CN112293808A - Production method and production equipment of sports clothes - Google Patents

Production method and production equipment of sports clothes Download PDF

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Publication number
CN112293808A
CN112293808A CN202011022332.1A CN202011022332A CN112293808A CN 112293808 A CN112293808 A CN 112293808A CN 202011022332 A CN202011022332 A CN 202011022332A CN 112293808 A CN112293808 A CN 112293808A
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CN
China
Prior art keywords
breathable
air
punching
shielding
air holes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011022332.1A
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Chinese (zh)
Inventor
郑志勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Ruixiang Sports Technology Co ltd
Original Assignee
Fujian Ruixiang Sports Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian Ruixiang Sports Technology Co ltd filed Critical Fujian Ruixiang Sports Technology Co ltd
Priority to CN202011022332.1A priority Critical patent/CN112293808A/en
Publication of CN112293808A publication Critical patent/CN112293808A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00Garments
    • A41D1/04Vests, jerseys, sweaters or the like
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/28Means for ventilation
    • A41D27/285Means for ventilation with closure adjustment
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H42/00Multi-step production lines for making clothes
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/04Joining garment parts or blanks by gluing or welding ; Gluing presses
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)

Abstract

The invention provides a production method of sports clothes, which comprises the following steps: (1) leveling the surface of the fabric; (2) cutting the fabric according to a design drawing to obtain a front panel, a back panel and breathable shielding cloth; (3) punching holes on the front panel or the rear panel to form a first breathable part, punching holes on the breathable shielding cloth to form a second breathable part; (4) cutting a plastic film according to a design drawing, and cutting the plastic film into a first breathable shielding piece and a second breathable shielding piece; (5) punching a hole on the first breathable shielding sheet to form a third breathable part, and punching a hole on the second breathable shielding sheet to form a fourth breathable part; according to the invention, the first connecting piece and the second connecting piece are matched through the movable connecting part, so that the purposes of opening the first air hole and completely closing the first air hole are achieved, the heat on the body of a user is more easily volatilized, and meanwhile, the plastic film is used as a manufacturing material, so that the sealing effect is improved. The invention also provides production equipment of the sports garment.

Description

Production method and production equipment of sports clothes
Technical Field
The invention relates to the technical field of sports clothes, in particular to a production method and production equipment of the sports clothes.
Background
Usually, when the body is exercised, the body is exercised by matching with proper sports clothes, and the body can play a great auxiliary role in the exercise process.
The traditional sports wear is usually made of breathable materials, so that the breathability of the sports wear cannot be increased when the breathability of the sports wear is insufficient, hot air on the body cannot be discharged in time, people doing sports feel as uncomfortable as wearing a raincoat, people feel hot and dry, and sports experience is affected; and before the fabric is cut to be sewn to clothes, the fabric needs to be conveyed to the side of a worker of a sewing machine manually, and the automation degree is not high.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide a production method of sports clothes, which aims to solve the problem that the sports experience is influenced because the air permeability of the sports clothes cannot be increased when the air permeability is insufficient and hot air on the body cannot be removed in time in the prior art.
The invention also provides production equipment of sports clothes, which cuts fabric and a plastic film into preset shapes according to a design drawing through a cutting device, and respectively cuts a front panel, a rear panel, breathable shielding cloth, a first breathable shielding piece and a second breathable shielding piece; punching corresponding air permeable parts on the front or rear panel, the air permeable shielding cloth, the first air permeable shielding sheet and the second air permeable shielding sheet respectively through a punching device; bonding the front or rear panel having the first air-permeable section and the first air-permeable barrier sheet together by a thermal bonding means, the first air-permeable section and the third air-permeable section being overlapped; adhering the air-permeable shielding cloth and the second air-permeable shielding sheet together through a thermal bonding device, and overlapping the second air-permeable part and the fourth air-permeable part; realize high automatic transmission material through transfer device, reduce the process of artifical transported substance material, make the production operation simple swift more, degree of automation is high, improves machining efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method of producing a sports garment, comprising the steps of:
(1) leveling the surface of the fabric;
(2) cutting the fabric according to a design drawing to obtain a front panel, a back panel and breathable shielding cloth;
(3) punching holes on the front panel or the rear panel to form a first breathable part, punching holes on the breathable shielding cloth to form a second breathable part;
(4) cutting a plastic film according to a design drawing, and cutting the plastic film into a first breathable shielding piece and a second breathable shielding piece;
(5) punching a hole on the first breathable shielding sheet to form a third breathable part, and punching a hole on the second breathable shielding sheet to form a fourth breathable part;
(6) connecting the first breathable shielding piece to the front panel or the rear panel with the first breathable part, and overlapping the third breathable part and the first breathable part of the first breathable shielding piece together to form a first connecting piece;
(7) connecting the breathable shielding cloth to the second breathable shielding sheet, and overlapping the second breathable part and the fourth breathable part together to form a second connecting piece;
(8) connecting the first breathable shielding piece and the second breathable shielding piece together through a movable connecting part;
(9) sewing the front and rear panels by a sewing device to form a garment body;
(10) the second breathable shielding piece is connected with the clothes main body which is provided with the first breathable part through the snap component.
Further, in the step (3), a plurality of first air holes are punched on the first air permeable part, and the first air holes are arranged in a matrix; and a plurality of second air holes which are in one-to-one correspondence with the first air holes are punched on the second air holes, and a sealing cloth for shielding the first air holes is formed between the adjacent second air holes.
Further, in the step (5), a plurality of third air holes corresponding to the first air holes are punched on the third air hole part, and a first sealing sheet for sealing the second air holes is formed between the adjacent third air holes; and a plurality of fourth air holes which are in one-to-one correspondence with the first air holes are punched on the fourth air hole part, and a second sealing sheet for sealing the first air holes is formed between the adjacent fourth air holes.
Further, in the step (8), the movable connecting portion includes a plurality of movable mesh fabrics sewn between each first closing sheet and the second closing sheet corresponding to the first closing sheet; one end of the movable mesh cloth is connected with the first closing piece in a sewing mode, and the other end of the movable mesh cloth is connected with the second closing piece in a sewing mode.
Further, the movable mesh cloth extends along the length direction of the clothes main body.
Further, the width dimension of the movable mesh cloth is equal to the vertical length dimension between the position of the movable mesh cloth on the second closing sheet and the axis of the downward adjacent fourth ventilation hole.
Further, in step (10), the female buckle component of the snap component and the garment body are sewn together, the male buckle component of the snap component and the second breathable shielding sheet are sewn together, and the sewn position of the male buckle component corresponds to the sewn position of the female buckle component.
Further, the box assembly comprises a breathable box portion, and the breathable box portion is sewn above the first breathable portion.
Further, ventilative box portion includes a plurality of ventilative box monomers, and is a plurality of ventilative box monomer is arranged along the length direction of clothes main part equidistant setting.
Further, the box assembly further comprises a closed box portion, and the closed box portion is sewn above the first ventilation portion and located below the ventilation box portion.
Further, seal box portion includes a plurality of closed box monomers, and is a plurality of the closed box monomer is arranged along the length direction of clothes main part equidistant setting.
Furthermore, the sub-buckle assembly comprises a plurality of sub-buckles, the sub-buckles are sewn on the upper portion of the inner side face of the second breathable shielding piece, and the sub-buckles are arranged at equal intervals along the length direction of the second breathable shielding piece.
Further, processing a first air hole of the front or rear panel, a second air hole of the breathable shielding cloth, a third air hole of the first breathable shielding piece and a fourth air hole of the second breathable shielding piece by using a punching device; the front or rear panel, the breathable shielding cloth, the first breathable shielding piece and the second breathable shielding piece are orderly stacked into a plurality of layers in sequence, the stacked materials are placed on a punching table of the punching device one by one, the punching driving device drives the punching tool bit to move downwards, the Tianfu or rear panel is punched with the first breathable hole, the breathable shielding cloth is punched with the second breathable hole, the first breathable shielding piece is punched with the third breathable hole, and the second breathable shielding piece is punched with the fourth breathable hole.
A production device of sports clothes comprises a cutting device for cutting a fabric into a front fabric, a rear fabric and a breathable shielding cloth, and cutting a plastic film into a first breathable shielding piece and a second breathable shielding piece; a punching device for punching a first air hole on the front or rear panel, punching a second air hole on the air-permeable shielding cloth, punching a third air hole on the first air-permeable shielding sheet, and punching a fourth air hole on the second air-permeable shielding sheet; a connecting device for connecting the first breathable shielding piece with the front or rear panel with the first breathable part and connecting the breathable shielding cloth with the second breathable shielding piece; and a sewing device for sewing the materials.
Furthermore, the cutting device comprises a cutting assembly for cutting the fabric and the plastic film and a material conveying device for conveying the fabric and the plastic film.
Further, the cutting assembly comprises a cutting head and a first power driving device for driving the cutting head to move; the output end of the first power driving device is connected with the cutting head.
Furthermore, the bottom end of the cutting head is provided with a cutting tip for cutting the fabric and the plastic film.
Further, the first power driving device comprises a first lifting driving device for driving the cutting tip to move up and down, a first moving driving device for driving the cutting tip to move left and right, and a second moving driving device for driving the cutting tip to move back and forth; the output end of the first lifting driving device is connected with the cutting head, the output end of the first moving driving device is connected with the first lifting driving device, and the output end of the second moving driving device is connected with the first moving driving device.
Further, the material conveying device comprises a conveying belt and a conveying driving device for driving the conveying belt to convey.
Further, the conveying driving device comprises a driving roller, a driven roller and a conveying motor; the conveyer belt twines the setting of drive roll and driven voller, the output and the drive roll of conveying motor link together.
Further, the material conveying device further comprises a sliding assembly in sliding connection with the first power driving device.
Further, the sliding assembly includes a first sliding portion and a second sliding portion; the first sliding part is arranged on one side of the conveying belt, and the second sliding part is arranged on the other side of the conveying belt.
Further, a first sliding groove for the first power driving device to slide is formed in the first sliding part; the second sliding part is provided with a second sliding groove for the first power driving device to slide; the first power driving device is connected with the sliding assembly in a sliding mode through the first sliding groove and the second sliding groove.
Further, the punching device comprises a punching assembly for punching the material.
Further, the punching assembly comprises a plurality of punching tool bits for punching; the interior of the punching tool bit is hollow, and an inlet for allowing surplus waste to enter is formed at the top end of the punching tool bit; the punching tool bits are arranged in a matrix.
Further, the punching assembly also comprises a punching driving device for driving the punching tool bit to move upwards.
Further, the punching driving device comprises a driving plate and a punching cylinder for driving the driving plate to move upwards; the bottom end of the punching tool bit is connected with the top end of the driving plate.
Furthermore, the punching device also comprises a punching table for bearing materials.
Furthermore, the punching table is hollow, and a first accommodating cavity for accommodating the driving plate and the punching tool bit is formed in the punching table; a plurality of through holes for each punching tool bit to pass through are formed on the upper surface; the driving plate and the punching tool bit are arranged in a first accommodating cavity, and the driving plate is in sliding connection with the first accommodating cavity; the output end of the punching cylinder extends into the first accommodating cavity and is connected with the driving plate.
Furthermore, the punching device also comprises a pressing device for pressing the materials on the punching table.
Further, the pressing device comprises a pressing part for pressing the material; the pressing part is arranged above the punching table.
Further, the pressing part comprises a pressing seat.
Further, the pressing part also comprises a pressing driving device for driving the pressing seat to press the material downwards.
Further, the pressing driving device comprises a pressing air cylinder; the output end of the pressing cylinder is connected with the pressing seat.
Further, the pressing device further comprises a guide part for guiding the pressing seat.
Further, a second accommodating cavity for accommodating the pressing seat is formed on the lower surface of the guide part; the pressing seat is connected in the second accommodating cavity in a sliding mode.
Further, the guide portion has a first side plate and a second side plate; a first guide block is formed on the inner wall of the first side plate, and a second guide block is formed on the inner wall of the second side plate; and a first guide groove in sliding connection with the first guide block and a second guide groove in sliding connection with the second guide block are formed on the pressing seat.
Further, the punching device also comprises a material blowing device for blowing out waste materials in the punching tool bit.
Further, the blowing device comprises an air inlet part; the air inlet part is connected in the second accommodating cavity in a sliding manner and is positioned above the pressing seat; an air cavity is formed between the air inlet part and the pressing seat, and an air inlet is formed on the air inlet part; a plurality of air channels which are in one-to-one correspondence with the output ends of the punching tool bits are formed on the pressing seat; one end of the air duct is communicated with the inlet of the punching tool bit, and the other end of the air duct is communicated with the air cavity; the bottom end of the punching tool bit is provided with outlets through which waste flies out, and the driving plate is provided with discharge holes corresponding to the outlets one to one.
Further, the blowing device also comprises a blowing device for inputting strong wind to the air inlet part; and the blowing device inputs strong wind to the air cavity through the air inlet.
Further, the blowing device comprises a fan.
Further, the lower surface of the punching table forms a first discharge hole for flying waste materials, and the first discharge hole is communicated with the first accommodating cavity.
Further, the punching platform is provided with a transition part for transiting and flying out waste materials; the transition part is connected in the first accommodating cavity in a sliding manner and is arranged below the driving plate; a transition cavity for flying waste materials is formed between the transition part and the drive plate, a second discharge port is formed in the transition part, and the first discharge port is communicated with the transition cavity through the second discharge port; the output end of the punching cylinder is connected to the transition part.
Further, the punching apparatus is provided with a scrap collecting apparatus for collecting the punched scrap.
Further, the waste collection device comprises a waste collection box; the waste collecting box is hollow inside and an opening for waste to enter is formed in the upper end of the waste collecting box, and the waste collecting box is arranged below the first discharge hole.
Furthermore, the waste collecting device also comprises a waste output pipe; one end of the waste output pipe is connected with the first discharge hole, and the other end of the waste output pipe is connected with the opening of the waste collection box
Further, the punching device is also provided with a supporting part for supporting the punching table and the pressing device.
Further, the supporting part comprises a first supporting frame supported at the bottom end of the punching table; the first support frame comprises a plurality of supporting legs which are respectively arranged at the edge positions of four corners of the bottom end of the punching table.
Further, the supporting part also comprises a second supporting frame; the second support frame comprises a first support plate, a second support plate and a third support plate, the first support plate and the third support plate are vertically arranged on the upper surface of the punching table, the second support plate is vertically arranged between the first support plate and the third support plate, and the second support plate is positioned above the punching table; the guide part is arranged on the lower surface of a second support plate, a communication hole corresponding to the air inlet is formed in the second support plate, and the communication hole is communicated with the air cavity through the air inlet; the compressing cylinder is arranged at the upper end of the second supporting plate, and the output end of the compressing cylinder penetrates through the second supporting plate and is connected with the compressing seat through the air inlet part.
Further, the connecting device comprises a hot joining device which connects the first breathable shielding piece with the front or rear panel processed with the first breathable part and connects the breathable shielding cloth with the second breathable shielding piece.
Further, the thermal joint device comprises a thermal joint component and a second power driving device for driving the thermal joint component to move.
Further, the thermal bonding assembly comprises a hot-pressing head for hot-pressing the first breathable shielding sheet and the second breathable shielding sheet.
Further, an electric heater is arranged in the hot-pressing head.
Further, the second power driving device comprises a second lifting driving device for driving the hot pressing head to move up and down and a third moving driving device for driving the hot pressing head to move left and right.
Further, the second lifting driving device comprises a first screw rod, a first sliding block, a first sliding seat and a first rotating motor for driving the first screw rod to rotate; the lateral wall of the first sliding seat is provided with a first containing groove for containing a first sliding block, the first sliding block is connected in the first containing groove in a sliding mode, one side of the first sliding block is connected with the thermal joint component through the first containing groove, one end of the first lead screw penetrates through the top wall of the first sliding seat and is connected with the output end of the first rotating motor, and the other end of the first lead screw is connected with the first sliding block in a rotating mode.
Further, the third moving driving device comprises a second screw rod, a second sliding block, a second sliding seat and a second rotating motor for driving the second screw rod to rotate; the lateral wall of second sliding seat is formed with the second storage tank of holding second sliding block, second sliding block sliding connection is in the second storage tank, one side of second sliding block is connected with first sliding seat through the second storage tank, the one end of second lead screw is run through the lateral wall of second sliding seat and is connected with the output of second rotation motor, and the other end and the second sliding block of second lead screw rotate to be connected.
Further, the thermal bonding device further comprises a workbench, and the workbench is arranged below the hot pressing head.
Further, the thermal joining apparatus is also provided with a fourth movement driving device that drives the table to move forward and backward.
Further, the fourth movement driving device comprises a third screw rod, a third sliding block, a third sliding seat and a third rotating motor for driving the third screw rod to rotate; the upper surface of third sliding seat is formed with the third sliding tray of holding third sliding block, third sliding block sliding connection is in the third sliding tray, the top of third sliding block is connected with the bottom of workstation, the one end of third lead screw is run through the lateral wall of third sliding seat and the output of third rotation motor is connected, and the other end and the third sliding block of third lead screw rotate to be connected, the upper surface of third sliding seat is formed with the slip arch, the both sides of third sliding tray are located to the protruding branch of sliding, the workstation is through protruding and third sliding seat sliding connection of sliding.
Furthermore, the hot joining device also comprises a transition table for placing the punched fabric and the plastic film and placing the material to be sewn.
Further, still include the transfer device who shifts the material.
Further, the transfer device comprises a first feeding device.
Further, the first feeding device comprises a first electrostatic adsorption disc for adsorbing the materials and a first transfer driving device for driving the first electrostatic adsorption disc to move.
Further, the first feeding device is provided with a placing table for placing the cut materials.
Furthermore, the transfer device also comprises a circular conveying device for circularly conveying the material to be sewn on the transition table and a second feeding device for sucking the material to be sewn on the transition table and transferring the material to be sewn on the circular conveying device.
Furthermore, the second feeding device comprises a second electrostatic adsorption disc and a second transfer driving device, wherein the second electrostatic adsorption disc is used for adsorbing materials to be sewn on the transition table, and the second transfer driving device is used for driving the second electrostatic adsorption disc to move.
Further, the circulating conveying device comprises a clamping device for receiving the materials picked up by the second feeding device and a circulating assembly for circularly conveying the clamping device.
Further, the clamping device comprises a plurality of clamping parts for clamping materials; the clamping part comprises a first clamping claw, a second clamping claw and an opening and closing driving device for driving the first clamping claw and the second clamping claw to open and close.
Further, the circulating assembly comprises a conveying belt, a first frame body, a second frame body, a rotating wheel and a transmission driving device for driving the conveying belt to convey; the first frame body and the second frame body are arranged in a closed loop mode, the conveyor belt is arranged between the first frame body and the second frame body, a first annular rail for the rotating wheels to slide is arranged on the lower surface of the first frame body, a second annular rail for the rotating wheels to slide is arranged on the upper surface of the second frame body, and a gap for the rotating wheels to roll is formed between the first frame body and the second frame body; the axis level of rotating the wheel sets up and installs between first support body and second support body, and is a plurality of press from both sides the portion of getting and run through the connecting rod and rotate the wheel and install on the conveyer belt and encircle the equidistant setting of conveyer belt.
Further, the transmission driving device comprises a driving wheel, a driven wheel and a transmission motor for driving the driving wheel to rotate; a first fixing plate is arranged on one side of the first frame body, a second fixing plate is arranged on the other side of the first frame body, the driving wheel is mounted at the bottom end of the first fixing plate and is rotatably connected with the first fixing plate, and the driven wheel is mounted at the bottom end of the second fixing plate and is rotatably connected with the second fixing plate; the conveyer belt winding action wheel sets up with following the driving wheel, transmission motor's output runs through first fixed plate and links together with the action wheel.
Further, still include the sorting device who sorts unnecessary material after cutting.
Further, the sorting device comprises a third electrostatic adsorption disc for adsorbing redundant materials and a third transfer driving device for driving the third electrostatic adsorption disc to move.
Further, sorting device still includes the letter sorting case of collecting the material.
After adopting the structure, the production method of the sports clothes has the following beneficial effects:
the first breathable shielding piece is connected with the clothes main body through the thermal joint device, and the third breathable hole of the first breathable shielding piece is overlapped with the first breathable hole in the clothes main body; the second air permeable shielding piece and the air permeable shielding cloth are connected together through a hot jointing device, and the second air hole and the fourth air hole are overlapped together; the first connecting piece and the second connecting piece are connected through the movable connecting part, the second breathable shielding piece is connected with the clothes main body through the snap component, and the first air hole, the second air hole, the third air hole and the fourth air hole are overlapped together at the moment, so that the clothes main body is in a breathable state; through the movable connecting part, when people do not need to ventilate the clothes main body, the limitation of the snap fastener component is removed, the second connecting piece moves downwards under the action of gravity, the movable connecting part is attached to the clothes main body, the second connecting piece is driven to be gradually attached to the clothes main body, each second closing piece of the second ventilating and shielding piece is overlapped with the corresponding first ventilating hole and the corresponding third ventilating hole, and the effect of sealing the first ventilating hole is achieved; when people feel dry heat gradually in the exercise process, the second connecting piece is pulled upwards to be connected with the clothes through the snap component, the first air hole, the second air hole, the third air hole and the fourth air hole are overlapped together, the clothes main body is in an enhanced ventilation state, the ventilation performance of the sports clothes is enhanced, perspiration and body heat control are facilitated, the first ventilation shielding piece and the second ventilation shielding piece are made of plastic films, the first ventilation shielding piece is connected to the front panel or the rear panel, the plastic films have certain hardness, the phenomenon that when a human body moves, the sealing effect of the first air hole and the second sealing piece is weakened due to the fact that the clothes displace when the human body moves is avoided, the ventilation shielding cloth is connected with the second ventilation shielding piece, the plastic films are shielded, and the clothes are attractive; according to the invention, the first connecting piece and the second connecting piece are matched through the movable connecting part, so that the purposes of opening the first air hole and completely closing the first air hole are achieved, the heat on the body of people is volatilized more easily, the pleasant mood is kept while the body is exercised, and meanwhile, the plastic film is used as a manufacturing material, so that the sealing effect is improved.
The invention also provides production equipment of the sports garment, which cuts the fabric and the plastic film into preset shapes according to a design drawing through a cutting device, and respectively cuts a front panel, a rear panel, the breathable shielding cloth, a first breathable shielding piece and a second breathable shielding piece; punching corresponding air permeable parts on the front or rear panel, the air permeable shielding cloth, the first air permeable shielding sheet and the second air permeable shielding sheet respectively through a punching device; bonding the front or rear panel having the first air-permeable section and the first air-permeable barrier sheet together by a thermal bonding means, the first air-permeable section and the third air-permeable section being overlapped; adhering the air-permeable shielding cloth and the second air-permeable shielding sheet together through a thermal bonding device, and overlapping the second air-permeable part and the fourth air-permeable part; realize high automatic transmission material through transfer device, reduce the process of artifical transported substance material, make the production operation simple swift more, degree of automation is high, improves machining efficiency.
Drawings
FIG. 1 is a schematic view of the structure of the sportswear with the first vent opened according to the present invention, which relates to a method and an apparatus for producing the sportswear;
FIG. 2 is a schematic view of the structure of the first air hole seal of the sports garment related to the production method and the production equipment of the sports garment of the present invention;
FIG. 3 is a schematic cross-sectional view of the connection of the main body of the sports garment, the first breathable shielding piece, the second breathable shielding piece and the breathable shielding cloth according to the method and the equipment for producing the sports garment of the present invention;
FIG. 4 is a schematic view of the overall three-dimensional structure of a production method and a production device of the sports garment according to the present invention;
FIG. 5 is a schematic perspective view of a cutting device of a method and apparatus for producing a sports garment according to the present invention;
FIG. 6 is a schematic perspective view of a punching device of a production method and a production apparatus for producing sports clothes according to the present invention;
FIG. 7 is a schematic perspective view of a thermal bonding apparatus of a method and apparatus for producing a sports garment according to the present invention;
fig. 8 is a schematic perspective view of a circular conveying device of a production method and production equipment for sports clothes according to the present invention.
In the figure: 1-front panel, 2-breathable barrier fabric, 11-first breathable portion, 21-second breathable portion, 3-first breathable barrier sheet, 31-third breathable portion, 4-second breathable barrier sheet, 41-fourth breathable portion, 12-movable connecting portion, 13-snap component, 111-first breathable hole, 211-second breathable hole, 212-sealing fabric, 311-third breathable hole, 312-first sealing sheet, 411-fourth breathable hole, 412-second sealing sheet, 131-female snap component, 1311-breathable female snap portion, 1312-sealing female snap portion, 5-cutting device, 6-sewing device, 51-cutting component, 52-material conveying device, 511-cutting head, 512-first power driving device, 5111-tip cutting, 5121-first lifting drive device, 5122-first movement drive device, 5123-second movement drive device, 521-conveying belt, 522-sliding assembly, 5221-first sliding portion, 5222-second sliding portion, 5223-first sliding groove, 5224-second sliding groove, 7-transfer device, 71-first feeding device, 72-circulating conveying device, 73-second feeding device, 711-first electrostatic adsorption disc, 712-first transfer drive device, 713-placing table, 721-clamping device, 722-circulating assembly, 7211-clamping portion, 72111-first clamping claw, 72112-second clamping claw, 7221-conveying belt, 7222-first frame body, 7223-second frame body, 7224-rotating wheel, 7225-transmission drive device, 72231-second endless track, 72251-drive motor, 72221-first fixed plate, 72222-second fixed plate, 731-second electrostatic adsorption plate, 732-second transfer drive, 8-sorting device, 81-third electrostatic adsorption plate, 82-third transfer drive, 83-sorting box, 9-punching device, 91-punching component, 911-punching tool bit, 912-punching drive, 92-punching table, 93-pressing device, 931-pressing part, 9311-pressing base, 9312-pressing drive, 932-guide, 9321-first side plate, 93111-first guide groove, 94-scrap collecting device, 941-scrap collecting box, scrap discharging pipe, 95-support, 951-first support, 9511-supporting feet, 952-a second supporting frame, 9521-a first supporting plate, 9522-a second supporting plate, 9523-a third supporting plate, 95221-a communication hole, 10-a thermal joint device, 101-a thermal joint component, 102-a second power driving device, 1011-a thermal head, 1021-a second lifting driving device, 1022-a third moving driving device, 10211-a first sliding seat, 10212-a first rotating motor, 10213-a first accommodating groove, 10221-a second screw rod, 10222-a second sliding block, 10223-a second sliding seat, 10224-a second rotating motor, 103-a workbench, 104-a fourth moving driving device, 1041-a third sliding seat, 10411-a sliding projection and 105-a transition table.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
As shown in fig. 1 to 8, the method for producing a sports garment of the present invention includes the steps of:
(1) leveling the surface of the fabric;
(2) cutting the fabric according to a design drawing to obtain a front panel 1, a rear panel and a breathable shielding cloth 2;
(3) punching a hole on the front panel 1 or the rear panel to form a first air-permeable part 11, and punching a hole on the air-permeable shielding cloth 2 to form a second air-permeable part 21;
(4) cutting a plastic film according to a design drawing, and cutting the plastic film into a first breathable shielding piece 3 and a second breathable shielding piece 4;
(5) punching a hole on the first air-permeable shielding sheet 3 to form a third air-permeable part 31, and punching a hole on the second air-permeable shielding sheet 4 to form a fourth air-permeable part 41;
(6) connecting the first air-permeable shielding piece 3 to the front panel 1 or the rear panel with the first air-permeable part 11, and overlapping the third air-permeable part 31 of the first air-permeable shielding piece 3 and the first air-permeable part 11 together to form a first connecting piece;
(7) connecting the air-permeable shielding cloth 2 to the second air-permeable shielding sheet 4, and overlapping the second air-permeable part 21 and the fourth air-permeable part 41 together to form a second connecting member;
(8) the first breathable shielding piece 3 and the second breathable shielding piece 4 are connected together through a movable connecting part 12;
(9) sewing the front panel 1 and the rear panel by a sewing device 6 to form a clothes main body;
(10) the second breathable shielding sheet 4 is connected to the garment body formed with the first breathable portion 11 by a snap assembly 13.
Thus, the first breathable shielding sheet 3 is connected with the clothes main body through the thermal bonding device 10, and the third breathable holes 311 of the first breathable shielding sheet 3 are overlapped with the first breathable holes 111 on the clothes main body; the second air permeable shielding sheet 4 and the air permeable shielding cloth 2 are connected together by the thermal bonding device 10, and the second air vent 211 and the fourth air vent 411 are overlapped together; the first connecting piece and the second connecting piece are connected through a movable connecting part 12, and the second breathable shielding piece 4 is connected with the clothes main body through a snap component 13, at the moment, the first air hole 111, the second air hole 211, the third air hole 311 and the fourth air hole 411 are overlapped together, so that the clothes main body is in a breathable state; through the movable connecting part 12, when people do not need to ventilate the clothes main body, the limitation of the snap component 13 is removed, the second connecting piece moves downwards under the action of gravity, so that the movable connecting part 12 is attached to the clothes main body, the second connecting piece is driven to be gradually attached to the clothes main body, each second sealing piece 412 of the second ventilating and shielding piece 4 is overlapped with the corresponding first ventilating hole 111 and the corresponding third ventilating hole 311, and the effect of sealing the first ventilating hole 111 is achieved; when people feel dry heat gradually in the exercise process, the second connecting piece is pulled upwards to be connected with the clothes through the snap component 13, so that the first air hole 111, the second air hole 211, the third air hole 311 and the fourth air hole 411 are overlapped together, the clothes main body is in an enhanced ventilation state, the ventilation performance of the sports clothes is enhanced, the perspiration and the heat of the body are facilitated to be controlled, the first ventilation shielding piece 3 and the second ventilation shielding piece 4 are manufactured through plastic films, the first ventilation shielding piece 3 is connected to the front panel 1 or the rear panel, and the plastic films have certain hardness, so that the phenomenon that the sealing effect of the first air hole 111 and the second sealing piece 412 is weakened due to the displacement of the clothes when the human body moves is avoided, the ventilation shielding cloth 2 is connected with the second ventilation shielding piece 4, the plastic films are shielded, and the clothes are attractive; according to the invention, the first connecting piece and the second connecting piece are matched through the movable connecting part 12, so that the purposes of opening the first air hole 111 and completely closing the first air hole 111 are achieved, the heat on the body of people is volatilized more easily, the pleasant mood is kept while the body is exercised, and meanwhile, the plastic film is used as a manufacturing material, so that the sealing effect is improved.
Preferably, in order to enhance the breathability of the garment body and to make the garment body beautiful, in the step (3), a plurality of first ventilation holes 111 are punched on the first ventilation part 11, and the plurality of first ventilation holes 111 are arranged in a matrix; a plurality of second ventilation holes 211 corresponding to the first ventilation holes 111 one by one are punched on the second ventilation part 21, and a sealing cloth 212 for shielding the first ventilation holes 111 is formed between the adjacent second ventilation holes 211.
Preferably, in the step (5), a plurality of third ventilation holes 311 corresponding to the first ventilation holes 111 one by one are punched on the third ventilation part 31, and a first sealing sheet 312 for sealing the second ventilation holes 211 is formed between the adjacent third ventilation holes 311; a plurality of fourth ventilation holes 411 corresponding to the first ventilation holes 111 one by one are punched on the fourth ventilation part 41, and a second sealing sheet 412 for sealing the first ventilation holes 111 is formed between the adjacent fourth ventilation holes 411. When the first vent 111, the second vent 211, the third vent 311 and the fourth vent 411 are overlapped together, the clothes body is in a state of enhancing ventilation; when the second sealing sheet 412 and the sealing cloth 212 are overlapped with the first vent hole 111 and the third vent hole 311, the clothes are in a normal ventilation state; the first air-permeable shielding sheet 3 is connected with the clothes main body to enable the structure of the first air hole 111 to be more stable, and the second air-permeable shielding sheet 4 enables the sealing effect when the first air hole 111 is sealed to be better.
Preferably, in the step (8), the movable connecting portion 12 includes a plurality of movable webs sewn between each first closing sheet 312 and the second closing sheet 412 corresponding to the first closing sheet 312; one end of the movable mesh cloth is sewn with the first closing sheet 312, and the other end of the movable mesh cloth is sewn with the second closing sheet 412. Through the movable mesh, the second connecting piece is gradually attached to the surface of the clothes main body when being guided to move downwards under the action of gravity, so that each second sealing sheet 412 seals the corresponding first air hole 111.
Preferably, in order to make the connection between the movable web and the first and second closure panels 312 and 412 more stable, the movable web extends along the length of the garment body.
Preferably, the width dimension of the moving web is equal to the vertical length dimension between the position of the moving web on the second closing sheet 412 and the axis of the downwardly adjacent fourth airing hole 411. So that the second sealing sheet 412 completely seals the first airing hole 111.
Preferably, in step (10), the female buckle assembly 131 of the snap assembly 13 and the garment body are sewn together, and the male buckle assembly of the snap assembly 13 and the second breathable shielding sheet 4 are sewn together, and the sewn position of the male buckle assembly corresponds to the sewn position of the female buckle assembly 131. The female buckle component 131 of the snap component 13 is matched with the male buckle component to control the opening and closing of the first air hole 111, so as to achieve the effect of adjusting the opening and closing of the first air hole 111.
Preferably, female buckle assembly 131 includes air-permeable female buckle portion 1311 for ease of use, and air-permeable female buckle portion 1311 is sewn over first air-permeable portion 11.
Preferably, in order to make the connection between the second breathable shielding sheet 4 and the garment body more stable, the breathable female fastening portion 1311 includes a plurality of breathable female fastening units, and the plurality of breathable female fastening units are arranged at equal intervals along the length direction of the garment body.
Preferably, in order to stabilize the sealing effect of the second closing sheet 412 on the first airing hole 111, the female buckle assembly 131 further includes a closing female buckle portion 1312, and the closing female buckle portion 1312 is sewn on the first airing portion 11 and under the airing female buckle portion 1311.
Preferably, in order to stabilize the sealing effect of the second sealing sheet 412 on the first airing hole 111, the sealing female button portion 1312 includes a plurality of sealing female button cells arranged at equal intervals along the length direction of the garment body.
Preferably, in order to facilitate the second air-permeable shielding sheet 4 to adjust the opening and closing of the first air vent 111, the sub-buckle assembly comprises a plurality of sub-buckles, the plurality of sub-buckles are sewn on the upper portion of the inner side surface of the second air-permeable shielding sheet 4, and the plurality of sub-buckles are arranged at equal intervals along the length direction of the second air-permeable shielding sheet 4.
Preferably, the first vent hole 111 of the front panel 1 or the rear panel, the second vent hole 211 of the air-permeable shielding cloth 2, the third vent hole 311 of the first air-permeable shielding sheet 3, and the fourth vent hole 411 of the second air-permeable shielding sheet 4 are processed by the punching device 9; the front panel 1 or the rear panel, the breathable shielding cloth 2, the first breathable shielding sheet 3 and the second breathable shielding sheet 4 are orderly stacked into a plurality of layers in sequence, the stacked materials are placed on a punching table 92 of the punching device 9 one by one, a punching driving device 912 drives a punching tool bit 911 to move downwards, the Tianfu or the rear panel is punched with a first vent hole 111, the breathable shielding cloth 2 is punched with a second vent hole 211, the first breathable shielding sheet 3 is punched with a third vent hole 311, and the second breathable shielding sheet 4 is punched with a fourth vent hole 411.
A production facility of sports clothes comprises a cutting device 5 which cuts fabric into a front panel 1, a back panel and a breathable shielding cloth 2, and cuts a plastic film into a first breathable shielding piece 3 and a second breathable shielding piece 4; a punching device 9 for punching a first air hole 111 on the front panel 1 or the rear panel, punching a second air hole 211 on the air permeable shielding cloth 2, punching a third air hole 311 on the first air permeable shielding sheet 3, and punching a fourth air hole 411 on the second air permeable shielding sheet 4; a connecting device for connecting the first air-permeable shielding piece 3 with the front panel 1 or the rear panel processed with the first air-permeable part 11 and connecting the air-permeable shielding cloth 2 with the second air-permeable shielding piece 4; and a sewing device 6 for sewing the materials.
Thus, the fabric and the plastic film are cut into preset shapes according to design drawings through the cutting device 5, and a front panel 1, a rear panel, the breathable shielding cloth 2, the first breathable shielding piece 3 and the second breathable shielding piece 4 are respectively cut; punching corresponding air permeable parts on the front panel 1 or the rear panel, the air permeable shielding cloth 2, the first air permeable shielding piece 3 and the second air permeable shielding piece 4 respectively through a punching device 9; bonding the front or rear panel 1 or 3 having the first air-permeable portion 11 and the first air-permeable barrier sheet 3 together by the thermal bonding means 10, the first air-permeable portion 11 and the third air-permeable portion 31 being overlapped; the air-permeable shielding cloth 2 and the second air-permeable shielding sheet 4 are bonded together by the thermal bonding means 10, and the second air-permeable portion 21 and the fourth air-permeable portion 41 are overlapped together; realize high automatic transmission material through transfer device 7, reduce the process of artifical transported substance material, make the production operation simple swift more, degree of automation is high, improves machining efficiency.
Preferably, the cutting device 5 comprises a cutting assembly 51 for cutting the fabric and the plastic film, and a material conveying device 52 for conveying the fabric and the plastic film. After the fabric and the plastic film are cut into a predetermined shape according to the design drawing by the cutting assembly, the cut material is gradually output by the material conveying device 52.
Preferably, the cutting assembly 51 comprises a cutting head 511, and a first power driving device 512 for driving the cutting head 511 to move; the output of the first power drive 512 is connected to the cutting head 511. The cutting head 511 is driven by the first power driving device 512 to move according to a preset track, and a required shape is cut.
Preferably, in order to cut the fabric and the plastic film into a desired shape more precisely, the bottom end of the cutting head 511 is provided with a cutting tip 5111 for cutting the fabric and the plastic film.
Preferably, the first power driving means 512 includes a first elevation driving means 5121 for driving the cutting tip 5111 to move up and down, a first movement driving means 5122 for driving the cutting tip 5111 to move left and right, and a second movement driving means 5123 for driving the cutting tip 5111 to move back and forth; the output end of the first elevation driving unit 5121 is connected to the cutting head 511, the output end of the first movement driving unit 5122 is connected to the first elevation driving unit 5121, and the output end of the second movement driving unit 5123 is connected to the first movement driving unit 5122. The cutting shear tip 5111 is displaced in the up, down, left, right, front and rear directions by the first lifting driving device 5121, the first moving driving device 5122 and the second moving driving device 5123; specifically, the first lifting driving device 5121 is a lifting cylinder, and the output end of the lifting cylinder is connected with the cutting head 511, so as to achieve the purpose of moving the cutting tip 5111 up and down, the first moving driving device 5122 is a first moving cylinder for driving the cutting tip 5111 to move left and right, and the second moving driving device 5123 is a second moving cylinder for driving the cutting tip 5111 to move back and forth.
Preferably, the material conveying device 52 comprises a conveying belt 521 and a conveying driving device for driving the conveying belt 521 to convey. The conveying belt 521 is driven by the conveying driving device, so that the conveying belt 521 can gradually output the cut materials.
Preferably, the conveying driving device comprises a driving roller, a driven roller and a conveying motor; the conveyer belt 521 is wound around the driving roller and the driven roller, and the output end of the conveyer motor is connected with the driving roller. And when the conveying motor is started, the driving roller rotates to drive the conveying belt 521 to rotate, and the conveying belt 521 rotates to drive the driven roller to rotate, so that the whole transmission mechanism stably operates.
Preferably, to make the operation of the cutting assembly more stable, the material conveying device 52 further comprises a sliding assembly 522 slidably connected with the first power driving device 512.
Preferably, in order to make the operation of the cutting assembly more stable, the sliding assembly 522 includes a first sliding portion 5221 and a second sliding portion 5222; the first sliding portion 5221 is disposed on one side of the conveying belt 521, and the second sliding portion 5222 is disposed on the other side of the conveying belt 521.
Preferably, in order to make the operation of the cutting assembly more stable, the first sliding portion 5221 is provided with a first sliding groove 5223 for the first power driving means 512 to slide; the second sliding portion 5222 is provided with a second sliding groove 5224 for the first power driving device 512 to slide; the first power driving means 512 is slidably coupled to the sliding member 522 through the first and second sliding grooves 5223 and 5224.
Preferably, the punching device 9 comprises a punching assembly 91 for performing a punching operation on the material. Through the subassembly 91 that punches a hole, punch a hole the operation to the material, process required bleeder vent on making the material.
Preferably, the punch assembly 91 includes a plurality of punch tips 911 for punching; the interior of the punching tool bit 911 is hollow, and the top end of the punching tool bit 911 forms an inlet for the entry of the redundant waste; a plurality of punch blades 911 are arranged in a matrix arrangement. The materials are punched by the plurality of punching tool bits 911, and punched waste materials are contained in the punching tool bits 911, so that the effect of machining the materials into the air holes with the required shapes is achieved; specifically, the punch blade 911 is a cylindrical punch blade 911.
Preferably, the punch assembly 91 further comprises punch drive means 912 for driving upward movement of the punch blade 911. The punching tool bit 911 is driven by the punching driving device 912 to move upwards to punch the material.
Preferably, the punching driving device 912 includes a driving plate, and a punching cylinder driving the driving plate to move upward; the bottom ends of the plurality of punch bits 911 are connected to the top end of the drive plate. The punching cylinder drives the driving plate to move upwards, and the driving plate drives the punching tool bit 911 to move upwards to punch.
Preferably, the punching device 9 further comprises a punching station 92 carrying the material. Various materials to be punched are placed on the punching table 92, so that punching operation is facilitated.
Preferably, in order to prolong the service life of the punching head 911 and improve the space utilization rate, the punching table 92 is hollow inside, and a first accommodating cavity for accommodating the driving plate and the punching head 911 is formed; a plurality of through holes for the punching heads 911 to pass through are formed on the upper surface; the driving plate and the punching tool bit 911 are arranged in the first accommodating cavity, and the driving plate is connected with the first accommodating cavity in a sliding manner; the output end of the punching cylinder extends into the first accommodating cavity and is connected with the driving plate.
Preferably, in order to improve the accuracy of the ventilation holes punched on the material, the punching device 9 further comprises a pressing device 93 for pressing the material on the punching table 92.
Preferably, the pressing device 93 includes a pressing member 931 for pressing the material; a pressing member 931 is provided above the punching stage 92. The pressing component 931 moves downwards to press the material to be punched on the punching table 92, so that the punching tool bit 911 can accurately punch the material to be punched.
Preferably, the pressing member 931 includes a pressing seat 9311. Compress tightly seat 9311 and compress tightly the material, the tool bit 911 that punches a hole of being convenient for carries out the operation of punching a hole.
Preferably, the pressing member 931 further includes a pressing driving means 9312 for driving the pressing base 9311 to press the material downward. Compress tightly drive arrangement 9312 drive compresses tightly seat 9311 downwards and compresses tightly the material of treating punching a hole, avoids the material to take place the displacement at the in-process that punches a hole.
Preferably, in order to improve the accuracy of punching, the pressing driving device 9312 includes a pressing cylinder; the output end of the pressing cylinder is connected with the pressing seat 9311.
Preferably, in order to stabilize the structure of the pressing base 9311, the pressing device 93 further includes a guide portion 932 for guiding the pressing base 9311.
Preferably, in order to make the structure of the pressing base 9311 more stable, the lower surface of the guide 932 forms a second accommodating cavity for accommodating the pressing base 9311; the pressing seat 9311 is slidably connected in the second accommodating cavity.
Preferably, in order to make the structure of the pressing base 9311 more stable, the guide 932 has a first side plate 9321 and a second side plate; a first guide block is formed on the inner wall of the first side plate 9321, and a second guide block is formed on the inner wall of the second side plate; the pressing base 9311 is formed with a first guide groove 93111 slidably coupled to the first guide block, and a second guide groove slidably coupled to the second guide block.
Preferably, the punching device 9 further comprises blowing means for blowing the waste material inside the punching head 911. Blow out the inside waste material of tool bit 911 that punches a hole through blowing the material device, improve production efficiency.
Preferably, the blowing device comprises an air inlet part; the air inlet part is connected in the second accommodating cavity in a sliding manner and is positioned above the pressing seat 9311; an air cavity is formed between the air inlet part and the pressing seat 9311, and an air inlet is formed on the air inlet part; a plurality of air channels which are in one-to-one correspondence with the output ends of the punching tool bits 911 are formed on the pressing seat 9311; one end of the air duct is communicated with the inlet of the punching tool bit 911, and the other end of the air duct is communicated with the air cavity; the bottom end of the punching tool bit 911 is provided with an outlet through which waste flies out, and the driving plate is provided with discharge holes corresponding to the outlets one to one. By applying strong wind into the air inlet part, the strong wind enters the air cavity and then enters the air channel corresponding to each punching tool bit 911 from the air cavity, so that the waste is punched out under the wind direction, the waste flies out from the outlet at the bottom end of the punching tool bit 911, the waste flies out from the discharge hole, and the production efficiency is improved.
Preferably, the blowing device further comprises a blowing device for inputting strong wind to the air inlet part; the blowing device inputs strong wind to the air cavity through the air inlet. Strong wind is input into the air cavity through the blowing device, and waste materials in the punching tool bit 911 are blown out.
Preferably, in order to meet the requirement of wind power, the blowing device comprises a fan.
Preferably, the lower surface of the punching table 92 forms a first discharge port through which the waste flies, and the first discharge port is communicated with the first accommodating cavity. The waste material is followed first discharge gate departure, prevents that the waste material from piling up in first holding intracavity.
Preferably, in order to make the waste fly out more intensively, the punching table 92 is provided with a transition portion where the waste is transitionally flown out; the transition part is connected in the first accommodating cavity in a sliding manner and is arranged below the driving plate; a transition cavity for flying waste materials is formed between the transition part and the drive plate, a second discharge port is formed in the transition part, and the first discharge port is communicated with the transition cavity through the second discharge port; the output end of the punching cylinder is connected to the transition part.
Preferably, in order to facilitate the collection of the scrap, the punching device 9 is provided with a scrap collecting device 94 which collects the scrap after punching.
Preferably, to facilitate the collection of the waste material, the waste material collecting device 94 includes a waste material collecting box 941; the inside cavity of waste collection box 941 and the upper end of waste collection box 941 are formed with the opening that the waste material got into, and the below of first discharge gate is located to waste collection box 941.
Preferably, to facilitate the collection of waste material, waste collection device 94 also includes a waste output pipe 942; one end of the waste output pipe 942 is connected to the first outlet, and the other end of the waste output pipe 942 is connected to the opening of the waste collection box 941
Preferably, in order to stabilize the structure of the punching device 9, the punching device 9 is further provided with a support portion 95 that supports the punching stage 92 and the pressing device 93.
Preferably, in order to make the structure of the punching stage 92 more stable, the support 95 includes a first support 951 supported at a bottom end of the punching stage 92; the first support frame 951 includes a plurality of support legs 9511 respectively disposed at the four corners of the bottom end of the punching table 92.
Preferably, the supporting portion 95 further includes a second supporting frame 952; the second support 952 includes a first support plate 9521, a second support plate 9522, and a third support plate 9523, the first support plate 9521 and the third support plate 9523 are vertically disposed on the upper surface of the punching stage 92, the second support plate 9522 is vertically disposed between the first support plate 9521 and the third support plate 9523, and the second support plate 9522 is located above the punching stage 92; the guide 932 is installed on the lower surface of the second support plate 9522, and a communication hole 95221 corresponding to the air inlet is formed on the second support plate 9522, and the communication hole 95221 communicates with the air chamber through the air inlet; the upper end of second backup pad 9522 is located to the pressure cylinder, and the output that the pressure cylinder runs through second backup pad 9522 links together through inlet portion and pressure seat 9311. The fan is connected with an air inlet pipe, and the air inlet pipe is connected with the air inlet through a communication hole 95221, so that the fan directly inputs strong wind into the air cavity to blow out waste materials.
Preferably, the connecting means includes a thermal joining means 10 for connecting the first air-permeable barrier sheet 3 and the front or rear panel in which the first air-permeable portion 11 is formed, and for connecting the air-permeable barrier cloth 2 and the second air-permeable barrier sheet 4. The first air-permeable shielding sheet 3 is adhered to the front panel 1 or the rear panel and the air-permeable shielding cloth 2 is adhered to the second air-permeable shielding sheet 4 by the thermal bonding means 10.
Preferably, the thermal interface 10 includes a thermal interface member 101, and a second power driving means 102 for driving the thermal interface member 101 to move. The thermal joint assembly 101 is driven by the second power driving device 102 to carry out hot pressing on four sides of the first air-permeable shielding sheet 3, so that the first air-permeable shielding sheet 3 is stably adhered to the front panel 1 or the rear panel; the four sides of the second breathable shielding sheet 4 are hot-pressed, so that the second breathable shielding sheet 4 is stably adhered to the breathable shielding cloth 2.
Preferably, the thermal bonding unit 101 includes a thermal head 1011 that thermally compresses the first air-permeable shielding sheet 3 and the second air-permeable shielding sheet 4. The four sides of the first breathable shielding piece 3 are hot-pressed through the hot-pressing head 1011, so that the first breathable shielding piece 3 is stably adhered to the front panel 1 or the rear panel; the four sides of the second breathable shielding sheet 4 are hot-pressed, so that the second breathable shielding sheet 4 is stably adhered to the breathable shielding cloth 2.
Preferably, in order to improve the hot-pressing efficiency, an electric heater is provided in the hot-pressing head 1011.
Preferably, the second power driving device 102 includes a second elevation driving device 1021 for driving the thermal pressing head 1011 to move up and down, and a third movement driving device 1022 for driving the thermal pressing head 1011 to move left and right. The second lifting driving device 1021 and the third moving driving device 1022 drive the thermal pressing head 1011 to move up, down, left and right.
Preferably, the second elevation driving device 1021 includes a first lead screw, a first slide block, a first slide mount 10211, and a first rotating motor 10212 for driving the first lead screw to rotate; a first receiving groove 10213 for receiving a first sliding block is formed in a side wall of the first sliding seat 10211, the first sliding block is slidably connected in the first receiving groove 10213, one side of the first sliding block is connected with the thermal junction component 101 through the first receiving groove 10213, one end of the first lead screw penetrates through a top wall of the first sliding seat 10211 and is connected with an output end of the first rotating motor 10212, and the other end of the first lead screw is rotatably connected with the first sliding block. The first rotating motor 10212 rotates to drive the first screw rod to rotate, the first screw rod rotates to drive the first sliding block to move in the first receiving groove 10213, and the first sliding block moves to drive the thermal connector 101 to move up and down.
Preferably, the third moving driving means 1022 includes a second lead screw 10221, a second slide block 10222, a second slide mount 10223, and a second rotating motor 10224 for driving the second lead screw 10221 to rotate; a second accommodating groove for accommodating the second sliding block 10222 is formed in a side wall of the second sliding seat 10223, the second sliding block 10222 is slidably connected in the second accommodating groove, one side of the second sliding block 10222 is connected with the first sliding seat 10211 through the second accommodating groove, one end of the second screw rod 10221 penetrates through the side wall of the second sliding seat 10223 and is connected with an output end of a second rotating motor 10224, and the other end of the second screw rod 10221 is rotatably connected with the second sliding block 10222. The second rotating motor 10224 rotates to drive the second screw rod 10221 to rotate, the second screw rod 10221 rotates to drive the second sliding block 10222 to move in the second accommodating groove, and the second sliding block 10222 moves to drive the first sliding seat 10211 to move left and right.
Preferably, in order to facilitate the thermal bonding process, the thermal bonding apparatus 10 further includes a stage 103, and the stage 103 is disposed below the thermal head 1011.
Preferably, the thermal joining apparatus 10 is further provided with a fourth movement driving device 104 that drives the stage 103 to move back and forth. The fourth movement driving device 104 drives the worktable 103 to move back and forth.
Preferably, the fourth movement driving device 104 includes a third screw rod, a third slide block, a third slide seat 1041, and a third rotating motor for driving the third screw rod to rotate; the upper surface of third sliding seat 1041 is formed with the third sliding tray of holding third sliding block, third sliding block sliding connection is in the third sliding tray, the top of third sliding block and the bottom of workstation 103 are connected, the one end of third lead screw is run through the lateral wall of third sliding seat 1041 and is connected with the output of third rotation motor, the other end and the third sliding block of third lead screw rotate to be connected, the upper surface of third sliding seat 1041 is formed with sliding protrusion 10411, sliding protrusion 10411 branch is located the both sides of third sliding tray, workstation 103 is through sliding protrusion 10411 and third sliding seat 1041 sliding connection. The third rotating motor rotates to drive the third screw rod to rotate, the third screw rod rotates to drive the third sliding block to move in the third accommodating groove, and the third sliding block moves to drive the workbench 103 to move back and forth; specifically, the first breathable shielding sheet 3 is stacked on the front panel 1 and/or the rear panel, after the first breathable holes 111 and the third breathable holes 311 are stacked together, the stacked materials are placed on the workbench 103, the hot pressing head 1011 moves downwards to be attached to the first breathable shielding sheet 3, and the hot pressing head 1011 is driven by the fourth moving driving device 104 and the third moving driving device 1022 to move along four sides of the first breathable shielding sheet 3 for a circle, so that the purpose of adhering the first breathable shielding sheet 3 to the front panel 1 or the rear panel is achieved; the second breathable shielding sheet 4 is stacked on the breathable shielding cloth 2, after the fourth air hole 411 and the second air hole 211 are stacked together, the stacked materials are placed on the workbench 103, and after the hot-pressing head 1011 moves downwards to be attached to the second breathable shielding sheet 4, the hot-pressing head 1011 is driven to move along the four sides of the second breathable shielding sheet 4 for a circle through the fourth moving driving device 104 and the third moving driving device 1022, so that the purpose of adhering the second breathable shielding sheet 4 to the breathable shielding cloth 2 is achieved.
Preferably, in order to improve the working efficiency of workers, the thermal joining apparatus 10 further includes a transition table 105 for placing the punched fabric and plastic film, and for placing the material to be sewn.
Preferably, in order to improve the production efficiency, a transfer device 7 for transferring materials is also included.
Preferably, in order to increase the production efficiency, the transfer device 7 comprises a first feeding device 71.
Preferably, the first feeding device 71 includes a first electrostatic adsorption plate 711 for sucking the material, and a first transfer driving device 712 for driving the first electrostatic adsorption plate 711 to move. The first electrostatic adsorption disc 711 is driven by the first transfer driving device 712 to adsorb the cut materials one by one, and the cut materials are transferred to the transition table 105, so that workers can pick up the materials conveniently and stack the materials orderly, and the thermal joint efficiency is improved; specifically, the first transfer driving means 712 includes a first connection arm, a second connection arm, a first transfer motor, a second transfer motor, a third transfer motor, and a first rotary cylinder, one end of the first connection arm and one end of the second connection arm are hinged together, the other end of the first connection arm and the first electrostatic adsorption disk 711 are hinged together, the first transfer motor is disposed at the hinge of the first connection arm and the first electrostatic adsorption disk 711, for controlling the rotation angle of the first electrostatic chuck 711, a second transfer motor is disposed at the hinge of the first connecting arm and the second connecting arm, for controlling the longitudinal displacement of the first electrostatic adsorption disk 711 by the first connecting arm, a third transfer motor is provided at the other end of the second connecting arm, the first electrostatic adsorption disc 711 is driven by the first rotary cylinder to move back and forth between the material conveying device 52 and the placing table 713.
Preferably, the first feeding device 71 is provided with a placing table 713 on which the cut material is placed. Each cut material is placed on the placing table 713 through the first feeding device 71, so that the materials are orderly stacked together by a worker.
Preferably, the transfer device 7 further comprises a circulating conveyor 72 for circularly conveying the material to be sewn on the transition table 105, and a second feeder 73 for sucking the material to be sewn on the transition table 105 and transferring the same to the circulating conveyor 72. Through the second feeding device 73, the material after pyrolysis and the material to be sewn are adsorbed and placed on the circulating conveying device 72, so that the sewing machine can be conveniently taken by workers to perform a sewing process.
Preferably, the second feeding device 73 includes a second electrostatic adsorption plate 731 for sucking the material to be sewn on the transition table 105, and a second transfer driving device 732 for driving the second electrostatic adsorption plate 731 to move. The second electrostatic adsorption plate 731 is driven by the second transfer driving device 732 to adsorb the material to be sewn, and the material to be sewn is transferred to the circulating conveyor 72; specifically, the second transfer driving means 732 includes a third connecting arm, a fourth transfer motor, a fifth transfer motor, a sixth transfer motor, and a second rotating cylinder, one end of the third connecting arm and one end of the fourth connecting arm are hinged together, the other end of the third connecting arm and the second electrostatic adsorption disk 731 are hinged together, the fourth transfer motor is disposed at the hinged position of the third connecting arm and the second electrostatic adsorption disk 731, used for controlling the rotation angle of the second electrostatic adsorption plate 731, a fifth transfer motor is arranged at the hinge joint of the third connecting arm and the fourth connecting arm, for controlling the longitudinal displacement of the second electrostatic adsorption plate 731 by the third connecting arm, a sixth transfer motor is disposed at the other end of the fourth connecting arm, the second electrostatic chuck 731 is driven by a second rotary cylinder to transfer back and forth between the transition table 105 and the circulating conveyor 72.
Preferably, the circulating conveyor 72 includes a gripping device 721 for receiving the material picked up by the second feeding device 73, and a circulating assembly 722 for circulating the gripping device 721. After the second electrostatic adsorption plate 731 moves the material to the predetermined position, the material is picked up by the pick-up device 721 and is transported to the corresponding station of the sewing device 6 through the circulation component 722.
Preferably, the grasping device 721 includes a plurality of grasping portions 7211 for grasping material; the gripping section 7211 includes a first gripping claw 72111, a second gripping claw 72112, and an opening/closing drive device that drives the first gripping claw 72111 and the second gripping claw 72112 to open and close. The opening and closing driving device drives the first clamping claw 72111 and the second clamping claw 72112 to open and close, so that the materials are clamped; specifically, the opening and closing driving device is a bidirectional opening and closing cylinder, and the bidirectional opening and closing cylinder drives the first clamping claw 72111 and the second clamping claw 72112 to clamp the material by respectively installing the first clamping claw 72111 and the second clamping claw 72112 at two output ends of the bidirectional opening and closing cylinder.
Preferably, the circulation assembly 722 includes a conveyor 7221, a first frame 7222, a second frame 7223, a rotating wheel 7224, and a transmission driving device 7225 for driving the conveyor 7221 to convey; the first frame body 7222 and the second frame body 7223 are both arranged in a closed loop, the conveyor belt 7221 is arranged between the first frame body 7222 and the second frame body 7223, a first annular rail for the rotating wheel 7224 to slide is arranged on the lower surface of the first frame body 7222, a second annular rail 72231 for the rotating wheel 7224 to slide is arranged on the upper surface of the second frame body 7223, and a gap for the rotating wheel 7224 to roll is formed between the first frame body 7222 and the second frame body 7223; an axis of the rotary wheel 7224 is horizontally disposed and installed between the first and second frame bodies 7222 and 7223, and a plurality of gripping parts 7211 are installed on the conveyor belt 7221 through the rotary wheel 7224 by connecting rods and are disposed at equal intervals around the conveyor belt 7221. Be connected with conveyer belt 7221 through the connecting rod, transmission drive arrangement 7225 drive conveyer belt 7221 rotates, conveyer belt 7221 drives the connecting rod and rotates, the connecting rod drives to press from both sides and gets portion 7211 and encircle conveyer belt 7221 circular transport surface fabric, it moves through first circular orbit on first support body 7222 and second circular orbit 72231 on the second support body 7223 to rotate wheel 7224, the gravity that makes the connecting rod receive is born by rotating wheel 7224 and second support body 7223, it is more stable to make the motion that the portion 7211 was got to conveyer belt 7221 conveying clamp.
Preferably, the transmission driving device 7225 includes a driving wheel, a driven wheel, and a transmission motor 72251 for driving the driving wheel to rotate; a first fixing plate 72221 is disposed on one side of the first frame body 7222, a second fixing plate 72222 is disposed on the other side of the first frame body 7222, a driving wheel is mounted at the bottom end of the first fixing plate 72221 and rotatably connected with the first fixing plate 72221, and a driven wheel is mounted at the bottom end of the second fixing plate 72222 and rotatably connected with the second fixing plate 72222; the transmission belt 7221 is disposed around the driving wheel and the driven wheel, and the output end of the transmission motor 72251 penetrates through the first fixing plate 72221 and is connected with the driving wheel. Strengthen the bulk strength of action wheel and follow driving wheel respectively through first fixed plate 72221 and second fixed plate 72222, the motor drive action wheel rotates, and the action wheel rotates and drives conveyer belt 7221 and rotate, and conveyer belt 7221 rotates and drives and follow the driving wheel rotation, realizes the purpose that the surface fabric circulation was carried.
Preferably, in order to collect the cut redundant materials, a sorting device 8 for sorting the cut redundant materials is further included.
Preferably, the sorting device 8 includes a third electrostatic adsorption disk 81 for sucking up the surplus material, and a third transfer driving device 82 for driving the third electrostatic adsorption disk 81 to move. The third electrostatic adsorption disc 81 is driven by the third transfer driving device 82 to adsorb the redundant materials; specifically, the third transfer driving device 82 includes a fifth connecting arm, a sixth connecting arm, a seventh transfer motor, an eighth transfer motor, a ninth transfer motor and a third rotating cylinder, one end of the fifth connecting arm is hinged to one end of the sixth connecting arm, the other end of the fifth connecting arm is hinged to the third electrostatic adsorption disk 81, the seventh transfer motor is disposed at the hinged position of the fifth connecting arm and the third electrostatic adsorption disk 81 and is used for controlling the rotation angle of the third electrostatic adsorption disk 81, the eighth transfer motor is disposed at the hinged position of the fifth connecting arm and the sixth connecting arm and is used for controlling the longitudinal displacement of the third electrostatic adsorption disk 81 through the fifth connecting arm, the ninth transfer motor is disposed at the other end of the sixth connecting arm and is used for controlling the transverse displacement of the third electrostatic adsorption disk 81 through the sixth connecting arm, the third rotating cylinder drives the third electrostatic adsorption disk 81 to rotate to the direction of the conveying belt 521 of the material conveying device 52 to suck the excessive material, after the third electrostatic adsorption plate 81 adsorbs the redundant materials, the third electrostatic adsorption plate rotates to the position of the sorting box 83, and the redundant materials are placed in the sorting box 83.
Preferably, to facilitate centralized processing after collection of the surplus material, the sorting device 8 further comprises a sorting bin 83 for collecting the material.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.

Claims (10)

1. A method of producing a sports garment, comprising the steps of:
(1) leveling the surface of the fabric;
(2) cutting the fabric according to a design drawing to obtain a front panel, a back panel and breathable shielding cloth;
(3) punching holes on the front panel or the rear panel to form a first breathable part, punching holes on the breathable shielding cloth to form a second breathable part;
(4) cutting a plastic film according to a design drawing, and cutting the plastic film into a first breathable shielding piece and a second breathable shielding piece;
(5) punching a hole on the first breathable shielding sheet to form a third breathable part, and punching a hole on the second breathable shielding sheet to form a fourth breathable part;
(6) connecting the first breathable shielding piece to the front panel or the rear panel with the first breathable part, and overlapping the third breathable part and the first breathable part of the first breathable shielding piece together to form a first connecting piece;
(7) connecting the breathable shielding cloth to the second breathable shielding sheet, and overlapping the second breathable part and the fourth breathable part together to form a second connecting piece;
(8) connecting the first breathable shielding piece and the second breathable shielding piece together through a movable connecting part;
(9) sewing the front and rear panels by a sewing device to form a garment body;
(10) the second breathable shielding piece is connected with the clothes main body which is provided with the first breathable part through the snap component.
2. A method of producing an athletic garment as claimed in claim 1, wherein: in the step (3), a plurality of first air holes are punched on the first air permeable part, and the first air holes are arranged in a matrix; and a plurality of second air holes which are in one-to-one correspondence with the first air holes are punched on the second air holes, and a sealing cloth for shielding the first air holes is formed between the adjacent second air holes.
3. A method of producing an athletic garment as claimed in claim 2, wherein: in the step (5), a plurality of third air holes which correspond to the first air holes one by one are punched on the third air holes, and first sealing sheets for sealing the second air holes are formed between the adjacent third air holes; and a plurality of fourth air holes which are in one-to-one correspondence with the first air holes are punched on the fourth air hole part, and a second sealing sheet for sealing the first air holes is formed between the adjacent fourth air holes.
4. A method of producing an athletic garment as claimed in claim 3, wherein: in the step (8), the movable connecting part comprises a plurality of movable net cloths sewed between each first closing sheet and the second closing sheet corresponding to the first closing sheet; one end of the movable mesh cloth is connected with the first closing piece in a sewing mode, and the other end of the movable mesh cloth is connected with the second closing piece in a sewing mode.
5. A method of manufacturing an athletic garment as claimed in claim 4, wherein: the movable mesh cloth extends along the length direction of the clothes main body.
6. A method of manufacturing an athletic garment as claimed in claim 5, wherein: the width dimension of the movable mesh cloth is equal to the vertical length dimension between the position of the movable mesh cloth on the second closing sheet and the axis of the downward adjacent fourth ventilation hole.
7. A method of manufacturing an athletic garment as claimed in claim 6, wherein: in step (10), the female snap assembly of the snap assembly and the garment body are sewn together, and the male snap assembly of the snap assembly and the second breathable shielding sheet are sewn together, wherein the sewn position of the male snap assembly corresponds to the sewn position of the female snap assembly.
8. A method of producing an athletic garment as claimed in claim 7, wherein: the female buckle assembly comprises a breathable female buckle portion, and the breathable female buckle portion is sewn above the first breathable portion.
9. A method of producing an athletic garment as claimed in claim 8, wherein: ventilative box portion includes a plurality of ventilative box monomers, and is a plurality of ventilative box monomer is arranged along the length direction of clothes main part equidistant and is set up.
10. A method of producing an athletic garment as claimed in claim 9, wherein: the female buckle assembly further comprises a closed female buckle part, and the closed female buckle part is sewn above the first ventilation part and is located below the ventilation female buckle part.
CN202011022332.1A 2020-09-25 2020-09-25 Production method and production equipment of sports clothes Pending CN112293808A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011022332.1A CN112293808A (en) 2020-09-25 2020-09-25 Production method and production equipment of sports clothes

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Application Number Priority Date Filing Date Title
CN202011022332.1A CN112293808A (en) 2020-09-25 2020-09-25 Production method and production equipment of sports clothes

Publications (1)

Publication Number Publication Date
CN112293808A true CN112293808A (en) 2021-02-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011022332.1A Pending CN112293808A (en) 2020-09-25 2020-09-25 Production method and production equipment of sports clothes

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113349477A (en) * 2021-07-02 2021-09-07 厦门安踏体育用品有限公司 Adjustable warm-keeping garment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202344599U (en) * 2011-11-03 2012-07-25 上海和鹰机电科技股份有限公司 Multi-perforating device
CN106367938A (en) * 2016-08-29 2017-02-01 美盛文化创意股份有限公司 Complete equipment for tailoring
CN107354708A (en) * 2017-09-13 2017-11-17 威海宝威新材料科技有限公司 A kind of full-automatic fabric dividing device
CN108755086A (en) * 2018-06-29 2018-11-06 沈富强 A kind of cloth cutting means
CN111213923A (en) * 2020-01-22 2020-06-02 亮延冷暖设备制造(中山)有限公司 Breathable and warm-keeping clothes capable of being switched mutually

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202344599U (en) * 2011-11-03 2012-07-25 上海和鹰机电科技股份有限公司 Multi-perforating device
CN106367938A (en) * 2016-08-29 2017-02-01 美盛文化创意股份有限公司 Complete equipment for tailoring
CN107354708A (en) * 2017-09-13 2017-11-17 威海宝威新材料科技有限公司 A kind of full-automatic fabric dividing device
CN108755086A (en) * 2018-06-29 2018-11-06 沈富强 A kind of cloth cutting means
CN111213923A (en) * 2020-01-22 2020-06-02 亮延冷暖设备制造(中山)有限公司 Breathable and warm-keeping clothes capable of being switched mutually

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113349477A (en) * 2021-07-02 2021-09-07 厦门安踏体育用品有限公司 Adjustable warm-keeping garment

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Application publication date: 20210202