CN112296765A - Wedge-shaped ultrathin optical glass processing technology - Google Patents

Wedge-shaped ultrathin optical glass processing technology Download PDF

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Publication number
CN112296765A
CN112296765A CN202011067107.XA CN202011067107A CN112296765A CN 112296765 A CN112296765 A CN 112296765A CN 202011067107 A CN202011067107 A CN 202011067107A CN 112296765 A CN112296765 A CN 112296765A
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CN
China
Prior art keywords
optical glass
processing technology
wedge
grinding
placing
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Pending
Application number
CN202011067107.XA
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Chinese (zh)
Inventor
张有良
叶勇越
陈德喜
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Zhongshan Guangda Optical Co ltd
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Zhongshan Guangda Optical Co ltd
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Priority to CN202011067107.XA priority Critical patent/CN112296765A/en
Publication of CN112296765A publication Critical patent/CN112296765A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/005Blocking means, chucks or the like; Alignment devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Surface Treatment Of Glass (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a wedge-shaped ultrathin optical glass processing technology, which comprises the following steps: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing; coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine; and (5) performing accurate grinding, and after the coarse grinding size meets the requirement, using a pre-blended polishing solution to perform surface shape correction. After the rough grinding is finished, cleaning the optical glass, wherein the cleaning steps comprise the following steps: pouring the prepared pickling agent into a funnel above the plastic container; placing optical glass in a plastic container and suspending the optical glass at a position right below a funnel; opening a valve of the funnel to enable the pickling agent to be uniformly poured on the rough grinding surface of the optical glass; wiping and cleaning the optical glass by using superfine fiber dust-free cloth; and (3) placing the optical glass in a closed space for drying. In the invention, the processing technology has higher level, higher processing requirement and better quality of processed products, and is suitable for processing and producing optical glass with high requirement.

Description

Wedge-shaped ultrathin optical glass processing technology
Technical Field
The invention belongs to the technical field of optical glass processing, and particularly relates to a wedge-shaped ultrathin optical glass processing technology.
Background
With the rapid development of the fields of precision optical instruments, optical information communication and photoelectronic products, the demand on optical glass with excellent performance is higher and higher, and in optical design and optical communication, the optical glass with the refractive index of 1.9-2.2 has profound significance for simplifying an optical system, improving imaging quality, further miniaturizing a mobile phone and a digital camera and improving the optical communication technology, so that the surface material of the optical glass is ensured to be uniform in the processing process of the optical glass, and the stress and the optical constant before and after the optical glass is processed are kept unchanged.
The processing technology of the existing optical glass is still similar to the traditional glass processing technology, namely, mechanical polishing equipment is matched with polishing liquid to process the surface of the glass, when the polishing mode is not advanced in a breakthrough manner, the technical breakthrough point of the existing optical glass enterprises is formed by how to improve the processing technology, and the requirements of the existing optical glass processing technology on the smoothness and the surface precision of the surface of the glass still have certain defects, so that the actual imaging effect of the product is influenced. Therefore, a wedge-shaped ultrathin optical glass processing technology is provided.
Disclosure of Invention
The invention aims to: in order to solve the problem that the existing optical glass processing technology still has certain defects on the requirements of glass surface finish and surface precision processing, the wedge-shaped ultrathin optical glass processing technology is provided.
The technical scheme adopted by the invention is as follows:
a wedge-shaped ultrathin optical glass processing technology comprises the following steps:
step 1: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing;
step 2: coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine;
and step 3: fine grinding, after the coarse grinding size meets the requirement, using a pre-blended polishing solution to correct the surface shape under the conditions that the air pressure is 0 and the rotating speed is 5r/min, wherein the correction time is 40-60 min;
and 4, step 4: and (4) quality inspection, wherein the product with the maximum angle error of 30 seconds, the maximum height error of 0.02mm and the face shape precision of 1/4@632.8nm is a qualified product, and warehousing the qualified product.
In the step 1, when the optical glass is fixed with a fixing tool of a polishing machine, the optical glass is fixed in a vacuum adsorption mode, so that the product is ensured to be attached to a smooth surface of the tool, and meanwhile, an aperture cannot appear.
Wherein, the parallelism of the milled surface of the fine grinding is controlled within 0.003 mm.
Wherein the pH value of the polishing solution for fine grinding is 0.05.
Before the optical glass to be processed is placed in the step 1, the precision of the polishing tool is checked, and the maximum angle error of the tool is controlled to be 5 seconds and the maximum height error is controlled to be 0.005 mm.
After the rough grinding is finished in the step 2, cleaning the optical glass, wherein the cleaning step comprises the following steps:
step 1: pouring the prepared pickling agent into a funnel above the plastic container;
step 2: placing optical glass in a plastic container and suspending the optical glass at a position right below a funnel;
and step 3: opening a valve of the funnel to enable the pickling agent to be uniformly poured on the rough grinding surface of the optical glass;
and 4, step 4: wiping and cleaning the optical glass by using superfine fiber dust-free cloth;
and 5: and (3) placing the optical glass in a closed space for drying.
In the step 5, the drying is carried out in a vacuum drying mode, and the vacuum degree is 0.08 MPa.
In the step 5, before vacuum drying, the optical glass is placed in distilled water at the temperature of 60-65 ℃ for standing for 15-20 min, and then taken out for vacuum drying.
Wherein the pickling agent comprises the following components: 12-15 wt% of organic acid, 3-5 wt% of co-extrusion, 12-19 wt% of chelating agent, 1.5-2.8 wt% of surfactant, 0.7wt% of dispersant and the balance of water.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, on the basis of the traditional optical glass processing technology, the high-acid polishing solution is matched under the vacuum environment of 0 air pressure for low-speed fine grinding polishing, and the surface of the roughly-ground glass is subjected to more fine surface type correction, so that the surface smoothness and surface precision of the optical glass are higher, all errors are smaller, and the processed optical glass has higher quality.
2. According to the processing technology, the angle, height and surface accuracy in the traditional processing technology are combined, the processing difficulty of the angle, height and surface accuracy is solved, and the processing level of the optical glass is further improved.
3. In the invention, the processing technology has higher level, higher processing requirement and better quality of processed products, and is suitable for processing and producing optical glass with high requirement.
Drawings
FIG. 1 is a schematic flow chart of a processing process according to the present invention;
FIG. 2 is a schematic view showing the flow of the cleaning operation in the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In a first embodiment, referring to fig. 1, a wedge-shaped ultra-thin optical glass processing process includes the following steps:
s101: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing;
s102: coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine;
s103: fine grinding, after the coarse grinding size meets the requirement, using a pre-blended polishing solution to correct the surface shape under the conditions that the air pressure is 0 and the rotating speed is 5r/min, wherein the correction time is 40-60 min;
s104: and (4) quality inspection, wherein the product with the maximum angle error of 30 seconds, the maximum height error of 0.02mm and the face shape precision of 1/4@632.8nm is a qualified product, and warehousing the qualified product.
In S101, when the optical glass is fixed to a fixing tool of the polishing machine, the optical glass is fixed by vacuum adsorption, so that the product is ensured to be attached to the smooth surface of the tool, and an aperture cannot appear.
Wherein, the parallelism of the milled surface of the fine grinding is controlled within 0.003 mm.
Wherein the pH value of the polishing solution for fine grinding is 0.05.
Before S101, optical glass to be processed is placed, the precision of a polishing tool is verified, and the maximum angle error of the tool is controlled to be 5 seconds and the maximum height error is controlled to be 0.005 mm.
In a second embodiment, referring to fig. 1-2, a wedge-shaped ultra-thin optical glass processing method includes the following steps:
s101: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing;
s102: coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine;
s103: fine grinding, after the coarse grinding size meets the requirement, using a pre-blended polishing solution to correct the surface shape under the conditions that the air pressure is 0 and the rotating speed is 5r/min, wherein the correction time is 40-60 min;
s104: and (4) quality inspection, wherein the product with the maximum angle error of 30 seconds, the maximum height error of 0.02mm and the face shape precision of 1/4@632.8nm is a qualified product, and warehousing the qualified product.
In S101, when the optical glass is fixed to a fixing tool of the polishing machine, the optical glass is fixed by vacuum adsorption, so that the product is ensured to be attached to the smooth surface of the tool, and an aperture cannot appear.
Wherein, the parallelism of the milled surface of the fine grinding is controlled within 0.003 mm.
Wherein the pH value of the polishing solution for fine grinding is 0.05.
Before S101, optical glass to be processed is placed, the precision of a polishing tool is verified, and the maximum angle error of the tool is controlled to be 5 seconds and the maximum height error is controlled to be 0.005 mm.
After the rough grinding is completed in S102, the optical glass is cleaned, and the cleaning step includes the following steps:
s201: pouring the prepared pickling agent into a funnel above the plastic container;
s202: placing optical glass in a plastic container and suspending the optical glass at a position right below a funnel;
s203: opening a valve of the funnel to enable the pickling agent to be uniformly poured on the rough grinding surface of the optical glass;
s204: wiping and cleaning the optical glass by using superfine fiber dust-free cloth;
s205: and (3) placing the optical glass in a closed space for drying.
In a third embodiment, referring to fig. 1-2, a wedge-shaped ultra-thin optical glass processing process includes the following steps:
s101: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing;
s102: coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine;
s103: fine grinding, after the coarse grinding size meets the requirement, using a pre-blended polishing solution to correct the surface shape under the conditions that the air pressure is 0 and the rotating speed is 5r/min, wherein the correction time is 40-60 min;
s104: and (4) quality inspection, wherein the product with the maximum angle error of 30 seconds, the maximum height error of 0.02mm and the face shape precision of 1/4@632.8nm is a qualified product, and warehousing the qualified product.
In S101, when the optical glass is fixed to a fixing tool of the polishing machine, the optical glass is fixed by vacuum adsorption, so that the product is ensured to be attached to the smooth surface of the tool, and an aperture cannot appear.
Wherein, the parallelism of the milled surface of the fine grinding is controlled within 0.003 mm.
Wherein the pH value of the polishing solution for fine grinding is 0.05.
Before S101, optical glass to be processed is placed, the precision of a polishing tool is verified, and the maximum angle error of the tool is controlled to be 5 seconds and the maximum height error is controlled to be 0.005 mm.
After the rough grinding is completed in S102, the optical glass is cleaned, and the cleaning step includes the following steps:
s201: pouring the prepared pickling agent into a funnel above the plastic container;
s202: placing optical glass in a plastic container and suspending the optical glass at a position right below a funnel;
s203: opening a valve of the funnel to enable the pickling agent to be uniformly poured on the rough grinding surface of the optical glass;
s204: wiping and cleaning the optical glass by using superfine fiber dust-free cloth;
s205: and (3) placing the optical glass in a closed space for drying.
In the step S205, the drying is carried out in a vacuum drying mode, and the vacuum degree is 0.08 MPa.
In S205, before vacuum drying, the optical glass is placed in distilled water at the temperature of 60-65 ℃ for standing for 15-20 min, and then taken out for vacuum drying.
Wherein the pickling agent comprises the following components: 12-15 wt% of organic acid, 3-5 wt% of co-extrusion, 12-19 wt% of chelating agent, 1.5-2.8 wt% of surfactant, 0.7wt% of dispersant and the balance of water.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. A wedge-shaped ultrathin optical glass processing technology is characterized by comprising the following steps:
step 1: placing optical glass to be processed, and placing the optical glass to be processed on a fixing tool of a polishing machine for fixing;
step 2: coarse grinding, namely performing coarse grinding processing on the surface of the optical glass by using a polishing machine;
and step 3: fine grinding, after the coarse grinding size meets the requirement, using a pre-blended polishing solution to correct the surface shape under the conditions that the air pressure is 0 and the rotating speed is 5r/min, wherein the correction time is 40-60 min;
and 4, step 4: and (4) quality inspection, wherein the product with the maximum angle error of 30 seconds, the maximum height error of 0.02mm and the face shape precision of 1/4@632.8nm is a qualified product, and warehousing the qualified product.
2. The wedge-shaped ultrathin optical glass processing technology as claimed in claim 1, wherein in the step 1, when the optical glass is fixed with a fixing tool of a polishing machine, the optical glass is fixed in a vacuum adsorption mode, so that a product is ensured to be attached to a smooth surface for the tool, and meanwhile, no diaphragm can appear.
3. The wedge shape ultra-thin optical glass processing technique according to claim 1, wherein the parallelism of the milled surfaces of the finish grinding is controlled within 0.003 mm.
4. The wedge shape ultra-thin optical glass processing technology as claimed in claim 3, wherein the pH value of the polishing liquid for fine grinding is 0.05.
5. The wedge-shaped ultrathin optical glass processing technology as claimed in any one of claims 1 to 4, characterized in that before the optical glass to be processed is placed in the step 1, the precision of a polishing tool is checked, and the maximum angle error of the tool is controlled to be 5 seconds and the maximum height error is controlled to be 0.005 mm.
6. The wedge-shaped ultrathin optical glass processing technology as claimed in claim 1, wherein after the rough grinding in the step 2 is completed, the optical glass is cleaned, and the cleaning step comprises the following steps:
step 1: pouring the prepared pickling agent into a funnel above the plastic container;
step 2: placing optical glass in a plastic container and suspending the optical glass at a position right below a funnel;
and step 3: opening a valve of the funnel to enable the pickling agent to be uniformly poured on the rough grinding surface of the optical glass;
and 4, step 4: wiping and cleaning the optical glass by using superfine fiber dust-free cloth;
and 5: and (3) placing the optical glass in a closed space for drying.
7. The wedge shape ultra-thin optical glass processing technology as claimed in claim 6, wherein in the step 5, the drying is performed by vacuum drying with a vacuum degree of 0.08 MPa.
8. The wedge-shaped ultrathin optical glass processing technology as claimed in claim 7, characterized in that in the step 5, before vacuum drying, the optical glass is placed in distilled water with the temperature of 60-65 ℃ for standing for 15-20 min, and then taken out for vacuum drying.
9. The wedge shape ultra-thin optical glass processing technology of claim 6, wherein the pickling agent comprises the following components: 12-15 wt% of organic acid, 3-5 wt% of co-extrusion, 12-19 wt% of chelating agent, 1.5-2.8 wt% of surfactant, 0.7wt% of dispersant and the balance of water.
CN202011067107.XA 2020-10-05 2020-10-05 Wedge-shaped ultrathin optical glass processing technology Pending CN112296765A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113640908A (en) * 2021-08-26 2021-11-12 武汉正可科技有限公司 Optical glass optical filter and grinding processing method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000015551A (en) * 1998-07-02 2000-01-18 Sony Corp Lens polishing device
CN101623843A (en) * 2009-07-31 2010-01-13 昆山光爱电子材料有限公司 Manufacturing method of ultrathin crystal plate of low-pass optical filter
CN101791779A (en) * 2009-12-03 2010-08-04 北京有色金属研究总院 Semiconductor silicon wafer manufacture process
CN102990503A (en) * 2012-11-09 2013-03-27 中国电子科技集团公司第四十六研究所 Polishing method applied to CdS wafer
CN105583734A (en) * 2014-10-23 2016-05-18 无锡华冶钢铁有限公司 Grinding fluid immediate preparing type automatic mechanical grinding method
CN106625178A (en) * 2016-06-30 2017-05-10 天津市兰依科技股份有限公司 Ultraprecision machining method for gem substrate based on abrasive material polishing pads
CN106811328A (en) * 2017-01-13 2017-06-09 蓝思科技(长沙)有限公司 A kind of acid cleaning agent for optical glass and its application method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000015551A (en) * 1998-07-02 2000-01-18 Sony Corp Lens polishing device
CN101623843A (en) * 2009-07-31 2010-01-13 昆山光爱电子材料有限公司 Manufacturing method of ultrathin crystal plate of low-pass optical filter
CN101791779A (en) * 2009-12-03 2010-08-04 北京有色金属研究总院 Semiconductor silicon wafer manufacture process
CN102990503A (en) * 2012-11-09 2013-03-27 中国电子科技集团公司第四十六研究所 Polishing method applied to CdS wafer
CN105583734A (en) * 2014-10-23 2016-05-18 无锡华冶钢铁有限公司 Grinding fluid immediate preparing type automatic mechanical grinding method
CN106625178A (en) * 2016-06-30 2017-05-10 天津市兰依科技股份有限公司 Ultraprecision machining method for gem substrate based on abrasive material polishing pads
CN106811328A (en) * 2017-01-13 2017-06-09 蓝思科技(长沙)有限公司 A kind of acid cleaning agent for optical glass and its application method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113640908A (en) * 2021-08-26 2021-11-12 武汉正可科技有限公司 Optical glass optical filter and grinding processing method thereof

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Application publication date: 20210202