CN112369203A - Drum-type cutter tea leaf picking mechanism and method - Google Patents
Drum-type cutter tea leaf picking mechanism and method Download PDFInfo
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- CN112369203A CN112369203A CN202011233116.1A CN202011233116A CN112369203A CN 112369203 A CN112369203 A CN 112369203A CN 202011233116 A CN202011233116 A CN 202011233116A CN 112369203 A CN112369203 A CN 112369203A
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- 241001122767 Theaceae Species 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 title claims abstract description 17
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- 230000001105 regulatory effect Effects 0.000 claims description 12
- 210000000245 forearm Anatomy 0.000 claims description 10
- 238000003306 harvesting Methods 0.000 claims description 9
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- 235000013616 tea Nutrition 0.000 description 55
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- 238000004519 manufacturing process Methods 0.000 description 4
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- 235000020333 oolong tea Nutrition 0.000 description 2
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- 238000005299 abrasion Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/04—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs of tea
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/22—Baskets or bags attachable to the picker
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- Environmental Sciences (AREA)
- Harvesting Machines For Specific Crops (AREA)
Abstract
The invention discloses a drum-type cutter tea picking mechanism and a drum-type cutter tea picking method, and belongs to the technical field of tea picking; the automatic harvester comprises a frame, adjusting arms, a shell, a filtering roller, a harvester and a motor, wherein the adjusting arms are arranged on the left side and the right side of the frame respectively, the shell is arranged between the adjusting arms, the filtering roller is rotationally arranged in the shell, the harvester is rotationally arranged in the filtering roller, the motor is arranged on the shell, the output end of the motor drives the filtering roller and the harvester to rotate relatively respectively, and a plurality of filtering holes are formed in the body of the filtering roller; the tea plucking machine has the advantages of relatively simple structure, light weight, convenience in use and high tea plucking efficiency, and greatly reduces the labor intensity of operating personnel.
Description
Technical Field
The invention discloses a drum-type cutter tea picking mechanism and method, and belongs to the technical field of tea picking.
Background
Tea is bud and leaf of tea of woody plant of Theaceae. Also called bitter tea, cured tea, tea bud, bud tea, fine tea. China Yangtze river basin and all parts of the south of China are cultivated. Young leaves are harvested in spring, summer and autumn, preferably before and after Qingming. The tea can be used as beverage, contains various beneficial components, and has health promoting effect. Tea leaves are generally processed and refined for later use except for fresh use. There are many varieties of tea, and there are usually green tea, black tea, oolong tea, and the like. In combination with the production place, the tea also comprises famous teas such as longjing, Tieguanyin, Qihong, Pu' er tea, Biluochun, Xinyang Maojian, Xiangpi green, Qigun, Yunwu tea, oolong tea and the like, and has different flavors and characteristics. Tea leaves are combined with coffee and cocoa to be named as three major drinks in the world. The tea contains four hundred kinds of organic chemical components and over forty kinds of inorganic mineral elements. The organic chemical components and inorganic mineral elements in tea leaves contain many nutrient components and medicinal components. The traditional manual tea leaf picking method is to pick tea leaves by fingers, so that the labor intensity is high, the efficiency is low, and the optimal picking time is easy to miss; the long-time tea picking causes certain abrasion to the hands of the tea picker. Therefore, mechanized tea pluckers have been gradually popularized in recent years.
The earliest countries for mechanical tea-picking research are Japan, but great britain, France, India, Australia, Argentina and other countries have carried out the development work of tea-picking machines successively and to different degrees. At present, due to the fact that an ordinary tea picking machine is long in operation time and heavy in equipment, workers can feel fatigue due to long-time holding of tools or tea collecting bags, and operation efficiency and quality are reduced. Some mechanical picking devices are weak in control performance, tea leaves are difficult to accurately pick and tea leaves branches are removed, the collected tea leaves are inconvenient to take out at any time, and most devices are inconvenient to carry, so that the use efficiency is affected. In addition, the current common tea leaf picking machine is complex in structure and needs to be improved.
The application number 202010428532.0 of the Chinese invention discloses a tea garden bud picking robot and a picking method, which improve the tea picking efficiency and speed. But its structural design is complicated, and cylinder, spiral are gathered the pole and are fixed the picking arm and mostly be special-shaped structure, and manufacturing is complicated, the difficulty, and whole device manufacturing cost is high, at the bottom of the structure nature of accomodating, and area is big, picks the flexibility not high, and the practicality remains to be improved. The application number 201520383097.9 of the Chinese utility model discloses a portable tea plucking machine structure, which has simple structure, easy understanding and use, high efficiency, environmental protection and light weight, and realizes the integration of tea plucking and collection; but its structure area is big, does not possess and accomodates and regulatory function, and it is not high to use the flexibility.
Disclosure of Invention
Technical problem to be solved
The invention aims to solve the technical problems that the existing tea picking machine is complex in structure, heavy in equipment, inconvenient to carry and low in operating efficiency, and workers can feel fatigue due to long-time tool holding, so that the operating efficiency and quality are reduced; but also has poor control performance and is difficult to accurately pick tea.
(II) technical scheme
In order to solve the above technical problem, the present invention provides a drum type cutter tea leaf picking mechanism, comprising: the frame, regulating arm, shell, filter cylinder, harvester and motor, the frame left and right sides sets up the regulating arm respectively, set up the shell between the regulating arm, the shell internal rotation sets up filter cylinder, the filter cylinder internal rotation sets up the harvester, set up the motor on the shell, the motor output drives filter cylinder and harvester respectively and does the relative rotation, set up a plurality of filtration pores of crossing on filter cylinder's the stack shell.
Further, the regulating arm includes linking arm, forearm and pneumatic cylinder, the linking arm is articulated with the frame, the forearm is articulated with the linking arm, set up the pneumatic cylinder between linking arm and the frame, between forearm and the linking arm respectively.
Furthermore, the front end of the frame right side adjusting arm is provided with a collector interface, the right end of the shell is connected with the collector interface, and the left end of the shell is connected with the frame left side adjusting arm.
Furthermore, the right end of the filtering roller is sleeved outside the collector interface, the left end of the filtering roller is sleeved inside the left end of the shell, and a bearing is arranged outside the left end of the filtering roller.
Furthermore, the left ends of the filtering roller and the harvester are respectively connected with a first bevel gear and a second bevel gear, a third bevel gear is arranged between the first bevel gear and the second bevel gear, the output end of the motor drives the third bevel gear to rotate, and the first bevel gear and the second bevel gear are respectively driven by the third bevel gear to rotate relatively.
Further, the filtering holes are at least one of kidney-shaped holes, strip-shaped holes and round holes.
Furthermore, the harvester includes the pivot and sets up in the receipts cutting knife of pivot, receive the cutting knife spiral and set up in the pivot, four receipts cutting knives of parallel arrangement in the pivot.
Further, the harvesting knife comprises a connecting portion and an edge portion, the connecting portion and the edge portion are integrally formed, and the included angle between the edge portion and the connecting portion is larger than 0 degree and smaller than 180 degrees.
The invention also provides a picking method of the drum-type cutter tea picking mechanism, which comprises the following steps:
the method comprises the following steps: the hydraulic cylinder is used for feeding oil, the connecting arm of the adjusting arm and the front arm respectively rotate along the hinged part, and the shell, the filtering roller and the harvester are adjusted to be at proper heights;
step two: starting a motor, wherein the motor drives the filtering roller and the harvester to rotate in opposite directions, so that the tea leaves are picked;
step three: after the tea leaves are picked, the motor is closed, the hydraulic cylinder returns oil, and the connecting arm and the front arm of the adjusting arm rotate and retract along the hinged position respectively, so that the shell, the filtering roller and the harvester retract.
(III) advantageous effects
The technical scheme of the invention has the following advantages: the invention is composed of a frame, adjusting arms, a shell, a filtering roller, a harvester and a motor, wherein the adjusting arms are respectively arranged on the left side and the right side of the frame, the shell is arranged between the adjusting arms on the two sides, the filtering roller is rotationally arranged in the shell, the harvester is rotationally arranged in the filtering roller, the motor is arranged on the shell, the output end of the motor respectively drives the filtering roller and the harvester to rotate relatively, and a plurality of filtering holes are arranged on the body of the filtering roller; the tea plucking machine is relatively simple in structural composition, light in weight, convenient to use and high in tea plucking efficiency, and meanwhile, when the machine is in rainy days, a direct-current power supply is adopted for supplying power, so that the machine is convenient to carry; the worker can hold the tool for a long time to work, and the working efficiency and the quality are guaranteed; and the control performance is better, the tea picking is accurate, and the branch interference is reduced.
The tea leaf picking machine has the advantages that the problem of heavy manual operation is avoided, the labor intensity of operators is greatly reduced, the filtering roller, the harvester, the shell and the like can be collected and released through the adjusting arm, the tea leaf picking machine is suitable for picking tea leaves at various angles, the flexibility of the whole machine during operation is improved, and the space occupation during idle storage is reduced.
The picked tea leaves are collected by the filtering roller and guided into the collector interface, so that the tea leaf picking and collecting device has the functions of picking and collecting the tea leaves. The invention is easy to manufacture, is suitable for industrial production and saves cost; the collection efficiency is high; the collector interface is connected with collection device (not shown in the figure), sets up the air exhauster on the collection device and with tealeaves from collector interface suction and get into collection device, can collect the tealeaves of gathering to collection device high-efficiently, promotes the collection efficiency of tealeaves.
In addition to the technical problems addressed by the present invention, the technical features constituting the technical solutions and the advantages brought by the technical features of the technical solutions described above, other technical features of the present invention and the advantages brought by the technical features of the technical solutions will be further explained with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic perspective view of the present invention fig. 1.
Fig. 2 is an isometric view of the present invention, fig. 2.
Fig. 3 is an exploded view of the present invention.
Fig. 4 is a schematic view of the housing of the present invention.
FIG. 5 is a schematic view of a filter drum according to the present invention.
Fig. 6 is a schematic view of the harvester of the present invention.
In the figure: 1-frame, 2-adjusting arm, 21-connecting arm, 22-front arm, 23-hydraulic cylinder, 3-shell, 4-filtering roller, 41-bearing, 42-first bevel gear, 43-third bevel gear, 5-harvester, 51-second bevel gear, 6-motor and 7-collector interface.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" should be construed broadly and include, for example, fixed connections, detachable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, in the description of the invention, unless otherwise specified, the terms "plurality", and "groups" mean two or more, and the terms "a plurality", "several", and "several groups" mean one or more. In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the use of the terms first, second and third are used for descriptive purposes only and are not intended to indicate or imply relative importance.
Example 1
As shown in fig. 1, 2, 3 and 5: drum-type cutter tealeaves picking mechanism includes: frame 1, regulating arm 2, shell 3, filter cylinder 4, reaper 5 and motor 6, the 1 left and right sides of frame articulates regulating arm 2 respectively, set up shell 3 between the regulating arm 2, shell 3 can receive and release through regulating arm 2, the 3 internal rotations of shell set up filter cylinder 4, the internal rotation of filter cylinder 4 sets up reaper 5, the fixed motor 6 that sets up on the shell 3, the output of motor 6 drives filter cylinder 4 and reaper 5 respectively and does the relative rotation, set up a plurality of filtration pores on filter cylinder 4's the stack shell, tealeaves gets into filter cylinder 4 and is made tealeaves and branch separation by filter cylinder 4 and reaper 5 extrusion through filtering the pore when picking tealeaves. Wherein, regulating arm 2 includes linking arm 21, forearm 22 and pneumatic cylinder 23, linking arm 21 is articulated with frame 1, forearm 22 is articulated with linking arm 21, set up pneumatic cylinder 23 respectively between linking arm 21 and the frame 1, between forearm 22 and the linking arm 21 and rotate with drive linking arm 21 and forearm 22 respectively. The front end of the right side adjusting arm 2 of the frame 1 is provided with a collector interface 7, the right end of the shell 3 is fixedly connected with the collector interface 7 through a bolt, and the left end of the shell 3 is connected with the left side adjusting arm 2 of the frame 1 in an embedded mode. The right end of the filtering roller 4 is sleeved outside the collector interface 7, tea leaves in the filtering roller 4 enter a collecting device (not shown in the figure) through the collector interface 7, the left end of the filtering roller 4 is sleeved in the left end of the shell 3, a bearing 41 is arranged outside the left end of the filtering roller 4, and the bearing 41 is positioned between the shell 3 and the filtering roller 4.
The left ends of the filtering roller 4 and the harvester 5 are respectively connected with a first bevel gear 42 and a second bevel gear 51, a third bevel gear 43 is arranged between the first bevel gear 42 and the second bevel gear 51, the middle of the third bevel gear 43 is connected with one end of a connecting shaft, the other end of the connecting shaft is connected with a fourth bevel gear, the output end of the motor 6 is connected with a fifth bevel gear, the output end of the motor 6 drives the fifth bevel gear to rotate, the fifth bevel gear drives the fourth bevel gear to rotate, the fourth bevel gear drives the third bevel gear 43 to rotate through the connecting shaft, and the first bevel gear 42 and the second bevel gear 51 are driven by the third bevel gear 43 to rotate relatively.
The filtering holes are at least one of kidney-shaped holes, strip-shaped holes and round holes. As shown in fig. 6: the harvester 5 comprises a rotating shaft and harvesting knives arranged on the rotating shaft, the harvesting knives are spirally arranged on the rotating shaft, and four harvesting knives are arranged on the rotating shaft in parallel. The harvesting knife comprises a connecting portion and an edge portion, wherein the connecting portion and the edge portion are integrally formed, and the included angle between the edge portion and the connecting portion is larger than 0 degree and smaller than 180 degrees. As shown in fig. 4: the shell 3 is provided with three cavities of first cavity, second cavity and third cavity altogether, and three cavity all is open cylindricly, and 3 left end upper portions of shell are provided with mounting platform in order to install motor 6, fifth bevel gear and fourth gear are in the first cavity internal gearing, and first bevel gear 42, second bevel gear 51 and third bevel gear 43 are in the second cavity internal gearing, with the interface channel intercommunication between first cavity and the second cavity, and the gear shaft bearing is established to the interface channel internal clamping, and the connecting axle rotates and sets up in the interface channel, installs filter drum 4 and harvester 5 in the third cavity.
The third bevel gear 43 may be directly connected to the output end of the motor 6, and then the first bevel gear 42 and the second bevel gear 51 are driven to rotate by driving the third bevel gear 43.
The picking method of the drum-type cutter tea leaf picking mechanism comprises the following steps:
the method comprises the following steps: oil is fed into a hydraulic cylinder 23 between the connecting arm 21 and the frame 1, and a push rod of the hydraulic cylinder 23 is pushed out to drive the connecting arm 21 to rotate around the hinged part; then, oil is fed into a hydraulic cylinder 23 between the front arm 22 and the connecting arm 21, and a push rod of the hydraulic cylinder 23 is pushed out to drive the front arm 22 to rotate around the hinged position; adjusting the housing 3, the filter drum 4, the harvester 5 and the like to a suitable height;
step two: the motor 6 is started, the motor 6 drives the first bevel gear 42 and the second bevel gear 51 to rotate reversely by driving the third bevel gear 43, so that the filtering roller 4 and the harvester 5 rotate in opposite directions to generate extrusion, tea leaves entering the filtering roller 4 are separated from branches, and then the tea leaves are sucked out of the collector interface 7 and enter the collector through a suction fan (not shown) in the collector (not shown), thereby realizing tea leaf picking.
Step three: after the tea leaves are picked, the motor 6 is closed, the hydraulic cylinder 23 returns oil in sequence, and the connecting arm 21 and the front arm 22 of the adjusting arm 2 rotate along the hinged part respectively to retract, so that the shell 3, the filtering roller 4, the harvester 5 and the like are retracted.
While the present invention has been described in detail with reference to the specific embodiments thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope thereof.
Claims (9)
1. Drum-type cutter tealeaves picking mechanism, its characterized in that: including frame (1), regulating arm (2), shell (3), filter cylinder (4), reaper (5) and motor (6), the frame (1) left and right sides sets up regulating arm (2) respectively, set up shell (3) between regulating arm (2), shell (3) internal rotation sets up filter cylinder (4), filter cylinder (4) internal rotation sets up reaper (5), set up motor (6) on shell (3), motor (6) output drives filter cylinder (4) and reaper (5) respectively and does the relative rotation, set up a plurality of filtration pores of crossing on the stack shell of filter cylinder (4).
2. The drum knife tea plucking mechanism of claim 1, wherein: adjusting arm (2) include linking arm (21), forearm (22) and pneumatic cylinder (23), linking arm (21) are articulated with frame (1), forearm (22) are articulated with linking arm (21), set up pneumatic cylinder (23) between linking arm (21) and frame (1), between forearm (22) and linking arm (21) respectively.
3. The drum knife tea plucking mechanism of claim 2, wherein: the front end of the right side adjusting arm (2) of the frame (1) is provided with a collector interface (7), the right end of the shell (3) is connected with the collector interface (7), and the left end of the shell is connected with the left side adjusting arm (2) of the frame (1).
4. The drum knife tea plucking mechanism of claim 3, wherein: the right end of the filtering roller (4) is sleeved outside the collector interface (7), the left end of the filtering roller is sleeved inside the left end of the shell (3), and a bearing (41) is arranged outside the left end of the filtering roller (4).
5. The drum knife tea plucking mechanism of claim 4, wherein: the left ends of the filtering roller (4) and the harvester (5) are respectively connected with a first bevel gear (42) and a second bevel gear (51), a third bevel gear (43) is arranged between the first bevel gear (42) and the second bevel gear (51), the output end of the motor (6) drives the third bevel gear (43) to rotate, and the first bevel gear (42) and the second bevel gear (51) are respectively driven by the third bevel gear (43) to rotate relatively.
6. The drum knife tea plucking mechanism of claim 1, wherein: the filtering holes are at least one of kidney-shaped holes, strip-shaped holes and round holes.
7. The drum knife tea plucking mechanism of claim 1, wherein: the harvester (5) comprises a rotating shaft and harvesting knives arranged on the rotating shaft, the harvesting knives are spirally arranged on the rotating shaft, and four harvesting knives are arranged on the rotating shaft in parallel.
8. The drum knife tea plucking mechanism of claim 1, wherein: the harvesting knife comprises a connecting portion and an edge portion, wherein the connecting portion and the edge portion are integrally formed, and the included angle between the edge portion and the connecting portion is larger than 0 degree and smaller than 180 degrees.
9. A picking process for a drum knife tea plucking mechanism as claimed in any one of claims 2 to 5, wherein: comprises the following steps;
the method comprises the following steps: the hydraulic cylinder (23) is used for feeding oil, the connecting arm (21) and the front arm (22) of the adjusting arm (2) respectively rotate along the hinged part, and the shell (3), the filter roller (4) and the harvester (5) are adjusted to proper heights;
step two: starting the motor (6), wherein the motor (6) drives the filtering roller (4) and the harvester (5) to rotate in opposite directions, so that the tea leaves are picked;
step three: after the tea leaves are picked, the motor (6) is closed, the hydraulic cylinder (23) returns oil, and the connecting arm (21) and the front arm (22) of the adjusting arm (2) rotate along the hinged position respectively to retract, so that the shell (3), the filtering roller (4) and the harvester (5) are retracted.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011233116.1A CN112369203A (en) | 2020-11-06 | 2020-11-06 | Drum-type cutter tea leaf picking mechanism and method |
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| CN202011233116.1A CN112369203A (en) | 2020-11-06 | 2020-11-06 | Drum-type cutter tea leaf picking mechanism and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114394431A (en) * | 2022-02-09 | 2022-04-26 | 湖北省农业科学院果树茶叶研究所 | Tea conveying device |
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| CN211378842U (en) * | 2019-11-15 | 2020-09-01 | 上海宁隐科技有限公司 | Device is picked to tealeaves of convenient separation |
| CN111406512A (en) * | 2020-05-20 | 2020-07-14 | 杭州电子科技大学 | Tea garden bud tea picking robot and picking method |
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| CN114394431A (en) * | 2022-02-09 | 2022-04-26 | 湖北省农业科学院果树茶叶研究所 | Tea conveying device |
| CN114394431B (en) * | 2022-02-09 | 2023-05-30 | 湖北省农业科学院果树茶叶研究所 | Tea conveying device |
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