CN112367371A - Automation equipment monitoring system based on mobile phone control - Google Patents
Automation equipment monitoring system based on mobile phone control Download PDFInfo
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- CN112367371A CN112367371A CN202011163658.6A CN202011163658A CN112367371A CN 112367371 A CN112367371 A CN 112367371A CN 202011163658 A CN202011163658 A CN 202011163658A CN 112367371 A CN112367371 A CN 112367371A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 230000010365 information processing Effects 0.000 claims description 12
- 230000002159 abnormal effect Effects 0.000 abstract description 5
- 230000005611 electricity Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/02—Standardisation; Integration
- H04L41/024—Standardisation; Integration using relational databases for representation of network management data, e.g. managing via structured query language [SQL]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L41/00—Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
- H04L41/06—Management of faults, events, alarms or notifications
- H04L41/0631—Management of faults, events, alarms or notifications using root cause analysis; using analysis of correlation between notifications, alarms or events based on decision criteria, e.g. hierarchy, tree or time analysis
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/12—Messaging; Mailboxes; Announcements
- H04W4/14—Short messaging services, e.g. short message services [SMS] or unstructured supplementary service data [USSD]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15039—Display of reference, set value, of measured, feedback value
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- Engineering & Computer Science (AREA)
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- Signal Processing (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- Databases & Information Systems (AREA)
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- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
- Telephonic Communication Services (AREA)
Abstract
The invention discloses an automatic equipment monitoring system based on mobile phone control, which belongs to the technical field of remote monitoring and comprises automatic equipment, wherein the output end of the automatic equipment is electrically connected with the input end of an equipment information acquisition module, and the output end of the equipment information acquisition module is electrically connected with the input end of an equipment information transmission module. According to the automatic equipment monitoring system based on mobile phone control, the equipment information acquisition module, the automatic alarm unit and the equipment information monitoring unit are arranged, when abnormal data occur, the automatic alarm unit sends out an alarm, then a bound number is called and a short message is sent, meanwhile, the SQL data recording module records data of the cloud data transmission module and the alarm of the automatic alarm unit in real time often, and the data are made into a report form, so that the alarm can be given to a supervisor in time, the supervisor can make corresponding treatment measures to the supervisor in time, and the equipment can be guaranteed to be put into operation as soon as possible.
Description
Technical Field
The invention belongs to the technical field of remote monitoring, and particularly relates to an automatic equipment monitoring system based on mobile phone control.
Background
With the increasing innovation of science and technology, the popularity of various automatic devices is gradually expanded, the automatic production devices are matched with automatic mechanical arms and the like to become a normal state of most high and new production, a plurality of devices are positioned in the same production area for large-scale production, and in the production process, supervisors of the automatic devices often cannot find that the automatic devices break down in time, so that the automatic devices stop production to cause delay of yield.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, the invention provides an automatic equipment monitoring system based on mobile phone control, which solves the problems that in the production process of automatic equipment, a supervisor cannot find out that the automatic equipment has a fault in time, so that the automatic equipment stops producing, the yield is delayed, under the serious condition, the equipment is not maintained and repaired in time, the equipment has larger loss, needs to be maintained for a long time, and the yield is greatly influenced while certain economic waste is caused.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automation equipment monitored control system based on cell-phone control, includes automation equipment, automation equipment's output is connected with equipment information acquisition module's input electricity, equipment information acquisition module's output is connected with equipment information transmission module's input electricity, equipment information transmission module's output is connected with equipment information processing module's input electricity, equipment information processing module's output is connected with equipment information storage module's input electricity, equipment information storage module's output is connected with cloud data transmission module's input electricity, cloud data transmission module output is connected with SQL data receiving and recording module and data contrast module's input electricity.
The output end of the data comparison module is electrically connected with the input end of the mobile phone reading end, the output end of the mobile phone reading end is electrically connected with the input end of the mobile phone instruction acquisition module, the output end of the mobile phone instruction acquisition module is electrically connected with the input end of the instruction sending module, the output end of the instruction sending module is electrically connected with the input end of the central control processor, the output end of the central control processor is electrically connected with the input end of the automation equipment, the input end of the equipment information acquisition module is electrically connected with the output end of the equipment information monitoring unit, the output end of the equipment information monitoring unit is electrically connected with the input end of the automatic alarm unit, and the output end of the automatic alarm unit is electrically connected with the input end of.
As a further scheme of the invention: the information specifically acquired by the equipment information acquisition module comprises a button, a switch, a controller and various sensors thereof, wherein the controller is an automatic controller in the automatic equipment and mainly monitors specific operation parameter information.
As a further scheme of the invention: the automatic alarm unit comprises a bound number short message sending mode and a bound number telephone dialing mode, and the specific flow is telephone dialing prompt, and a short message is sent to the bound number when the telephone is hung up or answered.
As a further scheme of the invention: the equipment information transmission module is specifically used for recording data of equipment within a range through an Ethernet and then uniformly processing the data of a plurality of automatic equipment.
As a further scheme of the invention: the command sending module is used for sending a 4G signal of a mobile phone, the central control processor is connected with a wide area network to receive command information, and the central control processor is a micro embedded plc which stores a plurality of different emergency automatic control commands inside and is electrically connected with a controller of automatic equipment.
As a further scheme of the invention: the cloud data transmission module is used for uploading locally stored information to a cloud data backup, and meanwhile, the uploaded data are read by a mobile phone reading end through a data comparison module.
As a further scheme of the invention: the SQL data recording module is used for integrating data, recording the alarm time, the alarm type and the alarm ending time of the automatic alarm unit, reading the data in the cloud data transmission module and forming a report when needed.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic equipment monitoring system based on mobile phone control comprises an equipment information acquisition module, an equipment information transmission module, an equipment information processing module, an equipment information storage module, a cloud data transmission module, an automatic alarm unit and an equipment information monitoring unit, wherein when the system is used, the equipment information acquisition module firstly transmits the operation parameters and related operation information of automatic equipment, then the information is transmitted to the equipment information processing module through the equipment information transmission module after being collected, the information of a plurality of pieces of equipment is recorded, then the equipment information processing module transmits the data to the equipment information storage module, meanwhile, the equipment information monitoring unit carries out real-time monitoring on the data of the equipment information acquisition module, when abnormal data occurs, the automatic alarm unit gives an alarm, firstly an indicator lamp and a sound amplification device are started, and then a bound number is called and a short message is sent, meanwhile, the SQL data recording module records the data of the cloud data transmission module and the alarm of the automatic alarm unit in real time and makes the data into a report, so that the monitoring personnel can give an alarm in time, the monitoring personnel can take corresponding treatment measures in time, and the equipment can be ensured to be put into operation as soon as possible.
2. The automatic equipment monitoring system based on mobile phone control comprises a cloud data transmission module, a data comparison module, a mobile phone reading end, a mobile phone end instruction acquisition module, an instruction sending module and a central control processor, wherein after a supervisor knows under the action of an automatic alarm unit, the data after being processed by the data comparison module is firstly obtained by the mobile phone reading end, then the problem is known according to specific abnormal data in the data, then the remote emergency operation is carried out by the mobile phone reading end before reaching the automatic equipment, the mobile phone reading end sends an instruction through a mobile phone network, then the mobile phone end instruction acquisition module sends the instruction through a matching instruction sending module, then the specific emergency instruction activates the central control processor, so that a corresponding processing flow preset by the central control processor starts, and if the automatic equipment cannot be repaired, the central control processor is shut down, the automatic equipment maintenance system has the advantages that the fault deterioration is prevented, the automatic equipment can be conveniently and remotely operated to a certain degree by workers, corresponding treatment can be timely carried out, and the follow-up maintenance is facilitated.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
in the figure: the system comprises an automation device 1, a device information acquisition module 2, a device information monitoring unit 3, a mobile phone reading end 4, a central control processor 5, a device information transmission module 6, a device information processing module 7, a device information storage module 8, a cloud data transmission module 9, a data comparison module 10, a mobile phone end instruction acquisition module 11, an instruction sending module 12, an automatic alarm unit 13 and an SQL data recording module 14.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
As shown in the figure, the present invention provides a technical solution: an automation equipment monitoring system based on mobile phone control comprises automation equipment 1, wherein the output end of the automation equipment 1 is electrically connected with the input end of an equipment information acquisition module 2, the information specifically acquired by the equipment information acquisition module 2 comprises a button, a switch, a controller and various sensors thereof, the controller is an automation controller in the automation equipment 1 and mainly monitors specific operation parameter information, the equipment information acquisition module 2 can keep continuous monitoring on the automation equipment 1 when in use by setting the equipment information acquisition module 2, so that various data and parameters can keep collection at any time, the output end of the equipment information acquisition module 2 is electrically connected with the input end of an equipment information transmission module 6, the output end of the equipment information transmission module 6 is electrically connected with the input end of an equipment information processing module 7, the equipment information transmission module 6 is specifically used for recording data of equipment within a range through Ethernet, then, data of a plurality of automation equipment 1 are processed uniformly, the equipment information transmission module 6 is arranged, the equipment information transmission module 6 can transmit information of the automation equipment 1 in a certain range in an Ethernet mode, so that the automation equipment 1 does not need to be connected by cables, the signal receiving is more convenient, the output end of the equipment information processing module 7 is electrically connected with the input end of the equipment information storage module 8, the output end of the equipment information storage module 8 is electrically connected with the input end of the cloud data transmission module 9, the cloud data transmission module 9 specifically uploads the locally stored information to a cloud data backup, the uploaded data is read by the mobile phone reading end 4 through the data comparison module 10, the cloud data transmission module 9 can upload the data to a network by arranging the cloud data transmission module 9, so that the mobile phone reading end 4 and the SQL data recording module 14 can directly read the data in the cloud data, the system can keep backup storage and simultaneously facilitate multi-end access, and the output end of the cloud data transmission module 9 is electrically connected with the input ends of the SQL data recording module 14 and the data comparison module 10.
The output end of the data comparison module 10 is electrically connected with the input end of the mobile phone reading end 4, the output end of the mobile phone reading end 4 is electrically connected with the input end of the mobile phone instruction acquisition module 11, the output end of the mobile phone instruction acquisition module 11 is electrically connected with the input end of the instruction sending module 12, the instruction sending module 12 sends a mobile phone 4G signal, the central control processor 5 is connected with a wide area network to receive instruction information, the central control processor 5 is a micro embedded plc which stores a plurality of different emergency automatic control instructions inside and is particularly electrically connected with the controller of the automation equipment 1, the instruction sending module 12 is particularly used for directly sending the operation instructions of the supervisory personnel through the mobile phone network, so that the central control processor 5 in a networking state can make corresponding preset steps according to the instructions, and can conveniently and remotely carry out emergency processing, the output end of the instruction sending module 12 is electrically connected with the input end of the central control processor 5, the output end of the central control processor 5 is electrically connected with the input end of the automation equipment 1, the input end of the equipment information acquisition module 2 is electrically connected with the output end of the equipment information monitoring unit 3, the output end of the equipment information monitoring unit 3 is electrically connected with the input end of the automatic alarm unit 13, the automatic alarm unit 13 comprises a bound number short message sending mode and a bound number telephone dialing mode, the specific flow of the automatic alarm unit is a telephone dialing prompt, and after the telephone is hung up or answered, the automatic alarm unit 13 sends a short message to the bound number, and by arranging the automatic alarm unit 13, the automatic alarm unit 13 adopts a mode of firstly dialing the telephone and then sending the short message, so that the automatic alarm unit can keep the prompt for the supervision personnel in the using process, and simultaneously cooperates with the flashing of an indicator lamp and, the output end of the automatic alarm unit 13 is electrically connected with the input end of the SQL data recording module 14.
The working principle of the invention is as follows:
s1, the equipment information acquisition module 2 firstly transmits the operation parameters and the related operation information of the automation equipment 1 after the information is collected through the equipment information transmission module 6, and transmits the information to the equipment information processing module 7, the information of a plurality of pieces of equipment is recorded, then the equipment information processing module 7 transmits the data to the equipment information storage module 8, and the equipment information monitoring unit 3 monitors the data of the equipment information acquisition module 2 in real time;
s2, when abnormal data occur, the automatic alarm unit 13 sends out an alarm, firstly, the indicator lamp and the public address equipment are started, then, bound numbers are dialed and short messages are sent, after supervision personnel know under the action of the automatic alarm unit 13, firstly, data processed by the data comparison module 10 are obtained through the mobile phone reading end 4, then, problems are known according to specific abnormal data in the data, then, before arriving at the automation equipment 1, remote emergency operation is carried out through the mobile phone reading end 4, the mobile phone reading end 4 sends out an instruction through a mobile phone network, and then, the mobile phone instruction acquisition module 11 sends out the instruction through the matching instruction sending module 12;
s3, activating the central processing unit 5 by the specific emergency instruction, starting the corresponding processing flow preset by the central processing unit 5, shutting down the automation device 1 if the processing flow cannot be repaired, preventing the fault from deteriorating, and recording the data of the cloud data transmission module 9 and the alarm of the automatic alarm unit 13 in real time by the SQL data recording module 14, making the data into a report, and recording the repair alarm release time and the personnel processing time in detail.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (7)
1. The utility model provides an automation equipment monitored control system based on cell-phone control, includes automation equipment (1), its characterized in that: the output end of the automation equipment (1) is electrically connected with the input end of an equipment information acquisition module (2), the output end of the equipment information acquisition module (2) is electrically connected with the input end of an equipment information transmission module (6), the output end of the equipment information transmission module (6) is electrically connected with the input end of an equipment information processing module (7), the output end of the equipment information processing module (7) is electrically connected with the input end of an equipment information storage module (8), the output end of the equipment information storage module (8) is electrically connected with the input end of a cloud data transmission module (9), and the output end of the cloud data transmission module (9) is electrically connected with the input ends of an SQL data recording module (14) and a data comparison module (10);
the output end of the data comparison module (10) is electrically connected with the input end of the mobile phone reading end (4), the output end of the mobile phone reading end (4) is electrically connected with the input end of the mobile phone end instruction acquisition module (11), the output end of the mobile phone end instruction acquisition module (11) is electrically connected with the input end of the instruction sending module (12), the output end of the instruction sending module (12) is electrically connected with the input end of the central control processor (5), the output end of the central control processor (5) is electrically connected with the input end of the automation equipment (1), the input end of the equipment information acquisition module (2) is electrically connected with the output end of the equipment information monitoring unit (3), the output end of the equipment information monitoring unit (3) is electrically connected with the input end of the automatic alarm unit (13), the output end of the automatic alarm unit (13) is electrically connected with the input end of the SQL data recording module (14).
2. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the information specifically acquired by the equipment information acquisition module (2) comprises buttons, switches, a controller and various sensors thereof, wherein the controller is an automatic controller in the automatic equipment (1) and mainly monitors specific operation parameter information.
3. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the automatic alarm unit (13) comprises a bound number short message sending mode and a bound number telephone dialing mode, and the specific flow is telephone dialing prompt, and a short message is sent to the bound number after the telephone is hung up or answered.
4. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the equipment information transmission module (6) is specifically used for recording data of equipment within a range through Ethernet, and then uniformly processing the data of a plurality of automatic equipment (1).
5. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the command sending module (12) sends a 4G signal of the mobile phone, the central control processor (5) is connected with a wide area network to receive command information, and the central control processor (5) is a micro embedded plc which stores a plurality of different emergency automatic control commands inside and is specifically electrically connected with a controller of the automatic equipment (1).
6. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the cloud data transmission module (9) is used for uploading locally stored information to a cloud data backup, and meanwhile, the uploaded data are read by the mobile phone reading end (4) through the data comparison module (10).
7. The automated equipment monitoring system based on mobile phone control as claimed in claim 1, wherein: the SQL data recording module (14) is used for integrating data, recording the alarm time, the alarm type and the alarm ending time of the automatic alarm unit (13), reading the data in the cloud data transmission module (9) and forming a report when needed.
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CN202011163658.6A CN112367371A (en) | 2020-10-27 | 2020-10-27 | Automation equipment monitoring system based on mobile phone control |
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CN202011163658.6A CN112367371A (en) | 2020-10-27 | 2020-10-27 | Automation equipment monitoring system based on mobile phone control |
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US20150149617A1 (en) * | 2013-11-22 | 2015-05-28 | Growthment Technology Co., Ltd. | Cloud-based monitoring apparatus |
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CN207731133U (en) * | 2017-12-26 | 2018-08-14 | 山西大学 | Industrial automation monitoring early-warning system |
CN208459823U (en) * | 2018-07-24 | 2019-02-01 | 长江大学 | A kind of factory's power distribution station remote monitoring system |
CN110083103A (en) * | 2019-05-14 | 2019-08-02 | 广西科飞科技发展有限公司 | A kind of machine room intelligent monitoring system |
CN209311894U (en) * | 2018-12-06 | 2019-08-27 | 江苏苏科建设项目管理有限公司 | A kind of real-time road construction Supervision system based on cloud |
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2020
- 2020-10-27 CN CN202011163658.6A patent/CN112367371A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US20150149617A1 (en) * | 2013-11-22 | 2015-05-28 | Growthment Technology Co., Ltd. | Cloud-based monitoring apparatus |
CN104950754A (en) * | 2015-06-12 | 2015-09-30 | 成都德麦科技有限公司 | Intelligentized mobilephone monitoring method for industrial refrigeration control system |
CN105681447A (en) * | 2016-02-20 | 2016-06-15 | 广州启光智造技术服务股份有限公司 | Cable processing cloud monitoring system |
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CN108249329A (en) * | 2018-02-10 | 2018-07-06 | 浙江虎霸建设机械有限公司 | A kind of electrical remote failure diagnosis system of derrick crane |
CN208459823U (en) * | 2018-07-24 | 2019-02-01 | 长江大学 | A kind of factory's power distribution station remote monitoring system |
CN209311894U (en) * | 2018-12-06 | 2019-08-27 | 江苏苏科建设项目管理有限公司 | A kind of real-time road construction Supervision system based on cloud |
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Application publication date: 20210212 |