CN112338637A - ABS gear ring flexible automatic conveying system - Google Patents
ABS gear ring flexible automatic conveying system Download PDFInfo
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- CN112338637A CN112338637A CN202011088327.0A CN202011088327A CN112338637A CN 112338637 A CN112338637 A CN 112338637A CN 202011088327 A CN202011088327 A CN 202011088327A CN 112338637 A CN112338637 A CN 112338637A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
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Abstract
The invention relates to the technical field of automatic conveying, in particular to an ABS gear ring flexible automatic conveying system which comprises a blank conveying line, a processing conveying line, a finished product conveying line, a signal detection unit and a PLC control system, the blank conveying line is of an annular structure, the processing conveying line is provided with two, the finished product conveying line is arranged into one, the processing equipment and the processing technology of the ABS gear ring, the automatic production line and the like are technically improved, the flexible self-adaptability can be realized, the same automatic production line can adapt to different products, or can adapt to modularization of different batch production of the same product, can reconstruct a modularized automatic processing flow system, therefore, the quality stability of products is improved, the productivity is improved, the cost of human resources is reduced, the transformation and the upgrade of enterprises are further promoted, and the enterprises can go to a sustainable lean production development road in the future.
Description
Technical Field
The invention relates to the technical field of automatic conveying, in particular to an ABS gear ring flexible automatic conveying system.
Background
The automatic conveying machine has been widely applied to various industries from the initial development of the 19 th century to the present, and is a mechanical device which integrates technologies such as machinery, electronics, sensing and the like and is very critical in the industrial automation and intelligent manufacturing industries. The automatic conveying machinery has strong specialties such as conveying mode, mechanical structure, positioning mode and the like, the requirements of dynamic strength, stability, reliability and performance parameters of a main control device are high under the condition of normal production and operation, the actual condition of ABS gear ring production is still the traditional manufacturing mode of a single person under the background of intelligent transformation and upgrading of the traditional mechanical manufacturing industry in China, the yield is low in the production process, the product quality cannot be guaranteed, the production process is quite unstable, and the production mechanical equipment of the ABS gear ring has the defects of long design time, inconvenient scheme modification and high prototype trial development cost.
Disclosure of Invention
The invention aims to provide an ABS gear ring flexible automatic conveying system, which aims to solve the problems that the actual situation of the traditional ABS gear ring production proposed in the background technology is still the traditional manufacturing mode of a single person and a single machine, the yield is low, the product quality cannot be ensured, and the production process is very unstable.
In order to achieve the purpose, the invention provides the following technical scheme: an ABS gear ring flexible automatic conveying system comprises a blank conveying line, a processing conveying line, a finished product conveying line, a signal detection unit and a PLC control system,
the blank conveying line is of an annular structure and comprises a conveying belt with a transmission motor M1, three groups of double-acting pushing cylinders, six groups of material blocking cylinders, three groups of material incoming sensors, three groups of bins and bin detection sensors, wherein two sides of each group of double-acting pushing cylinders are respectively provided with one group of material blocking cylinders, one side of one group of material blocking cylinders is provided with one group of material incoming sensors, and the three groups of bins are respectively provided with bin detection sensors;
the processing transmission line is provided with two transmission lines, and consists of a transmission belt with a transmission motor M2, a transmission belt with a transmission motor M3, two sets of in-place detection sensors and two sets of manufacturing units, wherein each set of transmission belt is respectively provided with one set of in-place detection sensors and one set of manufacturing units;
the finished product conveying line is one and consists of a conveying belt with a transmission motor M4;
the signal detection unit detects a bin detection signal, a baffle plate extension detection signal, an incoming material detection signal, a baffle plate retraction in-place detection signal, a material pushing cylinder extension signal and a material pushing cylinder retraction signal in the system operation process, and in addition, a motor operation state signal reflects whether the conveyor belt system normally operates or not;
the PLC control system is usually arranged in an electrical cabinet and comprises an automatic feeding control unit and an electrical control unit, a conveying system based on a PLC controller directly scans and identifies starting, stopping and alarm signals, analyzes signals collected from a machine end and a communication end and calculates by adopting a certain algorithm, so that a scheme for controlling an actuating mechanism is obtained, and the actuating mechanism is actuated by controlling a contactor or a relay.
Preferably, the conveyer belt is a formed chain plate conveyer belt, the transmission mode is designed to be chain wheel driven, the conveyer belt is produced by engineering plastics with very high strength, the width of the conveyer belt is 20-50mm larger than the radial dimension of a part, the belt speed of the conveyer belt is 0.5m/s, the conveyer belt is in a horizontal transmission state, a conveyer beam of the conveyer belt is composed of an aluminum alloy section or a stainless steel material with the surface subjected to anodic oxidation treatment and a friction slide rail with a very low friction coefficient, a driving chain and a driven chain gear are arranged on the conveyer beam, a motor reducer device is arranged on the conveyer beam, a supporting guide strip is made of a high polymer polyethylene material, and a conveyer body of the conveyer belt is made of the aluminum alloy section or the stainless steel material with the surface subjected to anodic oxidation treatment and is used for providing support for the conveyer beam and chain plates, workpieces.
Preferably, the transmission motor is a three-phase asynchronous alternating current motor matched with a worm and gear speed reducer, the input end of the speed reducer is connected with the driving motor, the output end of the speed reducer is connected with a main driving chain wheel through a transmission shaft, the chain wheel drives a flat-top chain plate to move in a sliding guide rail, wherein the chain plate chain wheel is 15 teeth, the outer diameter is 93mm, the key groove of a driving wheel is 8mm, and the driven wheel is a chain plate gear without a key groove.
Preferably, the conveyor belt is provided with a guide device, so that the materials can be always positioned in the middle of the chain plate, and the two side guardrails can prevent deviation, the cross section of each guardrail is isosceles trapezoid, and the height of each guardrail is 40 cm.
Preferably, turning devices are arranged at two ends of the blank conveying line and used for an inner supporting device required when the chain plate turns, the turning devices are horizontal elbow track type turning devices, and the blank conveying line is made of high polymer polyvinyl chloride.
Preferably, the technical parameters of the speed reducer are power: 0.09-7.5 kW, torque: 22-850 N.m, transmission ratio: 7.5-100, imax:3000, can be installed by feet or flanges, and can be assembled with various common motors or double-shaft motors.
Preferably, the incoming material sensor, the bin detection sensor and the position detection sensor all adopt reflective correlation infrared sensors, and are equipped with sensor reflectors at corresponding positions of the sensors.
Preferably, the double-acting material pushing cylinder and the material blocking cylinder both adopt magnetic cylinders with magnetic rings.
Preferably, the feed bin is for having the self-align aluminum product box that leaks hopper-shaped, and every group feed bin department all corresponds and is equipped with one set of manipulator, and the execution unit that the control system that the material was got to the manipulator is grabbed and is controlled the robot action by servo motor, and the manipulator claw accessible is cylindrical to point the cylinder and is driven, and the frock clamp design in the processing equipment adopts hydraulic drive's control mode.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the ABS gear ring automatic processing system, the processing equipment and the processing technology of the ABS gear ring, an automatic production line and the like are technically improved, so that the flexible self-adaptability can be realized, the same automatic production line can adapt to different products, or can adapt to modularization of production of different batches of the same product, and a modularized automatic processing flow system can be reconstructed, so that the quality stability of the product is improved, the productivity is improved, the labor resource cost is reduced, the transformation and upgrading of an enterprise are further promoted, and the enterprise can go on a sustainable lean production development road in the future;
(2) the flexible automatic processing system technology can bring economic benefits to enterprises, promote the economic development of labor-intensive mechanical manufacturing industry and enterprises, greatly save human resources, reduce enterprise management cost, increase production speed of the enterprises, realize 24-hour uninterrupted production of an automatic production line, eliminate human factors of products, and realize stable and reliable quality, and can be popularized to other mechanical manufacturing enterprises similar to other products;
(3) the invention can plan the processing mode of the required parts in the shortest time according to the assembly requirement, achieve the purpose of timely production, reduce the stock required by raw materials and the amount of mobile capital, accelerate the production speed, greatly improve the utilization rate of equipment, reduce the number of the equipment as much as possible and reduce the area of a factory building; labor force is reduced, and unmanned production is easier to realize, so that the production efficiency of enterprises can be improved, the labor intensity of workers is reduced, the quality stability of products can be ensured, the production period of the products is shortened, and the profit rate of the enterprises is improved;
(4) the flexible automatic conveying system for the ABS gear ring has the advantages of accurate positioning, high automation degree and advanced technology, and can effectively improve the productivity and stability of products.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the system layout of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention: the flexible automatic conveying system of the ABS gear ring comprises a blank conveying line, a processing conveying line, a finished product conveying line, a signal detection unit and a PLC control system; wherein the content of the first and second substances,
the blank conveying line is of an annular structure and comprises a conveying belt with a transmission motor M1, three groups of double-acting material pushing cylinders, six groups of material blocking cylinders, three groups of material receiving sensors, three groups of bins and bin detection sensors, wherein two sides of each group of double-acting material pushing cylinders are respectively provided with one group of material blocking cylinders, one side of each group of material blocking cylinders is provided with one group of material receiving sensors, the three groups of bins are respectively provided with a bin detection sensor, the double-acting material pushing cylinders and the material blocking cylinders both adopt magnetic cylinders with magnetic rings, and the bins are funnel-shaped self-positioning aluminum material boxes;
the processing transmission line is provided with two transmission lines and consists of a conveying belt with a transmission motor M2, a conveying belt with a transmission motor M3, two sets of in-place detection sensors and two sets of manufacturing units, wherein each set of conveying belt is provided with one set of in-place detection sensors and one set of manufacturing units;
the incoming material sensor, the bin detection sensor and the position detection sensor are all light-reflecting type correlation infrared sensors, and sensor light-reflecting plates are assembled at corresponding positions of the sensors;
the finished product conveying line is a single conveying line and consists of a conveying belt with a transmission motor M4;
the signal detection unit is used for detecting a bin detection signal, a baffle plate extension detection signal, an incoming material detection signal, a baffle plate retraction in-place detection signal, a material pushing cylinder extension signal and a material pushing cylinder retraction signal in the operation process of the system, and in addition, a motor operation state signal reflects whether the conveyor belt system normally operates or not;
the PLC control system is usually arranged in an electrical cabinet and comprises two units of automatic feeding control and electrical control equipment, a conveying system based on a PLC controller directly scans and identifies starting, stopping and alarming signals, analyzes signals collected from a machine end and a communication end and calculates by adopting a certain algorithm so as to obtain a scheme for controlling an actuating mechanism, and the actuating mechanism is operated by controlling a contactor or a relay;
the conveying belt is a formed chain plate conveying belt, a transmission mode is designed into chain wheel driving, the conveying chain of the conveying belt is produced by engineering plastics with high strength, can adapt to different conditions of a production line, can be competent in complex terrain, and has high flexibility and high precision The conveying belt is easy to tear, the transmission mode is designed to be chain wheel driving, so that the conveying belt is not easy to snake and deviate, the engineering plastic conveying belt is thick and can withstand cutting and collision, and the conveying belt has the characteristics of oil resistance, water resistance, high temperature resistance and the like, is convenient to maintain, the width of the conveying belt is 20-50mm larger than the radial size of a part, the unit area pressure of the part on the conveying belt is not more than 0.05kg/cm2, the belt speed of the conveying belt is 0.5m/s, the conveying belt is in a horizontal transmission state, the conveying belt needs to classify and take materials for processing products, a material blocking cylinder acts on the conveying belt, the starting and stopping frequency of the conveying belt is high, so the belt speed is not too fast, and the processing waiting time of each part;
the conveying beam of the conveying belt is made of aluminum alloy sections or stainless steel materials with the surfaces subjected to anodic oxidation treatment and friction slide rails with low friction coefficients, a driving chain and a driven sprocket are arranged on the conveying beam, a motor speed reducer device is arranged, and a supporting guide bar is made of high-molecular polyethylene materials, so that the conveying belt has the advantages of high temperature resistance, friction resistance, corrosion resistance, high lubrication, small adhesion, insulation and the like;
the transmission motor selects to be the asynchronous alternating current motor of three-phase and joins in marriage turbine worm speed reducer, and driving motor is connected to the speed reducer input, and the output passes through the transmission shaft and connects the main drive sprocket, and sprocket drive flat-top link joint removes in sliding guide, and wherein, 15 teeth are selected to the link joint sprocket, and external diameter 93mm, action wheel keyway 8mm, the link joint gear of driven wheel no keyway, the technical parameter of speed reducer is power: 0.09-7.5 kW, torque: 22-850 N.m, transmission ratio: 7.5-100, imax is 3000, can be installed by feet or flanges, and can be assembled with various common motors or double-shaft motors;
the conveying belt is provided with a guide device which is a guardrail at two sides and can enable the material to be always positioned in the middle of a chain plate to prevent deviation, the section of the guardrail is isosceles trapezoid, and the height of the guardrail is 40 cm;
turning devices are arranged at two ends of the blank conveying line and used for an internal supporting device required by chain plate turning, the turning devices are horizontal elbow track type turning devices, the material is high molecular polyvinyl chloride, and the material has the advantages of high and low temperature resistance, friction resistance, high lubrication degree, corrosion resistance, small adhesion force and the like;
the conveying belt is responsible for conveying blanks, three bins are arranged on the annular conveying belt corresponding to the positions of the three manipulators, whether workpieces exist in the bins is detected by the photoelectric sensors, signals of the photoelectric sensors can inform the manipulators to take the workpieces after 2 seconds of delay, sensors are arranged in front of the bins and used for detecting the positions of the workpieces, and corresponding cylinders are controlled to push the blanks to enter the bins;
the feed bin is for having the self-align aluminum product box that leaks hopper-shaped, and every group feed bin department all corresponds and is equipped with one set of manipulator, and the execution unit that the control system that the material was got was grabbed to the manipulator moves by servo motor control robot, and the cylindrical cylinder that indicates of manipulator claw accessible drives, and the frock clamp design in the processing equipment adopts hydraulic drive's control mode. If a workpiece exists in the bin, the cylinder does not act, the blank material is conveyed to the bin corresponding to the second mechanical arm all the time, if a blank exists in the second bin, the workpiece is conveyed to the bin corresponding to the third mechanical arm, the principle and the action are the same as those of the first bin, the feeding position of the cylinder is monitored by an inductive sensor, and the stretching and retracting speed of the pushing and blocking material of the cylinder is monitored and adjusted by a one-way throttle valve;
if the working procedures of the products are different, namely the first mechanical arm is responsible for the same working procedure of three machine tools for loading and unloading, and the second set of mechanical arm is responsible for the second working procedure, two small next-procedure transmission lines are adopted, the first working procedure is finished, then the robot takes out the workpiece from the machine tools, after a positioning point is found, the workpiece is placed on the next-procedure transmission line, then the workpiece is taken out by the second mechanical arm and sent to the second manufacturing unit for processing, the same third mechanical arm and three machine tools are responsible for the third working procedure, after the processing is finished, the third mechanical arm is responsible for placing the processed product on a finished product conveyor belt, an executive component required by a control system for taking out the workpiece by the mechanical arm is controlled by a servo motor to act, the mechanical arm can be driven by a cylindrical finger cylinder, and the air supply equipment and an air distribution pipeline are easily arranged in site, the total thrust required by the transformation of the automatic door of the machine tool is not very large, so the requirements can be completely met by adopting pneumatic drive, and the control mode of hydraulic drive is designed for the fixture in the processing equipment due to the requirement of stable and reliable clamping force;
the working principle is as follows: the system is powered on, after a start button is pressed, a conveyor belt is started firstly, when the conveyor belt is started, after a material receiving signal is detected by the air cylinder 1, the 2S material blocking and positioning magnetic air cylinder extends out in a delayed mode, at the moment, the conveyor belt stops, the air cylinder 3 pushes blank materials into the storage bin, after a signal is detected by the storage bin induction switch, the material pushing air cylinder 2 retracts, the baffle air cylinders 1 and 3 retract, the conveyor belt is started, the same principle is adopted, the storage bin 2, the storage bin 3 and corresponding sensors move in a similar and continuous cycle, only when all the three storage bins have the materials, the conveyor belt stops, and as long as any one storage bin detects an empty signal, the air cylinder 123 executes corresponding detection, material blocking, positioning, material pushing, air cylinder 2 retracting, air cylinder 13 retracting and conveyor.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
- The flexible automatic conveying system of the ABS gear ring comprises a blank conveying line, a processing conveying line, a finished product conveying line, a signal detection unit and a PLC control system, and is characterized in that:the blank conveying line is of an annular structure and comprises a conveying belt with a transmission motor M1, three groups of double-acting pushing cylinders, six groups of material blocking cylinders, three groups of material incoming sensors, three groups of bins and bin detection sensors, wherein two sides of each group of double-acting pushing cylinders are respectively provided with one group of material blocking cylinders, one side of one group of material blocking cylinders is provided with one group of material incoming sensors, and the three groups of bins are respectively provided with bin detection sensors;the processing transmission line is provided with two transmission lines, and consists of a transmission belt with a transmission motor M2, a transmission belt with a transmission motor M3, two sets of in-place detection sensors and two sets of manufacturing units, wherein each set of transmission belt is respectively provided with one set of in-place detection sensors and one set of manufacturing units;the finished product conveying line is one and consists of a conveying belt with a transmission motor M4;the signal detection unit detects a bin detection signal, a baffle plate extension detection signal, an incoming material detection signal, a baffle plate retraction in-place detection signal, a material pushing cylinder extension signal and a material pushing cylinder retraction signal in the system operation process, and in addition, a motor operation state signal reflects whether the conveyor belt system normally operates or not;the PLC control system is arranged in the electrical cabinet and comprises an automatic feeding control unit and an electrical control device, the PLC-based conveying system directly scans and identifies starting, stopping and alarming signals, analyzes and calculates signals collected from a machine end and a communication end, so that a scheme for controlling the executing mechanism is obtained, and the executing mechanism is operated through a control contactor or a relay.
- 2. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the conveyer belt is the shaping link joint conveyer belt, and the drive mode designs into the sprocket drive, the conveying chain of conveyer belt is produced by engineering plastics that intensity is high, the conveying belt width is 20-50mm bigger than the radial size of part, and the area speed of conveyer belt is 0.5m/s, horizontal transfer state, the transfer beam of conveyer belt comprises the aluminium alloy ex-trusions or the stainless steel material that the surface was through anodic oxidation processing and the very low friction slide rail of coefficient of friction, provides installation driving chain, driven sprocket gear and motor speed reducer equipment above the transfer beam, supports the conducting bar and adopts the polymer polyethylene material, the transport frame body of conveyer belt is made by the aluminium alloy ex-trusions or the stainless steel material that the surface was through anodic oxidation processing for link joint, work piece, motor, speed reducer above transport beam and the transfer beam provide the support.
- 3. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the transmission motor is selected as a three-phase asynchronous alternating current motor and is matched with a worm gear and worm speed reducer, the input end of the speed reducer is connected with the driving motor, the output end of the speed reducer is connected with a main driving chain wheel through a transmission shaft, the chain wheel drives a flat-top chain plate to move in a sliding guide rail, wherein the chain plate chain wheel is selected from 15 teeth, the outer diameter is 93mm, the key groove of a driving wheel is 8mm, and the driven wheel is provided with a chain.
- 4. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the conveying belt is provided with a guide device, so that the materials are always positioned in the middle of the chain plate, the cross section of the conveying belt is isosceles trapezoid, and the height of the conveying belt is 40 cm.
- 5. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: turning devices and inner supporting devices required when the chain plates turn are arranged at two ends of the blank conveying line, the turning devices are horizontal elbow rail type turning devices, and the blank conveying line is made of high polymer polyvinyl chloride.
- 6. The ABS ring gear flexible automatic conveying system according to claim 3, characterized in that: the technical parameters of the speed reducer are power: 0.09-7.5 kW, torque: 22-850 N.m, transmission ratio: 7.5-100, imax:3000, and can be assembled with various common motors or double-shaft motors by mounting on a bottom foot or a flange.
- 7. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the feeding sensor, the bin detection sensor and the in-place detection sensor all adopt reflective type correlation infrared sensors, and sensor reflectors are assembled at corresponding positions of the sensors.
- 8. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the double-acting material pushing cylinder and the material blocking cylinder both adopt magnetic cylinders with magnetic rings.
- 9. The ABS ring gear flexible automatic conveying system according to claim 1, characterized in that: the feed bin is for having the self-align aluminum product box that leaks hopper-shaped, and every group feed bin department all corresponds and is equipped with one set of manipulator, and the execution unit that the control system that the material was got was grabbed to the manipulator moves by servo motor control robot, and the manipulator claw drives through cylindrical finger cylinder, and the frock clamp design in the processing equipment adopts hydraulic drive's control mode.
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Inventor after: Wu Jinwen Inventor after: Xu Liuming Inventor after: Yu Leilei Inventor before: Xu Liuming Inventor before: Yu Leilei Inventor before: Wu Jinwen |
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Effective date of registration: 20211209 Address after: 211200 Pujiang college, Nanjing University of technology, No. 9, Lixue Road, Lishui District, Nanjing, Jiangsu Applicant after: Wu Jinwen Address before: 210049 169 Maqun street, Qixia District, Nanjing, Jiangsu Province Applicant before: ZHONGSHAN VOCATIONAL College |
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