CN112321334A - Liquid amino acid fertilizer produced by using animal protein and preparation method thereof - Google Patents

Liquid amino acid fertilizer produced by using animal protein and preparation method thereof Download PDF

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Publication number
CN112321334A
CN112321334A CN202011066187.7A CN202011066187A CN112321334A CN 112321334 A CN112321334 A CN 112321334A CN 202011066187 A CN202011066187 A CN 202011066187A CN 112321334 A CN112321334 A CN 112321334A
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amino acid
animal
acid fertilizer
producing
animal protein
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余维挺
伍家锐
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Xinxing Shida Biological Fertilizer Co ltd
Guangdong Shikeda Bio Fertilizer Group Co ltd
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Xinxing Shida Biological Fertilizer Co ltd
Guangdong Shikeda Bio Fertilizer Group Co ltd
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Priority to CN202011066187.7A priority Critical patent/CN112321334A/en
Publication of CN112321334A publication Critical patent/CN112321334A/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C11/00Other nitrogenous fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • C05F1/002Fertilisers made from animal corpses, or parts thereof from fish or from fish-wastes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • C05F1/005Fertilisers made from animal corpses, or parts thereof from meat-wastes or from other wastes of animal origin, e.g. skins, hair, hoofs, feathers, blood
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/20Liquid fertilisers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a liquid amino acid fertilizer produced by using animal protein and a preparation method thereof, wherein the preparation method comprises the following steps: 1) mincing animals and/or animal leftovers to be treated to obtain minced materials; 2) heating and stirring the animals and/or the animal leftovers and alkali liquor at 50-90 ℃, mixing to ensure that the pH is more than 13, standing for layering after hydrolysis, and taking out the hydrolysate for later use; 3) and (3) adjusting the pH value of the hydrolysate to 8-9, adjusting the temperature to 60-90 ℃, and preserving the heat for 12-72 hours to obtain the amino acid fertilizer. Realizes the harmless treatment of animals and/or animal leftovers, fully utilizes waste resources, and completes the virtuous cycle of ecological agriculture while obtaining economic benefit. In the process of preparing the liquid amino acid fertilizer, a leaven is not required to be added additionally, and the functions of killing virus and harmful bacteria and eliminating odor are achieved by adjusting the pH value and the temperature in the decomposition process.

Description

Liquid amino acid fertilizer produced by using animal protein and preparation method thereof
Technical Field
The invention relates to the technical field of organic fertilizers, in particular to a liquid amino acid fertilizer produced by using animal protein and a preparation method thereof.
Background
In the feeding process of animals, the animals die due to climate environmental factors or infectious diseases, and the generated animal carcasses or waste viscera, skins, bones or hooves and the like generated by slaughtering need to be subjected to subsequent treatment, so that the environment or the animals are prevented from being influenced. The existing animal carcass treatment comprises deep burying, burning, high-temperature treatment and the like. The problems that the site is difficult to select, the underground water is polluted by the burying liquid, the cost is high and the like exist in deep burying; residues and non-combustible substances generated by incineration need to be additionally treated, and gas discharged by incineration needs to meet the environmental protection regulations, otherwise, secondary pollution is easily caused, and the running cost of the incinerator is higher; the high temperature treatment is to decompose waste into reusable resources such as fats and proteins, but the treatment process is likely to cause problems of offensive odor and waste water, and is likely to cause environmental pollution in the vicinity.
In the prior art, animal carcasses and animal leftovers are recycled to prepare a biological organic fertilizer, the biological organic fertilizer takes livestock and poultry manure, municipal domestic garbage, crop straws, agricultural and sideline products and organic wastes generated by food processing as raw materials, is matched with a multifunctional fermentation strain agent to quickly deodorize, decompose and dehydrate the raw materials, and is added with a functional microbial agent to prepare the organic fertilizer containing a certain amount of functional microorganisms. However, the common bio-organic fertilizer has some defects: if the composting temperature is low, harmful bacteria and viruses, especially excrement of poultry and livestock can not be killed thoroughly, if the composting temperature is not treated by high-temperature fermentation or the fermentation treatment is incomplete, seedling burning can be caused due to the fact that the excrement of the poultry and the livestock contains a large amount of urease, germs and viruses which can not be completely killed can pollute the environment and spread diseases, even soil insect pests can be increased after long-term use, and serious adverse effects are brought to agricultural production.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a liquid amino acid fertilizer produced by using animal protein and a preparation method thereof, the liquid amino acid fertilizer is prepared by hydrolyzing waste animals and/or animal leftovers as raw materials, a zymophyte agent is not required to be added, harmful bacteria and viruses can be effectively killed, and the obtained liquid amino acid fertilizer can directly provide crop nutrition and is beneficial to the absorption of crops.
The purpose of the invention is realized by adopting the following technical scheme:
a method for producing a liquid amino acid fertilizer from animal protein, comprising the steps of:
1) mincing animals and/or animal leftovers to be treated to obtain minced materials;
2) heating and stirring the animals and/or the animal leftovers and alkali liquor at 50-90 ℃, mixing to ensure that the pH is more than 13, standing for layering after hydrolysis, and taking out the hydrolysate for later use;
3) and (3) adjusting the pH value of the hydrolysate to 8-9, adjusting the temperature to 60-90 ℃, and preserving the heat for 12-72 hours to obtain the amino acid fertilizer.
Specifically, the size of the crushed material is preferably 3-10 cm. The invention can hydrolyze at 50-99 ℃ without pressurization, the hydrolysis speed of the pulped materials is accelerated along with the rise of the concentration of the alkali liquor and the heating temperature, and the safety problem caused by the splashing of the boiling liquid and the odor emission problem caused by the boiling evaporation can be avoided at 50-99 ℃. The hydrolysate is organic liquid with polypeptide as main component and has pH value over 13 to inactivate bacteria and virus completely.
Further, in the step 1), the animals are one or more of pigs, chickens, ducks, geese, cattle, fish and shrimps; the animal leftover is one or more of livestock and poultry offal, hair, meat bits, meat skin, meat residue, head, limbs, meat in excess period, unprocessed livestock skin offal and livestock and carcass.
And further, in the step 2), sodium hydroxide and/or potassium hydroxide solution with the concentration of 1-25% is selected to adjust the pH. Most preferred is potassium hydroxide solution because of K in solution+Is one of the major elements in the organic liquid fertilizer, and can provide potassium element nutrition for crops.
Further, in step 2), the stirring rate was 15 rpm.
And furthermore, in the step 2), the heating time is 1-5 h.
Specifically, the heat conducting oil in the interlayer of the electric heating container is selected to heat the crushed objects, and an alkali corrosion resistant coating or stainless steel is arranged in the electric heating container. The whip solids must not exceed 1/2 of the container volume.
Further, in the step 2), the solid-liquid ratio of the animals and/or the animal leftovers to the alkali liquor is 1: 2 to 8.
And further, in the step 2), the hydrolysate is pumped to another container by an electric pump for processing.
Further, in the step 2), standing to obtain upper-layer oil, middle-layer hydrolysate and bottom-layer solid, separating oil (triglyceride) by an oil scraper, separating hydrolysate from solid, and collecting solid for later use.
Further, in the step 3), one or more of acetic acid, sulfuric acid, dilute nitric acid, dilute hydrochloric acid and phosphoric acid is adopted to adjust the pH. Preferably, phosphoric acid is adopted to adjust the pH value, so that the phosphorus element content of the liquid amino acid fertilizer can be effectively increased.
An amino acid fertilizer is prepared by the method for producing the liquid amino acid fertilizer by using the animal protein.
Compared with the prior art, the invention has the beneficial effects that:
realizes the harmless treatment of animals and/or animal leftovers, fully utilizes waste resources, and completes the virtuous cycle of ecological agriculture while obtaining economic benefit. In the process of preparing the liquid amino acid fertilizer, a leaven is not required to be added additionally, and the functions of killing virus and harmful bacteria and eliminating odor are achieved by adjusting the pH value and the temperature in the decomposition process.
Detailed Description
The present invention is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
Example 1
A method for producing a liquid amino acid fertilizer from animal protein, comprising the steps of:
1) crushing 1000g of animals and/or animal leftovers to be treated to obtain crushed materials with the size of 3 cm; in this embodiment, the raw materials to be processed specifically include, but are not limited to: carcasses of livestock and poultry, waste of slaughterhouses, fish and poultry waste in meat and vegetable markets, aquaculture, processed fish, shrimp and waste, low-value fish and shrimp caught in the ocean, livestock and poultry killed by epidemic situations and frozen meat fish collected by government law enforcement agencies.
2) Heating and mixing the animal and/or animal leftovers and alkali liquor at 50 ℃ to enable the pH value to be more than 13, preserving heat, stirring at the rotation speed of 15rpm for 1-5 hours, standing for layering after hydrolysis, standing to obtain upper-layer oil, middle-layer hydrolysate and bottom-layer solid, separating the oil (triglyceride) by an oil scraper, separating the hydrolysate from the solid, collecting the solid for later use, and pumping the hydrolysate to another container for treatment; wherein the alkali liquor is sodium hydroxide solution with the concentration of 2%. The solid-liquid ratio of the animals and/or the animal leftovers to the alkali liquor is 1: 2.
3) and (3) adding hydrochloric acid with the concentration of 98% to adjust the pH value of the hydrolysate to 8, adjusting the temperature to 60 ℃, and preserving the temperature for 72 hours to obtain the amino acid fertilizer.
Specifically, the heat conducting oil in the interlayer of the electric heating container is selected to heat the crushed objects, and an alkali corrosion resistant coating is arranged in the electric heating container. The whip solids must not exceed 1/2 of the container volume.
Example 2
A method for producing a liquid amino acid fertilizer from animal protein, comprising the steps of:
1) mincing 1000g of animals and/or animal leftovers to be treated to obtain a minced material with the size of 10 cm; in this embodiment, the raw materials to be processed specifically include, but are not limited to: carcasses of livestock and poultry, waste of slaughterhouses, fish and poultry waste in meat and vegetable markets, aquaculture, processed fish, shrimp and waste, low-value fish and shrimp caught in the ocean, livestock and poultry killed by epidemic situations and frozen meat fish collected by government law enforcement agencies.
2) Heating and mixing animal and/or animal leftovers and alkali liquor at 90 ℃ to enable the pH value to be 14, keeping the temperature, stirring at the rotation speed of 15rpm for 1h, standing for layering after hydrolysis, standing to obtain upper-layer oil, middle-layer hydrolysate and bottom-layer solid, separating the oil (triglyceride) from the hydrolysate by an oil scraper, collecting the solid for later use after separating the hydrolysate from the solid, and pumping the hydrolysate to another container for treatment by an electric pump; wherein the alkali liquor is 25% potassium hydroxide solution. The solid-liquid ratio of the animals and/or the animal leftovers to the alkali liquor is 1: 2.
3) adding 98% phosphoric acid to adjust the pH of the hydrolysate to 9, adjusting the temperature to 90 ℃, and preserving the temperature for 72 hours to obtain the amino acid fertilizer.
Specifically, the heat conducting oil in the interlayer of the electric heating container is selected to heat the crushed objects, and an alkali corrosion resistant coating is arranged in the electric heating container. The whip solids must not exceed 1/2 of the container volume.
Comparative example 1
The commercially available amino acid fertilizer of comparative example 1 is amino acid-containing water-soluble fertilizer Y2# which is newly applied to bio-fertilizer limited. The fertilizer of comparative example 1 was subjected to a high temperature hydrolysis process at 60 ℃ or higher.
Performance testing
Firstly, the liquid amino acid fertilizers obtained in examples 1-2 and the amino acid-containing water-soluble fertilizer in comparative example 1 are tested for total nitrogen content, trace element content, organic matters, free amino acids and the like.
TABLE 1 one of the test results of the liquid amino acid fertilizers of examples 1 to 2
Figure BDA0002713819390000051
Figure BDA0002713819390000061
TABLE 2 test results of the liquid amino acid fertilizers of examples 1 to 2
Figure BDA0002713819390000062
Figure BDA0002713819390000071
Figure BDA0002713819390000081
As can be seen from the data in Table 1, the phosphorus content and the potassium content of example 2 are higher than those of example 1, because the potassium hydroxide and the phosphoric acid solution are selected to adjust the pH value in example 2, the potassium content and the phosphorus content of the amino acid fertilizer can be effectively improved. The total nitrogen content, the phosphorus content, the potassium content and the trace element content of the amino acid fertilizers in the examples 1-2 are higher than those in the comparative example 1, so that the amino acid fertilizers in the examples 1-2 have more nutrient components than those in the comparative example 1, and the absorption of crops and the improvement of quality are facilitated.
As can be seen from the data in Table 2, the content of free amino acids in examples 1 to 2 was significantly higher than that in the amino acid-containing water-soluble fertilizer of comparative example 1. The reason is that the fertilizer of the comparative example 1 is processed at high temperature in the production process, so that a large amount of amino acid is lost in the processing process, and the quality and the use effect of the fertilizer are seriously influenced. The liquid amino acid fertilizer has high free amino acid content and rich nutrition, and can meet the requirement of high yield of crops on nutrients.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (10)

1. A method for producing liquid amino acid fertilizer by using animal protein is characterized by comprising the following steps:
1) mincing animals and/or animal leftovers to be treated to obtain minced materials;
2) heating and stirring the animals and/or the animal leftovers and alkali liquor at 50-90 ℃, mixing to ensure that the pH is more than 13, standing for layering after hydrolysis, and taking out the hydrolysate for later use;
3) and (3) adjusting the pH value of the hydrolysate to 8-9, adjusting the temperature to 60-90 ℃, and preserving the heat for 12-72 hours to obtain the amino acid fertilizer.
2. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 1), the animal is one or more selected from the group consisting of swine, chicken, duck, goose, cow, fish and shrimp; the animal leftover is one or more of livestock and poultry offal, hair, meat bits, meat skin, meat residue, head, limbs, meat in excess period, unprocessed livestock skin offal and livestock and carcass.
3. The method for producing the liquid amino acid fertilizer by using the animal protein according to claim 1, wherein in the step 2), the pH is adjusted by using a 1-25% sodium hydroxide and/or potassium hydroxide solution.
4. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 2), the stirring rate is 15 rpm.
5. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein the heating time in the step 2) is 1 to 5 hours.
6. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 2), the solid-to-liquid ratio of the animal and/or animal offal to the lye is 1: 2 to 8.
7. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 2), the hydrolysate is treated by pumping the hydrolysate to another container by an electric pump.
8. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 2), the oil is separated by an oil scraper by obtaining the upper layer oil, the middle layer hydrolysate and the bottom layer solid by standing, and the solid is collected for later use after the hydrolysate and the solid are separated.
9. The method for producing a liquid amino acid fertilizer using animal protein according to claim 1, wherein in the step 3), one or more of acetic acid, sulfuric acid, dilute nitric acid, dilute hydrochloric acid and phosphoric acid is used to adjust the pH.
10. An amino acid fertilizer, characterized in that it is produced by the method for producing a liquid amino acid fertilizer from an animal protein according to any one of claims 1 to 9.
CN202011066187.7A 2020-09-30 2020-09-30 Liquid amino acid fertilizer produced by using animal protein and preparation method thereof Pending CN112321334A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113582778A (en) * 2020-04-30 2021-11-02 农丰宝集团有限公司 Preparation method for producing high organic nitrogen liquid organic fertilizer by using livestock and poultry died of diseases

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102276303A (en) * 2011-06-16 2011-12-14 沈保华 Plant nutrient
CN106588340A (en) * 2016-12-13 2017-04-26 华中农业大学 Preparation method of low-salt high-concentration amino acid liquid fertilizer
CN109534857A (en) * 2018-11-09 2019-03-29 河南正达环保科技有限公司 Compound amino acid liquid fertilizer
CN110407623A (en) * 2019-07-23 2019-11-05 武汉益锦祥生物环保有限公司 A method of high-valued fertilizer is prepared based on dead livestock and poultry harmless treatment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102276303A (en) * 2011-06-16 2011-12-14 沈保华 Plant nutrient
CN106588340A (en) * 2016-12-13 2017-04-26 华中农业大学 Preparation method of low-salt high-concentration amino acid liquid fertilizer
CN109534857A (en) * 2018-11-09 2019-03-29 河南正达环保科技有限公司 Compound amino acid liquid fertilizer
CN110407623A (en) * 2019-07-23 2019-11-05 武汉益锦祥生物环保有限公司 A method of high-valued fertilizer is prepared based on dead livestock and poultry harmless treatment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113582778A (en) * 2020-04-30 2021-11-02 农丰宝集团有限公司 Preparation method for producing high organic nitrogen liquid organic fertilizer by using livestock and poultry died of diseases

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Application publication date: 20210205