CN112450510A - Processing technology and device of sports clothes - Google Patents
Processing technology and device of sports clothes Download PDFInfo
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- CN112450510A CN112450510A CN202011022328.5A CN202011022328A CN112450510A CN 112450510 A CN112450510 A CN 112450510A CN 202011022328 A CN202011022328 A CN 202011022328A CN 112450510 A CN112450510 A CN 112450510A
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- Prior art keywords
- cloth
- breathable
- shielding
- punching
- air
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/28—Means for ventilation
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
- A41H43/0235—Feeding or advancing
- A41H43/0242—Conveyors therefor
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a processing technology of sports clothes, which comprises the following steps: (1) leveling the confronting surface; (2) cutting the front panel, the rear panel and the shielding breathable cloth through a layout drawing; (3) punching holes on the front panel and/or the rear panel to process the air-permeable part; (4) sewing the front panel and the back panel to form a garment body; (5) sewing the shielding breathable cloth with the garment main body with the breathable part through the movable connecting part; (6) connecting the shielding breathable cloth with the garment main body with the breathable part through the magic tape component; (7) ironing the sewn garment. According to the invention, the purpose of opening the first air hole and completely closing the first air hole is achieved by matching the shielding breathable cloth with the movable connecting part, a pleasant mood is kept while the body is exercised, and meanwhile, the shielding cloth is used for shielding when the first air hole is not needed at first, so that the use is convenient and fast, and the exercise experience is enhanced. The invention also provides a processing device of the sports garment.
Description
Technical Field
The invention relates to the technical field of sports clothes, in particular to a processing technology and a processing device of the sports clothes.
Background
Usually, when the body is exercised, the body is exercised by matching with proper sports clothes, and the body can play a great auxiliary role in the exercise process.
The traditional sports wear is usually made of breathable materials, so that the breathability of the sports wear cannot be increased when the breathability of the sports wear is insufficient, hot air on the body cannot be discharged in time, people doing sports feel as uncomfortable as wearing a raincoat, people feel hot and dry, and sports experience is affected; and before the fabric is cut to be sewn to clothes, the fabric needs to be conveyed to the side of a worker of a sewing machine manually, and the automation degree is not high.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide a processing technology of sports clothes, and aims to solve the problems that the sports clothes in the background art cannot increase the air permeability when the air permeability is insufficient, so that hot air on the body cannot be removed in time, and the sports experience is influenced.
The invention also provides a processing device of the sports garment, which is characterized in that a front panel, a rear panel and shielding breathable cloth are respectively cut out of the fabric according to a layout drawing through a cutting device, then a plurality of layers of the front panel and/or the rear panel are/is overlapped, a plurality of layers of the shielding breathable cloth are overlapped, and a first vent hole and a second vent hole are respectively punched through a punching device; then, conveying the fabrics to be sewn to a sewing device one by one through a circulating conveying device by the aid of the second feeding device of the transfer device; according to the invention, the transfer device is used for transferring the fabric, so that the labor cost is reduced, the automation degree is high, and the processing efficiency is improved.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing technology of sports clothes comprises the following steps:
(1) leveling the confronting surface;
(2) cutting the front panel, the rear panel and the shielding breathable cloth through a layout drawing;
(3) punching holes on the front panel and/or the rear panel to process the air-permeable part;
(4) sewing the front panel and the back panel to form a garment body;
(5) sewing the shielding breathable cloth with the garment main body with the breathable part through the movable connecting part;
(6) connecting the shielding breathable cloth with the garment main body with the breathable part through the magic tape component;
(7) ironing the sewn garment.
Further, in the step (3), a plurality of first air holes are punched on the air permeable part, and the first air holes are arranged in a matrix.
Further, in the step (2), a plurality of second air holes corresponding to the first air holes are punched on the shielding air-permeable cloth, and a sealing cloth shielding the first air holes is formed between the adjacent second air holes.
Further, the sealing cloth completely covers the first vent.
Further, in the step (5), one end of the movable connecting part is sewn with the clothes main body, and the other end of the movable connecting part is sewn with the shielding breathable cloth.
Furthermore, the movable connecting part comprises a plurality of movable mesh fabrics which are sewn on the sealing cloth and the clothes main body corresponding to the sealing cloth.
Further, the movable mesh cloth extends along the length direction of the clothes main body.
Further, the width dimension of the movable mesh cloth is equal to the vertical length dimension between the position of the movable mesh cloth on the closed cloth and the axis of the second air vent which is adjacent downwards.
Further, in (6), sew together the female card subassembly and the clothes main part of magic subsides subassembly, sew together the sub-subassembly of magic subsides subassembly and the ventilative cloth that shelters from together, and the position of sewing up of sub-subassembly and the position of sewing up of female card subassembly correspond.
Further, the female sticker subassembly includes ventilative female sticker, ventilative female sticker sews up in the top of ventilative portion.
Further, female card subassembly still includes sealed female card, sealed female card sews in the top of ventilative portion and is located ventilative female card's below.
Further, the sub-paster component comprises an adjusting sub-paster, and the adjusting sub-paster is sewn on the upper portion of the inner side face of the shielding breathable cloth.
Furthermore, the shielding breathable cloth is provided with a first side edge, a second side edge, a third side edge and a fourth side edge which are sequentially and adjacently arranged; and sewing the second side edge to the garment body on one side of the breathable portion, and sewing the fourth side edge to the garment body on the other side of the breathable portion.
Further, processing first air holes in the front panel and/or the rear panel and second air holes in the shielding breathable cloth by a punching device; the punching device comprises a punching device, a punching driving device, a punching cutter head, a punching driving device and a punching device.
The utility model provides a processingequipment of sports wear, includes the tailor device of cutting into preceding width of cloth, back panel and sheltering from ventilative cloth with the surface fabric, punch first bleeder vent in preceding width of cloth and/or back panel to and the punching device of punching the second bleeder vent on sheltering from ventilative cloth, and to preceding width of cloth, back panel, and shelter from ventilative cloth and carry out sutural sewing device.
Furthermore, the cutting device comprises a cutting assembly for cutting the fabric and a fabric conveying device for conveying the fabric.
Further, the cutting assembly comprises a cutting head and a first power driving device for driving the cutting head to move; the output end of the first power driving device is connected with the cutting head.
Further, the bottom end of the cutting head is provided with a cutting tip end for cutting the fabric.
Further, the first power driving device comprises a lifting driving device for driving the cutting tip to move up and down, a first moving driving device for driving the cutting tip to move left and right, and a second moving driving device for driving the cutting tip to move back and forth; the output end of the lifting driving device is connected with the cutting head, the output end of the first moving driving device is connected with the lifting driving device, and the output end of the second moving driving device is connected with the first moving driving device.
Further, the fabric conveying device comprises a conveying belt and a conveying driving device for driving the conveying belt to convey.
Further, the conveying driving device comprises a driving roller, a driven roller and a conveying motor; the conveyer belt twines the setting of drive roll and driven voller, the output and the drive roll of conveying motor link together.
Further, the fabric conveying device also comprises a sliding assembly in sliding connection with the first power driving device.
Further, the sliding assembly includes a first sliding portion and a second sliding portion; the first sliding part is arranged on one side of the conveying belt, and the second sliding part is arranged on the other side of the conveying belt.
Further, a first sliding groove for the first power driving device to slide is formed in the first sliding part; the second sliding part is provided with a second sliding groove for the first power driving device to slide; the first power driving device is connected with the sliding assembly in a sliding mode through the first sliding groove and the second sliding groove.
Further, the punching device comprises a punching assembly for punching the material.
Further, the punching assembly comprises a plurality of punching tool bits for punching; the interior of the punching tool bit is hollow, and an opening for allowing excess waste to enter is formed at the bottom end of the punching tool bit; the punching tool bits are arranged in a matrix.
Further, the punching assembly also comprises a punching driving device for driving the punching tool bit to move downwards.
Further, the punching driving device comprises a connecting plate and a punching cylinder for driving the connecting plate to move downwards; a plurality of one end of the punching tool bit is connected with the bottom end of the connecting plate.
Furthermore, the punching device also comprises a material blowing device for blowing the waste material in the punching tool bit; the blowing device comprises a connecting seat and a blowing device for inputting air to the connecting seat; the air blowing device is characterized in that an air inlet connected with the air blowing device is formed in the connecting seat, an air cavity for containing air is formed in the connecting seat, and the air inlet is communicated with the air cavity; the upper surface of connecting plate and the lower surface of connecting seat set up of laminating mutually, the top of the tool bit that punches a hole forms the inlet port that the air got into, the tool bit that punches a hole is linked together through the wind chamber of connecting plate and connecting seat.
Further, the air blowing device comprises an air compressor; the air compressor is connected with the air inlet through a connecting pipe.
Further, the punching device also comprises a guide component for guiding the punching tool bit.
Further, the guide part comprises a first guide plate, a plurality of guide holes corresponding to the punching tool bits one to one are formed in the first guide plate, and the first guide plate is arranged on the lower portion of the punching tool bits through the guide holes.
Further, the guide component also comprises a second guide plate and a third guide plate which are arranged vertically to the first guide plate; connecting seat, connecting plate and the tool bit that punches a hole all locate between second deflector and the third deflector, and the one end of connecting seat and connecting plate all with the inside wall sliding connection of second deflector, the other end of connecting seat and connecting plate all with the inside wall sliding connection of third deflector.
Furthermore, the punching device also comprises a workbench for placing stacked materials; the workbench is arranged below the first guide plate.
Furthermore, a groove is formed in the upper surface of the workbench, and a movable jacking portion which is connected with the groove in a sliding mode and jacks materials upwards is arranged in the groove.
Further, the movable jacking part comprises a jacking block for jacking the material upwards and a jacking driving device for driving the jacking block to move upwards; the jacking block is provided with a plurality of through holes for the punching tool bits to pass through, the jacking block forms a projection area on the plane where the workbench is located, and the projections of the punching tool bits on the plane where the workbench is located are all located in the range of the projection area.
Further, the punching device is provided with a support frame; the support frame is arranged on the upper surface of the workbench; the support frame comprises a first support plate, the punching cylinder is arranged on the upper surface of the first support plate, and the output end of the punching cylinder penetrates through the first support plate and is connected with the top end of the connecting seat; a connecting hole communicated with the air inlet is formed on the upper surface of the first supporting plate; the guide part is arranged at the bottom end of the first supporting plate.
Furthermore, the punching device is also provided with a waste collecting box for collecting the punched waste; the opening of the waste collection box is upward, and the waste collection box is arranged below the workbench.
Further, a plurality of the through holes are all positioned inside the opening of the waste collection box.
Further, the sewing device includes a sewing machine.
Further, still include the surface fabric after each tailorring and treat the surface fabric of sewing after the counterpunching and transport device that transports.
Further, the transfer device comprises a first feeding device for transferring the cut fabric and a transition table for placing the cut fabric.
Further, the first feeding device comprises a first electrostatic adsorption disc for adsorbing the fabric and a second power driving device for driving the first electrostatic adsorption disc to move.
Further, the transfer device further comprises a transfer table for placing the fabric to be sewn, a second feeding device for picking up the fabric on the transfer table, and a circulating conveying device for conveying the fabric to be sewn.
Further, the second feeding device comprises a second electrostatic adsorption disc for adsorbing the fabric and a third power driving device for driving the second electrostatic adsorption disc to move.
Further, the circulating conveying device comprises a clamping device for receiving the fabric picked up by the second feeding device and a circulating assembly for circularly conveying the clamping device.
Further, the clamping device comprises a plurality of clamping parts for clamping the fabric; the clamping part comprises a first clamping claw, a second clamping claw and a closing driving device for driving the first clamping claw and the second clamping claw to close.
Further, the circulating assembly comprises a conveying belt, a first frame body, a second frame body, a rotating wheel and a transmission driving device for driving the conveying belt to convey; the first frame body and the second frame body are arranged in a closed loop mode, the conveyor belt is arranged between the first frame body and the second frame body, a first annular rail for the rotating wheels to slide is arranged on the lower surface of the first frame body, a second annular rail for the rotating wheels to slide is arranged on the upper surface of the second frame body, and a gap for the rotating wheels to roll is formed between the first frame body and the second frame body; the axis level of rotating the wheel sets up and installs between first support body and second support body, and is a plurality of press from both sides the portion of getting and run through the connecting rod and rotate the wheel and install on the conveyer belt and encircle the equidistant setting of conveyer belt.
Further, the transmission driving device comprises a driving wheel, a driven wheel and a transmission motor for driving the driving wheel to rotate; a first fixing plate is arranged on one side of the first frame body, a second fixing plate is arranged on the other side of the first frame body, the driving wheel is mounted at the bottom end of the first fixing plate and is rotatably connected with the first fixing plate, and the driven wheel is mounted at the bottom end of the second fixing plate and is rotatably connected with the second fixing plate; the conveyer belt winding action wheel sets up with following the driving wheel, transmission motor's output runs through first fixed plate and links together with the action wheel.
Further, still include the sorting device that carries out the letter sorting to unnecessary surface fabric after cutting.
Furthermore, the sorting device comprises a third electrostatic adsorption disc for absorbing the fabric and a fourth power driving device for driving the third electrostatic adsorption disc to move.
Further, sorting device still includes the letter sorting case that collects the surface fabric.
After adopting the structure, the processing technology of the sports clothes has the following beneficial effects:
the shielding breathable cloth is connected with the clothes main body through the movable connecting part, a second breathable hole of the shielding breathable cloth is overlapped with the first breathable hole in the clothes main body, the first breathable hole is exposed and is in a breathable state, the magic tape is torn when people do not need the first breathable hole through the movable connecting part, the shielding breathable cloth moves downwards under the action of gravity, the movable connecting part is attached to the clothes main body, the shielding breathable cloth is driven to be gradually attached to the clothes main body, the sealing cloth of the shielding breathable cloth is attached to the first breathable hole in an overlapped mode, and the effect of sealing the first breathable hole is achieved; when people feel dry heat gradually in the process of sports, the shielding breathable cloth is pulled upwards to be connected with the clothes main body through the magic tape, so that the first breathable holes are completely exposed, the breathable performance of the sports clothes is enhanced, and perspiration and body heat control are facilitated; according to the invention, the purposes of opening the first air hole and completely closing the first air hole are achieved by matching the shielding breathable cloth with the movable connecting part, heat on the body of people is more easily volatilized, people are not easy to feel hot and dry, a pleasant mood is kept while the body is exercised, and meanwhile, the shielding cloth is used for shielding when the first air hole is not needed at first, so that the use is convenient and fast, and the exercise experience is enhanced.
The invention also provides a processing device of the sports garment, wherein the front panel, the rear panel and the shielding breathable cloth are respectively cut out of the fabric according to the layout drawing through a cutting device, then a plurality of layers of front panels and/or rear panels are overlapped, a plurality of layers of shielding breathable cloth are overlapped, and a first vent hole and a second vent hole are respectively punched through a punching device; then, conveying the fabrics to be sewn to a sewing device one by one through a circulating conveying device by the aid of the second feeding device of the transfer device; according to the invention, the transfer device is used for transferring the fabric, so that the labor cost is reduced, the automation degree is high, and the processing efficiency is improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention relating to the process and apparatus for manufacturing a sports garment with the breathable portion of the sports garment open;
FIG. 2 is a schematic view of the structure of the seal of the breathable portion of the sports garment according to the present invention;
FIG. 3 is a schematic cross-sectional view of the garment body, the movable connecting portion and the shielding breathable cloth of the processing technology and device of the sports garment in the first breathable hole opened state according to the present invention;
FIG. 4 is a schematic perspective view of the whole processing apparatus of the present invention for processing sports apparel;
FIG. 5 is a schematic perspective view of a cutting device of the present invention for a process and apparatus for manufacturing a sports garment;
FIG. 6 is a schematic structural diagram of a punching device of the processing technology and device for sports clothes according to the present invention;
fig. 7 is a schematic perspective view of a circular conveying device of a processing process and a device for sports clothes according to the present invention.
In the figure: 1-a clothes body, 2-a shielding breathable cloth, 11-a breathable part, 111-a first breathable hole, 21-a second breathable hole, 22-a sealing cloth, 3-a movable connecting part, 4-a magic tape component, 41-a female tape component, 411-a breathable female tape, 412-a sealing female tape, 5-a cutting device, 6-a sewing device, 51-a cutting component, 52-a fabric conveying device, 511-a cutting head, 512-a first power driving device, 5111-a cutting tip, 5121-a lifting driving device, 5122-a first moving driving device, 5123-a second moving driving device, 521-a conveying belt, 522-a sliding component, 5221-a first sliding part, 5222-a second sliding part, 5223-a first sliding groove, 5224-a second sliding groove, 7-a transfer device, 71-a first feeding device, 72-a transition table, 711-a first electrostatic adsorption disc, 712-a second power driving device, 73-a transfer table, 74-a second feeding device, 75-a circulating conveying device, 741-a second electrostatic adsorption disc, 742-a third power driving device, 751-a clamping device, 752-a circulating component, 7511-a clamping part, 75111-a first clamping claw, 75112-a second clamping claw, 7521-a conveyor belt, 7522-a first frame body, 7523-a second frame body, 7524-a rotating wheel, 7525-a transmission driving device, 75231-a second annular track, 75251-a transmission motor, 75221-a first fixing plate, 75222-a second fixing plate, 8-a sorting device, 81-a third electrostatic adsorption disc, 82-fourth power drive means, 83-sorting bin, 9-punching means, 91-punching assembly, 911-punching head, 912-punching drive means, 9121-connecting plate, 9122-punching cylinder, 92-blowing means, 921-connecting seat, 9211-air inlet, 93-guide member, 94-work table, 931-first guide plate, 932-second guide plate, 933-third guide plate, 95-movable puller, 951-puller block, 952-puller drive means, 96-support frame, 961-first support plate, 97-scrap collecting bin.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
As shown in fig. 1 to 7, the processing technology of the sports garment of the invention comprises the following steps:
(1) leveling the confronting surface;
(2) cutting the front panel, the rear panel and the shielding breathable cloth 2 through a layout drawing;
(3) punching holes on the front panel and/or the rear panel to form a ventilation part 11;
(4) sewing the front and rear panels to form a garment body 1;
(5) sewing the shielding breathable cloth 2 with the clothes main body 1 with the breathable part 11 through the movable connecting part 3;
(6) the shielding breathable cloth 2 is connected with the clothes main body 1 with the breathable part 11 through the magic tape component 4;
(7) ironing the sewn garment.
Thus, the shielding breathable cloth 2 is connected with the clothes main body 1 through the movable connecting part 3, the second breathable holes 21 of the shielding breathable cloth 2 are overlapped with the first breathable holes 111 on the clothes main body 1, the first breathable holes 111 are exposed and are in a breathable state, people tear the magic tape through the movable connecting part 3 when the first breathable holes 111 are not needed, the shielding breathable cloth 2 moves downwards under the action of gravity, the movable connecting part 3 is attached to the clothes main body 1, the shielding breathable cloth 2 is driven to be gradually attached to the clothes main body 1, the sealing cloth 22 of the shielding breathable cloth 2 is attached to and overlapped with the first breathable holes 111, and the effect of sealing the first breathable holes 111 is achieved; when people feel dry heat gradually in the process of sports, the shielding breathable cloth 2 is pulled upwards to be connected with the clothes main body 1 through the magic tape, so that the first air holes 111 are completely exposed, the breathable performance of the sports clothes is enhanced, and perspiration and body heat control are facilitated; according to the invention, the shielding breathable cloth 2 and the movable connecting part 3 are matched, so that the purposes of opening the first breathable hole 111 and completely closing the first breathable hole 111 are achieved, heat on the body of people is more easily volatilized, people are not easy to feel hot and dysphoria, a pleasant mood is kept while the body is exercised, and meanwhile, the shielding breathable cloth 22 is used for shielding when the first breathable hole 111 is not needed at first, so that the use is convenient and fast, and the exercise experience is enhanced.
Preferably, in order to increase the airing performance of the sports garment, in step (3), a plurality of first airing holes 111 are punched in the airing part 11, and the plurality of first airing holes 111 are arranged in a matrix.
Preferably, in the step (2), a plurality of second ventilation holes 21 corresponding to the first ventilation holes 111 one by one are punched on the shielding ventilation cloth 2, and a sealing cloth 22 shielding the first ventilation holes 111 is formed between the adjacent second ventilation holes 21. The second air hole 21 and the sealing cloth 22 are arranged to open and close the first air hole 111, so that the aim of changing the air permeability of the sports clothes is fulfilled.
Preferably, in order to make the sealing effect of the first airing hole 111 better, the closing cloth 22 completely covers the first airing hole 111.
Preferably, in the step (5), one end of the movable connecting portion 3 and the garment body 1 are sewn together, and the other end of the movable connecting portion 3 and the shielding breathable cloth 2 are sewn together. The first vent hole 111 is opened through the movable connection part 3, and the sealing cloth 22 is completely attached to the first vent hole 111 to completely seal the first vent hole 111.
Preferably, in order to make the connection of the movable connection part 3 with the garment body 1 and the shielding breathable cloth 2 more stable, the movable connection part 3 includes a plurality of movable mesh cloths sewn on each of the closing cloths 22 and the garment body 1 at positions corresponding to the closing cloths 22.
Preferably, in order to make the connection of the movable mesh cloth with the clothes main body 1 and the shielding breathable cloth 2 more stable, the movable mesh cloth is extended along the length direction of the clothes main body 1.
Preferably, the width dimension of the movable mesh cloth is equal to the vertical length dimension between the position of the movable mesh cloth on the closing cloth 22 and the axis of the second vent 21 adjacent downwards. So that the sealing cloth 22 completely seals the first airing hole 111.
Preferably, in (6), the female patch assembly 41 of the hook and loop fastener assembly 4 and the garment body 1 are sewn together, the sub-patch assembly of the hook and loop fastener assembly 4 and the shielding breathable cloth 2 are sewn together, and the sewing position of the sub-patch assembly corresponds to the sewing position of the female patch assembly 41. The opening and closing of the first air hole 111 are controlled through the matching of the female adhesive component and the sub adhesive component of the magic adhesive component 4, and the effect of adjusting the opening and closing of the first air hole 111 is achieved.
Preferably, for the convenience of use, the female sticker assembly 41 includes a breathable female sticker 411, and the breathable female sticker 411 is sewn on the upper side of the breathable portion 11.
Preferably, in order to stabilize the sealing effect after the sealing cloth 22 seals the first ventilation hole 111, the female patch assembly 41 further includes a sealing female patch 412, and the sealing female patch 412 is sewn above the ventilation part 11 and below the ventilation female patch 411.
Preferably, in order to facilitate the shielding of the breathable cloth 2 to adjust the opening and closing of the first vent 111, the sub-sticker assembly includes an adjusting sub-sticker sewn on the upper portion of the inner side surface of the shielding breathable cloth 2.
Preferably, in order to make the connection structure of the shielding breathable cloth 2 on the garment body 1 more stable, the shielding breathable cloth 2 has a first side edge, a second side edge, a third side edge and a fourth side edge which are adjacently arranged in sequence; the second side edge is sewn to the garment body 1 on one side of the breathable portion 11, and the fourth side edge is sewn to the garment body 1 on the other side of the breathable portion 11.
Preferably, the first airing holes 111 of the front and/or rear panels and the second airing holes 21 of the shielding airing cloth 2 are processed by the punching device 9; the front and/or rear panels to be punched are orderly stacked, the shielding breathable cloth 2 is orderly stacked, the punching driving device 912 drives the punching tool bit to move downwards after the front and/or rear panels to be punched are placed on the workbench of the punching device 9, the first breathable holes 111 are punched in the front and/or rear panels to be punched, and the second breathable holes 21 are punched in the shielding breathable cloth 2.
A processing device of sports clothes comprises a cutting device 5 for cutting fabric into a front cloth, a rear cloth and a shielding breathable cloth 2, a punching device 9 for punching a first air hole 111 on the front cloth and/or the rear cloth and a second air hole 21 on the shielding breathable cloth 2, and a sewing device 6 for sewing the front cloth, the rear cloth and the shielding breathable cloth 2.
Thus, the fabric is cut into a front panel, a rear panel and shielding breathable cloth 2 respectively according to a layout drawing by the cutting device 5, then a plurality of layers of the front panel and/or the rear panel are overlapped, the plurality of layers of the shielding breathable cloth 2 are overlapped, and a first vent hole 111 and a second vent hole 21 are punched respectively by the punching device 9; then, the punched fabrics are conveyed to the sewing device 6 one by one through a circulating conveying device 75 by the second feeding device 74 of the transfer device 7; according to the invention, the transfer device 7 is used for transferring the fabric, so that the labor cost is reduced, the automation degree is high, and the processing efficiency is improved.
Preferably, the cutting device 5 comprises a cutting assembly 51 for cutting the fabric and a fabric conveying device 52 for conveying the fabric. After the fabric is cut into a desired shape by the cutting unit 51 according to the layout drawing, the cut fabric is gradually output by the fabric conveying device 52.
Preferably, the cutting assembly 51 comprises a cutting head 511, and a first power driving device 512 for driving the cutting head 511 to move; the output of the first power drive 512 is connected to the cutting head 511. The cutting head 511 is driven by the first power driving device 512 to move according to a preset track, and a required shape is cut.
Preferably, in order to cut the fabric into a desired shape more precisely, the bottom end of the cutting head 511 is provided with a cutting tip 5111 for cutting the fabric.
Preferably, the first power driving means 512 includes a lifting driving means 5121 for driving the cutting tip 5111 to move up and down, a first movement driving means 5122 for driving the cutting tip 5111 to move left and right, and a second movement driving means 5123 for driving the cutting tip 5111 to move back and forth; the output end of the elevation driving unit 5121 is connected to the cutting head 511, the output end of the first movement driving unit 5122 is connected to the elevation driving unit 5121, and the output end of the second movement driving unit 5123 is connected to the first movement driving unit 5122. The cutting shear tip 5111 is displaced in the up, down, left, right, front and back directions by the lifting driving device 5121, the first moving driving device 5122 and the second moving driving device 5123; specifically, the lifting driving device 5121 is a lifting cylinder, and the output end of the lifting cylinder is connected with the cutting head 511, so as to achieve the purpose of moving the cutting tip 5111 up and down, the first moving driving device 5122 is a first moving cylinder for driving the cutting tip 5111 to move left and right, and the second moving driving device 5123 is a second moving cylinder for driving the cutting tip 5111 to move back and forth.
Preferably, the fabric conveying device 52 includes a conveying belt 521, and a conveying driving device for driving the conveying belt 521 to convey. The conveying driving device drives the conveying belt 521 to enable the conveying belt 521 to gradually output the cut fabrics.
Preferably, the conveying driving device comprises a driving roller, a driven roller and a conveying motor; the conveyer belt 521 is wound around the driving roller and the driven roller, and the output end of the conveyer motor is connected with the driving roller. And when the conveying motor is started, the driving roller rotates to drive the conveying belt 521 to rotate, and the conveying belt 521 rotates to drive the driven roller to rotate, so that the whole transmission mechanism stably operates.
Preferably, in order to make the operation of the cutting assembly 51 more stable, the fabric feeding device 52 further comprises a sliding assembly 522 slidably connected with the first power driving device 512.
Preferably, in order to make the operation of the cutting assembly 51 more stable, the sliding assembly 522 includes a first sliding portion 5221 and a second sliding portion 5222; the first sliding portion 5221 is disposed on one side of the conveying belt 521, and the second sliding portion 5222 is disposed on the other side of the conveying belt 521.
Preferably, in order to stabilize the operation of the cutting assembly 51, the first sliding portion 5221 is provided with a first sliding groove 5223 for the first power driving device 512 to slide; the second sliding portion 5222 is provided with a second sliding groove 5224 for the first power driving device 512 to slide; the first power driving means 512 is slidably coupled to the sliding member 522 through the first and second sliding grooves 5223 and 5224.
Preferably, the punching device 9 comprises a punching assembly 91 for punching the material. Through the punching assembly 91, the first vent hole and the second vent hole are punched.
Preferably, the punch assembly 91 includes a plurality of punch tips 911 for punching; the interior of the punching tool bit 911 is hollow, and an opening for allowing excess waste to enter is formed at the bottom end of the punching tool bit 911; a plurality of punch blades 911 are arranged in a matrix arrangement. When the punching tool bit 911 moves downwards to punch the stacked fabrics, the punched waste is contained in the punching tool bit 911; specifically, the punch blade 911 is a cylindrical punch blade 911.
Preferably, the punch assembly 91 further comprises punch drive means 912 for driving the punch tip 911 downwardly. The punching driving device 912 drives the punching tool 911 to move downwards to perform a punching action.
Preferably, the punching driving device 912 includes a connection plate 9121, and a punching cylinder 9122 driving the connection plate 9121 to move downward; one end of a plurality of punching tool bits 911 is connected with the bottom end of connecting plate 9121. The punching cylinder 9122 drives the connecting plate 9121 to move downwards, and the connecting plate 9121 drives the punching tool bit 911 to move downwards for punching.
Preferably, the punching device 9 further comprises a blowing device 92 for blowing the waste inside the punching head 911; the blowing device 92 comprises a connecting seat 921 and a blowing device for inputting air to the connecting seat 921; an air inlet 9211 connected with the blowing device is formed in the connecting seat 921, an air cavity for containing air is formed in the connecting seat 921, and the air inlet 9211 is communicated with the air cavity; the setting of laminating mutually of the upper surface of connecting plate 9121 and the lower surface of connecting seat 921, the top of the tool bit 911 that punches a hole forms the inlet port that the air got into, and the tool bit 911 that punches a hole is linked together through the wind chamber of connecting plate 9121 and connecting seat 921. Blow to the wind chamber of connecting seat 921 in through gas blowing device, make the inside waste material of punching tool bit 911 fly out from the opening of bottom, be convenient for discharge the waste material in the punching tool bit 911.
Preferably, the air blowing device comprises an air compressor; the air compressor is connected with the air inlet 9211 through a connecting pipe. The air compressor blows to the air inlet 9211 through the connecting pipe, makes the wind intracavity fill with gas, makes the waste material of punching a hole tool bit 911 inside fly out from the opening of bottom gradually.
Preferably, in order to prolong the service life of the punching head 911 and make the structure of the punching head 911 more stable, the punching device 9 further includes a guide member 93 for guiding the punching head 911.
Preferably, the guide member 93 includes a first guide plate 931, the first guide plate 931 is provided with a plurality of guide holes corresponding one to each of the punching bits 911, and the first guide plate 931 is provided at a lower portion of the punching bit 911 through each of the guide holes. Make the difficult emergence of the tool bit 911 that punches a hole through first deflector 931, the life of the tool bit 911 that punches a hole is prolonged.
Preferably, in order to make the operation of the punching head 911 more stable and more accurate, the guide member 93 further includes a second guide plate 932 and a third guide plate 933 disposed perpendicularly to the first guide plate 931; connecting seat 921, connecting plate 9121 and the tool bit 911 that punches a hole all locate between second deflector 932 and third deflector 933, and the one end of connecting seat 921 and connecting plate 9121 all with the inside wall sliding connection of second deflector 932, the other end of connecting seat 921 and connecting plate 9121 all with the inside wall sliding connection of third deflector 933.
Preferably, in order to facilitate the punching operation, the punching device 9 further comprises a work table 94 for placing the stacked materials; the table 94 is disposed below the first guide plate 931.
Preferably, in order to enable the material to be in a tightly-jacking state in the punching process and enable the air holes of the material to be higher in precision, a groove is formed in the upper surface of the workbench 94, and a movable tightly-jacking portion 95 which is connected with the groove in a sliding mode and enables the material to be tightly jacked upwards is arranged in the groove.
Preferably, the movable tightening part 95 comprises a tightening block 951 for upwards tightening the material, and a tightening driving device 952 for driving the tightening block 951 to move upwards; the tightening block 951 is provided with a plurality of through holes for the punching heads 911 to pass through, the tightening block 951 forms a projection area on the plane of the workbench 94, and the projections of the punching heads 911 on the plane of the workbench 94 are all in the projection area range. The material is placed on the tightening block 951, the tightening driving device 952 drives the tightening block 951 to move upwards, and the tightening block 951 moves upwards to enable the material to be in contact with the lower surface of the first guide plate 931, so that the material is clamped between the tightening block 951 and the first guide plate 931, the punching tool bit 911 can punch holes conveniently, and the punching precision is improved; specifically, the jacking driving device is a jacking air cylinder.
Preferably, in order to make the structure of the punching device 9 more stable, the punching device 9 is provided with a support frame 96; a support frame 96 is provided on the upper surface of the table 94; the supporting frame 96 comprises a first supporting plate 961, the punching cylinder 9122 is installed on the upper surface of the first supporting plate 961, and the output end of the punching cylinder 9122 penetrates through the first supporting plate 961 and is connected with the top end of the connecting seat 921; a connection hole communicated with the air inlet 9211 is formed on the upper surface of the first support plate 961; the guide member 93 is provided at the bottom end of the first support plate 961.
Preferably, the punching device 9 is provided with a scrap collecting box 97 for collecting the punched scrap; the opening of the scrap collecting box 97 is upward, and the scrap collecting box 97 is provided below the table 94. When putting on workstation 94 as the surface fabric that stacks, cylinder 9122 that punches a hole drives connecting seat 921 downstream, drive connecting plate 9121 downstream, connecting plate 9121 drives the action that punches a hole tool bit 911 downstream to stacking the surface fabric, after punching a hole, the tool bit 911 that punches a hole keeps the position after punching a hole downwards, the waste material after punching a hole gets into the inside cavity of drift tool bit, start the air compressor machine input gas this moment, make gaseous entering the plenum, blow off the waste material in the tool bit 911 that will punch a hole, fall into in garbage collection box 97, be convenient for collect the waste material, keep operational environment's clean and tidy.
Preferably, in order to ensure that the blown waste material falls into the waste collection box 97, a plurality of through holes are located inside the opening of the waste collection box 97.
Preferably, the sewing device 6 comprises a sewing machine. The worker sews the shielding breathable cloth 2 and the front panel or the rear panel punched with the first breathable holes 111 together through the movable grids by the sewing machine, and then sews the front panel and the rear panel together.
Preferably, in order to improve the transfer efficiency of materials, the cloth sewing machine further comprises a transfer device 7 for transferring each cut fabric and the fabric to be sewn after punching.
Preferably, the transfer device 7 comprises a first feeding device 71 for transferring the cut fabric and a transition table 72 for placing the cut fabric. The fabric cut by the cutting device 5 is sucked and placed on the transition table 72 through the first feeding device 71, and various fabrics on the transition table 72 are respectively overlapped together by a worker, so that subsequent punching or sewing is facilitated.
Preferably, the first feeding device 71 includes a first electrostatic adsorption plate 711 for sucking the fabric, and a second power driving device 712 for driving the first electrostatic adsorption plate 711 to move. The first electrostatic adsorption disc 711 is driven to the fabric to be picked up through the second power driving device 712, the first electrostatic adsorption disc 711 adsorbs the cut front and rear panels and the shielding breathable cloth 2, and all the fabrics are transferred to the transition table 72; specifically, the second power driving means 712 includes a first connection arm, a second connection arm, a first motor, a second motor, a third motor, and a first rotary cylinder, one end of the first connection arm and one end of the second connection arm are hinged together, the other end of the first connection arm and the first electrostatic adsorption disk 711 are hinged together, the first motor is disposed at the hinged position of the first connection arm and the first electrostatic adsorption disk 711, used for controlling the rotation angle of the first electrostatic adsorption disc 711, the second motor is arranged at the hinge joint of the first connecting arm and the second connecting arm, for controlling the longitudinal displacement of the first electrostatic adsorption disk 711 via the first connecting arm, a third motor is provided at the other end of the second connecting arm, the first electrostatic adsorption disc 711 is driven by the first rotary cylinder to transfer back and forth between the fabric conveying device 52 and the transition table 72.
Preferably, the transfer device 7 further comprises a transfer table 73 on which the fabric to be sewn is placed, a second feeding device 74 for picking up the fabric on the transfer table 73, and a circulating conveyor 75 for transporting the fabric to be sewn. When the worker puts the punched fabric and the fabric which does not need to be punched on the transfer table 73, the second feeding device 74 picks up the fabric to be sewn and puts the fabric on the circulating conveying device 75, so that the fabric is circularly conveyed to the station of the sewing machine, and the worker on the sewing machine can conveniently take the fabric.
Preferably, the second feeding device includes a second electrostatic adsorption disc 741 sucking the fabric, and a third power driving device 742 driving the second electrostatic adsorption disc 741 to move. The second electrostatic adsorption disc 741 is driven onto the transfer table 73 by the third power driving device 742, the second electrostatic adsorption disc 741 adsorbs the fabric to be sewn, and transfers the fabric to be sewn onto the circulating conveyor 75 one by one; specifically, the third power driving device 742 includes a third connecting arm, a fourth motor, a fifth motor, a sixth motor, and a second rotating cylinder, one end of the third connecting arm and one end of the fourth connecting arm are hinged together, the other end of the third connecting arm and the second electrostatic adsorption disc 741 are hinged together, the fourth motor is disposed at the hinged position of the third connecting arm and the second electrostatic adsorption disc 741, used for controlling the rotation angle of the second electrostatic adsorption disc 741, a fifth motor is arranged at the hinge joint of the third connecting arm and the fourth connecting arm, for controlling the second electrostatic adsorption disc 741 to longitudinally displace by the third connecting arm, a sixth motor is provided at the other end of the fourth connecting arm, for controlling the lateral displacement of the second electrostatic chuck 741 through the fourth connecting arm, the second electrostatic chuck 741 is driven by the second rotary cylinder to be transferred back and forth between the transfer stage 73 and the endless conveyor 75.
Preferably, the circulating conveyor 75 includes a gripping device 751 for receiving the fabric picked up by the second feeding device 74, and a circulating assembly 752 for circulating the gripping device 751. After the second electrostatic adsorption disc 741 moves the fabric to a predetermined position, the clamping device 751 clamps the fabric and conveys the fabric to a corresponding station of the sewing machine through the circulating assembly 752.
Preferably, the gripping device 751 comprises a plurality of gripping portions 7511 for gripping the fabric; the gripping section 7511 includes a first gripping claw 75111, a second gripping claw 75112, and a closing drive device that drives the first gripping claw 75111 and the second gripping claw 75112 to close. The closing driving device drives the first clamping claw 75111 and the second clamping claw 75112 to close, so that the fabric is clamped; specifically, the closing driving device is a bidirectional closing cylinder, and the bidirectional closing cylinder drives the first gripping claw 75111 and the second gripping claw 75112 to grip the fabric by respectively mounting the first gripping claw 75111 and the second gripping claw 75112 to two output ends of the bidirectional closing cylinder.
Preferably, the circulating assembly 752 includes a conveyor belt 7521, a first frame 7522, a second frame 7523, a rotating wheel 7524, and a transmission drive 7525 for driving the conveyor belt 7521 to transmit; the first frame body 7522 and the second frame body 7523 are arranged in a closed loop, the conveyor belt 7521 is arranged between the first frame body 7522 and the second frame body 7523, a first annular track for the rotating wheel 7524 to slide is arranged on the lower surface of the first frame body 7522, a second annular track 75231 for the rotating wheel 7524 to slide is arranged on the upper surface of the second frame body 7523, and a gap for the rotating wheel 7524 to roll is formed between the first frame body 7522 and the second frame body 7523; an axis of the rotating wheel 7524 is horizontally disposed and installed between the first frame body 7522 and the second frame body 7523, and a plurality of gripping parts 7511 are installed on the conveyor belt 7521 through the rotating wheel 7524 by a connecting rod and are disposed at equal intervals around the conveyor belt 7521. The fabric conveying device is connected with the conveyor belt 7521 through the connecting rod, the transmission driving device 7525 drives the conveyor belt 7521 to rotate, the conveyor belt 7521 drives the connecting rod to rotate, the connecting rod drives the clamping portion 7511 to circularly convey fabrics around the conveyor belt 7521, the rotating wheel 7524 moves through the first annular track on the first frame body 7522 and the second annular track 75231 on the second frame body 7523, gravity borne by the connecting rod is borne by the rotating wheel 7524 and the second frame body 7523, and the movement of the conveying clamping portion 7511 of the conveyor belt 7521 is more stable.
Preferably, the transmission driving device 7525 includes a driving wheel, a driven wheel, and a transmission motor 75251 for driving the driving wheel to rotate; a first fixing plate 75221 is arranged on one side of the first frame body 7522, a second fixing plate 75222 is arranged on the other side of the first frame body 7522, the driving wheel is mounted at the bottom end of the first fixing plate 75221 and is rotatably connected with the first fixing plate 75221, and the driven wheel is mounted at the bottom end of the second fixing plate 75222 and is rotatably connected with the second fixing plate 75222; the transmission belt 7521 is wound around the driving wheel and the driven wheel, and the output end of the transmission motor 75251 penetrates through the first fixing plate 75221 and is connected with the driving wheel. The overall strength of the driving wheel and the driven wheel is enhanced through the first fixing plate 75221 and the second fixing plate 75222 respectively, the motor drives the driving wheel to rotate, the driving wheel rotates to drive the conveying belt 7521 to rotate, the conveying belt 7521 rotates to drive the driven wheel to rotate, and the purpose of circular conveying of the fabric is achieved.
Preferably, in order to facilitate the collection of the cut surplus fabric, a sorting device 8 for sorting the cut surplus fabric is further included.
Preferably, the sorting device 8 comprises a third electrostatic adsorption disc 81 for sucking the fabric and a fourth power driving device 82 for driving the third electrostatic adsorption disc 81 to move. The third electrostatic adsorption disc 81 is driven by a fourth power driving device 82 to adsorb redundant fabric; specifically, the fourth power driving device 82 includes a fifth connecting arm, a sixth connecting arm, a seventh motor, an eighth motor, a ninth motor and a third rotating cylinder, wherein one end of the fifth connecting arm is hinged to one end of the sixth connecting arm, the other end of the fifth connecting arm is hinged to the third electrostatic adsorption disk 81, the seventh motor is disposed at the hinged position of the fifth connecting arm and the third electrostatic adsorption disk 81 and is used for controlling the rotation angle of the third electrostatic adsorption disk 81, the eighth motor is disposed at the hinged position of the fifth connecting arm and the sixth connecting arm and is used for controlling the longitudinal displacement of the third electrostatic adsorption disk 81 through the fifth connecting arm, the ninth motor is disposed at the other end of the sixth connecting arm and is used for controlling the transverse displacement of the third electrostatic adsorption disk 81 through the sixth connecting arm, the third rotating cylinder drives the third electrostatic adsorption disk 81 to rotate to the direction of the conveying belt 521 of the fabric conveying device 52 to suck excess fabric, after the third electrostatic adsorption plate 81 adsorbs the redundant fabrics, the third electrostatic adsorption plate rotates to the position of the sorting box 83, and the redundant fabrics are placed in the sorting box 83.
Preferably, to facilitate the centralized processing after the collection of the surplus fabric, the sorting device 8 further comprises a sorting bin 83 for collecting the fabric.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (10)
1. A processing technology of sports clothes is characterized by comprising the following steps:
(1) leveling the confronting surface;
(2) cutting the front panel, the rear panel and the shielding breathable cloth through a layout drawing;
(3) punching holes on the front panel and/or the rear panel to process the air-permeable part;
(4) sewing the front panel and the back panel to form a garment body;
(5) sewing the shielding breathable cloth with the garment main body with the breathable part through the movable connecting part;
(6) connecting the shielding breathable cloth with the garment main body with the breathable part through the magic tape component;
(7) ironing the sewn garment.
2. The process for manufacturing sports garments according to claim 1, characterized by the fact that: in the step (3), a plurality of first air holes are punched on the air permeable part, and the first air holes are arranged in a matrix.
3. The process for manufacturing sports garments according to claim 2, characterized by the fact that: in the step (2), a plurality of second air holes which are in one-to-one correspondence with the first air holes are punched on the shielding air-permeable cloth, and a sealing cloth for shielding the first air holes is formed between the adjacent second air holes.
4. The process for manufacturing sports garments according to claim 3, characterized by the fact that: the sealing cloth completely covers the first air hole.
5. The process for manufacturing sports garments according to claim 4, characterized by the fact that: in the step (5), one end of the movable connecting part is sewn with the clothes main body, and the other end of the movable connecting part is sewn with the shielding breathable cloth.
6. The process for manufacturing sports garments according to claim 5, characterized by the fact that: the movable connecting part comprises a plurality of movable mesh fabrics which are sewn on the sealing cloth and the clothes main body corresponding to the sealing cloth.
7. The process for manufacturing sports garments according to claim 6, characterized by the fact that: the movable mesh cloth extends along the length direction of the clothes main body.
8. The process for making sports garments according to claim 7, wherein: the width size of the movable mesh cloth is equal to the vertical length size between the position of the movable mesh cloth on the closed cloth and the axis of the second air vent which is adjacent downwards.
9. The process for making sports garments according to claim 8, wherein: in (6), sew the female card subassembly and the clothes main part together of magic subsides subassembly, sew the sub-subassembly of magic subsides subassembly and the ventilative cloth that shelters from together, and the position of sewing up of sub-subassembly corresponds with the position of sewing up of female card subassembly.
10. The process for manufacturing sports garments according to claim 9, characterized by the fact that: the female card assembly comprises a breathable female card, and the breathable female card is sewn above the breathable part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011022328.5A CN112450510A (en) | 2020-09-25 | 2020-09-25 | Processing technology and device of sports clothes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011022328.5A CN112450510A (en) | 2020-09-25 | 2020-09-25 | Processing technology and device of sports clothes |
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| CN112450510A true CN112450510A (en) | 2021-03-09 |
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|---|---|---|---|
| CN202011022328.5A Pending CN112450510A (en) | 2020-09-25 | 2020-09-25 | Processing technology and device of sports clothes |
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