CN112296666A - Assembly line assembly platform with intelligent control system - Google Patents
Assembly line assembly platform with intelligent control system Download PDFInfo
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- CN112296666A CN112296666A CN202011219235.1A CN202011219235A CN112296666A CN 112296666 A CN112296666 A CN 112296666A CN 202011219235 A CN202011219235 A CN 202011219235A CN 112296666 A CN112296666 A CN 112296666A
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- assembly
- trolley
- control system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses an assembly line assembly platform with an intelligent control system, which is divided into an upper layer and a lower layer and comprises a plurality of assembly trolleys, a double-layer lifter, double-layer rotating equipment, a trolley battery changing station, battery exchange equipment, an assembly line control system and a product assembly tracing system, wherein the assembly trolleys are distributed on a track group in an array manner and can displace along the assembly line group to form a movable assembly group. Through the application of the assembly line assembly platform with the intelligent control system, the intelligent control assembly trolley can run at an intelligent speed, so that the production efficiency is improved, the problem of low efficiency in the prior art is solved, and the assembly line assembly platform has good market popularization value.
Description
Technical Field
The invention relates to the field of operation and transportation, in particular to a production line assembly platform.
Background
In order to improve the assembly efficiency, an automatic operation manufacturer can select to set a conveyor belt assembly line in a production workshop, set corresponding tool positions on the conveyor belt to assemble the parts, and improve the assembly efficiency by assembling and transmitting the parts at the same time.
At present, assembly line assembly in the industry is mainly realized by adopting a chain belt mode and driving a chain belt and a tooling plate by a driving motor. The assembly line work platform adopting the mode has the advantages that the noise generated by driving the chain belt by the motor is large, the energy consumption is large, and the energy efficiency utilization rate is low; the chain cannot realize full-closed operation, and in the assembly process, fine objects such as screws and the like are easy to fall into the equipment, so that the equipment is broken down and damaged, and the production line stops rotating; meanwhile, the transmission speed of the chain is fixed, and operators need to continuously operate at a fixed speed and high intensity, so that the chain does not conform to the human law, and the chain is not beneficial to improving the production efficiency.
In view of the above problems, there is a need for an improved assembly line structure, which configures a reasonable transmission speed of a tooling platform according to actual tooling frequency parameters to improve production efficiency and solve practical problems.
Disclosure of Invention
The invention aims to solve the problems, provides a production line assembly platform with an intelligent control system, and solves the problem of low production efficiency in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: the assembly line assembly platform comprises an assembly trolley, a double-layer lifter and a double-layer track set, wherein the double-layer track set comprises an upper line body and a lower line body, the lifter is installed at two ends of the track set to form a closed circulating assembly line set, and a plurality of assembly trolleys are distributed on the track set in an array mode and can move along the assembly line set to form a movable tool bit set.
The rotating device is inserted at a corner of the flow line group, and two ends of the rotating device are respectively butted with the track group to form a closed circulating flow line group with the corner.
Furthermore, the assembly line group is provided with a station rotation controller, the assembly trolley is provided with a rotation locking device, and the rotation locking device can freely rotate under the control of the station rotation controller to adjust the tool angle on the assembly trolley.
The assembly trolley can be parked on the trolley electricity changing station for battery replacement.
The trolley assembly line body is connected with the trolley replacing station through a cable, and the trolley assembly line body is connected with the trolley replacing station through a cable.
Further, distance detection sensors are arranged on the front side and the rear side of the general assembly trolley, and are used for detecting front obstacles and rear obstacles and measuring the distance.
Further, the assembly line control system is further included and controls the assembly trolley to move at high and low speeds or stop.
Further, the control steps of the general assembly line control system are as follows:
step a, an administrator sends set production plan information to the assembly line control system, and the assembly line control system starts the tooling bit group operation after receiving the production plan information;
b, checking whether the production plan information is consistent with the field configuration by an administrator, and setting the moving beat of the assembly trolley of the tooling bit group and setting high and low speed parameters or parking time parameters through the assembly line control system after the production plan information is checked and confirmed;
step c, inputting post information of an assembler on the general assembly trolley by swiping a card by the assembler, generating a random two-dimensional bar code by the general assembly trolley, and scanning the bar code by the assembler to log in the general assembly line control system;
d, after the assembly line control system confirms that an assembler successfully logs in, the assembly trolley on the upper-layer line body moves in a high-speed, low-speed and stop sequence until the assembly trolley moves to a corresponding station;
step e, an assembler finishes assembly tasks on the platform of the assembly trolley at the corresponding station and inputs completion information into the assembly trolley through code scanning;
f, the assembly trolley receives and sends information to the assembly line control system, and the assembly line control system automatically forms list information and records assembly time, assembler information, assembly beat information and other tool related information;
step g, the final assembly trolley moves to a specified position, and finished products are moved out of the movable working group;
step h, the general assembly trolley continuously moves to the elevator, and descends from the upper-layer wire body to the lower-layer wire body through the elevator;
step i, according to the movement parameters preset by the assembly line control system, the assembly trolley makes corresponding actions on the lower-layer line body, and moves to the elevator at the other end of the movable working group according to the sequence of high speed, medium speed, low speed and stop;
step j, the general assembly trolley ascends to the upper-layer wire body from the lower-layer wire body through the lifter;
and k, moving the final assembly trolley to a corresponding tool position according to the tool beat information, and waiting for operation of an assembler, so that the circular operation of the assembly line platform is realized.
And step i +, the assembly line control system instructs the assembly trolley to stop on the trolley power exchange station to perform battery replacement according to the power shortage information fed back by the assembly trolley.
And further, the system also comprises a product assembly tracing system which tracks the bar codes of the movable work group and records and processes data of the product assembly work hours on the movable work group.
Has the advantages that: through the pipeline structure improvement and the intelligent control system arrangement, the reasonable transmission speed of the tool bit group is configured according to parameters such as actual tool frequency and the like, so that the production efficiency is improved, and the problem of low efficiency in the prior art is solved.
Drawings
The drawings described herein are for illustration purposes of providing a further understanding of the invention, and the exemplary embodiments and descriptions thereof are set forth to illustrate, but are not to be construed as limiting the invention.
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic diagram of the upper layer wire structure of the present invention;
FIG. 4 is a schematic view of the structure of the lower wire body of the present invention;
FIG. 5 is a schematic diagram of the station rotation controller of the present invention;
FIG. 6 is a schematic view of the distance detection sensor position of the present invention;
reference numerals: the system comprises 1-a tooling bit group, 11-a general assembly trolley, 14-a trolley power exchanging station, 2-a line group, 21-a double-layer lifter, 23-rotating equipment, 3-a double-layer track group, 31-an upper layer line body, 32-a lower layer line body, 4-battery exchange equipment, 5-a general assembly line control system, 7-a station rotation controller and 8-a distance detection sensor.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments so that the invention may be more clearly and intuitively understood.
Embodiments of the present invention are provided in conjunction with fig. 1, 2, 3, 4, 5 and 6.
As shown in fig. 1, a production line assembly platform with an intelligent control system includes: the general assembly trolley 11, the double-layer lifter 21, the double-layer track group 3 and the double-layer rotating equipment 23. The double-layer track group 3 comprises an upper layer line body 31 and a lower layer line body 32, the elevators 21 are installed at two ends of the track group 3 to form a closed circulating assembly line group 2, the general assembly trolleys 11 are distributed on the track group 3 in an array mode and can move along the assembly line group 2, the rotating equipment 23 is inserted at a corner of the assembly line group 2, and two ends of the rotating equipment are respectively in butt joint with the track group 3 to form the closed circulating assembly line group 2 with the corner. A plurality of general assembly trolleys 11 are distributed on the track group 3 in an array mode and can move along the assembly line group 2 to form a movable tooling bit group 1.
As shown in fig. 2 and 5, the assembly line group 2 is provided with a station rotation controller 7, and the assembly trolley 11 is provided with a rotation locking device, which can freely rotate under the control of the station rotation controller 7 to adjust the tool angle on the assembly trolley 11.
As shown in fig. 3, an upper layer line body structure schematic diagram and a lower layer line body structure schematic diagram of fig. 4, an assembly line assembly platform with an intelligent control system further includes: a trolley battery replacing station 14 and a battery exchange device 4. The trolley battery replacing station 14 is arranged on the lower layer wire body 32, and the general assembly trolley 11 can be parked on the trolley battery replacing station 14 for battery replacement. The battery exchange equipment 4 is connected to the side surface of the lower layer wire body 32 in a street, and can replace the battery of the general assembly trolley 11 which is stopped on the trolley battery replacement station 14.
As shown in fig. 2 and 6, the general assembly vehicle 11 is provided with distance detection sensors 8 on the front and rear sides thereof to detect front and rear obstacles and measure the distance therebetween.
As shown in fig. 1, fig. 2, fig. 3, and fig. 4, this embodiment further includes: and the general assembly line control system 5 controls the high-low speed displacement or the parking action of the general assembly trolley 11. The control steps of the general assembly line control system 5 are as follows:
step a, the administrator sends the set production plan information to the assembly line control system 5, and the assembly line control system 5 starts the tooling bit group 1 to operate after receiving the production plan information. The production plan information is as follows: the production plan information can be used as the starting authority information for starting the tooling bit group 1, and if the general assembly line control system 5 does not receive the authority information, the tooling bit group 1 cannot be started to operate.
And b, checking whether the production plan information is consistent with the field configuration by an administrator, and setting the moving beat of the assembly trolley 11 of the movable tooling bit group 1 and setting high and low speed parameters or parking time parameters through the assembly line control system 5 after the production plan information is checked and confirmed. And the moving tempo is set, and the displacement speed is configured according to the interval time data finished by the tool.
And c, inputting post information of an assembler on the general assembly trolley 11 by the assembler through swiping a card, generating a random two-dimensional bar code by the general assembly trolley 11, and scanning the bar code by the assembler to log in the general assembly line control system 5.
And d, after the assembly line control system 5 confirms that the assembler successfully logs in, the assembly trolley 11 on the upper-layer line body 31 moves at a high speed, a low speed and a stop sequence until the assembly trolley moves to a corresponding station. If the assembler inputs incomplete information or the administrator does not send effective startup permission information, the startup cannot be performed, and therefore the safety is guaranteed.
And e, the assembler finishes the assembly task on the assembly trolley 11 platform of the corresponding station and inputs the completion information into the assembly trolley 11 through code scanning.
And f, the general assembly trolley 11 receives and sends information to the general assembly line control system 5, and the general assembly line control system 5 automatically forms list information and records assembly time, assembler information, assembly beat information and other tool related information.
And g, the final assembly trolley 11 moves to a specified position, and the finished product is moved out of the movable working group 1.
And h, continuously moving the general assembly trolley 11 to the lifter 21, and descending the general assembly trolley 11 from the upper-layer wire body 31 to the lower-layer wire body 32 through the lifter 21. When the product is moved out of the mobile working group 1, the general assembly line control system 5 gives an action instruction to the general assembly trolley 11, and the general assembly trolley 11 automatically executes corresponding action after recognizing the information.
Step i, according to the preset moving parameters of the assembly line control system 5, the assembly trolley 11 makes corresponding actions on the lower-layer line body 32, and moves to the elevator 2 at the other end of the moving working group 1 according to the sequence of high speed, medium speed, low speed and stop. The general assembly line control system 5 gives an action instruction to the general assembly trolley 11, and the general assembly trolley 11 automatically executes the action with corresponding speed after recognizing the information.
And step i +, the assembly line control system 5 instructs the assembly trolley 11 to stop at the trolley battery replacement station 14 to perform battery replacement according to the power shortage information fed back by the assembly trolley 11.
And j, lifting the final assembly trolley 11 from the lower-layer wire body 32 to the upper-layer wire body 31 through the lifter 21.
And k, moving the final assembly trolley 11 to a corresponding tool position according to the tool beat information, and waiting for operation of an assembler, so that the circular operation of the assembly line platform is realized.
This embodiment further includes: and the product assembly tracing system tracks the bar code of the mobile station group 1, and records and processes data of the product assembly working hours on the mobile station group 1. The data mainly comprises assembly time, assembler identity information, assembly takt time, part suppliers, product models, production quantity of the day, assembled batches and administrator identity information.
The embodiment can be singly used as a production line without a product assembly tracing system or a general assembly line control system.
The embodiment is a general assembly production line with a novel concept, which is divided into an upper layer and a lower layer, and comprises a plurality of general assembly trolleys 11, a lifter 21 arranged at the head end of the production line, a lifter 21 arranged at the tail end of the production line, a double-layer rotating device 23, a trolley battery changing station 14, a battery exchange device 4, a general assembly line control system 5, a product assembly tracing system and the like, and is mainly used for assembly of products by pipeline operation and data recording during assembly. Compared with the conventional pipeline, the method has the following advantages: the on-site construction time is short, energy-conserving, the noise is low, follow-up use maintenance cost is lower, can trace back the assembly record of product through the two-dimensional bar code, according to parameters such as actual frock frequency, disposes the transmission speed of reasonable frock position group, promotes production efficiency to the problem of inefficiency among the solution prior art.
In conclusion, the assembly line assembly platform with the intelligent control system has outstanding substantive characteristics and remarkable progress, and can realize the intelligent control of the assembly trolley to run at an intelligent speed through the application of the assembly line assembly platform with the intelligent control system, so that the production efficiency is improved, the problem of low efficiency in the prior art is solved, and the assembly line assembly platform has good market popularization value.
The above description is only for the preferred embodiment of the present invention, and all the modifications of the equivalent shape and the equivalent structure made by the contents of the present specification and the drawings should be understood as being within the scope of the present invention.
Claims (10)
1. The utility model provides a take intelligent control system's assembly line assembly platform which characterized in that includes: the assembly trolley comprises an assembly trolley (11), a double-layer lifter (21) and a double-layer track group (3), wherein the double-layer track group (3) comprises an upper-layer line body (31) and a lower-layer line body (32), the lifter (21) is installed at two ends of the track group (3) to form a closed circulating assembly line group (2), and the assembly trolleys (11) are distributed on the track group (3) in an array mode and can move along the assembly line group (2) to form a movable assembly bit group (1).
2. The assembly line platform with intelligent control system of claim 1, further comprising: the double-layer rotating equipment (23) is inserted at the corner of the flow line group (2), and two ends of the rotating equipment (23) are respectively butted with the track group (3) to form the closed circulating flow line group (2) with the corner.
3. The assembly line platform with the intelligent control system according to claim 1, wherein the assembly line group (2) is provided with a station rotation controller (7), the assembly trolley (11) is provided with a rotation locking device, and the rotation locking device can freely rotate under the control of the station rotation controller (7) to adjust the tool angle on the assembly trolley (11).
4. The assembly line platform with intelligent control system of claim 1, further comprising: the trolley battery replacing station (14), the trolley battery replacing station (14) is arranged on the lower-layer wire body (32), and the general assembly trolley (11) can be parked on the trolley battery replacing station (14) for battery replacement.
5. The assembly line platform with intelligent control system of claim 4, further comprising: the battery exchange equipment (4) is connected to the side face of the lower-layer wire body (32) in a street mode, and batteries of the general assembly trolley (11) which is parked on the trolley electricity changing station (14) can be replaced.
6. The assembly line platform with the intelligent control system according to claim 1, wherein distance detection sensors (8) are arranged on the front side and the rear side of the assembly trolley (11) to detect front obstacles and rear obstacles and measure the distance.
7. The assembly line platform with intelligent control system according to any one of claims 1 to 6, further comprising: the general assembly line control system (5) controls the general assembly trolley (11) to move at high and low speeds or stop.
8. The assembly line platform with intelligent control system according to claim 7, wherein the assembly line control system (5) comprises the following control steps:
step a, an administrator sends set production plan information to the assembly line control system (5), and the assembly line control system (5) starts the tooling bit group (1) to operate after receiving the production plan information;
b, checking whether the production plan information is consistent with the field configuration by an administrator, and setting the moving beat of the assembly trolley (11) of the tooling bit group (1) and setting high and low speed parameters or parking time parameters through the assembly line control system (5) after the production plan information is checked and confirmed;
step c, inputting post information of an assembler on the general assembly trolley (11) by swiping a card by the assembler, generating a random two-dimensional bar code by the general assembly trolley (11), and scanning the bar code by the assembler to log in the general assembly line control system (5);
d, after the assembly line control system (5) confirms that an assembler successfully logs in, the assembly trolley (11) on the upper-layer line body (31) moves at a high speed, a low speed and a stopping sequence until the assembly trolley moves to a corresponding station;
step e, an assembler finishes the final assembly task on the platform of the final assembly trolley (11) at the corresponding station and inputs the completion information into the final assembly trolley (11) through code scanning;
f, the general assembly trolley (11) receives and sends information to the general assembly line control system (5), and the general assembly line control system (5) automatically forms list information and records assembly time, assembler information, assembly beat information and other tool related information;
step g, the final assembly trolley (11) moves to a designated position, and finished products are moved out of the mobile workgroup (1);
h, continuously moving the general assembly trolley (11) to the lifter (21), and descending the general assembly trolley (11) from the upper-layer wire body (31) to the lower-layer wire body (32) through the lifter (21);
i, according to movement parameters preset by the general assembly line control system (5), the general assembly trolley (11) performs corresponding actions on the lower-layer line body (32), and moves to the elevator (21) at the other end of the movable working group (1) according to the sequence of high speed, medium speed, low speed and stop;
step j, the general assembly trolley (11) ascends to the upper layer wire body (31) from the lower layer wire body (32) through the lifter (21);
and k, the final assembly trolley (11) moves to a corresponding tool position according to the tool beat information to wait for the operation of an assembler, so that the circular operation of the assembly line platform is realized.
9. The assembly line platform with intelligent control system according to claim 8, wherein the assembly line control system (5) comprises the following control steps: and step i + is further included after the step i +, and the assembly line control system (5) instructs the assembly trolley (11) to stop on the trolley power changing station (14) to perform battery changing according to the power shortage information fed back by the assembly trolley (11).
10. The assembly line platform with intelligent control system of claim 7, further comprising: and the product assembly tracing system tracks the bar code of the movable work group (1), and records and processes data of the product assembly work time on the movable work group (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011219235.1A CN112296666A (en) | 2020-11-04 | 2020-11-04 | Assembly line assembly platform with intelligent control system |
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| CN202011219235.1A CN112296666A (en) | 2020-11-04 | 2020-11-04 | Assembly line assembly platform with intelligent control system |
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| CN112296666A true CN112296666A (en) | 2021-02-02 |
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| CN202011219235.1A Pending CN112296666A (en) | 2020-11-04 | 2020-11-04 | Assembly line assembly platform with intelligent control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114378574A (en) * | 2022-01-26 | 2022-04-22 | 中国铁建重工集团股份有限公司 | Assembly line assembly system for cotton picking head |
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