CN112295998B - Efficient and environment-friendly cleaning equipment for stamping parts - Google Patents
Efficient and environment-friendly cleaning equipment for stamping parts Download PDFInfo
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- CN112295998B CN112295998B CN202011092377.6A CN202011092377A CN112295998B CN 112295998 B CN112295998 B CN 112295998B CN 202011092377 A CN202011092377 A CN 202011092377A CN 112295998 B CN112295998 B CN 112295998B
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- dewatering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of stamping and cleaning, in particular to efficient and environment-friendly cleaning equipment for stamping parts, which comprises a first punch, a second punch and environment-friendly flushing equipment, wherein the first punch and the second punch are distributed on the left side and the right side of the environment-friendly flushing equipment, the discharge ends of the first punch and the second punch are fixedly connected with conveying rails, the tail ends of the conveying rails are connected with conveying rails inside the environment-friendly flushing equipment, and the environment-friendly flushing equipment comprises a rack, a flushing component, a pre-dewatering component, a passivation liquid adding component, a clear water spraying component, a complete dewatering component and a baking component. According to the invention, the stamped parts punched by the first punch and the second punch are conveyed to the interior of the environment-friendly flushing equipment through the conveying rails, so that the processes of high-pressure cleaning, pre-dewatering, passivation liquid adding, clear water passing, baking and cooling are completed, the stamped parts are directly and completely cleaned and reach the anti-rust standard after being punched, the operation is automatic, the energy is saved, the environment is protected, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of stamping and cleaning, in particular to efficient and environment-friendly cleaning equipment for stamping parts.
Background
The small-size punching machine that has now, after the punching press, need artifical transport stamping workpiece certain distance, carry the cleaning machine again, adopt the ultrasonic wave and add the simple equipment cleaning method of washing liquid, after the washing is accomplished, in artifical transport baking machine again, dry, the completion is done to the baking of stamping workpiece, artifical transport next process, this kind of cleaning method, inefficiency, personnel intensity of labour is big, the stamping workpiece does not reach and deposits the effect of not rustting, it is high-efficient to urgently need to provide a section environmental protection, can reach the equipment of rust-resistant function, replace the manual work, reduce the stamping workpiece cost.
Disclosure of Invention
The invention provides efficient and environment-friendly cleaning equipment for stamping parts, which has the advantage of automatic operation and solves the problems that the existing cleaning mode is low in efficiency and high in labor intensity of personnel, and the stamping parts do not achieve the effect of storing and not rusting.
In order to achieve the technical problem, the invention provides high-efficiency environment-friendly cleaning equipment for stamping parts, which comprises a first punch, a second punch and environment-friendly flushing equipment, wherein the first punch and the second punch are distributed on the left side and the right side of the environment-friendly flushing equipment;
environmental protection flushing device is including frame, flushing assembly, in advance remove the water subassembly, add passivation liquid subassembly, spout clear water subassembly, remove the water subassembly completely and toast the subassembly, flushing assembly fixed connection is in one side at the frame top, delivery track's tail end is connected with the feed end that washes the subassembly, remove water subassembly fixed connection in advance at the tail end of flushing assembly, it removes the tail end of water subassembly in advance to add passivation liquid subassembly fixed connection, it adds the tail end of passivation liquid subassembly to spout clear water subassembly fixed connection, remove water subassembly fixed connection in the tail end that spouts the clear water subassembly completely, it removes the tail end of water subassembly completely to toast subassembly fixed connection.
Furthermore, the washing assembly comprises a pure water device, a high-pressure pump, a circulating water tank, a high-pressure washing tank body and a high-pressure washing and sweeping device, the pure water device is communicated with the circulating water tank through a pipeline, the water suction end of the high-pressure pump is communicated with the circulating water tank through a pipeline, the high-pressure washing tank body is located at the top of the circulating water tank, the bottom of the high-pressure washing tank body is communicated with the top of the circulating water tank, the high-pressure washing and sweeping device is arranged in the middle of the top of the high-pressure washing tank body, and the water discharge end of the high-pressure pump is communicated with the high-pressure washing and sweeping device through a pipeline.
Furthermore, a water heating device and a water quality detection alarm device are arranged inside the circulating water tank, and a stain adsorption device is fixedly communicated with the top of the circulating water tank.
Furthermore, a filtering device is arranged inside the circulating water tank, and three layers of filtering devices are arranged in the filtering device.
Further, the pre-dewatering component comprises a pre-dewatering box body, a fixing piece, an air blowing rod and an air blowing nozzle, the pre-dewatering box body is fixedly connected to the tail end of the high-pressure cleaning box body, the fixing piece is fixedly connected to one side of the inner wall of the pre-dewatering box body, the air inlet connector is arranged on one side of the fixing piece, the air blowing rod is fixedly connected to the other side of the fixing piece, the air blowing rod is communicated with the air inlet connector, and the air blowing nozzle is fixedly communicated with the bottom of the air blowing rod.
Furthermore, the top of the rack is fixedly connected with a protective cover, and the front of the protective cover is provided with an air exhaust and dehumidification device.
Furthermore, the tail end of the baking assembly is fixedly connected with a discharging assembly.
When the device is used, oil stains are attached to the surfaces of stamped parts stamped by the first punch and the second punch, the stamped parts are conveyed to the interior of the flushing component through the conveying rails, the stamped parts move along the conveying rails in the environment-friendly flushing device, tap water flows into the circulating water tank through the water purifying device, the circulating water tank can heat water to a set temperature, the hot water is pumped out through the high-pressure pump and conveyed to the high-pressure cleaning and sweeping device, the high-pressure nozzles on the high-pressure cleaning and sweeping device sweep the outer surfaces of the stamped parts back and forth to clean the stains on the surfaces of the stamped parts, cleaning water flows downwards into the circulating water tank, the cleaning water flows into the high-pressure pump again after three-layer filtering and heating and is recycled in sequence, the stamped parts move to the bottom of the pre-cleaning water component, the air inlet connector is connected with an external air compressor, compressed air is continuously blown from the air blowing nozzles through the air blowing rods to blow off residual water on the surfaces of the cleaned stamped parts, the position that adds the passivation liquid subassembly is carried to the stamping workpiece, adopt the water pump to extract in succession and freeze the liquid and spray to the stamping workpiece surface, then spout the clear water subassembly and spray clear water to the surface of stamping workpiece from top to bottom in succession, the stamping workpiece removes to the position of dewatering the subassembly completely, use compressed air high pressure to blow off the moisture content on stamping workpiece surface, carry the inside of toasting the subassembly with the stamping workpiece again, toast the inside stoving stamping workpiece of subassembly adoption heated air circulation mode in the district, carry the stamping workpiece to toast the inside cooling region of subassembly again, cooling region adopts the natural blow mode cooling, the stamping workpiece passes through ejection of compact subassembly landing to outside receiving device at last, the process finishes.
By means of the technical scheme, the invention provides efficient and environment-friendly cleaning equipment for stamping parts, which at least has the following beneficial effects:
1. the stamping part that first punch press and second punch press punching press were accomplished is carried to environmental protection flushing device's inside through delivery track, accomplishes high pressure cleaning, removes water in advance, adds the passivation solution, crosses the clear water, toasts and cooling process, and the stamping part is accomplished at the punching press and is directly rinsed totally and reach rust-resistant standard, and automation mechanized operation does not have the chemical reagent and washs, and is energy-concerving and environment-protective, and can wash in step and rust-resistant operation, has improved work efficiency.
2. Through the setting of washing the subassembly, the running water flows into circulation tank through the pure water device, circulation tank can add hot water to the settlement temperature, the hot water is taken out through the high-pressure pump and is carried high-pressure cleaning and sweep the penetrating device, high-pressure nozzle on the high-pressure cleaning sweeps the penetrating piece surface back and forth, wash the spot on penetrating piece surface, wash water and can flow into circulation tank downwards, wash water and filter and heat through the three-layer, flow into the high-pressure pump again, it circulates in proper order, energy conservation and environmental protection, the utilization ratio of the water resource is improved, and simultaneously, the cleaning performance of penetrating piece has been guaranteed.
3. Through the setting of water subassembly in advance, air inlet joint is connected with external air compressor, and compressed air continuously blows off from the blowing nozzle through the blow pin, blows off the remaining water in stamping workpiece surface after will wasing, and the stamping workpiece is through adding passivation solution, crosses clear water and stoving again, reaches rust-resistant effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a front view of the flushing assembly of the present invention;
FIG. 4 is a rear view of a portion of the flushing assembly of the present invention;
FIG. 5 is a side view of a portion of the flushing assembly of the present invention;
FIG. 6 is a schematic view of a pre-dewatering assembly according to the present invention;
FIG. 7 is a partial schematic view of a pre-dewatering assembly according to the present invention.
In the figure: 1. a first punch press; 2. a second punch press; 3. a conveying track; 4. environmental protection flushing equipment; 41. a frame; 42. a flushing assembly; 4201. a water purification device; 4202. a high pressure pump; 4203. a circulating water tank; 4204. cleaning the box body at high pressure; 4205. cleaning the sweeping device under high pressure; 4206. a stain adsorption device; 43. a pre-dewatering assembly; 4301. a pre-dewatering box body; 4302. a fixing member; 4303. an air inlet joint; 4304. a blowing rod; 4305. a blowing nozzle; 44. adding a passivation solution component; 45. a clear water spraying component; 46. a complete water removal assembly; 47. a baking assembly; 5. and a discharging assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-7, the present invention provides a technical solution: the utility model provides a high-efficient environmental protection cleaning equipment of stamping workpiece, includes first punch press 1, second punch press 2 and environmental protection flushing device 4, and first punch press 1 and second punch press 2 distribute in the left and right sides of environmental protection flushing device 4, the equal fixedly connected with transfer orbit 3 of discharge end of first punch press 1 and second punch press 2, and transfer orbit 3's tail end and the inside transfer orbit of environmental protection flushing device 4 are connected.
The environmental protection flushing device 4 comprises a frame 41, a flushing component 42, a pre-dewatering component 43, a passivation liquid adding component 44, a clear water spraying component 45, a complete dewatering component 46 and a baking component 47, wherein the flushing component 42 is fixedly connected to one side of the top of the frame 41, the tail end of the conveying track 3 is connected with the feed end of the flushing component 42, the pre-dewatering component 43 is fixedly connected to the tail end of the flushing component 42, the passivation liquid adding component 44 is fixedly connected to the tail end of the pre-dewatering component 43, the clear water spraying component 45 is fixedly connected to the tail end of the passivation liquid adding component 44, the complete dewatering component 46 is fixedly connected to the tail end of the clear water spraying component 45, the baking component 47 is fixedly connected to the tail end of the complete dewatering component 46, the top of the frame 41 is fixedly connected with a protective cover, an air exhausting and dehumidifying device is arranged on the front surface of the protective cover, the tail end of the baking component 47 is fixedly connected with a discharging component 5, a punch press completed by a first punch press 1 and a second punch 2, the high-pressure cleaning, the pre-dewatering, the passivation liquid adding, the clear water passing, the baking and the cooling processes are completed in the environment-friendly washing device 4 conveyed by the conveying track 3, the stamping part is directly and completely cleaned and reaches the anti-rust standard in the stamping process, the automatic operation is realized, no chemical reagent is used for cleaning, the energy is saved, the environment is protected, the cleaning and the anti-rust operation can be synchronously performed, and the working efficiency is improved.
The flushing assembly 42 includes a pure water device 4201, a high pressure pump 4202, a circulation water tank 4203, a high pressure cleaning tank 4204, and a high pressure cleaning sweep device 4205, the pure water device 4201 is communicated with the circulation water tank 4203 through a pipe, a water suction end of the high pressure pump 4202 is communicated with the circulation water tank 4203 through a pipe, the high pressure cleaning tank 4204 is positioned on a top of the circulation water tank 4203, a bottom of the high pressure cleaning tank 4204 is communicated with a top of the circulation water tank 4203, the high pressure cleaning sweep device 4205 is provided on a middle portion of the top of the high pressure cleaning tank 4204, a drain end of the high pressure pump 4202 is communicated with the high pressure cleaning sweep device 4205 through a pipe, a water heating device and a water quality detection alarm device are provided inside the circulation water tank 4203, a soil adsorption device 4206 is fixedly communicated with the top of the circulation water tank 4203, a filtering device is provided inside the circulation water tank 4203, and the filtering device is provided with three layers, and, by the arrangement of the flushing assembly 42, tap water is flowed into the circulation water device 4203 through the pure water device 4201, the circulating water tank 4203 can heat water to a set temperature, the hot water is pumped out by the high-pressure pump 4202 and conveyed to the high-pressure cleaning and sweeping device 4205, the high-pressure nozzles on the high-pressure cleaning and sweeping device 4205 sweep the outer surface of a stamping part back and forth to clean stains on the surface of the stamping part, cleaning water flows downwards into the circulating water tank 4203, the cleaning water flows into the high-pressure pump 4202 again after three-layer filtering and heating, and the cleaning water circulates sequentially, so that energy is saved, the environment is protected, the utilization rate of water resources is improved, and meanwhile, the cleaning effect of the stamping part is guaranteed.
The pre-dewatering assembly 43 comprises a pre-dewatering box body 4301, a fixing piece 4302, a blowing rod 4304 and a blowing nozzle 4305, the pre-dewatering box body 4301 is fixedly connected to the tail end of a high-pressure cleaning box body 4204, the fixing piece 4302 is fixedly connected to one side of the inner wall of the pre-dewatering box body 4301, an air inlet connector 4303 is arranged on one side of the fixing piece 4302, the blowing rod 4304 is fixedly connected to the other side of the fixing piece 4302, the blowing rod 4304 is communicated with the air inlet connector 4303, the blowing nozzle 4305 is fixedly communicated with the bottom of the blowing rod 4304, through the arrangement of the pre-dewatering assembly 43, the air inlet connector 4303 is connected with an external air compressor, compressed air is continuously blown off from the blowing nozzle 4305 through the blowing rod 4304, residual water on the surface of a cleaned stamping part is blown off, and rust prevention treatment is performed on the stamping part conveniently.
In use, oil stains are adhered to the surfaces of stamped parts punched by the first punch press 1 and the second punch press 2, the stamped parts are conveyed to the interior of the flushing assembly 42 through the conveying track 3, the stamped parts move along the conveying track in the interior of the environment-friendly flushing device 4, tap water flows into the circulating water tank 4203 through the pure water device 4201, the circulating water tank 4203 heats water to a set temperature, the hot water is pumped out through the high-pressure water 4202 and conveyed to the high-pressure cleaning and sweeping device 4205, high-pressure nozzles on the high-pressure cleaning and sweeping device 4205 sweep the outer surfaces of the stamped parts back and forth to clean stains on the surfaces of the stamped parts, the cleaning water flows downwards into the circulating water tank 4203, the cleaning water is filtered and heated through three layers and flows back into the high-pressure pump 2 to be recycled sequentially, the stamped parts move to the bottom of the pre-flushing assembly 43, the air inlet connector 4303 is connected with an external air compressor, and compressed air is continuously blown from the air nozzle 4205 through the blowing rod 4304, the residual water on the surface of the cleaned stamping part is blown off, the stamping part is conveyed to a position where a passivation solution component 44 is added, a water pump is adopted to continuously extract a freezing solution to spray on the surface of the stamping part, then a clear water component 45 is sprayed on the surface of the stamping part continuously, the stamping part is moved to a position where a water component 46 is completely removed, the water on the surface of the stamping part is blown off by using compressed air at high pressure, the stamping part is conveyed to the interior of a baking component 47, the baking region in the baking component 47 is used for drying the stamping part in a hot air circulation mode, the stamping part is conveyed to a cooling region in the baking component 47, the cooling region is cooled in a natural blowing mode, finally, the stamping part slides to an external material receiving device through a discharging component 5, and the process is finished.
The efficient and environment-friendly cleaning equipment for the stamping parts provided by the invention is described in detail above. The principles and embodiments of the present invention have been explained by applying specific examples, and the above descriptions of the embodiments are only used to help understanding the method and the core idea of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (1)
1. The utility model provides a high-efficient environmental protection cleaning equipment of stamping workpiece, includes first punch press (1), second punch press (2) and environmental protection flushing device (4), its characterized in that: the first punching machine (1) and the second punching machine (2) are distributed on the left side and the right side of the environment-friendly flushing device (4), the discharge ends of the first punching machine (1) and the second punching machine (2) are fixedly connected with conveying rails (3), and the tail ends of the conveying rails (3) are connected with conveying rails inside the environment-friendly flushing device (4);
the environment-friendly flushing device (4) comprises a rack (41), a flushing assembly (42), a pre-dewatering assembly (43), a passivation liquid adding assembly (44), a clear water spraying assembly (45), a complete dewatering assembly (46) and a baking assembly (47), the flushing component (42) is fixedly connected with one side of the top of the rack (41), the tail end of the conveying track (3) is connected with the feed end of the flushing component (42), the pre-dewatering component (43) is fixedly connected with the tail end of the flushing component (42), the passivation liquid adding component (44) is fixedly connected with the tail end of the pre-dewatering component (43), the clear water spraying component (45) is fixedly connected with the tail end of the passivation liquid adding component (44), the complete water removal assembly (46) is fixedly connected with the tail end of the clear water spraying assembly (45), the baking component (47) is fixedly connected with the tail end of the complete dewatering component (46);
the flushing assembly (42) comprises a pure water device (4201), a high-pressure pump (4202), a circulating water tank (4203), a high-pressure cleaning tank (4204) and a high-pressure cleaning and sweeping device (4205), wherein the pure water device (4201) is communicated with the circulating water tank (4203) through a pipeline, a water suction end of the high-pressure pump (4202) is communicated with the circulating water tank (4203) through a pipeline, the high-pressure cleaning tank (4204) is positioned at the top of the circulating water tank (4203), the bottom of the high-pressure cleaning tank (4204) is communicated with the top of the circulating water tank (4203), the high-pressure cleaning and sweeping device (4205) is arranged in the middle of the top of the high-pressure cleaning tank (4204), and a water discharge end of the high-pressure pump (4202) is communicated with the high-pressure cleaning and sweeping device (4205) through a pipeline; a water heating device and a water quality detection alarm device are arranged inside the circulating water tank (4203), and a stain adsorption device (4206) is fixedly communicated with the top of the circulating water tank (4203); a filtering device is arranged in the circulating water tank (4203), and the filtering device is provided with three layers; the pre-dewatering assembly (43) comprises a pre-dewatering box body (4301), a fixing piece (4302), a blow rod (4304) and a blow nozzle (4305), wherein the pre-dewatering box body (4301) is fixedly connected to the tail end of a high-pressure cleaning box body (4204), the fixing piece (4302) is fixedly connected to one side of the inner wall of the pre-dewatering box body (4301), an air inlet connector (4303) is arranged on one side of the fixing piece (4302), the blow rod (4304) is fixedly connected to the other side of the fixing piece (4302), the blow rod (4304) is communicated with the air inlet connector (4303), and the blow nozzle (4305) is fixedly communicated with the bottom of the blow rod (4304); the top of the rack (41) is fixedly connected with a protective cover, and the front of the protective cover is provided with an air exhaust and dehumidification device; the tail end of the baking component (47) is fixedly connected with a discharging component (5).
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CN202011092377.6A CN112295998B (en) | 2020-10-13 | 2020-10-13 | Efficient and environment-friendly cleaning equipment for stamping parts |
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CN202011092377.6A CN112295998B (en) | 2020-10-13 | 2020-10-13 | Efficient and environment-friendly cleaning equipment for stamping parts |
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CN112295998A CN112295998A (en) | 2021-02-02 |
CN112295998B true CN112295998B (en) | 2022-08-09 |
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Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106552799B (en) * | 2015-09-24 | 2018-12-18 | 苏州恩威尔机械有限公司 | Cleaning machine |
CN205628757U (en) * | 2016-05-24 | 2016-10-12 | 揭阳市美得福电子有限公司 | Inductance belt cleaning device and soldering tin washing all -in -one |
CN106216475B (en) * | 2016-08-31 | 2018-11-06 | 江苏艾锐博精密金属科技有限公司 | A kind of punching press cleaning integrated machine system |
CN207222431U (en) * | 2017-08-09 | 2018-04-13 | 浙江省送变电工程公司 | Continuous pass-through type cleaning machine with circulating water device |
CN108940975A (en) * | 2018-05-18 | 2018-12-07 | 宁波翼宇汽车零部件有限公司 | Cleaning equipment for parts |
CN208853333U (en) * | 2018-08-02 | 2019-05-14 | 深圳市鑫昌顺精密机械有限公司 | A kind of iron covering cleaning machine |
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