S1), S2), S3) and S3.1);
after step S3.1), the following steps are also included:
s3.2) applying transparent dry particles with the particle size of 30-60 meshes on the surface of the second three-dimensional glaze layer by using a 30-mesh net to prepare a third three-dimensional glaze layer;
s4.2) placing the green brick with the third stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product C;
s5.2) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product C, and then putting the semi-finished product C into an electroplating bath for electroplating to obtain a semi-finished product C containing a third gold-plated layer;
s6.2) putting the semi-finished product C containing the third gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product C.
The first three-dimensional glaze layer, the second three-dimensional glaze layer, the third three-dimensional glaze layer and the third gold-plated layer are protruded out of the surface of the transparent glaze of the prepared finished product C, as shown in figure 4, so that the pattern of the finished product C has a larger protruding height than that of the finished product A and the finished product B, and the displayed three-dimensional effect has richer layering.
Preferably, the isolation glaze in the steps S5), S5.1) and S5.2) can be dissolved in the solvent, and the temperature for the decomposition of the isolation glaze is 810-850 ℃;
the electroplated metal powder comprises titanium metal powder with electro-optic color, white gold color, yellow gold color, black gold color, rose gold color or colorful electro-optic color.
The isolation glaze removed by the soluble cleaning can prevent the surface of the glaze layer covered by the isolation glaze from being electroplated and colored.
The metal powder with different colors can be selected for matching according to the colors of the designed patterns, so that more outstanding artistic effects and expression forms can be obtained, the characteristics of the prepared over-glaze three-dimensional gold-plated combined glazed brick are further enriched, and different requirements are met.
Preferably, in steps S6), S6.1) and S6.2), the constant temperature of the solution of the cleaning tank is 860 ℃; the drying temperature is 910-930 ℃.
The constant temperature of the solution in the cleaning tank is 860 ℃, which is slightly higher than the decomposition temperature of the isolation glaze, which is 810-850 ℃, so that the removal efficiency of the isolation glaze can be ensured.
The water content of the prepared overglaze three-dimensional gold-plated combined glazed tile is low by drying at the temperature of 910-930 ℃, and the requirement of quality standard can be met.
Examples
1. A glazed three-dimensional gold-plated combined glazed brick comprises a finished product A, a finished product B and a finished product C, wherein the finished product A, the finished product B and the finished product C are combined for use when being paved;
the finished product A sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer and a first gold-plated layer from bottom to top;
the finished product B sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer and a second gold-plated layer from bottom to top;
the finished product C sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer, a second three-dimensional glaze layer, a third three-dimensional glaze layer and a third gold-plated layer from bottom to top;
the first three-dimensional glaze layer, the second three-dimensional glaze layer, the third three-dimensional glaze layer, the first gold-plated layer, the second gold-plated layer and the third gold-plated layer are all upwards exposed on the transparent glaze layer.
The heights of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer which protrude upwards from the transparent glaze layer are 0.1-0.3mm, 0.3-0.5 mm and 0.3-0.8mm respectively.
The first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer comprise transparent dry particles with different particle sizes;
the transparent dry granules comprise the following chemical components in percentage by weight: SiO 22 62-68%、Al2O3 5-9%、Fe2O3 0.5-1%、CaO 4-6%、MgO 1-3%、K2O 2-3.5%、Na2O 3.5-5%、TiO2<0.05%、B2O3 10-13%、PbO <0.01%、ZnO 1-2%、ZrO2 <0.05%、BaO :3-5%、Li2O <0.05%、SrO<0.01%、Cs2O <0.01%、MnO<0.01%、 RbO<0.01%、CdO<0.01%、 F<0.05%、 P2O5<0.05%、SO3<0.05% and loss on ignition<0.05%。
The particle diameters of the transparent dry particles of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively 150-250 meshes, 70-120 meshes and 30-60 meshes.
The transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 13-18%、SiO2 53-58%、Fe2O3 <0.1%、CaO 2-4.5%、MgO 0.3-1.5%、TiO2 <0.05%、B2O316-19%, ZnO 1-2%, BaO 3-5% and Li2O <0.05%。
2. A method for preparing an overglaze three-dimensional gilded combined overglaze brick is used for preparing the overglaze three-dimensional gilded combined overglaze brick;
comprises a finished product A preparation step, a finished product B preparation step and a finished product C preparation step;
the preparation steps of the finished product A specifically comprise:
s1) taking a green brick containing the fired ground coat, and printing a pattern on the surface of the green brick to obtain a pattern layer;
s2) applying transparent glaze on the surface of the pattern layer outside the set area to obtain a transparent glaze layer;
s3) applying 150-mesh transparent dry particles with the particle size of 150-250 meshes on the surface of the pattern layer in the set area to obtain a first three-dimensional glaze layer;
s4) placing the green brick with the first stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at 850-930 ℃ for 60-90min to obtain a semi-finished product A;
s5) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product A, and then putting the semi-finished product A into an electroplating bath for electroplating to obtain a semi-finished product A containing a first gold-plated layer;
s6) putting the semi-finished product A containing the first gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product A.
Specifically, the preparation steps of the finished product B sequentially comprise the steps S1), S2) and S3);
step S3) is followed by the steps of:
s3.1) applying transparent dry particles with the particle size of 70-120 meshes on the surface of the first three-dimensional glaze layer by using a 70-mesh net to prepare a second three-dimensional glaze layer;
s4.1) placing the green brick with the second stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product B;
s5.1) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product B, and then putting the semi-finished product B into an electroplating bath for electroplating to prepare a semi-finished product B containing a second gold-plated layer;
s6.1) putting the semi-finished product B containing the second gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product B.
The preparation steps of the finished product C comprise the steps S1), S2), S3) and S3.1) in sequence;
after step S3.1), the following steps are also included:
s3.2) applying transparent dry particles with the particle size of 30-60 meshes on the surface of the second three-dimensional glaze layer by using a 30-mesh net to prepare a third three-dimensional glaze layer;
s4.2) placing the green brick with the third stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product C;
s5.2) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product C, and then putting the semi-finished product C into an electroplating bath for electroplating to obtain a semi-finished product C containing a third gold-plated layer;
s6.2) putting the semi-finished product C containing the third gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product C.
The isolation glaze in the steps S5), S5.1) and S5.2) can be dissolved in a solvent, and the decomposition temperature of the isolation glaze is 810-850 ℃;
the electroplated metal powder is white gold titanium metal powder.
In the steps S6), S6.1) and S6.2), the constant temperature of the solution of the cleaning tank is 860 ℃; the drying temperature is 910 ℃ and 930 DEG C
3. The combined glazed polished tile of the following examples 1-4, which is plated with gold in three-dimensional manner, was prepared according to the above method, and the specific component ratios and particle diameters of the transparent dry particles of the examples 1-4 were as follows:
example 1: comprises a first three-dimensional glaze layer;
the chemical composition of the transparent dry particles of the first three-dimensional glaze layer of the example 1 comprises the following components in percentage by weight: SiO 2264%、Al2O3 7%、Fe2O3 0.7%、CaO 4%、MgO 1.2%、K2O 2.5%、Na2O 4%、TiO2 0.02%、B2O3 12%、PbO 0.005%、ZnO 1%、ZrO2 0.005%、BaO 3.435%、Li2O 0.02%、SrO 0.005%、Cs2O 0.005%、MnO 0.005%、RbO 0.005%、CdO 0.005%、F 0.025%、 P2O5 0.025%、SO30.02% and loss on ignition 0.02%.
The particle size of transparent dry particles contained in the first three-dimensional glaze layer is respectively 150-200 meshes, and the transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 17.38%、SiO2 56%、Fe2O3 0.08%、CaO 3%、MgO 1%、TiO2 0.02%、B2O317%, ZnO 1.5%, BaO 4% and Li2O 0.02%。
Example 1 was prepared as product a, and the physical photograph is shown in picture 1.
Example 2: comprises a first three-dimensional glaze layer;
the chemical composition of the transparent dry particles of the first three-dimensional glaze layer of the example 2 comprises the following components in percentage by weight: SiO 2263%、Al2O3 8%、Fe2O3 0.7%、CaO 4%、MgO 1.2%、K2O 2.5%、Na2O 4%、TiO2 0.02%、B2O3 12%、PbO 0.005%、ZnO 1%、ZrO2 0.005%、BaO 3.435%、Li2O 0.02%、SrO 0.005%、Cs2O 0.005%、MnO 0.005%、RbO 0.005%、CdO 0.005%、F 0.025%、 P2O5 0.025%、SO30.02% and loss on ignition 0.02%.
The particle diameters of the transparent dry particles of the first three-dimensional glaze layer are respectively 170-230 meshes.
The transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 17.38%、SiO2 55%、Fe2O3 0.08%、CaO 3%、MgO 1%、TiO2 0.02%、B2O318%, ZnO 1.5%, BaO 4% and Li2O 0.02%。
Example 2 was prepared as product a, and the physical photograph is shown in picture 2.
Example 3: comprises a second stereoscopic glaze layer;
the chemical composition of the transparent dry particles of the first three-dimensional glaze layer of the embodiment 3 comprises the following components in percentage by weight: SiO 2263%、Al2O3 8%、Fe2O3 0.7%、CaO 4%、MgO 1.2%、K2O 2.5%、Na2O 4%、TiO2 0.02%、B2O3 12%、PbO 0.005%、ZnO 1%、ZrO2 0.005%、BaO 3.435%、Li2O 0.02%、SrO 0.005%、Cs2O 0.005%、MnO 0.005%、RbO 0.005%、CdO 0.005%、F 0.025%、 P2O5 0.025%、SO30.02% and loss on ignition 0.02%.
The particle diameters of the transparent dry particles included in the second stereoscopic glaze layer are respectively 90-110 meshes.
The transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 17.38%、SiO2 55%、Fe2O3 0.08%、CaO 3%、MgO 1%、TiO2 0.02%、B2O318%, ZnO 1.5%, BaO 4% and Li2O 0.02%。
Example 3 was prepared as product B, and the physical photograph is shown in picture 3.
Example 4: contains a third stereoscopic glaze layer;
the chemical composition of the transparent dry particles of the first three-dimensional glaze layer of the embodiment 4 comprises the following components in percentage by weight: SiO 2264%、Al2O3 7%、Fe2O3 0.7%、CaO 4%、MgO 1.2%、K2O 2.5%、Na2O 4%、TiO2 0.02%、B2O3 12%、PbO 0.005%、ZnO 1%、ZrO2 0.005%、BaO 3.435%、Li2O 0.02%、SrO 0.005%、Cs2O 0.005%、MnO 0.005%、RbO 0.005%、CdO 0.005%、F 0.025%、 P2O5 0.025%、SO30.02% and loss on ignition 0.02%.
The particle diameters of the transparent dry particles included in the second stereoscopic glaze layer are respectively 90-110 meshes.
The transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 14.38%、SiO2 58%、Fe2O3 0.08%、CaO 3%、MgO 1%、TiO2 0.02%、B2O318%, ZnO 1.5%, BaO 4% and Li2O 0.02%。
Example 4 was prepared as product C, the physical photograph being shown in figure 4.
A photograph of a finished object including examples 1-4 laid out by combination is shown in fig. 5.
In summary, the combined glazed three-dimensional gold-plated glazed tile of the present invention is prepared by respectively applying the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer in the set region above the pattern layer according to the design of the pattern, applying the transparent glaze layer between the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer, and respectively performing metal plating on the semi-finished product containing the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer to obtain the finished product a, the finished product B and the finished product C, wherein the glazed layer surface of the combined glazed tile has a high-low staggered three-dimensional structure, and the combined product has a very high artistic effect of 3D three-dimensional painting.
The combined glazed tile with the stereoscopic gold-plated glaze solves the technical problem that the artistic quality and the stereoscopic effect of the glazed tile in the prior art are difficult to combine.
Furthermore, the invention also provides a preparation method of the overglaze three-dimensional gold-plated combined glazed brick, and the prepared overglaze three-dimensional gold-plated combined glazed brick comprises a finished product A, a finished product B and a finished product C which are respectively provided with a three-dimensional glaze layer and a gold-plated layer with different convex heights, and the three-dimensional effect displayed after the combined paving and pasting has richer layering sense, better embodies the artistry of the design pattern and has a simulated three-dimensional effect.
As shown in fig. 1-4, fig. 1 and 2 show finished product type a polished tiles, fig. 3 show finished product type B polished tiles, fig. 4 show finished product type C polished tiles, and fig. 5 shows the overall effect of a plurality of finished products a, B and C combined and laid, which not only embodies the artistry of background patterns, but also has good three-dimensional effect.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
The technical principle of the present invention is described above in connection with specific embodiments. The description is only intended to explain the principles of the invention; and should not be construed as limiting the scope of the invention in any way. Based on the explanations herein; other embodiments of the invention will occur to those skilled in the art without the exercise of inventive faculty; all of which fall within the scope of the present invention.

Claims (6)

1. A glazed three-dimensional gold-plated combined glazed brick is characterized by comprising a finished product A, a finished product B and a finished product C, wherein the finished product A, the finished product B and the finished product C are combined for use when being laid and pasted;
the finished product A sequentially comprises a brick blank layer, a pattern layer, a transparent glaze layer, a first three-dimensional glaze layer and a first gold-plated layer from bottom to top; the first gold-plated layer covers the surface of the first three-dimensional glaze layer;
the finished product B sequentially comprises a brick blank layer, a pattern layer, the transparent glaze layer, the first three-dimensional glaze layer, the second three-dimensional glaze layer and a second gold-plated layer from bottom to top; the second gold-plated layer covers the surfaces of the first stereoscopic glaze layer and the second stereoscopic glaze layer;
the finished product C sequentially comprises a brick blank layer, a pattern layer, the transparent glaze layer, the first three-dimensional glaze layer, the second three-dimensional glaze layer, a third three-dimensional glaze layer and a third gold-plated layer from bottom to top; the third gold-plated layer covers the surfaces of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer;
the first three-dimensional glaze layer, the second three-dimensional glaze layer, the third three-dimensional glaze layer, the first gold-plated layer, the second gold-plated layer and the third gold-plated layer are all exposed above the transparent glaze layer;
the heights of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer which protrude upwards from the transparent glaze layer are 0.1-0.3mm, 0.3-0.5 mm and 0.3-0.8mm respectively;
the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer comprise transparent dry grains with different grain diameters;
the transparent dry granules comprise the following chemical components in percentage by weight: SiO 22 62-68%、Al2O3 5-9%、Fe2O30.5-1%、CaO 4-6%、MgO 1-3%、K2O 2-3.5%、Na2O 3.5-5%、TiO2<0.05%、B2O3 10-13%、PbO <0.01%、ZnO 1-2%、ZrO2 <0.05%、BaO :3-5%、Li2O <0.05%、SrO<0.01%、Cs2O <0.01%、MnO<0.01%、 RbO<0.01%、CdO<0.01%、 F<0.05%、 P2O5<0.05%、SO3<0.05% and loss on ignition<0.05%;
The particle diameters of the transparent dry particles of the first three-dimensional glaze layer, the second three-dimensional glaze layer and the third three-dimensional glaze layer are respectively 150-250 meshes, 70-120 meshes and 30-60 meshes;
the transparent glaze layer comprises the following chemical components in percentage by weight:
Al2O3 13-18%、SiO2 53-58%、Fe2O3 <0.1%、CaO 2-4.5%、MgO 0.3-1.5%、TiO2 <0.05%、B2O316-19%, ZnO 1-2%, BaO 3-5% and Li2O <0.05%。
2. A method for preparing an overglaze three-dimensional gold-plated combined glazed tile, which is used for preparing the overglaze three-dimensional gold-plated combined glazed tile of claim 1;
comprises a finished product A preparation step, a finished product B preparation step and a finished product C preparation step;
the preparation steps of the finished product A specifically comprise:
s1) taking a green brick containing the fired ground coat, and printing a pattern on the surface of the green brick to obtain a pattern layer;
s2) applying transparent glaze on the surface of the pattern layer outside the set area to obtain a transparent glaze layer;
s3) applying 150-mesh transparent dry particles with the particle size of 150-250 meshes on the surface of the pattern layer in the set area to obtain the first three-dimensional glaze layer;
s4) placing the green brick with the first stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at 850-930 ℃ for 60-90min to obtain a semi-finished product A;
s5) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product A, and then putting the semi-finished product A into an electroplating bath for electroplating to obtain a semi-finished product A containing the first gold-plated layer;
s6) putting the semi-finished product A containing the first gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product A.
3. The method for preparing an overglaze three-dimensional gold-plated combined glazed brick according to claim 2, wherein the steps of preparing the finished product B comprise steps S1), S2) and S3) in sequence;
step S3) is followed by the steps of:
s3.1) applying transparent dry particles with the particle size of 70-120 meshes on the surface of the first three-dimensional glaze layer by using a 70-mesh net to prepare a second three-dimensional glaze layer;
s4.1) placing the green brick with the second stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product B;
s5.1) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product B, and then putting the semi-finished product B into an electroplating bath for electroplating to prepare a semi-finished product B containing a second gold-plated layer;
s6.1) putting the semi-finished product B containing the second gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product B.
4. The method for preparing an overglaze three-dimensional gold-plated combined glazed brick according to claim 3, wherein the preparation steps of the finished product C comprise steps S1), S2), S3) and S3.1) in sequence;
after step S3.1), the following steps are also included:
s3.2) applying transparent dry particles with the particle size of 30-60 meshes on the surface of the second three-dimensional glaze layer by using a 30-mesh net to prepare a third three-dimensional glaze layer;
s4.2) placing the green brick with the third stereoscopic glaze layer and the transparent glaze layer in a kiln, and firing at the firing temperature of 850-930 ℃ for 60-90min to obtain a semi-finished product C;
s5.2) spreading an isolation glaze on the surface of the transparent glaze layer of the semi-finished product C, and then putting the semi-finished product C into an electroplating bath for electroplating to obtain a semi-finished product C containing a third gold-plated layer;
s6.2) putting the semi-finished product C containing the third gold-plated layer into a cleaning tank, dissolving, cleaning and removing the isolation glaze, and drying to obtain the finished product C.
5. The method for preparing the overglaze three-dimensional gold-plated combined glazed brick as claimed in claim 4, wherein the isolation glaze in the steps S5), S5.1) and S5.2) is dissolved in a solvent, and the decomposition temperature of the isolation glaze is 810-850 ℃;
the electroplated metal powder comprises titanium metal powder with photochromic color, white gold color, golden gold color, black gold color or rose gold color.
6. The method for preparing an overglaze three-dimensional gold-plated combined glazed brick according to claim 4, wherein in the steps S6), S6.1) and S6.2), the constant temperature of the solution in the cleaning tank is 860 ℃; the drying temperature is 910-930 ℃.
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