CN219227382U - Generator set excitation carbon brush temperature monitoring system - Google Patents

Generator set excitation carbon brush temperature monitoring system Download PDF

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CN219227382U
CN219227382U CN202223608882.9U CN202223608882U CN219227382U CN 219227382 U CN219227382 U CN 219227382U CN 202223608882 U CN202223608882 U CN 202223608882U CN 219227382 U CN219227382 U CN 219227382U
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temperature
monitoring system
carbon brush
generator set
temperature monitoring
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颜卫星
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Huaneng Jiaxiang Power Generation Co ltd
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Abstract

本实用新型温度监测属于技术领域,尤其是涉及一种发电机组励磁碳刷温度监测系统,包括位于观察罩内的集电环,所述集电环外周均匀嵌装有若干刷架,所述刷架内设有若干温度测量机构;还包括温度采集器,所述温度采集器与所述温度测量机构连接;所述观察罩内还包括无线通讯模块,所述观察罩外设有显示机构,所述温度采集器通过所述无线通讯模块与所述显示机构连接。本实用新型提结构简单,安装方便,不破坏原有励磁电机组的结构,能够在不打开观察罩的情况下在机组外部实时监测碳刷的温度值,更加节约时间。

Figure 202223608882

The utility model temperature monitoring belongs to the technical field, and in particular relates to a generator set excitation carbon brush temperature monitoring system, which includes a collector ring located in an observation cover, and several brush holders are evenly embedded in the outer periphery of the collector ring. A number of temperature measuring mechanisms are arranged in the frame; a temperature collector is also included, and the temperature collector is connected with the temperature measuring mechanism; a wireless communication module is also included in the observation cover, and a display mechanism is arranged outside the observation cover. The temperature collector is connected with the display mechanism through the wireless communication module. The utility model has simple structure, convenient installation, does not destroy the structure of the original excitation motor unit, can monitor the temperature value of the carbon brush outside the unit in real time without opening the observation cover, and saves more time.

Figure 202223608882

Description

一种发电机组励磁碳刷温度监测系统A generator set excitation carbon brush temperature monitoring system

技术领域technical field

本实用新型温度监测属于技术领域,尤其是涉及一种发电机组励磁碳刷温度监测系统。The utility model for temperature monitoring belongs to the technical field, in particular to a temperature monitoring system for an excitation carbon brush of a generating set.

背景技术Background technique

碳刷就是用来将励磁发电机产生的励磁电流送入转子线圈,但是电刷在运作过程中碳刷会随之温度升高,如温度过高,则会严重影响发电机的正常运作。在平时测量发电机励磁碳刷温度时需要将电机的透明观察罩取下,使用红外测温枪测量碳刷的温度并记录,正负极各七组刷架,挨个测量耗费时间。The carbon brush is used to send the excitation current generated by the excitation generator to the rotor coil, but the temperature of the carbon brush will increase with the operation of the brush. If the temperature is too high, it will seriously affect the normal operation of the generator. When measuring the temperature of the generator excitation carbon brush at ordinary times, it is necessary to remove the transparent observation cover of the motor, and use an infrared temperature measuring gun to measure and record the temperature of the carbon brush. The positive and negative poles have seven sets of brush holders, and it takes time to measure one by one.

实用新型内容Utility model content

针对背景技术中存在的碳刷温度测量需要打开观察罩挨个测量好费时间的技术问题,本实用新型提供了一种发电机组励磁碳刷温度监测系统,其结构简单,安装方便,不破坏原有励磁电机组的结构,能够在不打开观察罩的情况下在机组外部实时监测碳刷的温度值,更加节约时间。Aiming at the technical problem that the carbon brush temperature measurement in the background technology needs to open the observation cover to measure one by one and take time, the utility model provides a generator set excitation carbon brush temperature monitoring system, which has a simple structure, is easy to install, and does not damage the original The structure of the excitation motor unit can monitor the temperature value of the carbon brush outside the unit in real time without opening the observation cover, which saves more time.

为实现上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical solution provided by the utility model is:

一种发电机组励磁碳刷温度监测系统,包括位于观察罩内的集电环,所述集电环外周均匀嵌装有若干刷架,所述刷架内设有若干温度测量机构;还包括温度采集器,所述温度采集器与所述温度测量机构连接;所述观察罩内还包括无线通讯模块,所述观察罩外设有显示机构,所述温度采集器通过所述无线通讯模块与所述显示机构连接。A generator set excitation carbon brush temperature monitoring system, including a collector ring located in the observation cover, a number of brush holders are uniformly embedded in the outer circumference of the collector ring, and a number of temperature measuring mechanisms are arranged in the brush holder; it also includes a temperature Collector, the temperature collector is connected with the temperature measuring mechanism; the observation cover also includes a wireless communication module, and a display mechanism is arranged outside the observation cover, and the temperature collector communicates with the temperature collector through the wireless communication module The above display mechanism connection.

进一步地,所述刷架内设有若干两两相对的连接杆,所述温度测量机构设于相对的所述连接杆之间。Further, a plurality of connecting rods opposite to each other are arranged inside the brush holder, and the temperature measuring mechanism is arranged between the opposing connecting rods.

进一步地,所述温度测量机构包括安装架和安装于所述安装架上的温度传感器。Further, the temperature measurement mechanism includes a mounting frame and a temperature sensor installed on the mounting frame.

进一步地,所述安装架包括安装板和设于所述安装板两端的安装耳组,所述安装耳组包括相对的安装耳,所述安装耳上均设有螺纹孔和与所述螺纹孔相匹配的螺钉。Further, the mounting frame includes a mounting plate and mounting ear groups arranged at both ends of the mounting plate, the mounting ear groups include opposite mounting ears, and the mounting ears are provided with threaded holes and are connected to the threaded holes. matching screws.

进一步地,同一端的相对的所述安装耳组安装于相对的连接杆上,所述安装板与连接杆的轴向垂直。Further, the opposite mounting ear groups at the same end are mounted on opposite connecting rods, and the mounting plate is perpendicular to the axial direction of the connecting rods.

进一步地,同一端的相对的所述安装耳组安装于相对的连接杆上,所述安装板与连接杆的轴向平行。Further, the opposite mounting ear groups at the same end are mounted on opposite connecting rods, and the mounting plate is parallel to the axial direction of the connecting rods.

进一步地,所述显示机构包括显示设备,所述显示设备靠近地面的一端设有支撑杆,所述支撑杆靠近地面的一端设有底座。Further, the display mechanism includes a display device, a support pole is provided at one end of the display device close to the ground, and a base is provided at the end of the support pole close to the ground.

进一步地,所述显示设备上设有显示屏和若干控制按钮。Further, the display device is provided with a display screen and several control buttons.

本实用新型具有如下优点和有益效果:The utility model has the following advantages and beneficial effects:

通过位于所述刷架内的靠近碳刷的所述温度测量机构,可以实时且更加快速的测量碳刷的温度值,所述温度采集器接收采集到的温度数据并且通过无线通讯模块与外部的显示机构通讯连接,将接收到的温度数据传输给显示机构,实时显示温度值,可以避免人工打开观察罩来直接测量碳刷的温度,通过所述显示机构可以直观的观察到碳刷的实时温度,减少人工测量,节约时间。The temperature value of the carbon brush can be measured in real time and more quickly through the temperature measuring mechanism located in the brush holder close to the carbon brush, and the temperature collector receives the collected temperature data and communicates with the external through the wireless communication module The display mechanism is connected by communication, and the received temperature data is transmitted to the display mechanism, and the temperature value is displayed in real time, which can avoid manual opening of the observation cover to directly measure the temperature of the carbon brush, and the real-time temperature of the carbon brush can be intuitively observed through the display mechanism , Reduce manual measurement and save time.

附图说明Description of drawings

图1为本实用新型提供的发电机组励磁碳刷温度监测系统的集电环示意图;Fig. 1 is the slip ring schematic diagram of the generator set excitation carbon brush temperature monitoring system provided by the utility model;

图2为本实用新型提供的发电机组励磁碳刷温度监测系统的刷架上温度测量机构的安装示意图;Fig. 2 is the installation diagram of the temperature measuring mechanism on the brush frame of the generator set excitation carbon brush temperature monitoring system provided by the utility model;

图3为实施例一提供的发电机组励磁碳刷温度监测系统的刷架上温度测量机构的安装侧视图;Fig. 3 is an installation side view of the temperature measuring mechanism on the brush holder of the generator set excitation carbon brush temperature monitoring system provided by Embodiment 1;

图4为实施例一提供的发电机组励磁碳刷温度监测系统的温度测量机构俯视图;Fig. 4 is a top view of the temperature measurement mechanism of the generator set excitation carbon brush temperature monitoring system provided by Embodiment 1;

图5为实施例二提供的发电机组励磁碳刷温度监测系统的温度测量机构俯视图;Fig. 5 is a top view of the temperature measurement mechanism of the generator set excitation carbon brush temperature monitoring system provided by the second embodiment;

图6为实施例二提供的发电机组励磁碳刷温度监测系统的温度测量机构侧视图;Fig. 6 is a side view of the temperature measuring mechanism of the generator set excitation carbon brush temperature monitoring system provided by the second embodiment;

图标:1-集电环,2-刷架,3-连接杆,4-温度测量机构,401-安装板,402-安装耳,403-温度传感器,5-恒力弹簧。Icons: 1-collector ring, 2-brush holder, 3-connecting rod, 4-temperature measuring mechanism, 401-installation plate, 402-installation ear, 403-temperature sensor, 5-constant force spring.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments.

因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

实施例一Embodiment one

如图1、图2和图3所示,一种发电机组励磁碳刷温度监测系统,包括位于观察罩内的集电环1,所述集电环1外周均匀嵌装有若干刷架2,所述刷架2内设有若干温度测量机构4,所述温度测量机构4设置于刷架2内,靠近刷架2内部的碳刷,可以更加及时的测量碳刷的温度;还包括温度采集器,所述温度采集器与所述温度测量机构4连接,接收来自温度测量机构4的数据信息;所述观察罩内还包括无线通讯模块,所述观察罩外设有显示机构,所述温度采集器通过所述无线通讯模块与所述显示机构连接,将测量的碳刷的温度数据信息通过无线通讯模块传输给显示机构,可以避免人工打开观察罩来直接测量碳刷的温度,通过所述显示机构可以直观的观察到碳刷的实时温度。所述无线通讯模块可以是常用的WiFi、蓝牙,或者其他的无线网络。As shown in Fig. 1, Fig. 2 and Fig. 3, a generator set excitation carbon brush temperature monitoring system includes a collector ring 1 located in the observation cover, and a plurality of brush holders 2 are evenly embedded in the outer circumference of the collector ring 1, The brush holder 2 is provided with a number of temperature measuring mechanisms 4, the temperature measuring mechanism 4 is arranged in the brush holder 2, close to the carbon brush inside the brush holder 2, and can measure the temperature of the carbon brush in a more timely manner; it also includes temperature collection device, the temperature collector is connected with the temperature measuring mechanism 4, and receives data information from the temperature measuring mechanism 4; a wireless communication module is also included in the observation cover, and a display mechanism is arranged outside the observation cover, and the temperature The collector is connected with the display mechanism through the wireless communication module, and transmits the measured temperature data information of the carbon brush to the display mechanism through the wireless communication module, which can avoid manually opening the observation cover to directly measure the temperature of the carbon brush. The display mechanism can visually observe the real-time temperature of the carbon brush. The wireless communication module can be commonly used WiFi, Bluetooth, or other wireless networks.

所述刷架2内设有若干两两相对的连接杆3,所述温度测量机构4设于相对的所述连接杆3之间。所述温度测量机构4包括安装架和安装于所述安装架上的温度传感器403。The brush holder 2 is provided with several connecting rods 3 facing each other, and the temperature measuring mechanism 4 is arranged between the connecting rods 3 facing each other. The temperature measuring mechanism 4 includes a mounting frame and a temperature sensor 403 installed on the mounting frame.

如图4所述安装架包括安装板401和设于所述安装板401两端的安装耳402组,所述安装耳402组包括相对的安装耳402,所述安装耳402上均设有螺纹孔和与所述螺纹孔相匹配的螺钉。将所述安装架通过安装耳402安装在连接杆3上,所述安装板401位于所述连接杆3之间,通过所述安装耳402上的螺钉和螺纹孔可以使安装耳402更加紧固。As shown in Figure 4, the mounting bracket includes a mounting plate 401 and a group of mounting ears 402 located at both ends of the mounting plate 401, the group of mounting ears 402 includes opposite mounting ears 402, and threaded holes are provided on the mounting ears 402 and screws that match the threaded holes. The mounting bracket is installed on the connecting rod 3 through the mounting ear 402, the mounting plate 401 is located between the connecting rods 3, and the mounting ear 402 can be tightened more tightly through the screws and threaded holes on the mounting ear 402 .

相对的所述安装耳402组安装于相对的连接杆3上,所述安装板401与连接杆3的轴向垂直,所述温度传感器403可以直接安装在所述安装板401上。所述安装架安装在所述连接杆3上远离碳刷的一端。通过所述安装架可以直接将温度传感器403安装在刷架2的内部,避免了直接固定安装在刷架2上需要进行操作,避免了对刷架2的结构损坏,且本安装架安装方便,不会对原有结构造成损坏。The opposite mounting ears 402 are mounted on the opposite connecting rod 3 , the mounting plate 401 is perpendicular to the axial direction of the connecting rod 3 , and the temperature sensor 403 can be directly mounted on the mounting plate 401 . The installation frame is installed on the end of the connecting rod 3 away from the carbon brush. The temperature sensor 403 can be directly installed inside the brush holder 2 through the installation rack, which avoids the need for direct fixed installation on the brush holder 2, avoids structural damage to the brush holder 2, and the installation rack is easy to install. No damage to the original structure will be caused.

所述集电环1上设有七组刷架2,且每组刷架2内设有三个碳刷,则所述刷架2内设有两排两两相对的连接杆3,每一组两两相对的连接杆3安装一个碳刷,所述温度测量机构4中的安装架安装在每一个刷架2内的连接杆3上,每组刷架2内安装一组温度测量机构4,所述温度测量机构4可以安装在任意两两相对的连接杆3上。本实施例中正负极各七组刷架2,由此,可以一共设有十四组温度测量机构4,或者正负极集电环1中各设一组温度测量机构4均可,对应的温度采集器设置一组即可。The collector ring 1 is provided with seven groups of brush holders 2, and each group of brush holders 2 is provided with three carbon brushes, and the brush holder 2 is provided with two rows of connecting rods 3 facing each other. Two opposite connecting rods 3 are installed with a carbon brush, and the mounting frame in the temperature measuring mechanism 4 is installed on the connecting rod 3 in each brush holder 2, and a group of temperature measuring mechanisms 4 are installed in each group of brush holders 2, The temperature measuring mechanism 4 can be installed on any pair of connecting rods 3 opposite to each other. In the present embodiment, there are seven groups of brush holders 2 for the positive and negative poles, thus, a total of fourteen groups of temperature measuring mechanisms 4 can be provided, or one group of temperature measuring mechanisms 4 can be respectively set in the positive and negative electrode collector rings 1, and the corresponding temperature The collector can be set in one group.

所述显示机构包括显示设备,所述显示设备靠近地面的一端设有支撑杆,所述支撑杆靠近地面的一端设有底座。所述显示设备通过所述底座可以直接放置在发电机组的一旁用于显示温度。所述显示设备上设有显示屏和若干控制按钮。所述温度传感器403监测到的碳刷的温度通过无线通讯模块直接传输给所述显示设备显示,所述显示设备除了显示屏之外还设有数据处理单元和存储单元,用以将接收到的温度数据进行存储和显示,根据所述控制按钮可以显示显示历史温度趋势或者是当前温度等。The display mechanism includes a display device, a support rod is provided at one end of the display device close to the ground, and a base is provided at the end of the support rod close to the ground. The display device can be directly placed on the side of the generating set through the base for displaying temperature. The display device is provided with a display screen and several control buttons. The temperature of the carbon brushes monitored by the temperature sensor 403 is directly transmitted to the display device for display through the wireless communication module, and the display device is also provided with a data processing unit and a storage unit in addition to the display screen, in order to convert the received The temperature data is stored and displayed, and the historical temperature trend or current temperature can be displayed according to the control button.

本实用新型的工作原理为:通过安装架直接将温度传感器403安装在刷架2的内部以监测刷架2内的碳刷的温度,监测的温度数据通过温度采集器和无线通讯模块传输给外部的显示机构,通过所述显示机构可以实时监测到碳刷的温度情况。The working principle of the utility model is: directly install the temperature sensor 403 inside the brush holder 2 through the installation frame to monitor the temperature of the carbon brush in the brush holder 2, and the monitored temperature data is transmitted to the outside through the temperature collector and the wireless communication module A display mechanism, through which the temperature of the carbon brush can be monitored in real time.

实施例二Embodiment two

如图5和图6所示,在实施例一的基础上,本实施例对安装架的安装提供另一种结构方案,相对的所述安装耳402组安装于相对的连接杆3上,所述安装板401与连接杆3的轴向平行。本实施例中的所述温度传感器403为贴片式温度传感器403,所述温度传感器403位于所述安装板401上。As shown in Fig. 5 and Fig. 6, on the basis of the first embodiment, this embodiment provides another structural solution for the installation of the mounting frame, and the relative mounting ears 402 are mounted on the relative connecting rods 3, so that The mounting plate 401 is parallel to the axial direction of the connecting rod 3 . The temperature sensor 403 in this embodiment is a patch-type temperature sensor 403 , and the temperature sensor 403 is located on the mounting board 401 .

以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (8)

1.一种发电机组励磁碳刷温度监测系统,其特征在于:包括位于观察罩内的集电环(1),所述集电环(1)外周均匀嵌装有若干刷架(2),所述刷架(2)内设有若干温度测量机构(4);1. a generator set excitation carbon brush temperature monitoring system, is characterized in that: comprise the collector ring (1) that is positioned at observation cover, described collector ring (1) periphery is evenly embedded with some brush holders (2), The brush holder (2) is provided with several temperature measuring mechanisms (4); 还包括温度采集器,所述温度采集器与所述温度测量机构(4)连接;It also includes a temperature collector connected to the temperature measuring mechanism (4); 所述观察罩内还包括无线通讯模块,所述观察罩外设有显示机构,所述温度采集器通过所述无线通讯模块与所述显示机构连接。The observation cover also includes a wireless communication module, and a display mechanism is arranged outside the observation cover, and the temperature collector is connected to the display mechanism through the wireless communication module. 2.根据权利要求1所述的发电机组励磁碳刷温度监测系统,其特征在于:所述刷架(2)内设有若干两两相对的连接杆(3),所述温度测量机构(4)设于相对的所述连接杆(3)之间。2. The generator set excitation carbon brush temperature monitoring system according to claim 1, characterized in that: said brush holder (2) is provided with a number of connecting rods (3) opposite to each other, and said temperature measuring mechanism (4 ) is located between the opposite connecting rods (3). 3.根据权利要求2所述的发电机组励磁碳刷温度监测系统,其特征在于:所述温度测量机构(4)包括安装架和安装于所述安装架上的温度传感器(403)。3. The temperature monitoring system for the excitation carbon brushes of the generator set according to claim 2, characterized in that: the temperature measurement mechanism (4) includes a mounting frame and a temperature sensor (403) installed on the mounting frame. 4.根据权利要求3所述的发电机组励磁碳刷温度监测系统,其特征在于:所述安装架包括安装板(401)和设于所述安装板(401)两端的安装耳(402)组,所述安装耳(402)组包括相对的安装耳(402),所述安装耳(402)上均设有螺纹孔和与所述螺纹孔相匹配的螺钉。4. The generator set excitation carbon brush temperature monitoring system according to claim 3, characterized in that: the mounting frame includes a mounting plate (401) and a set of mounting ears (402) arranged at both ends of the mounting plate (401) , the set of mounting ears (402) includes opposite mounting ears (402), and each of the mounting ears (402) is provided with threaded holes and screws matching the threaded holes. 5.根据权利要求4所述的发电机组励磁碳刷温度监测系统,其特征在于:同一端的相对的所述安装耳(402)组安装于相对的连接杆(3)上,所述安装板(401)与连接杆(3)的轴向垂直。5. The generator set excitation carbon brush temperature monitoring system according to claim 4, characterized in that: the relative mounting ears (402) groups at the same end are installed on the relative connecting rods (3), and the mounting plate ( 401) is perpendicular to the axial direction of the connecting rod (3). 6.根据权利要求4所述的发电机组励磁碳刷温度监测系统,其特征在于:同一端的相对的所述安装耳(402)组安装于相对的连接杆(3)上,所述安装板(401)与连接杆(3)的轴向平行。6. The generator set excitation carbon brush temperature monitoring system according to claim 4, characterized in that: the relative mounting ears (402) groups at the same end are installed on the relative connecting rods (3), and the mounting plate ( 401) is parallel to the axial direction of the connecting rod (3). 7.根据权利要求1所述的发电机组励磁碳刷温度监测系统,其特征在于:所述显示机构包括显示设备,所述显示设备靠近地面的一端设有支撑杆,所述支撑杆靠近地面的一端设有底座。7. The temperature monitoring system for generator set excitation carbon brushes according to claim 1, characterized in that: the display mechanism includes a display device, and one end of the display device close to the ground is provided with a support rod, and the end of the support rod close to the ground There is a base at one end. 8.根据权利要求7所述的发电机组励磁碳刷温度监测系统,其特征在于:所述显示设备上设有显示屏和若干控制按钮。8. The temperature monitoring system for the excitation carbon brush of a generator set according to claim 7, characterized in that: the display device is provided with a display screen and several control buttons.
CN202223608882.9U 2022-12-30 2022-12-30 Generator set excitation carbon brush temperature monitoring system Expired - Fee Related CN219227382U (en)

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