CN112285106A - Quick detection device is used in cable production - Google Patents
Quick detection device is used in cable production Download PDFInfo
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- CN112285106A CN112285106A CN202011115322.2A CN202011115322A CN112285106A CN 112285106 A CN112285106 A CN 112285106A CN 202011115322 A CN202011115322 A CN 202011115322A CN 112285106 A CN112285106 A CN 112285106A
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- 238000001514 detection method Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000746 purification Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 13
- 230000000670 limiting effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 abstract description 7
- 230000005484 gravity Effects 0.000 abstract description 4
- 210000000056 organ Anatomy 0.000 abstract 1
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention provides a quick detection device for cable production, which comprises a workbench, a vertical plate, a guide roller, a purification assembly, a detection assembly, a camera assembly, a recording assembly, an electric control cabinet and an industrial display, wherein the detection assembly and the camera assembly are arranged, the detection assembly detects diameter errors of cables, the camera assembly detects the outer surfaces of the cables, two data indexes are detected at one time, and the detection efficiency of the detection device is improved; due to the arrangement of the purification assembly, impurities attached to the surface of the cable are blocked by the sponge ring, and fall into the material collection box under the action of gravity, so that the purpose of purifying the cable is achieved; the setting of record subassembly, data collector gather the data message that pressure sensor and camera detected, and the accumulator stores the data message that detects, and the follow-up data message of carrying on of being convenient for transfers and research, and when the data message that detects appeared unusually, IC chip control bee calling organ sent the warning suggestion, and the operating personnel of being convenient for in time takes measures.
Description
Technical Field
The invention belongs to the technical field of cable production equipment, and particularly relates to a quick detection device for cable production.
Background
The cable is the optical cable, the general name of article such as cable, the usage of cable has a lot, mainly used control installation, connecting device, transmission power etc. is common and indispensable thing among the daily life, because the cable is electrified, so the installation needs be prudent very much, in the cable production process, need detect the relevant data index of cable, guarantee that the production quality of cable reaches the operation requirement, current detection device for cable production once can only detect a data index, detection efficiency is lower, be unfavorable for the extensive detection of cable, for this reason, we propose a quick detection device for cable production, with the problem of solving, and be convenient for marketing and application.
The existing detection device for cable production can only detect one data index at a time, has low detection efficiency and is not beneficial to the large-scale detection of cables.
Therefore, the invention is very necessary to provide a quick detection device for cable production.
Disclosure of Invention
In order to solve the technical problems, the invention provides a quick detection device for cable production, which aims to solve the problems that the existing detection device for cable production can only detect one data index at a time, has low detection efficiency and is not beneficial to large-scale detection of cables. A quick detection device for cable production comprises a workbench, two vertical plates, a guide roller, a purification assembly, a detection assembly, a camera assembly, a recording assembly, an electric control cabinet and an industrial display, wherein the vertical plates are arranged at two ends above the workbench; the number of the guide rollers is four, and the guide rollers are arranged on the front side of the vertical plate through shaft sleeves; the purification assembly is arranged above the workbench and is positioned at one end between the vertical plates; the recording assembly is arranged above the workbench and is positioned at the other end between the vertical plates; the industrial display is arranged above the recording component; the detection assembly is arranged above the workbench and is positioned between the purification assembly and the recording assembly; the camera shooting assembly is arranged above the workbench and is positioned between the detection assembly and the recording assembly; the electric control cabinet is arranged at one end of the workbench close to the industrial display;
the purification assembly comprises a fixed plate, a purification cylinder, a material collecting box and a sponge ring, wherein the fixed plate is arranged above the workbench and is positioned on one side, away from the electric control cabinet, between the vertical plates; the purifying cylinder is arranged on the front side of the fixing plate; the sponge ring is arranged inside the purifying cylinder; the material collecting box is arranged on one side of the fixed plate, which is far away from the electric control cabinet.
Preferably, the lower end of the workbench is provided with a supporting leg; a groove is formed in the middle of the outer side of the guide roller; the electric control cabinet is connected with commercial power through a wire; the industrial display is connected with the electric control cabinet through a wire; the middle position of the purifying cylinder is aligned with the middle position between the guide rollers; the material collecting box is aligned with the purifying cylinder; the size of the sponge ring is aligned with the size of the purification cylinder.
Preferably, the detection assembly comprises a supporting plate, a fixed sleeve, a guide rod, a pressure sensor, a limiting plate, a spring, a clamping plate and a clamping groove, the supporting plate is arranged above the workbench, and the supporting plate is positioned between the fixed plate and the camera assembly; the number of the fixed sleeves is two, and the fixed sleeves are arranged at the upper end and the lower end of the front side of the supporting plate; the guide rod is clamped in the fixed sleeve; the limiting plate is arranged at one end of the guide rods, which are deviated from each other; the clamping plate is arranged at one end of the guide rods, which are close to each other; the clamping grooves are formed in the sides, close to each other, of the clamping plates; the spring is arranged on the outer side of the guide rod and is positioned between the fixed sleeve and the clamping plate; the pressure sensor is arranged on one side of the fixed sleeve, which is close to each other, and is positioned between the fixed sleeve and the spring, wherein the pressure sensor is positioned on the outer side of the guide rod.
Preferably, the fixing sleeve is provided with a through groove; the size of the guide rod is matched with that of the through groove of the fixed sleeve; the pressure sensor is connected with the electric control cabinet through a wire; the size of the spring is matched with that of the guide rod; the middle position between the clamping plates is aligned with the middle position between the guide rollers; the clamping groove is arc-shaped.
Preferably, the camera shooting assembly comprises a mounting plate, a bottom plate and a camera, and the mounting plate is mounted above the workbench; the number of the bottom plates is two, and the bottom plates are arranged at the upper end and the lower end of the front side of the mounting plate; the camera adopts two, and the camera is installed in the one side that the bottom plate is close to each other.
Preferably, the mounting plate is positioned between the support plate and the recording component; the bottom plates are symmetrically arranged; the cameras are symmetrically arranged and connected with the electric control cabinet through wires, and the middle positions between the cameras are aligned with the middle positions between the guide rollers.
Preferably, the recording assembly comprises a box body, a junction box, a data collector, a storage, an IC chip and a buzzer, the box body is arranged on the rear side above the workbench, and the box body is positioned on one side, close to the electric control cabinet, between the vertical plates; the junction box is arranged above the interior of the box body; the buzzer is arranged on one side inside the box body; the storage device is arranged on one side, which is far away from the buzzer, below the inner part of the box body; the IC chip is arranged on one side close to the buzzer below the inner part of the box body; the data collector is arranged below the interior of the box body and is positioned between the storage and the IC chip.
Preferably, the junction box is connected with the electric control cabinet through a wire; the data acquisition unit is respectively connected with the junction box, the camera and the pressure sensor through wires; the storage is connected with the data acquisition unit through a data line; the IC chip is respectively connected with the junction box, the industrial display and the data acquisition unit through wires; the buzzer is respectively connected with the junction box and the IC chip through wires.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the arrangement of the detection assembly and the camera assembly, the detection assembly detects the diameter error of the cable, the camera assembly detects the outer surface of the cable, two data indexes are detected at one time, the detection efficiency of the detection device is improved, and the large-scale detection of the cable is facilitated.
2. According to the purification assembly, when the cable passes through the purification assembly, the sponge ring blocks impurities attached to the surface of the cable, and the impurities fall into the material collecting box under the action of gravity, so that the purpose of purifying the cable is achieved, and the subsequent detection of the cable is facilitated.
3. According to the recording component, the data acquisition unit acquires data information detected by the pressure sensor and the camera, the storage unit stores the detected data information, so that the data information can be called and researched subsequently, when the detected data information is abnormal, the IC chip controls the buzzer to give an alarm prompt, so that an operator can take measures in time, and the safety performance of the detection device is ensured.
4. According to the arrangement of the industrial display, the industrial display displays the data information acquired by the data acquisition unit in real time, so that an operator can observe the data information in real time conveniently, and the operator can perform corresponding operation according to the detected data information conveniently.
5. According to the arrangement of the detection assembly, when the cable passes through the detection assembly, the cable passes through the clamping plates, when the diameter of the cable has an error, the acting force of the spring on the pressure sensor is inconsistent, the diameter error value of the cable can be indirectly detected by detecting the pressure value received by the pressure sensor, and the clamping grooves play a limiting role on the cable, so that the cable is always positioned between the clamping plates.
6. According to the arrangement of the camera assembly, when the cable passes through the camera assembly, the camera shoots the image information on the outer side of the cable to detect the outer surface of the cable, and the cameras are arranged at the upper end and the lower end, so that the outer surface of the cable is ensured to be detected in all directions, and the detection quality of the detection device is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a left side view of the guide roller of the present invention.
Fig. 3 is a schematic view of the structure of the purification assembly of the present invention.
Fig. 4 is a schematic structural view of the purification cartridge and the sponge ring of the present invention.
Fig. 5 is a schematic structural view of the detecting unit of the present invention.
Figure 6 is a schematic view of the structure of the card and card slot of the present invention.
Fig. 7 is a schematic view of the structure of the camera module of the present invention.
Fig. 8 is a schematic view of the structure of the recording unit of the present invention.
In the figure:
1-workbench, 2-vertical plate, 3-guide roller, 4-purification component, 41-fixing plate, 42-purification cylinder, 43-collection box, 44-sponge ring, 5-detection component, 51-supporting plate, 52-fixing sleeve, 53-guide rod, 54-pressure sensor, 55-limiting plate, 56-spring, 57-clamping plate, 58-clamping groove, 6-camera component, 61-mounting plate, 62-bottom plate, 63-camera, 7-recording component, 71-box body, 72-junction box, 73-data collector, 74-storage, 75-IC chip, 76-buzzer, 8-electric control cabinet and 9-industrial display.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in figures 1 to 8
The invention provides a quick detection device for cable production, which comprises a workbench 1, vertical plates 2, guide rollers 3, a purification assembly 4, a detection assembly 5, a camera assembly 6, a recording assembly 7, an electric control cabinet 8 and an industrial display 9, wherein the number of the vertical plates 2 is two, and the vertical plates 2 are arranged at two ends above the workbench 1; the number of the guide rollers 3 is four, and the guide rollers 3 are arranged on the front side of the vertical plate 2 through shaft sleeves; the purification component 4 is arranged above the workbench 1, and the purification component 4 is positioned at one end between the vertical plates 2; the recording component 7 is arranged above the workbench 1, and the recording component 7 is positioned at the other end between the vertical plates 2; the industrial display 9 is mounted above the recording assembly 7; the detection assembly 5 is arranged above the workbench 1, and the detection assembly 5 is positioned between the purification assembly 4 and the recording assembly 7; the camera assembly 6 is arranged above the workbench 1, and the camera assembly 6 is positioned between the detection assembly 5 and the recording assembly 7; the electric control cabinet 8 is arranged at one end of the workbench 1 close to the industrial display 9;
in this embodiment, it is specific that purification assembly 4 includes fixed plate 41, purifies a section of thick bamboo 42, case 43 and sponge circle 44 gather together, and when the cable was through purification assembly 4, sponge circle 44 blockked the impurity of attaching to the cable surface, and impurity falls into in case 43 that gathers together under the action of gravity, reaches the purpose of purifying the cable, and is convenient for follow-up detect the cable.
In this embodiment, it is concrete, determine module 5 includes backup pad 51, fixed cover 52, guide arm 53, pressure sensor 54, limiting plate 55, spring 56, cardboard 57 and draw-in groove 58, when the cable passes through determine module 5, the cable passes through cardboard 57, when the diameter of cable appears the error, spring 56 is inconsistent to pressure sensor 54's effort size, can indirectly detect the diameter error value of cable through the pressure value that detects pressure sensor 54 and receive, draw-in groove 58 plays limiting displacement to the cable, guarantee that the cable is all the time between cardboard 57.
In this embodiment, it is concrete that the subassembly 6 of making a video recording includes mounting panel 61, bottom plate 62 and camera 63, and when the cable passed through subassembly 6 of making a video recording, the image information in the cable outside was taken to camera 63, carries out the detection of cable surface, all according to there being the camera at upper and lower both ends, guarantees to carry out omnidirectional detection to the surface of cable, improves detection device's detection quality.
In this embodiment, specifically, the recording component 7 includes a box 71, a junction box 72, a data collector 73, a storage 74, an IC chip 75 and a buzzer 76, the data collector 73 collects data information detected by the pressure sensor 54 and the camera 63, the storage 74 stores the detected data information, and is convenient for subsequently calling and researching the data information, when the detected data information is abnormal, the IC chip 75 controls the buzzer 76 to send an alarm prompt, so that an operator can take measures in time, and the safety performance of the detection device is ensured.
Principle of operation
In the invention, when the cable cleaning device is used, the electric control cabinet 8 is connected with commercial power to supply power to a system, the guide roller 3 guides and guides the cable to ensure that the cable smoothly passes through the detection device, when the cable passes through the purification component 4, the sponge ring 44 blocks impurities attached to the surface of the cable, the impurities fall into the collection box 43 under the action of gravity to achieve the purpose of purifying the cable and facilitate the subsequent detection of the cable, when the cable passes through the detection component 5, the cable passes through the clamping plate 57, when the diameter of the cable has an error, the acting force of the spring 56 on the pressure sensor 54 is inconsistent, the diameter error value of the cable can be indirectly detected by detecting the pressure value received by the pressure sensor 54, the clamping groove 58 has a limiting effect on the cable to ensure that the cable is always between the clamping plates 57, when the cable passes through the camera component 6, the camera 63 shoots image information on the outer side, the cameras are arranged at the upper end and the lower end of the detection device, so that the outer surface of the cable can be detected in an omnibearing manner, the detection quality of the detection device is improved, the data information detected by the pressure sensor 54 and the camera 63 is collected by the data collector 73, the detected data information is stored by the storage 74, so that the subsequent calling and research of the data information are facilitated, when the detected data information is abnormal, the buzzer 76 is controlled by the IC chip 75 to send an alarm prompt, an operator can take measures in time, the safety performance of the detection device is ensured, the data information collected by the data collector 73 is displayed in real time by the industrial display 9, the operator can observe the data information in real time, the corresponding operation can be facilitated according to the detected data information by the operator, the diameter error of the cable is detected by the detection component 5, and the outer surface of the cable is detected by the camera component 6, the two data indexes are detected at a time, so that the detection efficiency of the detection device is improved, and the large-scale detection of the cable is facilitated.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.
Claims (8)
1. The utility model provides a cable production is with quick detection device which characterized in that: the device comprises a workbench (1), two vertical plates (2), guide rollers (3), a purification assembly (4), a detection assembly (5), a camera assembly (6), a recording assembly (7), an electric control cabinet (8) and an industrial display (9), wherein the vertical plates (2) are arranged at two ends above the workbench (1); the number of the guide rollers (3) is four, and the guide rollers (3) are arranged on the front side of the vertical plate (2) through shaft sleeves; the purification component (4) is arranged above the workbench (1), and the purification component (4) is positioned at one end between the vertical plates (2); the recording component (7) is arranged above the workbench (1), and the recording component (7) is positioned at the other end between the vertical plates (2); the industrial display (9) is arranged above the recording component (7); the detection assembly (5) is arranged above the workbench (1), and the detection assembly (5) is positioned between the purification assembly (4) and the recording assembly (7); the camera shooting assembly (6) is arranged above the workbench (1), and the camera shooting assembly (6) is positioned between the detection assembly (5) and the recording assembly (7); the electric control cabinet (8) is arranged at one end of the workbench (1) close to the industrial display (9);
the purification assembly (4) comprises a fixing plate (41), a purification cylinder (42), a material collection box (43) and a sponge ring (44), wherein the fixing plate (41) is arranged above the workbench (1), and the fixing plate (41) is positioned on one side, which deviates from the electric control cabinet (8), between the vertical plates (2); the purification cylinder (42) is arranged on the front side of the fixed plate (41); the sponge ring (44) is arranged inside the purifying cylinder (42); the material collecting box (43) is arranged on one side of the fixing plate (41) departing from the electric control cabinet (8).
2. The rapid detection device for cable production according to claim 1, wherein: the lower end of the workbench (1) is provided with a supporting leg; a groove is formed in the middle position of the outer side of the guide roller (3); the electric control cabinet (8) is connected with commercial power through a wire; the industrial display (9) is connected with the electric control cabinet (8) through a wire; the middle position of the purifying cylinder (42) is aligned with the middle position between the guide rollers (3); the collection box (43) is aligned with the purification cartridge (42); the sponge ring (44) is sized to align with the size of the purification cartridge (42).
3. The rapid detection device for cable production according to claim 1, wherein: the detection assembly (5) comprises a supporting plate (51), a fixing sleeve (52), a guide rod (53), a pressure sensor (54), a limiting plate (55), a spring (56), a clamping plate (57) and a clamping groove (58), the supporting plate (51) is arranged above the workbench (1), and the supporting plate (51) is positioned between the fixing plate (41) and the camera assembly (6); the number of the fixing sleeves (52) is two, and the fixing sleeves (52) are arranged at the upper end and the lower end of the front side of the supporting plate (51); the guide rod (53) is clamped in the fixed sleeve (52); the limiting plate (55) is arranged at one end, away from each other, of the guide rod (53); the clamping plate (57) is arranged at one end, close to each other, of the guide rod (53); the clamping grooves (58) are formed in the sides, close to each other, of the clamping plates (57); the spring (56) is arranged on the outer side of the guide rod (53), and the spring (56) is positioned between the fixed sleeve (52) and the clamping plate (57); the pressure sensor (54) is arranged on one side of the fixing sleeve (52) close to each other, the pressure sensor (54) is positioned between the fixing sleeve (52) and the spring (56), and the pressure sensor (54) is positioned on the outer side of the guide rod (53).
4. The rapid detecting device for cable production according to claim 3, wherein: the fixed sleeve (52) is provided with a through groove; the size of the guide rod (53) is matched with that of the through groove of the fixed sleeve (52); the pressure sensor (54) is connected with the electric control cabinet (8) through a lead; the size of the spring (56) is matched with that of the guide rod (53); the middle positions between the clamping plates (57) are aligned with the middle positions between the guide rollers (3); the clamping groove (58) adopts a circular arc shape.
5. The rapid detection device for cable production according to claim 1, wherein: the camera shooting assembly (6) comprises an installation plate (61), a bottom plate (62) and a camera (63), wherein the installation plate (61) is installed above the workbench (1); the number of the bottom plates (62) is two, and the bottom plates (62) are arranged at the upper end and the lower end of the front side of the mounting plate (61); the number of the cameras (63) is two, and the cameras (63) are arranged on one side, close to each other, of the bottom plate (62).
6. The rapid detecting device for cable production according to claim 5, wherein: the mounting plate (61), and the mounting plate (61) is positioned between the support plate (51) and the recording component (7); the bottom plates (62) are symmetrically arranged; the cameras (63) are symmetrically arranged, the cameras (63) are connected with the electric control cabinet (8) through wires, and the middle positions between the cameras (63) are aligned with the middle positions between the guide rollers (3).
7. The rapid detection device for cable production according to claim 1, wherein: the recording assembly (7) comprises a box body (71), a junction box (72), a data collector (73), a storage (74), an IC chip (75) and a buzzer (76), wherein the box body (71) is arranged on the rear side above the workbench (1), and the box body (71) is positioned on one side, close to the electric control cabinet (8), between the vertical plates (2); the junction box (72) is arranged above the inside of the box body (71); the buzzer (76) is arranged on one side inside the box body (71); the storage device (74) is arranged on one side, which is far away from the buzzer (76), of the lower part in the box body (71); the IC chip (75) is arranged on one side close to the buzzer (76) below the inner part of the box body (71); the data collector (73) is arranged below the interior of the box body (71), and the data collector (73) is positioned between the storage (74) and the IC chip (75).
8. The rapid detecting device for cable production according to claim 7, wherein: the junction box (72) is connected with the electric control cabinet (8) through a wire; the data acquisition unit (73) is respectively connected with the junction box (72), the camera (63) and the pressure sensor (54) through wires; the storage (74) is connected with the data acquisition unit (73) through a data line; the IC chip (75) is respectively connected with the junction box (72), the industrial display (9) and the data collector (73) through wires; the buzzer (76) is respectively connected with the junction box (72) and the IC chip (75) through wires.
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| CN202011115322.2A CN112285106A (en) | 2020-10-19 | 2020-10-19 | Quick detection device is used in cable production |
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| CN202011115322.2A CN112285106A (en) | 2020-10-19 | 2020-10-19 | Quick detection device is used in cable production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113588684A (en) * | 2021-08-18 | 2021-11-02 | 中国人民解放军火箭军工程大学 | Cable detection system and detection method |
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