CN112294087A - Unmanned food material processing device and operation system - Google Patents
Unmanned food material processing device and operation system Download PDFInfo
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- CN112294087A CN112294087A CN201910704164.5A CN201910704164A CN112294087A CN 112294087 A CN112294087 A CN 112294087A CN 201910704164 A CN201910704164 A CN 201910704164A CN 112294087 A CN112294087 A CN 112294087A
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- frying pan
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- motor
- food material
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- 239000000463 material Substances 0.000 title claims abstract description 105
- 235000013305 food Nutrition 0.000 title claims abstract description 98
- 238000012545 processing Methods 0.000 title claims abstract description 66
- 230000005540 biological transmission Effects 0.000 claims abstract description 133
- 238000003860 storage Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 235000011194 food seasoning agent Nutrition 0.000 claims description 55
- 239000007921 spray Substances 0.000 claims description 45
- 239000007788 liquid Substances 0.000 claims description 41
- 239000007787 solid Substances 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000000843 powder Substances 0.000 claims description 25
- 235000013372 meat Nutrition 0.000 claims description 19
- 239000008399 tap water Substances 0.000 claims description 19
- 235000020679 tap water Nutrition 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000010411 cooking Methods 0.000 claims description 10
- 239000007789 gas Substances 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims 2
- 239000010813 municipal solid waste Substances 0.000 description 15
- 239000000779 smoke Substances 0.000 description 12
- 239000010806 kitchen waste Substances 0.000 description 9
- 235000013409 condiments Nutrition 0.000 description 7
- 239000010410 layer Substances 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/002—Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/24—Warming devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
- A47J43/044—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven with tools driven from the top side
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
- A47J43/07—Parts or details, e.g. mixing tools, whipping tools
- A47J43/08—Driving mechanisms
- A47J43/082—Driving mechanisms for machines with tools driven from the upper side
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/24—Devices for washing vegetables or the like
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J47/00—Kitchen containers, stands or the like, not provided for in other groups of this subclass; Cutting-boards, e.g. for bread
- A47J47/01—Kitchen containers, stands or the like, not provided for in other groups of this subclass; Cutting-boards, e.g. for bread with dispensing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0821—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C15/00—Details
- F24C15/20—Removing cooking fumes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Frying-Pans Or Fryers (AREA)
Abstract
The invention also relates to an operation system of the unmanned food material processing device, which comprises the following steps: step S1, turning on a heater 911, heating the heat conduction oil in the oil storage tank 91 through the heater 911, and turning on an oil pump 93, so that the heated heat conduction oil can be pumped into the accommodating cavity of the frying pan through the oil pump 93 and returns to the oil storage tank 91 from the accommodating cavity, thereby realizing heat conduction oil circulation and heating the pan body; step S2, the food material is conveyed horizontally from the food material inlet 121 of the left side panel 12 of the housing 1 to a position right above the frying pan inside the unmanned food material processing device by the clamping jaws, and then the clamping jaws are opened, and the food material falls into the frying pan; step S3, the first motor 22 drives the first transmission shaft 21 to rotate, so as to drive the wok to rotate along the first transmission shaft 21, and then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, and maintain the wok to rotate at the certain inclination angle, and enter the stir-frying process.
Description
Technical Field
The invention relates to the technical field of mechanical automation, in particular to an unmanned food material processing device and an operation system.
Background
At present, with the improvement of living standard and the acceleration of life rhythm of people, more and more modern people are unwilling to cook dishes or have no time to cook dishes by themselves, the existing state is solved by going to a restaurant or taking out, but the defects of hidden food sanitation and safety hazards, long waiting time, high price and the like exist no matter going to the restaurant or taking out, so that the unmanned food material processing device is born in line with the development of the times.
Regarding the heating mode of the existing unmanned food material processing device, the existing heating mode is an electric heating mode, the safety performance is poor, and the phenomenon of non-uniform heating and pot sticking is easy to occur. Regarding the condiment adding mode of the existing unmanned food material, the existing condiment adding mode needs to be transferred into a small bucket to be weighed and poured into a frying pan, or solid powdery condiment is directly dissolved into liquid by water and then pumped into the frying pan through a vortex pump, and the problem of difficult feeding exists in the mode. Regarding the frying pan, adopt the form of the individual layer pot body at present, and the frying pan has certain edges and corners for the life of frying pan and the simple and easy degree of washing have all received the influence. Regarding the cleaning mode of frying pan, adopt the mode of water curtain brush to wash at present, there is the washing dead angle. Regarding the uniformity treatment of food materials, the external stirrer is adopted for stirring at present, so that the automatic cleaning is difficult. At present, no mature technical scheme exists for how to transfer finished food materials processed by a frying pan from the frying pan and move the finished food materials out of an unmanned food material processing device. Regarding wet garbage generated in a kitchen, there is a crushing device for processing at present, but there is no unmanned food material processing device that integrates a cooking function, a seasoning feeding function, a food material dumping function, and a wet garbage processing function.
Disclosure of Invention
In view of the above, in order to solve the above problems, the invention provides an unmanned food material processing device, which adopts a spherical frying pan main body, wherein an interlayer is arranged in the frying pan main body, heat conduction oil is introduced into the interlayer, and the frying pan main body is heated by adopting the heat conduction oil, so that the heating temperature of the whole frying pan main body is ensured to be uniform, the phenomenon of sticking to the frying pan is not easy to occur, and the self-rotation of the frying pan main body is used for turning over food materials in the frying pan, so that the food materials are ensured to be uniformly heated; regarding the addition of the seasoning, the solid powder seasoning and the liquid seasoning are added separately, the solid powder seasoning is directly pushed quantitatively by a screw, the solid powder seasoning is directly led into a frying pan by air pressure, and the liquid seasoning is quantitatively pumped into the frying pan by a micro pump, so that the problem that the solid powder seasoning and the liquid seasoning are difficult to feed is solved; and a screening structure is added for realizing the cleaning of the frying pan and the pretreatment of meat food materials, and a tray pushing device and a tray driving device are adopted for realizing the output treatment of the dishes after being placed on the tray. Moreover, the unmanned food material processing device provided by the invention is compact in structure and high in space utilization rate.
An unmanned food material processing apparatus, comprising: shell 1, frying pan main part 2, liquid seasoning add subassembly 3, solid powder seasoning add subassembly 4, shower nozzle 5, sieve hourglass subassembly 6, operation platform 7, kitchen garbage processing device 8, conduction oil circulation subassembly 9, its characterized in that: the frying pan main body 2 comprises a frying pan, a first transmission shaft 21, a first motor 22, a second transmission shaft 23, a second motor 24, a third transmission shaft 25 and a first cylinder, the frying pan adopts a spherical double-layer structure, a containing chamber is formed between the double-layer structure, the first transmission shaft 21 is fixed under the frying pan, the first transmission shaft 21 and the third transmission shaft 25 are transmission shafts in the vertical direction, the second transmission shaft 23 is a transmission shaft in the horizontal direction, the first transmission shaft 21 is driven by the first motor 22 to rotate, the frying pan can be driven by the first transmission shaft 21 to rotate by itself, the second transmission shaft 23 is connected with the first transmission shaft 21, the second transmission shaft 23 is driven by the second motor 24 to rotate, the frying pan can rotate along the second transmission shaft 23, one end of the third transmission shaft 25 is connected with the second transmission shaft 23, the other end of the third transmission shaft 25 is fixed on the bottom surface of the shell 1, the first cylinder is fixed on the left side wall of the kitchen garbage disposal device 8, and a push head of the first cylinder is connected with the third transmission shaft 25 and can drive the third transmission shaft to rotate by taking the third transmission shaft as a rotating shaft; the liquid seasoning adding component 3 comprises a liquid seasoning tank 31, a hose 34 and a micro pump, wherein the bottom of the liquid seasoning tank 31 is connected with the input end of the micro pump through the hose 34, and the output end of the micro pump is connected with the spray head 5 through the hose; the solid powder seasoning adding assembly 4 comprises a chamber body 46, the chamber body 46 is fixed on the inner surface of the right side panel 13 of the housing 1, a first gear 461 is arranged at the periphery of the bottom of the chamber body 46 in a circle, the first gear 461 is meshed with a second gear 463, a third motor 462 drives the second gear 463 to rotate, the chamber body 46 is divided into a plurality of compartments, each compartment is internally provided with an auger 465, one end of the auger 465 is connected with a motor shaft of a fourth motor 466, the fourth motor 466 can drive the auger 465 to rotate, so that solid powder in the compartments of the chamber body 46 can be quantitatively discharged, the discharged solid powder enters a gas path 47, the gas path 47 is connected with the spray head 5 through a hose, and a third cylinder 464 can drive the motor shaft of the fourth motor 466 to approach one end of the auger 465; a dial plate device 74 is arranged above the operating platform 7, the dial plate device 74 is fixed on a third transmission shaft 25, the third transmission shaft 25 penetrates through the operating platform 74, the third transmission shaft 25 is positioned on the left side of the kitchen waste treatment device 8 and is close to the kitchen waste treatment device 8, one end of a sixth air cylinder is fixed on the third transmission shaft 25, the other end of the sixth air cylinder is fixed on the left side of the outer side wall of the kitchen waste treatment device, a push head of the sixth air cylinder is connected with the dial plate device 74, the dial plate device 74 is driven to rotate by the sixth air cylinder, a fifth air cylinder 76 is horizontally fixed on a rear panel of the shell 1, and the push head of the fifth air cylinder 76 is connected with the dial plate device 75, so that the dial plate device 75 can move left and; the screen assembly 6 comprises a first screen 61, a second screen 62, a V-shaped support 63, an external screw rod 64, an internal screw rod, a third gear 65, a fourth gear, a fifth motor 66, a synchronizing wheel 67 and a sixth motor 68, wherein the first screen 61 and the second screen 62 are fixed on two branches of the V-shaped support 63, the V-shaped support 63 is fixedly installed at the top of the external screw rod 64, the internal screw rod is sleeved inside the external screw rod 64, the bottom of the internal screw rod is fixed on a bottom panel of the shell 1, the synchronizing wheel 67 is installed on the internal screw rod, the sixth motor 68 is connected with the synchronizing wheel 67 through a belt, the synchronizing wheel 67 is driven by the sixth motor 68 to rotate, so that the internal screw rod rotates, the external screw rod 64 can be driven to move up and down, a water tank 71 is arranged on the left side of the operation platform 7, a through hole is arranged at the bottom of the water tank 71, the external screw rod 64 of the screen assembly 6 penetrates through the through hole, a fifth motor 66, a third gear 65 and a fourth gear are all fixed below the water tank 71, a motor shaft of the fifth motor 66 controls the fourth gear to rotate, the fourth gear is meshed with the third gear 65, an external screw rod 64 is sleeved inside the third gear 65 and can drive the external screw rod 64 to rotate, and therefore the first sieve filter 61 and the second sieve filter 62 on the V-shaped support 63 are driven to rotate along the external screw rod 64; the heat conduction oil circulation component 9 comprises an oil storage tank 91, a heater 911, an oil pump 93, an oil inlet pipe 94 and an oil return pipe 95, wherein the heater 911 is positioned above the oil storage tank 91 and used for heating heat conduction oil in the oil storage tank 91, the oil storage tank 91 is connected with the oil pump 93 through the oil inlet pipe 94, the oil pump 93 is connected with the accommodating cavity of the wok through the oil inlet pipe 94, the accommodating cavity of the wok is connected with the oil storage tank 91 through the oil return pipe 95, and the oil storage tank 91 is positioned below the wok main body 2, so that the process that the heat conduction oil in the oil storage tank 91 is pumped into the accommodating cavity of the wok and circulates into the oil storage tank 91 from the accommodating cavity of the wo; the kitchen garbage disposal device 8 comprises a food material dumping area, the bottom 81 of the food material dumping area is a slope, the slope is connected with a crushing pump 83 through a buffer area 84, and an output port of the crushing pump 83 penetrates through a bottom panel of the shell 1 to be connected with a sewer.
Further, an exhaust elbow 141, a smoke exhaust fan 142, a smoke exhaust machine collecting cover 143 and a swinging spray header 144 are arranged below the upper side panel 14 of the shell 1, the swinging spray header 144 is positioned below the smoke exhaust machine collecting cover 143, the output end of the smoke exhaust machine collecting cover 143 is connected with the input end of the smoke exhaust fan 142, the output end of the smoke exhaust fan 142 is connected with the exhaust elbow 141, the other end of the exhaust elbow 141 is connected with the atmosphere, and the swinging spray header 144 is connected with a tap water pipe.
Further, the front panel 11 is divided into an upper left side panel 111, an upper right side panel 112, a lower left side panel 113 and a lower right side panel 114, the upper left side panel 111 and the upper right side panel 112 are respectively configured as a split door and are located above the operating platform 7 and the water tank 71, the lower right side panel 114 is used for sealing the food material dumping area of the kitchen waste disposal device 8, and the lower right side panel 114 can be opened from the upper portion and is rotated along the shaft of the lower portion, so that the kitchen waste dumping is facilitated, and the kitchen waste is prevented from splashing.
Further, liquid seasoning adds subassembly 3 and still includes first lid 32, and first lid 32 is through the locking of auto-lock buckle and the open-ended buckle in upper portion of liquid condiment jar 31, can form the physical separation like this, when the inside cleaning function of realizing of whole unmanned edible material processing apparatus, avoids inside washing liquid or running water to soak liquid condiment jar 31.
Further, the liquid seasoning adding assembly 3 further comprises a fixing box 33, the bottom of the liquid seasoning tank 31 is fixed on the top of the fixing box 33, the micro pump is fixed inside the fixing box 33, and a hose at the output end of the micro pump is output through a first through hole 331 on the side surface of the fixing box 33; the fixing box 33 is fixed on the inner surface of the rear panel of the housing 1 by screws.
Further, the solid powdered seasoning adding assembly 4 further comprises a first air cylinder 41, the first air cylinder 41 is fixed on the inner surface of the right side plate 13, and a pushing head of the first air cylinder 41 is fixedly connected with one side of the cabin 46, so that the cabin 46 can be driven to ascend or descend along the vertical direction; furthermore, in order to stabilize the lifting of the cabin 46, a first screw rod 42 is fixed at the other end of the cabin 46, the first screw rod 42 is fixed on the inner surface of the right panel 13, and the first screw rod 42 and the first cylinder 41 are both arranged in the vertical direction, so that the cabin 46 does not shake left and right in the lifting process.
Further, a second cylinder 43 and a second screw rod 45 are fixed on the inner side of the right side panel 13 of the housing 1, the second cylinder 43 and the second screw rod 45 are both in the vertical direction, and the second cylinder 43 and the second screw rod 45 are respectively connected with two ends of the gate 44 to control the up-and-down movement of the gate 44, so that the gate 44 moves down to seal the dish inlet 131 and the dish outlet 132 in the process of cooking.
Further, the hoses inside the spray head 5 are connected to not only the hose of the liquid seasoning adding unit 3 and the solid powder seasoning adding unit 4, but also at least one hose can be connected to a tap water tap, so that tap water can be added during cooking or during washing of the pot.
Further, the bottom of the first screen 61 and the bottom of the second screen 62 are both provided with openings, and the two openings can be controlled to be opened and closed by two seventh cylinders respectively, and the seventh cylinders are fixed on the V-shaped support 63.
Further, the first sifter 61 is provided with steel balls which can be used for friction cleaning of the residue after frying in the frying pan.
Further, a tray inlet track 72 and a tray outlet track 73 are arranged on the operating platform 7, the tray inlet track 72 is linear, the right side of the tray inlet track 72 is connected with a tray inlet 131 of the right panel 13 of the housing 1, the tray outlet track 73 is a combination of arc and linear, the linear free end of the tray outlet track 73 is connected with a tray outlet 132 of the right panel 13 of the unmanned food material processing device, so that the trays outside the unmanned food material processing device can be pushed in from the tray inlet 131 and conveyed from the right to the left along the tray inlet track 72, when the end point of the tray inlet track 72 is reached, the third transmission shaft 25 rotates under the action of the first air cylinder, when the tray reaches a certain position, the second motor 24 drives the second transmission shaft 23 to rotate, so that the wok turns downwards, the fried food materials are poured into the trays, then the tray shifter 74 rotates along the third transmission shaft 25 under the action of the sixth air cylinder, so that the plate moves circularly along the plate-out track 73 to the limit position of the circumference, the plate pusher 75 moves from left to right by the action of the fifth cylinder 76 and pushes out the plate from the plate-out opening 132 to the outside of the unmanned food material processing device.
Furthermore, a rotary spray head is arranged in the upper space of the food material dumping area of the kitchen garbage disposal device 8 and connected with a tap water pipe for spraying tap water for cleaning the food material dumping area.
Furthermore, set up the backward flow hole on kitchen garbage processing apparatus 8's the front panel in edible material dumping zone, can prevent that the running water that rotatory shower head sprayed from spilling over the outside in edible material dumping zone.
Further, advance oil pipe 94 and be connected with the side upper portion of oil storage tank 91, return oil pipe 95 and the side sub-unit connection of oil storage tank 91, can ensure like this that the conduction oil that enters into frying pan main part 2 from oil storage tank 91 through oil pump 93 is clean without the residue, and the conduction oil that circulates to the bottom of oil storage tank 91 under the action of gravity through returning oil pipe 95 from frying pan main part 2 can directly deposit in addition, reduces impurity come-up probability.
Further, still include compensating tank 92 among the conduction oil circulation subassembly 9, compensating tank 92 is located the top of oil storage tank 91, be connected through leading oil pipe between compensating tank 92 and the oil storage tank 91, make the conduction oil in the compensating tank 92 can supply at any time to the oil storage tank 91 under the action of gravity, compensating tank 92's top is provided with discharge valve, be arranged in discharging the gas that expands when heating in the whole conduction oil circulation subassembly 9, prevent the phenomenon production of explosion, the security performance has been improved.
The invention also relates to an operation system of the unmanned food material processing device, which comprises the following steps:
step S1, turning on a heater 911, heating the heat conduction oil in the oil storage tank 91 through the heater 911, and turning on an oil pump 93, so that the heated heat conduction oil can be pumped into the accommodating cavity of the frying pan through the oil pump 93 and returns to the oil storage tank 91 from the accommodating cavity, thereby realizing heat conduction oil circulation and heating the pan body;
step S2, the food material is conveyed horizontally from the food material inlet 121 of the left side panel 12 of the housing 1 to a position right above the frying pan inside the unmanned food material processing device by the clamping jaws, and then the clamping jaws are opened, and the food material falls into the frying pan;
step S3, the first motor 22 drives the first transmission shaft 21 to rotate, so as to drive the frying pan to rotate along the first transmission shaft 21 by itself, and then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, and the rotation of the frying pan by itself is maintained at the certain inclination angle, and the frying process is started; during the frying process, a proper amount of tap water, liquid seasoning or solid powder seasoning can be sprayed into the frying pan through the spray head 5;
step S4, after the dish is fried, the first motor 22 stops working, the dish moves to the end point from the external dish inlet 131 along the dish inlet track 72, the first cylinder drives the third transmission shaft 25 to rotate rightwards, and after the end point of the stroke of the first cylinder is reached, the second motor 24 drives the second transmission shaft 23 to rotate downwards, so that the opening of the wok is downward, and the fried dish is poured into the dish; then, the fourth air cylinder drives the plate poking device 74 to move rightwards to a limit point, and then the plate pushing device 75 pushes the plates rightwards out of the unmanned food material processing device along the plate outlet track 73 under the action of the fifth air cylinder 76;
step S5, the pan, the dial 74 and the dial pusher 75 return to the state of step S2, and the process from step S2 to step S4 is repeated, so that several dishes can be fried at one time;
step S6, the frying pan, the dial plate 74 and the dial plate pushing device 75 return to the state of the step S2, water is sprayed into the frying pan through the spray head 5, then the first motor 22 drives the first transmission shaft 21 to rotate, so that the frying pan is driven to rotate along the first transmission shaft 21 by self, then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, the self-rotation of the frying pan is maintained at the certain angle, the primary cleaning of the frying pan is realized, and then the frying pan is reset to the vertical direction of the opening; then the fifth motor 66 drives the fourth gear to rotate, so as to drive the third gear 65 to rotate, the third gear 65 drives the external screw rod 64 to move, so that the first sieve filter 61 is positioned right above the opening of the wok, then the seventh cylinder controls the opening of the lower part of the first sieve filter 61 to be opened, so that the steel balls are discharged into the wok main body, and then the sieve filter component 6 is reset; then, the second motor 24 drives the second transmission shaft 23 to rotate, so that the steel balls rub and clean the frying pan, and residual pan sticking objects in the frying pan are eliminated; then the first cylinder drives the third transmission shaft 25 to rotate to a specified position, and the second motor 24 drives the second transmission shaft 23 to rotate, so that the opening of the frying pan is inclined downwards, and the steel balls are placed back into the first sieve screen 61.
Further, the included angle between the first transmission shaft 21 of the wok in the step S3 and the horizontal direction is 5 ° to 45 °, and more preferably, the included angle between the first transmission shaft 21 of the wok in the step S2 and the horizontal direction is 20 ° to 35 °.
Further, the temperature of the heat conducting oil in the oil storage tank 91 is heated to 200-500 ℃; preferably, the temperature of the heat transfer oil in the oil storage tank 91 is heated to 300 to 400 ℃.
Further, if the food material is meat material, a meat pretreatment process is required to be added in step S3, the meat pretreatment process includes spraying a proper amount of tap water into the frying pan by the nozzle 5 after the food material enters the frying pan, then keeping the first motor 22 to drive the first transmission shaft 21 to rotate, so that the frying pan rotates along the first transmission shaft 21, then moving the second motor 24 to drive the second transmission shaft 23 to rotate to a certain inclination angle, and maintaining the self-rotation of the frying pan at the certain angle, so as to pre-cook the meat, after the pre-cooking is performed for a fixed time, the second motor 24 drives the second transmission shaft 23 to rotate, so that the first transmission shaft 21 returns to a vertical position, then the first cylinder drives the third transmission shaft 25 to rotate to a certain position leftwards, and then the second motor 24 drives the second transmission shaft 23 to rotate, so that the opening of the frying pan moves downwards, the meat and hot water in the wok are poured into the second sieve filter 62, the hot water is discharged from a liquid leakage hole of the second sieve filter 62, then the second motor 24 drives the second transmission shaft 23 to rotate, the first transmission shaft 21 returns to a vertical position, then the sixth motor 68 is started to drive the synchronizing wheel 67 to rotate, the internal screw rod drives the external screw rod 64 to rotate, the external screw rod 64 moves upwards, then the fifth motor 66 drives the fourth gear to rotate, the third gear 65 rotates, the third gear 65 drives the external screw rod 64 to move, the second sieve filter 62 moves right above an opening of the wok, then the seventh cylinder controls the opening at the lower part of the second sieve filter 62 to be opened, and the meat in the pretreated second sieve filter 62 is discharged into the wok; the fifth motor 66 then rotates the fourth gear, thereby rotating the third gear 65, so that the second screen 62 returns to the original XY-axis position, and then the sixth motor 68 is activated to rotate the synchronizing wheel 67, so that the inner screw rod rotates the outer screw rod 64, thereby allowing the outer screw rod 64 to move downward and return to the original position.
Further, the step of spraying the liquid seasoning into the wok by the spray head 5 in the step S3 includes: the micro pump under the corresponding liquid seasoning tank 31 is operated so that the liquid seasoning is quantitatively pumped into the spray head 5 through the micro pump and then sprayed into the frying pan through the spray head 5.
Further, the step of spraying the solid powdery seasoning into the frying pan by the spray nozzle 5 in the step S3 includes: third motor 462 drives second gear 463 rotatoryly, second gear 463 and the meshing of first gear 461 to make first gear 461 take place rotatoryly, when first gear 461 moves to suitable position, third cylinder 464 drives the motor shaft of fourth motor 466 and compels the one end of screw feeder 465, then fourth motor 466 drives screw feeder 465 rotatory, screw feeder 465 extrudes solid powder seasoning ration into gas circuit 47, then control gaseous powder through the cylinder and enter into shower nozzle 5 through the hose, spray in the frying pan through shower nozzle 5 at last.
Further, at step S5' S in-process, at the clearance of twice fried dish, can be through shower head 5 to the inside water spray of frying pan, then first motor 22 drives first transmission shaft 21 rotatory to drive the frying pan and take place autogiration along first transmission shaft 21, second motor 24 motion drives second transmission shaft 23 and rotates to certain inclination, and maintains the autogiration of frying pan under this angle, realizes that the frying pan is tentatively washd.
Further, in the process of step S6, when the frying pan main part was cleaned by the deep friction of steel ball, adopt a plurality of inclination to wash, it is inside no residual to ensure the frying pan.
Further, the operation system of the unmanned food material processing device further comprises a step of washing the whole machine after the dish is fried, and specifically, tap water is sprayed downwards through the swinging spray header 144 to clean the interior of the whole unmanned food material processing device.
Further, the operation system of the unmanned food material processing device also comprises a nitrogen sterilization process.
Drawings
Fig. 1 is a schematic view of a housing of an unmanned food material processing apparatus.
Fig. 2 is a schematic view of a housing of the unmanned food material processing apparatus.
Fig. 3 is a schematic view of an unmanned food material processing apparatus.
Fig. 4 is a schematic view of an unmanned food material processing apparatus.
Fig. 5 is a schematic view of an unmanned food material processing apparatus.
Fig. 6 is a schematic view of an unmanned food material processing apparatus.
Fig. 7 is a schematic view of an unmanned food material processing apparatus.
Fig. 8 is a schematic view of an unmanned food material processing apparatus.
Fig. 9 is a schematic view of an unmanned food material processing apparatus.
Fig. 10 is a schematic view of an unmanned food material processing apparatus.
Fig. 11 is a schematic view of an unmanned food material processing apparatus.
Fig. 12 is a schematic view of an unmanned food material processing apparatus.
Fig. 13 is a schematic view of the structure of the solid powder seasoning addition assembly.
The drawings are described in detail below with reference to specific embodiments.
Detailed Description
Specific embodiment example 1:
an unmanned food material processing apparatus, comprising: shell 1, frying pan main part 2, liquid seasoning add subassembly 3, solid powder seasoning add subassembly 4, shower nozzle 5, sieve hourglass subassembly 6, operation platform 7, kitchen garbage processing device 8, conduction oil circulation subassembly 9, its characterized in that: the frying pan main body 2 comprises a frying pan, a first transmission shaft 21, a first motor 22, a second transmission shaft 23, a second motor 24, a third transmission shaft 25 and a first cylinder, the frying pan adopts a spherical double-layer structure, a containing chamber is formed between the double-layer structure, the first transmission shaft 21 is fixed under the frying pan, the first transmission shaft 21 and the third transmission shaft 25 are transmission shafts in the vertical direction, the second transmission shaft 23 is a transmission shaft in the horizontal direction, the first transmission shaft 21 is driven by the first motor 22 to rotate, the frying pan can be driven by the first transmission shaft 21 to rotate by itself, the second transmission shaft 23 is connected with the first transmission shaft 21, the second transmission shaft 23 is driven by the second motor 24 to rotate, the frying pan can rotate along the second transmission shaft 23, one end of the third transmission shaft 25 is connected with the second transmission shaft 23, the other end of the third transmission shaft 25 is fixed on the bottom surface of the shell 1, the first cylinder is fixed on the left side wall of the kitchen garbage disposal device 8, and a push head of the first cylinder is connected with the third transmission shaft 25 and can drive the third transmission shaft to rotate by taking the third transmission shaft as a rotating shaft; the liquid seasoning adding component 3 comprises a liquid seasoning tank 31, a hose 34 and a micro pump, wherein the bottom of the liquid seasoning tank 31 is connected with the input end of the micro pump through the hose 34, and the output end of the micro pump is connected with the spray head 5 through the hose; the solid powder seasoning adding assembly 4 comprises a chamber body 46, the chamber body 46 is fixed on the inner surface of the right side panel 13 of the housing 1, a first gear 461 is arranged at the periphery of the bottom of the chamber body 46 in a circle, the first gear 461 is meshed with a second gear 463, a third motor 462 drives the second gear 463 to rotate, the chamber body 46 is divided into a plurality of compartments, each compartment is internally provided with an auger 465, one end of the auger 465 is connected with a motor shaft of a fourth motor 466, the fourth motor 466 can drive the auger 465 to rotate, so that solid powder in the compartments of the chamber body 46 can be quantitatively discharged, the discharged solid powder enters a gas path 47, the gas path 47 is connected with the spray head 5 through a hose, and a third cylinder 464 can drive the motor shaft of the fourth motor 466 to approach one end of the auger 465; a dial plate device 74 is arranged above the operating platform 7, the dial plate device 74 is fixed on a third transmission shaft 25, the third transmission shaft 25 penetrates through the operating platform 74, the third transmission shaft 25 is positioned on the left side of the kitchen waste treatment device 8 and is close to the kitchen waste treatment device 8, one end of a sixth air cylinder is fixed on the third transmission shaft 25, the other end of the sixth air cylinder is fixed on the left side of the outer side wall of the kitchen waste treatment device, a push head of the sixth air cylinder is connected with the dial plate device 74, the dial plate device 74 is driven to rotate by the sixth air cylinder, a fifth air cylinder 76 is horizontally fixed on a rear panel of the shell 1, and the push head of the fifth air cylinder 76 is connected with the dial plate device 75, so that the dial plate device 75 can move left and; the screen assembly 6 comprises a first screen 61, a second screen 62, a V-shaped support 63, an external screw rod 64, an internal screw rod, a third gear 65, a fourth gear, a fifth motor 66, a synchronizing wheel 67 and a sixth motor 68, wherein the first screen 61 and the second screen 62 are fixed on two branches of the V-shaped support 63, the V-shaped support 63 is fixedly installed at the top of the external screw rod 64, the internal screw rod is sleeved inside the external screw rod 64, the bottom of the internal screw rod is fixed on a bottom panel of the shell 1, the synchronizing wheel 67 is installed on the internal screw rod, the sixth motor 68 is connected with the synchronizing wheel 67 through a belt, the synchronizing wheel 67 is driven by the sixth motor 68 to rotate, so that the internal screw rod rotates, the external screw rod 64 can be driven to move up and down, a water tank 71 is arranged on the left side of the operation platform 7, a through hole is arranged at the bottom of the water tank 71, the external screw rod 64 of the screen assembly 6 penetrates through the through hole, a fifth motor 66, a third gear 65 and a fourth gear are all fixed below the water tank 71, a motor shaft of the fifth motor 66 controls the fourth gear to rotate, the fourth gear is meshed with the third gear 65, an external screw rod 64 is sleeved inside the third gear 65 and can drive the external screw rod 64 to rotate, and therefore the first sieve filter 61 and the second sieve filter 62 on the V-shaped support 63 are driven to rotate along the external screw rod 64; the heat conduction oil circulation component 9 comprises an oil storage tank 91, a heater 911, an oil pump 93, an oil inlet pipe 94 and an oil return pipe 95, wherein the heater 911 is positioned above the oil storage tank 91 and used for heating heat conduction oil in the oil storage tank 91, the oil storage tank 91 is connected with the oil pump 93 through the oil inlet pipe 94, the oil pump 93 is connected with the accommodating cavity of the wok through the oil inlet pipe 94, the accommodating cavity of the wok is connected with the oil storage tank 91 through the oil return pipe 95, and the oil storage tank 91 is positioned below the wok main body 2, so that the process that the heat conduction oil in the oil storage tank 91 is pumped into the accommodating cavity of the wok and circulates into the oil storage tank 91 from the accommodating cavity of the wo; the kitchen garbage disposal device 8 comprises a food material dumping area, the bottom 81 of the food material dumping area is a slope, the slope is connected with a crushing pump 83 through a buffer area 84, and an output port of the crushing pump 83 penetrates through a bottom panel of the shell 1 to be connected with a sewer.
An exhaust elbow 141, a smoke exhaust fan 142, a smoke exhaust collecting cover 143 and a swinging spray header 144 are arranged below the upper side panel 14 of the shell 1, the swinging spray header 144 is positioned below the smoke exhaust collecting cover 143, the output end of the smoke exhaust collecting cover 143 is connected with the input end of the smoke exhaust fan 142, the output end of the smoke exhaust fan 142 is connected with the exhaust elbow 141, the other end of the exhaust elbow 141 is connected with the atmosphere, and the swinging spray header 144 is connected with a tap water pipe.
The front panel 11 is divided into an upper left side panel 111, an upper right side panel 112, a lower left side panel 113 and a lower right side panel 114, the upper left side panel 111 and the upper right side panel 112 are respectively arranged as a split door and are positioned above the operating platform 7 and the water tank 71, the lower right side panel 114 is used for sealing the food material dumping area of the kitchen garbage disposal device 8, the lower right side panel 114 can be opened from the upper part and is rotated along the shaft of the lower part, so that the kitchen garbage can be dumped conveniently, and the kitchen garbage can be prevented from splashing.
Liquid seasoning adds subassembly 3 and still includes first lid 32, and first lid 32 is through the buckle locking of auto-lock buckle with the upper portion open-ended of liquid condiment jar 31, can form the physical separation like this, when the inside cleaning function of realizing of whole unmanned food material processing apparatus, avoids inside washing liquid or running water to soak liquid condiment jar 31.
The liquid seasoning adding component 3 further comprises a fixing box 33, the bottom of the liquid seasoning tank 31 is fixed on the top of the fixing box 33, the micro pump is fixed inside the fixing box 33, and the hose at the output end of the micro pump is output through a first through hole 331 on the side surface of the fixing box 33; the fixing box 33 is fixed on the inner surface of the rear panel of the housing 1 by screws.
The solid powder seasoning adding assembly 4 further comprises a first air cylinder 41, the first air cylinder 41 is fixed on the inner surface of the right side plate 13, and a pushing head of the first air cylinder 41 is fixedly connected with one side of the cabin 46 and can drive the cabin 46 to ascend or descend along the vertical direction; furthermore, in order to stabilize the lifting of the cabin 46, a first screw rod 42 is fixed at the other end of the cabin 46, the first screw rod 42 is fixed on the inner surface of the right panel 13, and the first screw rod 42 and the first cylinder 41 are both arranged in the vertical direction, so that the cabin 46 does not shake left and right in the lifting process.
The inside of the right side panel 13 of the housing 1 is also fixed with a second cylinder 43 and a second screw rod 45, the second cylinder 43 and the second screw rod 45 are both in the vertical direction, and the second cylinder 43 and the second screw rod 45 are respectively connected with two ends of the gate 44 to control the up-and-down movement of the gate 44, so that the gate 44 moves down in the process of cooking to seal the dish inlet 131 and the dish outlet 132.
The hoses inside the spray head 5 are connected to not only the hose of the liquid seasoning adding unit 3 and the solid powder seasoning adding unit 4, but also at least one hose can be connected to a tap water tap, so that tap water can be added during cooking or during washing of the pot.
The bottom of first sieve hourglass 61 and second sieve hourglass 62 all is equipped with the opening, and two openings can be respectively through two seventh cylinder control opens and shuts, and the seventh cylinder is fixed on V-arrangement support 63.
The first sifter 61 is provided with steel balls which can be used for friction cleaning of the residue after frying in the frying pan.
The operation platform 7 is provided with a tray inlet track 72 and a tray outlet track 73, the tray inlet track 72 is linear, the right side of the tray inlet track 72 is connected with a tray inlet 131 of the right panel 13 of the housing 1, the tray outlet track 73 is a combination of arc and linear, the linear free end of the tray outlet track 73 is connected with a tray outlet 132 of the right panel 13 of the unmanned food material processing device, so that the tray outside the unmanned food material processing device can be pushed in from the tray inlet 131 and conveyed from the right to the left along the tray inlet track 72, after reaching the end point of the tray inlet track 72, the third transmission shaft 25 rotates under the action of the first cylinder, after rotating to a certain position, the second motor 24 drives the second transmission shaft 23 to rotate, so that the wok turns downwards to pour the fried food material into the tray, then the tray shifter 74 rotates along the third transmission shaft 25 under the action of the sixth cylinder, so that the plate moves circularly along the plate-out track 73 to the limit position of the circumference, the plate pusher 75 moves from left to right by the action of the fifth cylinder 76 and pushes out the plate from the plate-out opening 132 to the outside of the unmanned food material processing device.
The upper space of the food material dumping area of the kitchen garbage treatment device 8 is provided with a rotary spray head, and the rotary spray head is connected with a tap water pipe and used for spraying tap water for cleaning the food material dumping area.
Set up the backward flow hole on kitchen garbage processing apparatus 8's the front panel in edible material dumping zone, can prevent that the running water that rotatory shower head sprayed from spilling over the outside in edible material dumping zone.
The side upper portion that advances oil pipe 94 and oil storage tank 91 is connected, returns oil pipe 95 and oil storage tank 91's side sub-unit connection, can ensure like this that the conduction oil that enters into frying pan main part 2 from oil storage tank 91 through oil pump 93 is clean no residue, and the conduction oil that circulates to the bottom of oil storage tank 91 under the action of gravity through returning oil pipe 95 from frying pan main part 2 can directly deposit in addition, reduces impurity come-up probability.
Still include compensating tank 92 among the conduction oil circulation subassembly 9, compensating tank 92 is located the top of oil storage tank 91, be connected through leading oil pipe between compensating tank 92 and the oil storage tank 91, make the conduction oil in the compensating tank 92 can supply at any time to the oil storage tank 91 under the action of gravity, compensating tank 92's top is provided with discharge valve, be arranged in discharging the expanded gas when heating in whole conduction oil circulation subassembly 9, prevent that the phenomenon of explosion from producing, the security performance has been improved.
The invention also relates to an operation system of the unmanned food material processing device, which comprises the following steps:
step S1, turning on a heater 911, heating the heat conduction oil in the oil storage tank 91 through the heater 911, and turning on an oil pump 93, so that the heated heat conduction oil can be pumped into the accommodating cavity of the frying pan through the oil pump 93 and returns to the oil storage tank 91 from the accommodating cavity, thereby realizing heat conduction oil circulation and heating the pan body;
step S2, the food material is conveyed horizontally from the food material inlet 121 of the left side panel 12 of the housing 1 to a position right above the frying pan inside the unmanned food material processing device by the clamping jaws, and then the clamping jaws are opened, and the food material falls into the frying pan;
step S3, the first motor 22 drives the first transmission shaft 21 to rotate, so as to drive the frying pan to rotate along the first transmission shaft 21 by itself, and then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, and the rotation of the frying pan by itself is maintained at the certain inclination angle, and the frying process is started; during the frying process, a proper amount of tap water, liquid seasoning or solid powder seasoning can be sprayed into the frying pan through the spray head 5;
step S4, after the dish is fried, the first motor 22 stops working, the dish moves to the end point from the external dish inlet 131 along the dish inlet track 72, the first cylinder drives the third transmission shaft 25 to rotate rightwards, and after the end point of the stroke of the first cylinder is reached, the second motor 24 drives the second transmission shaft 23 to rotate downwards, so that the opening of the wok is downward, and the fried dish is poured into the dish; then, the fourth air cylinder drives the plate poking device 74 to move rightwards to a limit point, and then the plate pushing device 75 pushes the plates rightwards out of the unmanned food material processing device along the plate outlet track 73 under the action of the fifth air cylinder 76;
step S5, the pan, the dial 74 and the dial pusher 75 return to the state of step S2, and the process from step S2 to step S4 is repeated, so that several dishes can be fried at one time;
step S6, the frying pan, the dial plate 74 and the dial plate pushing device 75 return to the state of the step S2, water is sprayed into the frying pan through the spray head 5, then the first motor 22 drives the first transmission shaft 21 to rotate, so that the frying pan is driven to rotate along the first transmission shaft 21 by self, then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, the self-rotation of the frying pan is maintained at the certain angle, the primary cleaning of the frying pan is realized, and then the frying pan is reset to the vertical direction of the opening; then the fifth motor 66 drives the fourth gear to rotate, so as to drive the third gear 65 to rotate, the third gear 65 drives the external screw rod 64 to move, so that the first sieve filter 61 is positioned right above the opening of the wok, then the seventh cylinder controls the opening of the lower part of the first sieve filter 61 to be opened, so that the steel balls are discharged into the wok main body, and then the sieve filter component 6 is reset; then, the second motor 24 drives the second transmission shaft 23 to rotate, so that the steel balls rub and clean the frying pan, and residual pan sticking objects in the frying pan are eliminated; then the first cylinder drives the third transmission shaft 25 to rotate to a specified position, and the second motor 24 drives the second transmission shaft 23 to rotate, so that the opening of the frying pan is inclined downwards, and the steel balls are placed back into the first sieve screen 61.
The included angle between the first transmission shaft 21 of the wok in the step S3 and the horizontal direction is 5 to 45 degrees, and more preferably, the included angle between the first transmission shaft 21 of the wok in the step S2 and the horizontal direction is 20 to 35 degrees.
The temperature of the heat conducting oil in the oil storage tank 91 is heated to 200-500 ℃; preferably, the temperature of the heat transfer oil in the oil storage tank 91 is heated to 300 to 400 ℃.
If the food material is meat material, the meat pretreatment process is required to be added in step S3, the meat pretreatment process is to spray a proper amount of tap water into the frying pan by the nozzle 5 after the food material enters the frying pan, then keep the first motor 22 to drive the first transmission shaft 21 to rotate, so that the frying pan rotates along the first transmission shaft 21, then the second motor 24 moves to drive the second transmission shaft 23 to rotate to a certain inclination angle, and maintain the self-rotation of the frying pan at the angle, thereby realizing the pre-cooking of the meat, after the pre-cooking is fixed, the second motor 24 drives the second transmission shaft 23 to rotate, so that the first transmission shaft 21 returns to the vertical position, then the first cylinder drives the third transmission shaft 25 to rotate to a certain position leftwards, then the second motor 24 drives the second transmission shaft 23 to rotate, so that the opening of the frying pan moves downwards, so that the meat and the hot water in the frying pan both fall into the second screen 62, hot water is discharged from a liquid leakage hole of the second sieve filter 62, then the second motor 24 drives the second transmission shaft 23 to rotate, so that the first transmission shaft 21 returns to a vertical position, then the sixth motor 68 is started to drive the synchronizing wheel 67 to rotate, so that the internal screw rod drives the external screw rod 64 to rotate, so that the external screw rod 64 moves upwards, then the fifth motor 66 drives the fourth gear to rotate, so that the third gear 65 rotates, the third gear 65 drives the external screw rod 64 to move, so that the second sieve filter 62 moves right above an opening of the wok, then the seventh cylinder controls the opening of the lower part of the second sieve filter 62 to open, so that the pretreated meat in the second sieve filter 62 is discharged into the wok; the fifth motor 66 then rotates the fourth gear, thereby rotating the third gear 65, so that the second screen 62 returns to the original XY-axis position, and then the sixth motor 68 is activated to rotate the synchronizing wheel 67, so that the inner screw rod rotates the outer screw rod 64, thereby allowing the outer screw rod 64 to move downward and return to the original position.
The step of spraying the liquid seasoning into the frying pan by the spray head 5 in the step S3 includes: the micro pump under the corresponding liquid seasoning tank 31 is operated so that the liquid seasoning is quantitatively pumped into the spray head 5 through the micro pump and then sprayed into the frying pan through the spray head 5.
The step of spraying the solid powdery seasoning into the frying pan by the spray head 5 in the step S3 includes: third motor 462 drives second gear 463 rotatoryly, second gear 463 and the meshing of first gear 461 to make first gear 461 take place rotatoryly, when first gear 461 moves to suitable position, third cylinder 464 drives the motor shaft of fourth motor 466 and compels the one end of screw feeder 465, then fourth motor 466 drives screw feeder 465 rotatory, screw feeder 465 extrudes solid powder seasoning ration into gas circuit 47, then control gaseous powder through the cylinder and enter into shower nozzle 5 through the hose, spray in the frying pan through shower nozzle 5 at last.
At step S5' S in-process, at the clearance of two fried dishes, can be through shower head 5 to the inside water spray of frying pan, then first motor 22 drives first transmission shaft 21 rotatory to drive the frying pan and take place autogiration along first transmission shaft 21, second motor 24 motion drives second transmission shaft 23 and rotates certain inclination, and maintains the autogiration of frying pan under this angle, realizes that the frying pan is tentatively washd.
In the process of step S6, when the frying pan main body is deeply rubbed and cleaned through the steel balls, a plurality of inclination angles are adopted for cleaning, and no residue is left in the frying pan.
The operation system of the unmanned food material processing device also comprises a step of washing the whole machine after the dishes are fried, and particularly, the inside of the whole unmanned food material processing device is cleaned by spraying tap water downwards through the swinging spray header 144.
The operation system of the unmanned food material processing device also comprises a nitrogen sterilization process.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. An operation system of an unmanned food material processing device comprises the following steps:
step S1, turning on a heater (911), heating the heat conduction oil in the oil storage tank (91) through the heater (911), and turning on an oil pump (93), so that the heated heat conduction oil can be pumped into the accommodating cavity of the frying pan through the oil pump (93) and returns to the oil storage tank (91) from the accommodating cavity, thereby realizing heat conduction oil circulation and heating the pan body;
step S2, the food material is conveyed from a food material inlet (121) of a left side panel (12) of a shell (1) to a position right above a frying pan in the unmanned food material processing device through clamping jaws, then the clamping jaws are opened, and the food material falls into the frying pan;
step S3, the first motor (22) drives the first transmission shaft (21) to rotate, so as to drive the frying pan to rotate along the first transmission shaft (21) by self, then the second motor (24) moves to drive the second transmission shaft (23) to rotate to a certain inclination angle, and the self-rotation of the frying pan is maintained at the certain inclination angle, and the frying process is started; during the frying process, a proper amount of tap water, liquid seasoning or solid powder seasoning can be sprayed into the frying pan through the spray head (5);
step S4, after the dish frying is finished, the first motor (22) stops working, the dish moves to the end point from the external dish inlet (131) along the dish inlet track (72), the first cylinder drives the third transmission shaft (25) to rotate rightwards, and after the travel end point of the first cylinder is reached, the second motor (24) drives the second transmission shaft (23) to rotate downwards, so that the opening of the wok faces downwards, and the fried dish is poured into the dish; then the fourth air cylinder drives the plate poking device (74) to move rightwards to a limit point, and then the plate pushing device (75) pushes plates rightwards out of the unmanned food material processing device along the plate outlet track (73) under the action of the fifth air cylinder (76);
step S5, the frying pan, the tray poking device (74) and the tray pushing device (75) return to the state of step S2, and the process from step S2 to step S4 is repeated, so that several dishes can be fried at one time;
step S6, the frying pan, the plate poking device (74) and the plate pushing device (75) return to the state of step S2, water is sprayed into the frying pan through the spray head (5), then the first motor (22) drives the first transmission shaft (21) to rotate, so that the frying pan is driven to rotate along the first transmission shaft (21) by self, then the second motor (24) moves to drive the second transmission shaft (23) to rotate to a certain inclination angle, the self-rotation of the frying pan is maintained at the certain angle, the primary cleaning of the frying pan is realized, and then the frying pan is reset to the vertical direction of the opening; then a fifth motor (66) drives a fourth gear to rotate, so that a third gear (65) is driven to rotate, the third gear (65) drives an external screw rod (64) to move, the first sieve filter (61) is located right above the opening of the wok, then a seventh cylinder controls the opening of the lower part of the first sieve filter (61) to be opened, steel balls are discharged into the wok main body, and then the sieve filter component (6) resets; then, a second motor (24) drives a second transmission shaft (23) to rotate, so that the steel balls rub and clean the frying pan, and residual pan sticking objects in the frying pan are eliminated; then the first cylinder drives the third transmission shaft (25) to rotate to a specified position, and the second motor (24) drives the second transmission shaft (23) to rotate, so that the opening of the wok is inclined downwards, and the steel balls are placed back into the first sieve filter (61).
2. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the included angle between the first transmission shaft (21) of the frying pan in the step S3 and the horizontal direction is 5-45 degrees.
3. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the temperature of the heat conducting oil in the oil storage tank (91) is heated to 200-500 ℃.
4. The operation system of the unmanned food material processing apparatus of claim 1, wherein: if the food material is meat material, a meat pretreatment process is required to be added in step S3, the meat pretreatment process is to spray a proper amount of tap water into the frying pan by the spray head (5) after the food material enters the frying pan, then keep the first motor (22) to drive the first transmission shaft (21) to rotate, so that the frying pan rotates along the first transmission shaft (21), then move the second motor (24) to drive the second transmission shaft (23) to rotate to a certain inclination angle, and maintain the self-rotation of the frying pan at the angle, so as to realize the pre-cooking of the meat, after the pre-cooking is fixed, the second motor (24) drives the second transmission shaft (23) to rotate, so that the first transmission shaft (21) returns to the vertical position, then the first cylinder drives the third transmission shaft (25) to rotate to a certain position to the left, and then the second motor (24) drives the second transmission shaft (23) to rotate, so that the opening of the frying pan moves downwards, the meat and the hot water in the frying pan are poured into the second sieve filter (62), the hot water is discharged from the liquid leakage hole of the second sieve filter (62), then the second motor (24) drives the second transmission shaft (23) to rotate, so that the first transmission shaft (21) returns to the vertical position, then the sixth motor (68) is started to drive the synchronous wheel (67) to rotate, so that the inner screw rod drives the outer screw rod (64) to rotate, and the outer screw rod (64) moves upwards, then the fifth motor (66) drives the fourth gear to rotate, thereby driving the third gear (65) to rotate, the third gear (65) drives the external screw rod (64) to move, so that the second sieve filter (62) moves to the position right above the opening of the frying pan, then the seventh cylinder controls the opening at the lower part of the second sieve drain (62) to be opened, so that the meat in the pretreated second sieve drain (62) is discharged into the frying pan; then the fifth motor (66) drives the fourth gear to rotate, so that the third gear (65) is driven to rotate, the second screen filter (62) returns to the position of the initial XY axis, then the sixth motor (68) is started, the synchronous wheel (67) is driven to rotate, the inner screw rod drives the outer screw rod (64) to rotate, and the outer screw rod (64) moves downwards to return to the original position.
5. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the step of spraying the liquid seasoning into the frying pan by the spray head (5) in the step S3 includes: the micro pump below the corresponding liquid seasoning tank (31) works, so that the liquid seasoning is quantitatively pumped into the spray head (5) through the micro pump and then sprayed into the frying pan through the spray head (5).
6. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the step of spraying the solid powdery seasoning into the frying pan by the spray head (5) in the step S3 comprises the following steps: third motor (462) drive second gear (463) rotatory, second gear (463) and first gear (461) meshing, thereby make first gear (461) take place rotatoryly, when first gear (461) moved to suitable position, third cylinder (464) drive the motor shaft of fourth motor (466) and compel the one end of screw feeder (465), then fourth motor (466) drive screw feeder (465) rotatory, screw feeder (465) extrude gas circuit (47) with solid powder seasoning ration, then through cylinder control gas powder through the hose enter into shower nozzle (5), spray in the frying pan through shower nozzle (5) at last.
7. The operation system of the unmanned food material processing apparatus of claim 1, wherein: at step S5' S in-process, at the clearance of two fried dishes, can be through shower head (5) to the inside water spray of frying pan, then first motor (22) drive first transmission shaft (21) rotatory to drive the frying pan along first transmission shaft (21) emergence autogiration, second motor (24) motion after that, drive second transmission shaft (23) rotatory certain inclination, and maintain the autogiration of frying pan under this angle, realize preliminary frying pan washing.
8. The operation system of the unmanned food material processing apparatus of claim 1, wherein: in the process of step S6, when the frying pan main body is deeply rubbed and cleaned through the steel balls, a plurality of inclination angles are adopted for cleaning, and no residue is left in the frying pan.
9. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the operation system of the unmanned food material processing device also comprises a step of washing the whole machine after the dishes are fried, and particularly, tap water is downwards sprayed through a swinging spray header (144) to clean the interior of the whole unmanned food material processing device.
10. The operation system of the unmanned food material processing apparatus of claim 1, wherein: the operation system of the unmanned food material processing device also comprises a nitrogen sterilization process.
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