CN112361773A - Drying equipment and operation method thereof - Google Patents
Drying equipment and operation method thereof Download PDFInfo
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- CN112361773A CN112361773A CN202011292820.4A CN202011292820A CN112361773A CN 112361773 A CN112361773 A CN 112361773A CN 202011292820 A CN202011292820 A CN 202011292820A CN 112361773 A CN112361773 A CN 112361773A
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- drying
- box body
- drying box
- motor
- rotating shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/18—Machines or apparatus for drying solid materials or objects with movement which is non-progressive on or in moving dishes, trays, pans, or other mainly-open receptacles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/08—Humidity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
- F26B25/12—Walls or sides; Doors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a drying device and an operation method thereof. The drying equipment comprises a drying box body, a drying support, a stirring mechanism, a drying support rotary driving mechanism, a dust removing mechanism, a dehumidifier, a heating mechanism and a heat recovery pipeline. Under the drive of the drying support rotary driving mechanism, the drying support and the stirring mechanism rotate in opposite directions, so that the materials are turned over, and the drying efficiency is improved. The heating mechanism comprises a heating box, an electric hot plate, a suction fan and a blower; wherein, the suction fan is used for reheating hot-blast in the drying box, and the hot-blast after the heating is insufflated in the drying box by the hair-dryer, has realized hot-blast cyclic utilization, has reduced the stoving cost. In addition, the hot air can be recycled after being treated by the dust removal mechanism and the dehumidifier, so that the content of water vapor and dust in the hot air is greatly reduced, the quality of the dried material is ensured, and the drying time is saved.
Description
Technical Field
The invention belongs to the technical field of drying equipment, and particularly relates to drying equipment and an operation method thereof.
Background
Drying apparatus refers to the generic term for apparatus used to dry moisture or other liquids from the surface of an object. The drying equipment is divided according to the type of drying technology, and mainly comprises ultraviolet drying, infrared drying, electromagnetic drying, hot air drying and the like.
The drying equipment has the characteristics and is widely applied to drying of various mechanical equipment, food and the like.
The drying equipment is diversified, and the drying machines on the market at present usually have the following problems:
a. the volume is great, and the maintenance is maintained troublesome, wastes time and energy, and stoving in-process material is piled up simultaneously, and inside and outside stoving speed differs, can appear the outside and dry and the inside condition of still moist, leads to drying efficiency to reduce.
b. Mixed gas is generated in the drying process, and if the mixed gas is directly discharged into the air, the environment is polluted, and a large amount of heat loss is caused, so that the drying cost is increased.
c. Not only can produce heat and vapor among the drying process, the dust also can rise along with vapor, if directly to heat recovery recycle, then in vapor and the dust can get back to drying equipment again, lead to the material quality to reduce, the stoving time extension.
Disclosure of Invention
The invention aims to provide drying equipment to improve drying efficiency and realize heat recycling.
In order to achieve the purpose, the invention adopts the following technical scheme:
a drying device comprises a drying box body, a drying support, a stirring mechanism, a drying support rotation driving mechanism, a dust removing mechanism, a dehumidifier, a heating mechanism and a heat recovery pipeline;
wherein the drying box body is square and is vertically arranged;
a horizontal partition board is arranged at the lower part of the drying box body and divides the internal space of the drying box body into an upper layer space and a lower layer space;
the drying bracket is positioned in the upper layer space and comprises at least two circular drying disks;
the drying discs are arranged in parallel from top to bottom and are connected through vertical connecting rods;
the center of the bottom of the drying disk which is positioned at the lowest position in all the drying disks is connected with a sleeve;
the stirring mechanism comprises a first motor, a first rotating shaft, a first fixed block, a third fixed block and a stirring rod assembly;
a first perforation is arranged at the center of the top wall of the drying box body;
the first motor is positioned above the outer side of the drying box body and is arranged in the center of the top wall of the drying box body; an output shaft of the first motor penetrates downwards through the first through hole and extends to the inner side of the drying box body, and the output shaft of the first motor is fixedly connected with the first rotating shaft;
the first fixing block is positioned on the inner side of the drying box body and is arranged on the surface of the lower side of the center of the top wall of the drying box body; a bearing hole is formed in the first fixing block, and an output shaft of the first motor is mounted on the first fixing block through a bearing;
a rotating shaft through hole is formed in the center of each drying support, and a first rotating shaft sequentially penetrates through the rotating shaft through holes from top to bottom;
the third fixed block is arranged at the center of the upper surface of the partition plate; a bearing hole is formed in the third fixing block, and the bottom of the first rotating shaft is mounted on the third fixing block through a bearing;
the stirring rod assemblies are provided with a plurality of groups, and one group is respectively arranged at the height position of the first rotating shaft corresponding to each drying disk;
each group of stirring rod components comprises an installation block, a fixed rod and a stirring rod;
the two fixing rods are vertically arranged and are positioned on the opposite sides of the first rotating shaft;
the upper part and the lower part of each fixed rod are respectively connected with the first rotating shaft through a mounting block;
each fixed rod is also provided with a plurality of stirring rods which are arranged from top to bottom at equal intervals, and each stirring rod extends along the horizontal direction;
the third fixed block is positioned on the inner side of the sleeve and is coaxial with the sleeve;
a second fixed block is also arranged at the center of the upper surface of the partition plate;
the second fixed block is provided with a first insertion hole and a second insertion hole, the first insertion hole and the second insertion hole are respectively used for inserting the third fixed block and the sleeve, the first insertion hole is positioned at the lower side of the second insertion hole, and the first insertion hole and the second insertion hole are coaxial;
the size of the first insertion hole is smaller than that of the second insertion hole; an annular support platform is formed at the joint of the first insertion hole and the second insertion hole, and the bottom of the sleeve is positioned on the annular support platform;
the lower side part of the sleeve is rotationally connected with the side wall of the second insertion hole;
the drying support rotation driving mechanism comprises a second motor, a second rotating shaft, a first gear and a second gear;
the second motor is positioned in the lower layer space and is arranged on the bottom wall of the drying box body;
a second through hole is formed in the position, corresponding to the output shaft of the second motor, of the partition plate;
an output shaft of the second motor penetrates through the second through hole from bottom to top and extends into the upper space, and the second rotating shaft is located above the output shaft of the second motor and is fixedly connected with the output shaft of the second motor;
a first gear is fixedly arranged at the top end of the second rotating shaft; the second gear is arranged on the sleeve and is in meshed connection with the first gear;
the dust removing mechanism, the dehumidifier and the heating mechanism are all arranged on the outer side wall of the drying box body;
the dust removal mechanism comprises a cyclone dust collector and a dust collection box, wherein the dust collection box is positioned right below a dust discharge port of the cyclone dust collector;
the heating mechanism comprises a suction fan, a heating box, an electric heating plate and an air outlet machine;
wherein the suction fan, the electric heating plate and the air outlet machine are all positioned in the heating box and are arranged from top to bottom in sequence;
the heat recovery pipeline comprises an air suction pipe, a first conveying pipe, a second conveying pipe and an exhaust pipe;
one end of the air suction pipe is communicated with the upper part of the inner side of the drying box body, and the other end of the air suction pipe is connected with the input end of the cyclone dust collector;
one end of the first conveying pipe is connected with the output end of the cyclone dust collector, and the other end of the first conveying pipe is connected with the input end of the dehumidifier;
one end of the second conveying pipe is connected with the output end of the dehumidifier, and the other end of the second conveying pipe is connected with the air inlet on the top wall of the heating box;
one end of the exhaust pipe is connected with an air outlet at the bottom of the heating box, the other end of the exhaust pipe extends into the drying box body, and the exhaust pipe part in the drying box body extends to the position above the partition plate from bottom to top;
one side wall of the drying box body is provided with a box door which can be opened and closed, and the box door is provided with an observation window and a handle.
Preferably, the number of the connecting rods is at least two, and each connecting rod is sequentially connected with each drying disk from top to bottom.
Preferably, three supporting wheels are arranged at the middle upper part of the inner side of the drying box body; each supporting wheel is installed on one side wall of the drying box body, and the side part of the drying disk which is positioned at the most upper position in all the drying disks is respectively contacted with the three supporting wheels.
Preferably, the drying equipment further comprises a mounting frame, and the cyclone dust collector is mounted on the side wall of the drying box body through the mounting frame.
Preferably, the bottom of the drying disk is uniformly distributed with meshes.
Preferably, the drying apparatus further comprises support legs; the number of the supporting legs is four, and the four supporting legs are respectively positioned at one corner part of the bottom of the drying box body;
the lower part of each supporting leg is connected with a rubber pad.
Preferably, the side wall of the drying box body where the box door is located is defined as a front side wall;
the dust removing mechanism and the dehumidifier are arranged on the left side wall of the drying box body, and the heating mechanism is arranged on the right side wall of the drying box body.
Preferably, the side wall of the drying box body where the box door is located is defined as a front side wall;
the three supporting wheels are respectively arranged on the inner surfaces of the left side wall, the right side wall and the rear side wall of the drying box body.
Preferably, the one end that the breathing pipe communicates with the drying box and the one end that the blast pipe stretches into the drying box are all installed the kuppe.
In addition, the invention also provides an operation method of the drying equipment, which is based on the above drying equipment, and the specific technical scheme is as follows:
an operation method of a drying apparatus, comprising the steps of:
I. firstly, opening a box door through a handle, putting materials to be dried on each drying disc, and then closing the box door;
II, turning on a second motor, wherein the second motor drives the first gear to rotate, then drives the second gear to rotate, and then drives the sleeve to rotate, so that the drying discs are driven to synchronously rotate, and the material rotates along with the drying discs;
turning on a first motor, wherein the first motor drives a first rotating shaft to rotate, then drives the mounting block to rotate, then drives the fixing rod to rotate, then drives the stirring rod to rotate, and the stirring rod starts to stir the materials in the drying disc;
wherein, the stirring rod and each drying disk rotate in opposite directions;
opening the cyclone dust collector, the dehumidifier, the blower, the electric hot plate and the suction fan;
firstly, a blower blows hot air in a heating box into a drying box body through an exhaust pipe, and the hot air carries water vapor and dust on materials to enter a cyclone dust collector from an air suction pipe;
separating the dust by a cyclone dust collector, and collecting the dust falling into a dust collecting box;
then, hot air enters the dehumidifier through the first conveying pipe to remove water vapor in the hot air; hot air enters the heating box through the second conveying pipe under the action of the suction fan, and is heated by the electric heating plate;
and finally, the heated hot air enters the drying box body again through the exhaust pipe under the action of the blower.
The invention has the following advantages:
1. according to the invention, the stirring rod and each drying disc are respectively driven by the first motor and the second motor to rotate in opposite directions, so that the material is turned over, the contact area of the material and hot air is increased, the drying efficiency is improved, and the uniform drying of the material is ensured.
2. According to the invention, the hot air in the drying box body is sucked into the heating box through the suction fan, and is re-heated and then blown into the drying box body again by the blower for drying, so that the recycling of the hot air is realized, the improvement of the energy utilization rate is facilitated, and the drying cost is reduced.
3. According to the invention, hot air exhausted from the drying box body is dehumidified and dedusted through the dehumidification box and the cyclone deduster and then circulated, so that the content of water vapor and dust in the hot air is greatly reduced, the drying effect is improved, and the improvement of the material drying quality is facilitated.
4. The hot air inlet is positioned at the bottom of the drying box body, and the drying efficiency is favorably improved by utilizing the principle that hot air rises.
5. The device has the advantages of simple and reliable structure, convenient operation, small volume, convenient maintenance and time and labor saving.
Drawings
FIG. 1 is a schematic structural diagram of a drying apparatus according to an embodiment of the present invention;
fig. 2 is a front view of a drying apparatus in an embodiment of the present invention;
fig. 3 is an internal sectional view of a drying apparatus in an embodiment of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is a schematic structural diagram of a drying rack in an embodiment of the invention.
Wherein, 1-drying box body, 2-first motor, 3-air suction pipe, 4-first conveying pipe, 5-mounting rack, 6-cyclone dust collector, 7-dust collecting box, 8-dehumidifier, 9-second conveying pipe and 10-handle;
11-a rubber pad, 12-supporting legs, 13-an exhaust pipe, 14-a heating box, 15-a box door, 16-an observation window, 17-a flow guide cover, 18-a stirring rod, 19-a first gear and 20-a second motor;
21-a blower, 22-an electric heating plate, 23-a suction fan, 24-a first drying disc, 25-a first rotating shaft, 26-a first fixed block, 27-a connecting rod, 28-a fixed rod, 29-an installation block and 30-a second rotating shaft;
31-second fixed block, 32-partition plate, 33-sleeve, 34-second gear, 35-third fixed block, 36-supporting wheel, 37-second drying disk, 38-third drying disk, 39-first inserting hole, 40-second inserting hole and 41-annular supporting platform.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description:
this embodiment has described a drying equipment to solve the drying efficiency that exists among the current drying equipment low, the stoving cost is high, the material quality after the stoving is not high and technical defect such as drying time extension.
As shown in fig. 1, the drying apparatus includes a drying cabinet 1, a drying support, a stirring mechanism, a drying support rotation driving mechanism, a dust removing mechanism, a dehumidifier 8, a heating mechanism, and a heat recovery pipeline.
Wherein, the drying box body 1 is square and is vertically arranged.
A horizontal partition 32 is installed at a lower portion of the drying cabinet 1, and as shown in fig. 3 and 4, the horizontal partition 32 divides an inner space of the drying cabinet 1 into an upper space and a lower space.
Specifically, the outer edge of the partition 32 is connected to the lower side wall of the drying cabinet 1.
The drying bracket is positioned in the upper space and used for placing materials to be dried.
As shown in fig. 5, the drying rack comprises at least two circular drying trays, for example three, four or even more. The number of drying trays given in this embodiment is three.
Three drying trays are defined, which are a first drying tray 24, a second drying tray 37 and a third drying tray 38 in sequence from bottom to top.
The drying discs are arranged in parallel and are connected by vertical connecting rods 27.
As shown in fig. 5, the connecting rods 27 have at least two, for example three, four or even more. In the present embodiment, four connecting rods are provided, for example, and each connecting rod 27 is connected to each drying tray from top to bottom in turn.
Taking one of the connecting rods 27 as an example, the top end of the connecting rod 27 is connected to the bottom surface of the third drying tray 38, and the bottom end of the connecting rod 27 is connected to the upper surface of the first drying tray 24.
And a second drying tray 37 is connected to a middle position of the connection rod 27.
The distances (the distances in the vertical direction) between two adjacent drying disks are equal.
As shown in fig. 5, the bottom of each drying disc is uniformly provided with meshes, so that hot air can rise conveniently, and the materials of each drying disc can be uniformly dried, thereby ensuring the drying effect of the materials.
As shown in fig. 4, a sleeve 33 is fixedly connected to the center of the bottom of the first drying tray 24 for driving the drying rack to rotate. The sleeve 33 in this embodiment is for example welded directly to the first drying tray 24.
As shown in fig. 3, the stirring mechanism includes a first motor 2, a first rotating shaft 25, a first fixing block 26, a third fixing block 35, and a stirring rod assembly.
A first through hole (not shown) is provided at the center of the top wall of the drying cabinet 1. As shown in fig. 1, the first motor 2 is located above the outer side of the drying cabinet 1 and is installed at the center of the top wall of the drying cabinet 1.
The output shaft of the first motor 2 passes through the top wall of the drying box body 1 downwards through the first through hole and extends to the inner side of the drying box body 1, and the output shaft of the first motor 2 is fixedly connected with the first rotating shaft 25 (for example, the output shaft and the first rotating shaft are connected through a coupling).
The first fixing block 26 is located inside the drying cabinet 1 and is disposed on the lower surface of the center of the top wall of the drying cabinet 1.
The first fixing block 26 is provided with a bearing hole, and the output shaft of the first motor 2 is mounted on the first fixing block 26 through a bearing.
A rotation shaft penetration hole (not shown) is provided at the center of each drying rack.
The first shaft 25 passes through the respective shaft through-holes in sequence from top to bottom, i.e., passes through the respective drying trays in sequence.
The third fixing block 35 is disposed at the center of the upper surface of the partition 32.
The third fixing block 35 is provided with a bearing hole, and the bottom of the first rotating shaft 25 is mounted on the third fixing block 35 through a bearing.
Through the above design, it can be ensured that the first motor 2 can drive the first rotating shaft 25 to rotate.
The stirring rod assemblies are provided with a plurality of groups, and a group of stirring rod assemblies is respectively arranged at the height position of the first rotating shaft 25 corresponding to each drying disk. Can guarantee to be equipped with the stirring rod subassembly in every stoving dish like this for realize the material upset.
Correspondingly, the stirring rod assemblies in the embodiment are provided with three groups, and each group of stirring rod assemblies is respectively positioned in one drying disc.
As shown in fig. 4, one of the groups of stirring rod assemblies is taken as an example:
each set of agitator bar assemblies includes a mounting block 29, a securing bar 28, and an agitator bar 18.
Wherein, there are two dead levers 28, and all are vertical setting.
Two fixing bars 28 are located at opposite sides of the first rotating shaft 25, for example, left and right sides of the first rotating shaft 25 as shown in fig. 4.
The upper and lower portions of each fixing rod 28 are connected to the first rotating shaft 25 by a mounting block 29, respectively.
Each fixing rod 28 is further provided with a plurality of stirring rods 18 arranged from top to bottom at equal intervals.
Each stirring rod 18 extends in the horizontal direction.
When the first rotating shaft 25 rotates, each stirring rod 18 is driven to rotate, so that the materials in the drying disk are stirred.
The third fixing block 35 is located inside the sleeve 33 and is coaxial with the sleeve 33.
A second fixing block 31 is further provided at the center of the upper surface of the partition 32.
The second fixing block 31 is provided with a first insertion hole 39 and a second insertion hole 40 into which the third fixing block 35 and the sleeve 33 are inserted, respectively, and the first insertion hole 39 and the second insertion hole 40 are coaxial.
The first insertion hole 39 is located at a lower side of the second insertion hole 40, and the first insertion hole is smaller in size than the second insertion hole. An annular support 41 is formed at the junction of the first insertion hole and the second insertion hole.
The bottom of the sleeve 33 is positioned on the annular support platform 41, and the lower side part of the sleeve 33 is rotatably connected with the second fixed block 31.
The drying support rotation driving mechanism comprises a second motor 20, a second rotating shaft 30, a first gear 19 and a second gear 34.
The second motor 20 is located in the lower space and is installed on the bottom wall of the drying box 1.
A second through hole (not shown) is provided at a position of the partition plate 32 corresponding to the output shaft of the second motor 20. The output shaft of the second motor 20 extends from bottom to top through the second through hole into the upper space.
The second rotating shaft 30 is located above the output shaft of the second motor and is fixedly connected with the output shaft of the second motor.
The top end of the second rotating shaft 30 is fixedly provided with a first gear 19.
The second gear 34 is mounted on (the middle upper portion of) the sleeve 33 and is in meshing connection with the first gear 19.
The second motor 20 rotates and drives the sleeve 33 to rotate through the transmission of the first gear 19 and the second gear 34, and the sleeve 33 is connected with the drying bracket (the first drying disk 24) to drive the drying bracket to rotate.
In addition, in order to ensure the rotation stability of the drying rack, three supporting wheels 36 are arranged at the middle upper part of the inner side of the drying box body 1; wherein each supporting wheel 36 is mounted on one side wall of the drying cabinet 1.
For example, if one of the side walls facing out of the paper in fig. 2 is defined as a front side wall, the three support wheels 36 are respectively located on the inner surfaces of the left, right and rear side walls of the drying cabinet 1.
The sides of the third drying tray 38 are in contact with the three support wheels 36, respectively. By the above three support wheels 36, the rotational stability of the drying rack (the first drying tray 24, the second drying tray 37, and the third drying tray 38) can be ensured.
As shown in fig. 2 and 3, the dust removing mechanism, the dehumidifier 8 and the heating mechanism are installed on the outer sidewall of the drying cabinet 1.
Wherein, the dust removing mechanism and the dehumidifier 8 are installed on the left side wall of the drying box body 1, and the heating mechanism is installed on the right side wall of the drying box body 1. In addition, a door 15 which can be opened and closed is arranged on the front side wall of the drying box body 1.
An observation window 16 is installed at an upper portion of the door 15, and a handle 10 is installed at one side of a middle portion of the door 15. The door 15 can be opened by the handle 10, and the inside of the drying cabinet 1 can be observed through the observation window 16.
The following explains the structures of the dust removing mechanism, the dehumidifier 8 and the heating mechanism:
in the embodiment, the dust removing mechanism comprises a cyclone dust collector 6 and a dust collecting box 7, wherein the top center of the dust collecting box 7 is positioned right below a dust discharging port of the cyclone dust collector 6, which is beneficial to collecting the dust discharged by the cyclone dust collector 6.
In addition, the drying apparatus in this embodiment further includes a mounting frame 5. Wherein, the cyclone dust collector 6 is arranged on the side wall of the drying box body 1 through the mounting frame 5. The structure of the mounting bracket 5 is conventional and will not be described in detail herein.
The heating mechanism comprises a suction fan 23, a heating box 14, an electric heating plate 22 and an air outlet machine; wherein, the suction fan 23, the electric heating plate 22 and the air outlet fan are all positioned in the heating box 14 and are arranged from top to bottom in sequence.
In this embodiment, there are a plurality of electric heating plates 22 for heating the hot air introduced into the heating box 14.
The heat recovery pipeline includes an air suction pipe 3, a first transport pipe 4, a second transport pipe 9, and an air discharge pipe 13.
One end of the air suction pipe 3 is communicated with the upper part of the inner side of the drying box body 1, and the other end of the air suction pipe is connected to the input end of the cyclone dust collector 6. One end of the air suction pipe 3 communicated with the drying box body 1 is provided with a flow guide cover 17.
One end of the first transport pipe 4 is connected with the output end of the cyclone dust collector 6, and the other end is connected with the input end of the dehumidifier 8.
One end of the second transport pipe 9 is connected with the output end of the dehumidifier 8, and the other end is connected with the air inlet on the top wall of the heating box 14.
One end of the exhaust pipe 13 is connected with the bottom air outlet of the heating box 14, and the other end of the exhaust pipe 13 extends into the drying box 1, and the exhaust pipe 13 part in the drying box 1 extends to the position above the partition plate 32 from bottom to top.
One end of the exhaust pipe 13 extending into the drying box body 1 is provided with a flow guide cover 17.
In addition, the drying apparatus in this embodiment further includes support legs 12, as shown in fig. 2. Wherein, there are four support legs 12, and each support leg is respectively located a bight of drying box 1 bottom to install through the welding mode.
In addition, a rubber pad 11 is attached to the lower portion of each support leg 12.
Through the elasticity of each rubber pad 11, can reduce the vibration that drying equipment during operation produced effectively.
In addition, the present embodiment further provides an operation method of a drying apparatus, which includes the following steps:
I. the door 15 is first opened by the handle 10, and then the materials to be dried are put on the respective drying trays (i.e., the first drying tray 24, the second drying tray 37, and the third drying tray 38), and then the door 15 is closed.
II, opening the second motor 20, the second motor 20 drives the first gear 19 to rotate, then drives the second gear 34 to rotate, and then drives the sleeve 33 to rotate, thereby driving each drying disk to rotate, and the material rotates along with the drying disk.
And III, turning on the first motor 2, wherein the first motor 2 drives the first rotating shaft 25 to rotate, then drives the mounting block 29 to rotate, then drives the fixing rod 28 to rotate, and then drives the stirring rod 18 to rotate, so as to start stirring the materials.
Wherein, stirring rod 18 and each stoving dish rotate to opposite direction, have realized the intensive mixing of material, are favorable to material and hot-blast abundant contact, have improved drying efficiency to the material is the outside stoving keeps unanimous.
The opposite direction is adopted, for example, when the stirring rod rotates along the anticlockwise direction, each drying disk rotates along the clockwise direction; in contrast, when the agitating bar 18 is rotated in the clockwise direction, the respective drying trays are rotated in the counterclockwise direction.
Iv. open the cyclone 6, dehumidifier 8, blower 21, electric hot plate 22 and suction fan 23.
Firstly, the blower 21 blows the hot air inside the heating box 14 into the drying box 1 through the exhaust pipe 13, and the air inlet is arranged at the bottom of the drying box 1, so that the principle that the hot air rises is met, and the drying speed is accelerated.
The hot air carries the water vapor and dust on the materials to enter the cyclone dust collector 6 from the air suction pipe 3; the dust is separated by the cyclone dust collector 6 and falls into the dust collecting box 7 to be collected.
Then, the hot air enters the dehumidifier 8 through the first conveying pipe 4 to remove water vapor from the hot air.
Through the treatment of cyclone 6 and dehumidifier 8, greatly reduced the content of steam and dust in hot-blast, be favorable to promoting circulating hot air drying's effect, be favorable to getting rid of the dust on the material, promoted the quality of material.
Hot air enters the heating box 14 through the second conveying pipe 9 under the action of the suction fan, and is heated by the electric heating plate 22; finally, the heated hot air is re-introduced into the drying cabinet 1 through the exhaust duct 13 by the blower 21.
Therefore, the hot air circulation is realized in the process, the heat loss is reduced, and the energy utilization rate is improved.
The drying equipment in the embodiment is beneficial to energy conservation and emission reduction, and meanwhile, the drying cost is reduced.
It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A drying device is characterized by comprising a drying box body, a drying support, a stirring mechanism, a drying support rotary driving mechanism, a dust removing mechanism, a dehumidifier, a heating mechanism and a heat recovery pipeline;
wherein the drying box body is square and is vertically arranged;
a horizontal partition board is arranged at the lower part of the drying box body and divides the internal space of the drying box body into an upper layer space and a lower layer space;
the drying bracket is positioned in the upper layer space and comprises at least two circular drying disks;
the drying discs are arranged in parallel from top to bottom and are connected through vertical connecting rods;
the center of the bottom of the drying disk which is positioned at the lowest position in all the drying disks is connected with a sleeve;
the stirring mechanism comprises a first motor, a first rotating shaft, a first fixed block, a third fixed block and a stirring rod assembly;
wherein, a first perforation is arranged at the center of the top wall of the drying box body;
the first motor is positioned above the outer side of the drying box body and is arranged in the center of the top wall of the drying box body;
an output shaft of the first motor passes through the first through hole downwards and extends to the inner side of the drying box body; the first rotating shaft is positioned below the output shaft of the first motor, and the output shaft of the first motor is fixedly connected with the first rotating shaft;
the first fixing block is positioned on the inner side of the drying box body and is arranged on the surface of the lower side of the center of the top wall of the drying box body;
a bearing hole is formed in the first fixing block, and an output shaft of the first motor is mounted on the first fixing block through a bearing;
a rotating shaft through hole is formed in the center of each drying support, and a first rotating shaft sequentially penetrates through the rotating shaft through holes from top to bottom;
the third fixed block is arranged at the center of the upper surface of the partition plate;
a bearing hole is formed in the third fixing block, and the bottom of the first rotating shaft is mounted on the third fixing block through a bearing;
the stirring rod assemblies are provided with a plurality of groups, and one group is respectively arranged at the height position of the first rotating shaft corresponding to each drying disk;
the stirring rod assembly comprises an installation block, a fixed rod and a stirring rod;
the two fixing rods are vertically arranged and are positioned on the opposite sides of the first rotating shaft;
the upper part and the lower part of each fixed rod are respectively connected with the first rotating shaft through a mounting block;
each fixed rod is also provided with a plurality of stirring rods which are arranged from top to bottom at equal intervals, and each stirring rod extends along the horizontal direction;
the third fixed block is positioned on the inner side of the sleeve and is coaxial with the sleeve;
a second fixed block is also arranged at the center of the upper surface of the partition plate;
the second fixed block is provided with a first insertion hole and a second insertion hole, the third fixed block and the sleeve are respectively inserted into the first insertion hole and the second insertion hole, the first insertion hole is positioned at the lower side of the second insertion hole, and the first insertion hole and the second insertion hole are coaxial;
the size of the first insertion hole is smaller than that of the second insertion hole; forming an annular support platform at the joint of the first insertion hole and the second insertion hole, wherein the bottom of the sleeve is positioned on the annular support platform;
the lower side part of the sleeve is rotatably connected with the side wall of the second insertion hole;
the drying support rotation driving mechanism comprises a second motor, a second rotating shaft, a first gear and a second gear;
the second motor is positioned in the lower layer space and is arranged on the bottom wall of the drying box body;
a second through hole is formed in the position, corresponding to the output shaft of the second motor, of the partition plate;
an output shaft of the second motor penetrates through the second through hole from bottom to top and extends into the upper space, and the second rotating shaft is positioned above the output shaft of the second motor and is fixedly connected with the output shaft of the second motor;
a first gear is fixedly arranged at the top end of the second rotating shaft; the second gear is arranged on the sleeve and is in meshed connection with the first gear;
the dust removing mechanism, the dehumidifier and the heating mechanism are all arranged on the outer side wall of the drying box body;
the dust removal mechanism comprises a cyclone dust collector and a dust collection box, and the dust collection box is positioned right below a dust discharge port of the cyclone dust collector;
the heating mechanism comprises a suction fan, a heating box, an electric heating plate and an air outlet machine; the suction fan, the electric heating plate and the air outlet machine are all positioned in the heating box, and the suction fan, the electric heating plate and the air outlet machine are sequentially arranged from top to bottom;
the heat recovery pipeline comprises an air suction pipe, a first conveying pipe, a second conveying pipe and an exhaust pipe;
one end of the air suction pipe is communicated with the upper part of the inner side of the drying box body, and the other end of the air suction pipe is connected with the input end of the cyclone dust collector;
one end of the first conveying pipe is connected with the output end of the cyclone dust collector, and the other end of the first conveying pipe is connected with the input end of the dehumidifier;
one end of the second conveying pipe is connected with the output end of the dehumidifier, and the other end of the second conveying pipe is connected with the air inlet on the top wall of the heating box;
one end of the exhaust pipe is connected with an air outlet at the bottom of the heating box, the other end of the exhaust pipe extends into the drying box body, and the exhaust pipe part in the drying box body extends to the position above the partition plate from bottom to top;
a side wall of the drying box body is provided with a box door which can be opened and closed, and the box door is provided with an observation window and a handle.
2. The drying apparatus according to claim 1,
the connecting rod has two at least, and every connecting rod from top to bottom in proper order with each the stoving dish is connected.
3. The drying apparatus according to claim 1,
three supporting wheels are arranged at the middle upper part of the inner side of the drying box body; each supporting wheel is installed on one side wall of the drying box body, and the side part of the drying disk which is positioned at the most upper position in all the drying disks is respectively contacted with the three supporting wheels.
4. The drying apparatus according to claim 1,
the drying equipment further comprises an installation frame, and the cyclone dust collector is installed on the side wall of the drying box body through the installation frame.
5. The drying apparatus according to claim 1,
and the bottom of the drying disc is uniformly provided with meshes.
6. The drying apparatus according to claim 1,
the drying equipment also comprises supporting legs; the number of the supporting legs is four, and the four supporting legs are respectively positioned at one corner part of the bottom of the drying box body;
the lower part of each supporting leg is connected with a rubber pad.
7. The drying apparatus according to claim 1,
defining the side wall of a drying box body where a box door is positioned as a front side wall;
the dust removing mechanism and the dehumidifier are arranged on the left side wall of the drying box body, and the heating mechanism is arranged on the right side wall of the drying box body.
8. The drying apparatus according to claim 3,
defining the side wall of a drying box body where a box door is positioned as a front side wall;
the three supporting wheels are respectively arranged on the inner surfaces of the left side wall, the right side wall and the rear side wall of the drying box body.
9. The drying apparatus according to claim 1,
and one end of the air suction pipe communicated with the drying box body and one end of the exhaust pipe extending into the drying box body are both provided with a flow guide cover.
10. An operation method of a drying apparatus according to any one of claims 1 to 9, characterized in that the operation method comprises the steps of:
I. firstly, opening a box door through a handle, putting materials to be dried on each drying disc, and then closing the box door;
II, turning on a second motor, wherein the second motor drives the first gear to rotate, then drives the second gear to rotate, and then drives the sleeve to rotate, so that the drying discs are driven to synchronously rotate, and the material rotates along with the drying discs;
turning on a first motor, wherein the first motor drives a first rotating shaft to rotate, then drives the mounting block to rotate, then drives the fixing rod to rotate, then drives the stirring rod to rotate, and the stirring rod starts to stir the materials in the drying disc;
wherein, the stirring rod and each drying disk rotate in opposite directions;
opening the cyclone dust collector, the dehumidifier, the blower, the electric hot plate and the suction fan;
firstly, a blower blows hot air in a heating box into a drying box body through an exhaust pipe, and the hot air carries water vapor and dust on materials to enter a cyclone dust collector from an air suction pipe;
separating the dust by a cyclone dust collector, and collecting the dust falling into a dust collecting box;
then, hot air enters the dehumidifier through the first conveying pipe to remove water vapor in the hot air; hot air enters the heating box through the second conveying pipe under the action of the suction fan, and is heated by the electric heating plate;
and finally, the heated hot air enters the drying box body again through the exhaust pipe under the action of the blower.
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CN113251773A (en) * | 2021-05-28 | 2021-08-13 | 汕头市粤东药业有限公司 | Nine-steaming nine-system prepared rehmannia root processing drying equipment |
CN113647545A (en) * | 2021-08-17 | 2021-11-16 | 重庆卓隆环保科技有限公司 | Aseptic low temperature drying device |
CN113899180A (en) * | 2021-09-10 | 2022-01-07 | 卢俊仁 | Energy-saving agricultural product drying equipment |
CN114485099A (en) * | 2022-03-11 | 2022-05-13 | 重庆鑫隆旭机械有限公司 | Closed circulation air energy heat pump drying equipment |
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CN114485099A (en) * | 2022-03-11 | 2022-05-13 | 重庆鑫隆旭机械有限公司 | Closed circulation air energy heat pump drying equipment |
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Application publication date: 20210212 |