CN112356544A - 一种成本低柔韧度高的篷布及其生产方法 - Google Patents
一种成本低柔韧度高的篷布及其生产方法 Download PDFInfo
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- CN112356544A CN112356544A CN202011084402.6A CN202011084402A CN112356544A CN 112356544 A CN112356544 A CN 112356544A CN 202011084402 A CN202011084402 A CN 202011084402A CN 112356544 A CN112356544 A CN 112356544A
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 24
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- SKRWFPLZQAAQSU-UHFFFAOYSA-N stibanylidynetin;hydrate Chemical compound O.[Sn].[Sb] SKRWFPLZQAAQSU-UHFFFAOYSA-N 0.000 claims description 6
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Abstract
本发明公开了一种成本低柔韧度高的篷布及其生产方法,包括表层、基层和底层,基层包括耐磨层、防腐层、防水层、骨架层、耐火层、隔热层和抗紫外线层,表层为柔性太阳能带,底层为柔性太阳能电池。该篷布与柔性太阳条融为一体,不仅可以保护篷布,而且还能起到太阳能发电的效果,节约电能,低碳环保,整个篷布挡雨遮阳效果好,成本低,性价比高,各个性能十分稳定,适应广大群众使用,整个篷布防水性能好,长时间使用不会出现漏水的现象,耐磨性能好,使用寿命长,不会出现粉烂的现象,耐腐蚀性能好,沿海地区使用不会出现腐烂的现象,隔热性能好,而且具有高强的抗紫外线性能,具有高强的遮阳效果。
Description
技术领域
本发明涉及篷布领域,具体为一种成本低柔韧度高的篷布及其生产方法。
背景技术
篷布(或称防水布)是一种高强度、具有良好韧性及柔软程度的防水材料,常被用作帆布(油画布)、带聚氨酯涂层的涤纶或制作成聚乙烯类塑料。篷布通常在角部或边缘有坚固的索环,以方便用来穿绳索捆绑、悬挂或覆盖。篷布的应用十分广泛,但是现有的篷布功能比较单一,灵活性较差,只有阻挡雨水进行遮阳的效果,不能对照射在篷布上的阳光进行吸收发电,从而节约电源,低碳环保,而现有的篷布成本低的各个性能比较差,性能好的但是成本又比较高,不能适应广大群众使用,现有的篷布防水性能不达标,长时间使用,容易出现渗水的现象,耐磨性差,容易出现很多孔洞,耐腐蚀性差,隔热耐火性能差,抗紫外线性能差,不具有高强的遮阳挡雨作用。
发明内容
本发明的目的是针对现有技术的缺陷,提供一种成本低柔韧度高的篷布及其生产方法,以解决上述背景技术提出的问题。
为实现上述目的,本发明提供如下技术方案:一种成本低柔韧度高的篷布,包括表层、基层和底层,所述基层包括耐磨层、防腐层、防水层、骨架层、耐火层、隔热层和抗紫外线层,所述表层为柔性太阳能带,所述底层为柔性太阳能电池。
作为本发明的一种优选技术方案,所述耐磨层的厚度为1-1.5mm、防腐层的厚度为0.5-1mm、防水层的厚度为0.5-1mm、骨架层的厚度为0.5-1mm、耐火层的厚度为0.2-0.5mm、隔热层的厚度为0.5-0.6mm、抗紫外线层的厚度为0.3-0.6mm,所述表层和底层均通过多异氰酸酯粘剂粘接在基层上。
作为本发明的一种优选技术方案,所述耐磨层由碳纤维20-25份、木炭纤20-25份、腈纶纤维20-25份、涤纶20-25份、抗氧化剂5-10份、增塑剂5-15份和填充溶剂10-15份制成。
作为本发明的一种优选技术方案,所述防腐层由亚麻纤维15-20份、涤纶纤维15-20份、竹纤维15-20份和丙纶纤维15-20份通过经线和纬线混纺连接。
作为本发明的一种优选技术方案,所述防水层由聚氨酯10-15份、改性P型沸石20-30份和乙酸乙酯15-20份制成。
作为本发明的一种优选技术方案,所述骨架层采用热塑性聚氨酯弹性体制成。
作为本发明的一种优选技术方案,所述耐火层由陶瓷粉末12-16份、氧化铝8-15份、硅藻土15-20份和耐火涂料10-15份构成。
作为本发明的一种优选技术方案,所述隔热层由纳米二氧化钛8-12份、氧化锡锑10-15份、水性聚氨酯12-16份、润湿剂12-15份、增稠剂10-13份、分散剂10-16份以及成膜助剂8-12份制成。
作为本发明的一种优选技术方案,所述抗紫外线层由二苯酮类紫外线吸收剂15-20份、纳米二氧化钛8-10份、纳米氧化锌6-10份、去离子水8-15份、丙烯酸5-10份以及引发剂过硫酸钾10-12份构成。
一种成本低柔韧度高的篷布生产方法,具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
本发明的有益效果是:该篷布与柔性太阳条融为一体,不仅可以保护篷布,而且还能起到太阳能发电的效果,节约电能,低碳环保,整个篷布挡雨遮阳效果好,成本低,性价比高,各个性能十分稳定,适应广大群众使用,整个篷布防水性能好,长时间使用不会出现漏水的现象,耐磨性能好,使用寿命长,不会出现粉烂的现象,耐腐蚀性能好,沿海地区使用不会出现腐烂的现象,隔热性能好,而且具有高强的抗紫外线性能,具有高强的遮阳效果。
具体实施方式
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易被本领域人员理解,从而对本发明的保护范围做出更为清楚明确的界定。
本发明提供一种技术方案:一种成本低柔韧度高的篷布,包括表层、基层和底层,基层包括耐磨层、防腐层、防水层、骨架层、耐火层、隔热层和抗紫外线层,表层为柔性太阳能带,底层为柔性太阳能电池。
耐磨层的厚度为1-1.5mm、防腐层的厚度为0.5-1mm、防水层的厚度为0.5-1mm、骨架层的厚度为0.5-1mm、耐火层的厚度为0.2-0.5mm、隔热层的厚度为0.5-0.6mm、抗紫外线层的厚度为0.3-0.6mm,表层和底层均通过多异氰酸酯粘剂粘接在基层上;耐磨层由碳纤维20-25份、木炭纤20-25份、腈纶纤维20-25份、涤纶20-25份、抗氧化剂5-10份、增塑剂5-15份和填充溶剂10-15份制成;防腐层由亚麻纤维15-20份、涤纶纤维15-20份、竹纤维15-20份和丙纶纤维15-20份通过经线和纬线混纺连接;防水层由聚氨酯10-15份、改性P型沸石20-30份和乙酸乙酯15-20份制成;骨架层采用热塑性聚氨酯弹性体制成;耐火层由陶瓷粉末12-16份、氧化铝8-15份、硅藻土15-20份和耐火涂料10-15份构成;隔热层由纳米二氧化钛8-12份、氧化锡锑10-15份、水性聚氨酯12-16份、润湿剂12-15份、增稠剂10-13份、分散剂10-16份以及成膜助剂8-12份制成;抗紫外线层由二苯酮类紫外线吸收剂15-20份、纳米二氧化钛8-10份、纳米氧化锌6-10份、去离子水8-15份、丙烯酸5-10份以及引发剂过硫酸钾10-12份构成。
具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
实施例1:
配方及其比例:
耐磨层由碳纤维20份、木炭纤20份、腈纶纤维20份、涤纶20份、抗氧化剂5份、增塑剂5份和填充溶剂10份制成;
防腐层由亚麻纤维15份、涤纶纤维15份、竹纤维15份和丙纶纤维15份通过经线和纬线混纺连接;
防水层由聚氨酯10份、改性P型沸石20份和乙酸乙酯15份制成;
耐火层由陶瓷粉末12份、氧化铝8份、硅藻土15份和耐火涂料10份构成;
隔热层由纳米二氧化钛8份、氧化锡锑10份、水性聚氨酯12份、润湿剂12份、增稠剂10份、分散剂10份以及成膜助剂8份制成;
抗紫外线层由二苯酮类紫外线吸收剂15份、纳米二氧化钛8份、纳米氧化锌6份、去离子水8份、丙烯酸5份以及引发剂过硫酸钾10份构成。
具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
实施例2:
配方及其比例:
耐磨层由碳纤维22份、木炭纤22份、腈纶纤维22份、涤纶22份、抗氧化剂8份、增塑剂10份和填充溶剂12份制成;
防腐层由亚麻纤维18份、涤纶纤维18份、竹纤维18份和丙纶纤维18份通过经线和纬线混纺连接;
防水层由聚氨酯14份、改性P型沸石25份和乙酸乙酯18份制成;
耐火层由陶瓷粉末14份、氧化铝13份、硅藻土18份和耐火涂料12份构成;
隔热层由纳米二氧化钛11份、氧化锡锑12份、水性聚氨酯14份、润湿剂14份、增稠剂12份、分散剂14份以及成膜助剂10份制成;
抗紫外线层由二苯酮类紫外线吸收剂17份、纳米二氧化钛9份、纳米氧化锌8份、去离子水10份、丙烯酸8份以及引发剂过硫酸钾11份构成。
具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
实施例3:
配方及其比例:
耐磨层由碳纤维25份、木炭纤25份、腈纶纤维25份、涤纶25份、抗氧化剂10份、增塑剂15份和填充溶剂15份制成;
防腐层由亚麻纤维20份、涤纶纤维20份、竹纤维20份和丙纶纤维20份通过经线和纬线混纺连接;
防水层由聚氨酯15份、改性P型沸石30份和乙酸乙酯20份制成;
耐火层由陶瓷粉末16份、氧化铝15份、硅藻土20份和耐火涂料15份构成;
隔热层由纳米二氧化钛12份、氧化锡锑15份、水性聚氨酯16份、润湿剂15份、增稠剂13份、分散剂16份以及成膜助剂12份制成;
抗紫外线层由二苯酮类紫外线吸收剂20份、纳米二氧化钛10份、纳米氧化锌10份、去离子水15份、丙烯酸10份以及引发剂过硫酸钾12份构成。
具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
“+”越多表示优良程度等级越高;
该篷布与柔性太阳条融为一体,不仅可以保护篷布,而且还能起到太阳能发电的效果,节约电能,低碳环保,整个篷布挡雨遮阳效果好,成本低,性价比高,各个性能十分稳定,适应广大群众使用,整个篷布防水性能好,长时间使用不会出现漏水的现象,耐磨性能好,使用寿命长,不会出现粉烂的现象,耐腐蚀性能好,沿海地区使用不会出现腐烂的现象,隔热性能好,而且具有高强的抗紫外线性能,具有高强的遮阳效果。
上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。
Claims (10)
1.一种成本低柔韧度高的篷布,包括表层、基层和底层,其特征在于:所述基层包括耐磨层、防腐层、防水层、骨架层、耐火层、隔热层和抗紫外线层,所述表层为柔性太阳能带,所述底层为柔性太阳能电池。
2.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述耐磨层的厚度为1-1.5mm、防腐层的厚度为0.5-1mm、防水层的厚度为0.5-1mm、骨架层的厚度为0.5-1mm、耐火层的厚度为0.2-0.5mm、隔热层的厚度为0.5-0.6mm、抗紫外线层的厚度为0.3-0.6mm,所述表层和底层均通过多异氰酸酯粘剂粘接在基层上。
3.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述耐磨层由碳纤维20-25份、木炭纤20-25份、腈纶纤维20-25份、涤纶20-25份、抗氧化剂5-10份、增塑剂5-15份和填充溶剂10-15份制成。
4.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述防腐层由亚麻纤维15-20份、涤纶纤维15-20份、竹纤维15-20份和丙纶纤维15-20份通过经线和纬线混纺连接。
5.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述防水层由聚氨酯10-15份、改性P型沸石20-30份和乙酸乙酯15-20份制成。
6.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述骨架层采用热塑性聚氨酯弹性体制成。
7.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述耐火层由陶瓷粉末12-16份、氧化铝8-15份、硅藻土15-20份和耐火涂料10-15份构成。
8.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述隔热层由纳米二氧化钛8-12份、氧化锡锑10-15份、水性聚氨酯12-16份、润湿剂12-15份、增稠剂10-13份、分散剂10-16份以及成膜助剂8-12份制成。
9.根据权利要求1所述的一种成本低柔韧度高的篷布,其特征在于:所述抗紫外线层由二苯酮类紫外线吸收剂15-20份、纳米二氧化钛8-10份、纳米氧化锌6-10份、去离子水8-15份、丙烯酸5-10份以及引发剂过硫酸钾10-12份构成。
10.根据权利要求1所述的一种成本低柔韧度高的篷布生产方法,其特征在于:具体步骤如下:
步骤一:耐磨层的生产,将碳纤维、木炭纤、腈纶纤维、涤纶、抗氧化剂、增塑剂和填充溶剂按照比例混合,然后投入反应釜内,转速设置在500-600r/min,温度设置在120-150摄氏度,搅拌30-50分钟得到混合纤维耐磨层涂料;
步骤二:防腐层的生产,将亚麻纤维和涤纶纤维做为经线,将竹纤维和丙纶纤维做为纬线,将经线和纬线混纺连接制成防腐层;
步骤三:防水层的生产,将聚氨酯、改性P型沸石和乙酸乙酯按照比例混合,然后投入反应釜内,转速设置在550-600r/min,温度设置在80-100摄氏度,搅拌20-30分钟得到防水层涂料;
步骤四:耐火层的生产,将陶瓷粉末、氧化铝、硅藻土和耐火涂料按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在100-110摄氏度,搅拌25-30分钟得到耐火层涂料;
步骤五:隔热层的生产,将纳米二氧化钛、氧化锡锑、水性聚氨酯、润湿剂、增稠剂、分散剂以及成膜助剂按照比例混合,然后投入反应釜内,转速设置在660-700r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到隔热层涂料;
步骤六:抗紫外线层的生产,将二苯酮类紫外线吸收剂、纳米二氧化钛、纳米氧化锌、去离子水、丙烯酸以及引发剂过硫酸钾按照比例混合,然后投入反应釜内,转速设置在600-650r/min,温度设置在110-120摄氏度,搅拌25-30分钟得到抗紫外线层涂料;
步骤七:将骨架层上的热塑性聚氨酯弹性体上表面涂刷防水层涂料,进行烘干冷却后再向防水层涂料的表面粘接防腐层,然后在防腐层的表面涂刷混合纤维耐磨层涂料,进行烘干冷却后,再向骨架层的下表面依次涂刷耐火层涂料、隔热层涂料和抗紫外线层涂料,经过烘干再次冷却得到基层;
步骤八:将基层平铺在压制机上经过高温压制,让各层融合在一起,根据尺寸进行裁剪,然后再在基层的表面粘接柔性太阳能带,在基层下表面粘接柔性太阳能电池,再进行包装出售。
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