CN107325444A - 高效遮阳双色篷房材料 - Google Patents

高效遮阳双色篷房材料 Download PDF

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CN107325444A
CN107325444A CN201710632318.5A CN201710632318A CN107325444A CN 107325444 A CN107325444 A CN 107325444A CN 201710632318 A CN201710632318 A CN 201710632318A CN 107325444 A CN107325444 A CN 107325444A
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parts
pvc
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朱静江
郝恩全
李宏杰
张仁彪
吕明友
傅朝辉
陈小平
邓梁
张婷
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ZHEJIANG MSD NEW MATERIAL CO Ltd
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Abstract

本发明涉及一种高效遮阳双色篷房材料，所述篷房材料由上而下顺次包括PVC白色膜、PVC黑色遮光膜、基布、PVC底膜，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC底膜进行同步贴合，再经压花裁边后卷取而得。本发明具备了双面使用的特性，PVC白色膜具有良好吸墨性，可进行喷绘；PVC黑色遮光膜具有优良遮光性，可阻止太阳光和紫外线穿透，有效起到遮阳隔热的作用；PVC红色膜通过添加色料压延成型，具有优良的耐水色牢度、耐日晒色牢度；采用三膜一布同步贴合的工艺，简化了加工流程，提升了生产效率，也使剥离牢度更加可靠。

Description

高效遮阳双色篷房材料
技术领域
本发明涉及一种篷房材料，尤其是涉及一种高效遮阳双色篷房材料。
背景技术
篷房是一种户外活动用的临时建筑，是一种可移动建筑，起由于储运轻便，被称为“流动房产”。它被广泛应用于临时仓库，厂房，临时施工，会展篷房，施工篷房，紧急救灾。
篷房采用一般PVC织物搭建，具有安装便捷、成本低的特点。现有的篷房材料一般为正反面白色，颜色单一，且由于白色PVC膜材具有透光性，尤其是夏天，无法完全遮挡强烈的日照。因此，市场对篷房的遮光、隔热效果提出了更高的要求。
发明内容
为了克服现有技术存在的不足，本发明通过采用两种不同颜色的PVC底、面膜材和增加遮光层，开发了一款具有正反面双色、高效遮阳的篷房材料。
一种高效遮阳双色篷房材料，所述篷房材料由上而下顺次包括PVC白色膜、PVC黑色遮光膜、基布、PVC底膜，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC底膜进行同步贴合，再经压花裁边后卷取而得；
其中，所述PVC白色膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂52～75重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙10～20重量份，三氧化二锑3～9重量份，硼酸锌1～10重量份，磷酸酯类阻燃剂5～15重量份，防霉剂1～5重量份，丁腈橡胶1～5重量份，UV531光稳定剂1～5重量份，色料1～5重量份；
PVC黑色遮光膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂50～70重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙10～20重量份，三氧化二锑3～9重量份，硼酸锌1～10重量份，磷酸酯类阻燃剂5～15重量份，防霉剂1～5重量份，丁腈橡胶1～5重量份，炭黑色料1～5重量份；
PVC底膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂58～78重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙5～15重量份，防霉剂0.1～2.5重量份，UV531光稳定剂1～5重量份，色料1～5重量份；
浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂35～55重量份，粘合剂5～15重量份。
上述粘合剂可以选用聚氨酯、聚丙烯酸酯或环氧树脂。
作为优选，所述基布采用线密度1000D×1000D，织物密度为18×18根/英寸的高强涤纶机织布。高强涤纶经机织布的使用极大改善了篷房材料的强力和使用寿命，有效保证了篷房材料使用过程中的断裂强度和撕破强力。
作为优选，所述PVC白色膜的厚度为12丝，PVC黑色遮光膜的厚度为10丝，PVC底膜的厚度为3丝；所述PVC底膜为PVC红色膜。
作为优选，所述PVC白色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，UV531光稳定剂3重量份，色料3重量份。
作为优选，所述PVC黑色遮光膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，炭黑色料3重量份。
作为优选，所述PVC底膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂68重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙10重量份，防霉剂0.5重量份，UV531光稳定剂2重量份，色料3重量份；
作为优选，所述浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂45重量份，粘合剂10重量份。
作为优选，贴合车速控制在6～14m/min，贴合温度控制在150～170℃。
作为优选，基布上浆后烘干温度控制在170～180℃，PVC白色膜、PVC黑色遮光膜、PVC底膜的预热温度为110～130℃。
作为优选，所述浆料上浆量为2～6g/m3。采用三膜一布同步贴合，为保证其较高的剥离牢度，一方面需考虑基布与PVC膜之间的贴合牢度，另一方面还需考虑PVC膜之间的贴合牢度，本发明采用的上浆量可以有效解决PVC膜之间的贴合牢度问题。
本发明的有益效果在于：
(1)本发明正反面不同色，具备双面使用的特性，增加了产品的实用性；
(2)在PVC白色膜与基布之间，设置一层遮光膜，使产品的透光性大幅降低，有效帮助篷房遮阳、隔热；
(3)三膜一布同步贴合，解决了传统分步骤贴合工艺的繁琐和生产效率低的问题，另外，同步贴合工艺使得PVC白色膜与PVC黑色遮光膜抗剥离性能大幅提升；
(4)双面上浆工艺，不仅提高了上浆效率，更提升了产品的抗剥离性能；
(5)PVC膜材和浆料配方的改进，提升了产品的耐老化，抗紫外性性能，使产品的寿命得到明显提升。
附图说明
图1是本发明的结构示意图。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，但本发明的保护范围并不限于此。
实施例1
参照图1，一种高效遮阳双色篷房材料，所述篷房材料由上而下顺次包括PVC白色膜1、PVC黑色遮光膜2、基布3、PVC红色膜4，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC红色膜进行同步贴合，再经压花裁边后卷取而得；
其中，所述基布采用线密度1000D×1000D，织物密度为18×18根/英寸的高强涤纶机织布；所述PVC白色膜的厚度为12丝，PVC黑色遮光膜的厚度为10丝，PVC红色膜的厚度为3丝；
所述PVC白色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，UV531光稳定剂3重量份，色料3重量份；
PVC黑色遮光膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，炭黑色料3重量份；
PVC红色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂68重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙10重量份，防霉剂0.5重量份，UV531光稳定剂2重量份，色料3重量份；
浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂45重量份，粘合剂10重量份；
基布上浆后烘干温度控制在175℃，PVC白色膜、PVC黑色遮光膜、PVC红色膜的预热温度为120℃，浆料上浆量为4g/m3；贴合车速控制在8m/min，贴合温度控制在160℃。
上述工艺制备得到的篷房材料的性能如表1所示：
表1
本发明正反面不同色(一面白色，另一面红色)，具备了双面使用的特性，PVC白色膜具有良好吸墨性，可进行喷绘；PVC黑色遮光膜具有优良遮光性，可阻止太阳光和紫外线穿透，有效起到遮阳隔热的作用；PVC红色膜通过添加色料压延成型，具有优良的耐水色牢度、耐日晒色牢度；采用三膜一布同步贴合的工艺，较传统的分步贴合工艺，简化了加工流程，提升了生产效率，也使剥离牢度更加可靠。本发明具有传统篷房材料不具备的双色效果，遮阳性能出众，市场销售潜力巨大。
实施例2
参照图1，一种高效遮阳双色篷房材料，所述篷房材料由上而下顺次包括PVC白色膜1、PVC黑色遮光膜2、基布3、PVC红色膜4，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC红色膜进行同步贴合，再经压花裁边后卷取而得；
其中，所述基布采用线密度1000D×1000D，织物密度为18×18根/英寸的高强涤纶机织布；所述PVC白色膜的厚度为12丝，PVC黑色遮光膜的厚度为10丝，PVC红色膜的厚度为3丝；
所述PVC白色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂55重量份，大豆油3重量份，Ba-Zn稳定剂2重量份，碳酸钙10重量份，三氧化二锑4重量份，硼酸锌7重量份，磷酸酯类阻燃剂12重量份，防霉剂2重量份，丁腈橡胶2重量份，UV531光稳定剂4重量份，色料2重量份；
PVC黑色遮光膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂58重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙10重量份，三氧化二锑4重量份，硼酸锌7重量份，磷酸酯类阻燃剂8重量份，防霉剂4重量份，丁腈橡胶2重量份，炭黑色料3重量份；
PVC红色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂58重量份，大豆油3重量份，Ba-Zn稳定剂2重量份，碳酸钙15重量份，防霉剂1重量份，UV531光稳定剂3重量份，色料2重量份；
浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂40重量份，粘合剂8重量份；
基布上浆后烘干温度控制在170℃，PVC白色膜、PVC黑色遮光膜、PVC红色膜的预热温度为110℃，浆料上浆量为3g/m3；贴合车速控制在6m/min，贴合温度控制在150℃。
上述工艺制备得到的篷房材料的性能如表2所示：
表2
实施例3
参照图1，一种高效遮阳双色篷房材料，所述篷房材料由上而下顺次包括PVC白色膜1、PVC黑色遮光膜2、基布3、PVC红色膜4，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC红色膜进行同步贴合，再经压花裁边后卷取而得；
其中，所述基布采用线密度1000D×1000D，织物密度为18×18根/英寸的高强涤纶机织布；所述PVC白色膜的厚度为12丝，PVC黑色遮光膜的厚度为10丝，PVC红色膜的厚度为3丝；
所述PVC白色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂72重量份，大豆油5重量份，Ba-Zn稳定剂3重量份，碳酸钙18重量份，三氧化二锑7重量份，硼酸锌3重量份，磷酸酯类阻燃剂8重量份，防霉剂4重量份，丁腈橡胶4重量份，UV531光稳定剂5重量份，色料3重量份；
PVC黑色遮光膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂70重量份，大豆油4重量份，Ba-Zn稳定剂5重量份，碳酸钙18重量份，三氧化二锑8重量份，硼酸锌4重量份，磷酸酯类阻燃剂15重量份，防霉剂3重量份，丁腈橡胶5重量份，炭黑色料5重量份；
PVC红色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂78重量份，大豆油5重量份，Ba-Zn稳定剂5重量份，碳酸钙8重量份，防霉剂5重量份，UV531光稳定剂5重量份，色料3重量份；
浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂55重量份，粘合剂15重量份；
基布上浆后烘干温度控制在180℃，PVC白色膜、PVC黑色遮光膜、PVC红色膜的预热温度为130℃，浆料上浆量为6g/m3；贴合车速控制在12m/min，贴合温度控制在170℃。
上述工艺制备得到的篷房材料的性能如表3所示：
表3

Claims (10)

1.一种高效遮阳双色篷房材料，其特征在于：所述篷房材料由上而下顺次包括PVC白色膜、PVC黑色遮光膜、基布、PVC底膜，所述篷房材料通过下述步骤制备而得：基布双面上浆后，经烘干加热后，与预热后的PVC白色膜、PVC黑色遮光膜、PVC底膜进行同步贴合，再经压花裁边后卷取而得；
其中，所述PVC白色膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂52～75重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙10～20重量份，三氧化二锑3～9重量份，硼酸锌1～10重量份，磷酸酯类阻燃剂5～15重量份，防霉剂1～5重量份，丁腈橡胶1～5重量份，UV531光稳定剂1～5重量份，色料1～5重量份；
PVC黑色遮光膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂50～70重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙10～20重量份，三氧化二锑3～9重量份，硼酸锌1～10重量份，磷酸酯类阻燃剂5～15重量份，防霉剂1～5重量份，丁腈橡胶1～5重量份，炭黑色料1～5重量份；PVC底膜原料为：聚合度1300的PVC树脂粉100重量份，DOTP增塑剂58～78重量份，大豆油1～5重量份，Ba-Zn稳定剂1～5重量份，碳酸钙5～15重量份，防霉剂0.1～2.5重量份，UV531光稳定剂1～5重量份，色料1～5重量份；浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂35～55重量份，粘合剂5～15重量份。
2.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述基布采用线密度1000D×1000D，织物密度为18×18根/英寸的高强涤纶机织布。
3.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述PVC白色膜的厚度为12丝，PVC黑色遮光膜的厚度为10丝，PVC底膜的厚度为3丝；所述PVC底膜为PVC红色膜。
4.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述PVC白色膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，UV531光稳定剂3重量份，色料3重量份。
5.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述PVC黑色遮光膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂63重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙15重量份，三氧化二锑6重量份，硼酸锌5重量份，磷酸酯类阻燃剂10重量份，防霉剂3重量份，丁腈橡胶3重量份，炭黑色料3重量份。
6.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述PVC底膜原料为：1300PVC树脂粉100重量份，DOTP增塑剂68重量份，大豆油2重量份，Ba-Zn稳定剂3重量份，碳酸钙10重量份，防霉剂0.5重量份，UV531光稳定剂2重量份，色料3重量份。
7.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述浆料原料为：EPVC糊树脂100重量份，DOTP增塑剂45重量份，粘合剂10重量份。
8.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：贴合车速控制在6～14m/min，贴合温度控制在150～170℃。
9.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：基布上浆后烘干温度控制在170～180℃，PVC白色膜、PVC黑色遮光膜、PVC底膜的预热温度为110～130℃。
10.根据权利要求1所述的高效遮阳双色篷房材料，其特征在于：所述浆料上浆量为2～6g/m3。
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