CN209765305U - Intelligent operating system with remote monitoring function for die forging machine - Google Patents
Intelligent operating system with remote monitoring function for die forging machine Download PDFInfo
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- CN209765305U CN209765305U CN201920642712.1U CN201920642712U CN209765305U CN 209765305 U CN209765305 U CN 209765305U CN 201920642712 U CN201920642712 U CN 201920642712U CN 209765305 U CN209765305 U CN 209765305U
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- fixed
- control cabinet
- electric control
- upper die
- bolt
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 19
- 238000005242 forging Methods 0.000 title claims abstract description 12
- 238000005259 measurement Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 6
- 230000002159 abnormal effect Effects 0.000 abstract description 5
- 238000013480 data collection Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 210000000056 organ Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
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Abstract
The utility model provides an intelligent operating system of a die forging machine with remote monitoring, which comprises a base, a lower die, an electric control cabinet, a guide post, a cross beam, an operating mechanism, an upper die mechanism, a camera, a spring and a pressure sensor, the operating mechanism and the upper die mechanism are arranged, a data collector collects field information and transmits the field information to a GPRS communicator through a wire, the GPRS communicator transmits the field information to a client terminal in time through wireless signals, the remote monitoring is convenient, a speed sensor detects the speed of the upper die during operation and transmits the speed information to the data collector in time, a controller sends an electric signal to a buzzer when the speed is abnormal, the buzzer sends an alarm prompt and cuts off the power supply of a driving motor in time, the unsafe condition is avoided, the data collector collects the field information and stores the information in a storage device through a data line, the controller sends a signal instruction, the structure is simple, and the operation, the maintenance and the repair of equipment are convenient.
Description
Technical Field
The utility model belongs to the technical field of the intelligent operating equipment of swaging machine, especially, relate to a swaging machine intelligent operation system with remote monitoring.
Background
The intelligent operation system of the die forging machine uses an equipment man-machine interface system, programs are written in the intelligent operation system to monitor the running condition of the equipment, if the equipment is abnormal, the equipment is displayed on a screen, the reason and the elimination method of the abnormal reason are known according to the operation flow instructions, and then the equipment fault elimination and maintenance are carried out according to the method.
The invention discloses a monitoring device for a die forging machine, which is named as CN 108927477A and comprises a mounting column, a mounting seat, a camera, an idler wheel and a second rack; the first rack and the second rack are arranged in parallel and are respectively positioned on two sides of the idle wheel, and the moving directions of the first rack and the second rack are opposite; and a stop block is arranged on the second rack, the other end of the mounting seat is positioned below the stop block, and when the second rack moves to the lowest end, the stop block drives the other end of the mounting seat and enables the mounting seat to rotate clockwise around the hinge shaft. However, the existing intelligent operating system of the die forging machine cannot timely convey field information to a client terminal, is inconvenient for remote monitoring, has a complex structure, is inconvenient for operation and equipment maintenance, cannot monitor the running speed of the upper die in place, and cannot timely find the problem of abnormal running of the upper die.
therefore, the invention discloses an intelligent operating system of a forging machine with remote monitoring.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a forging machine intelligence operating system with remote monitoring to solve current forging machine intelligence operating system and can not in time convey client terminal with site information, the remote monitoring of being not convenient for, the structure is complicated, is not convenient for operate and the maintenance of equipment, and is not in place to last mould functioning speed control, can not in time discover to go up the unusual problem of mould operation. An intelligent operating system of a die forging machine with remote monitoring comprises a base, a lower die, an electric control cabinet, four guide columns, a cross beam, an operating mechanism, an upper die mechanism, a camera, a spring and a pressure sensor, wherein the four guide columns are fixed at four corners above the base through bolts; the cross beam is welded above the guide column; the four springs are sleeved on the outer side below the guide post; the upper die mechanism is fixed in the middle position below the cross beam through a bolt; the lower die is fixed in the middle above the base through a bolt; the electric control cabinet is fixed on the left side of the base through a bolt; the camera is fixed above the electric control cabinet through a bolt; the operating mechanism is fixed on the right side of the base through a bolt; the pressure sensor is fixed on the left side above the lower die through a bolt.
The electric control cabinet is connected with commercial power through a wire; the guide column is a square column body; the camera is connected with the electric control cabinet through a wire, and a CCD camera is selected; the height of the spring is greater than that of the lower die; the pressure sensor is connected with the electric control cabinet through a wire, and is in a 760FG type.
The operating mechanism comprises a shell, a controller, a GPRS communicator, a data collector, a storage and a buzzer, wherein the controller is fixed above the left side in the shell through bolts; the data acquisition unit is fixed below the left side in the shell through a bolt; the GPRS communicator is fixed above the right side in the shell through a bolt; the storage is fixed below the right side in the shell through bolts; the buzzer is fixed in the shell through bolts and located between the GPRS communicator and the storage.
A display is arranged on the outer side of the shell; the input end of the controller is connected with the data acquisition unit through a wire, and the output end of the controller is respectively connected with the GPRS communicator, the buzzer and the driving motor through wires; the data acquisition unit is respectively connected with the camera, the pressure sensor and the speed measuring sensor through wires, and adopts an AQM-4206 model; the storage is connected with the data acquisition unit through a data line and adopts a SDIX40N-128G type; the buzzer is connected with the electric control cabinet through a wire, and an LTE-1101J type is selected.
The upper die mechanism comprises a driving motor, a sliding plate, an upper die and a speed measuring sensor, the sliding plate is fixed below the driving motor through bolts, and four corners of the sliding plate are clamped on the outer side of the guide post; the upper die is fixed at the middle position below the sliding plate through a bolt; the speed measuring sensor is fixed below the sliding plate through a bolt and is positioned on the left side of the upper die.
The driving motor is connected with the electric control cabinet through a wire; guide grooves are formed in four corners of the sliding plate, and the sizes of the guide grooves are matched with those of the guide columns; the size of the upper die is matched with that of the lower die; the speed measuring sensor is connected with the electric control cabinet through a wire and is of a GY-530 type.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. The utility model discloses a GPRS communicator's setting, data collection station gather site information, carry the GPRS communicator with site information through the wire, and the GPRS communicator passes through radio signal and in time conveys client terminal with site information, is convenient for carry out remote monitoring.
The utility model discloses a setting of tacho sensor, the tacho sensor detects the speed of last mould operation, in time conveys data collection station with speed information, and the controller sends the signal of telecommunication for bee calling organ when speed is unusual, and bee calling organ sends the suggestion of reporting to the police, and in time cuts off driving motor's power, avoids the emergence of the unsafe condition.
The utility model discloses an operating device's setting, data collection station gather site information, store in the accumulator through the data line, for controller send signal instruction, simple structure, the operation and the maintenance of the equipment of being convenient for.
The utility model discloses a setting of guide post and slide, the size matching of the guide way of guide post and slide all adopt squarely, appear the phenomenon of incline when avoiding going up the mould direction, improve the stability of mould operation.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the operating mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the upper die mechanism of the present invention.
In the figure:
1-base, 2-lower die, 3-electric control cabinet, 4-guide column, 5-beam, 6-operating mechanism, 61-shell, 62-controller, 63-GPRS communicator, 64-data collector, 65-memory, 66-buzzer, 7-upper die mechanism, 71-driving motor, 72-sliding plate, 73-upper die, 74-speed sensor, 8-camera, 9-spring and 10-pressure sensor.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
Example (b):
as shown in figures 1 to 3
The utility model provides an intelligent operating system of a die forging machine with remote monitoring, which comprises a base 1, a lower die 2, an electric control cabinet 3, guide posts 4, a crossbeam 5, an operating mechanism 6, an upper die mechanism 7, a camera 8, springs 9 and pressure sensors 10, wherein the number of the guide posts 4 is four, and the guide posts are fixed at four corners above the base 1 through bolts; the cross beam 5 is welded above the guide post 4; the four springs 9 are sleeved on the outer side below the guide post 4; the upper die mechanism 7 is fixed at the middle position below the cross beam 5 through a bolt; the lower die 2 is fixed in the middle above the base 1 through bolts; the electric control cabinet 3 is fixed on the left side of the base 1 through a bolt; the camera 8 is fixed above the electric control cabinet 3 through a bolt; the operating mechanism 6 is fixed on the right side of the base 1 through a bolt; the pressure sensor 10 is fixed to the left side above the lower die 2 by bolts.
The electric control cabinet 3 is connected with commercial power through a wire; the guide post 4 is a square column body; the camera 8 is connected with the electric control cabinet 3 through a wire, and a CCD camera is selected; the height of the spring 9 is greater than that of the lower die 2; the pressure sensor 10 is connected with the electric control cabinet 3 through a lead, and is in a 760FG type.
The operating mechanism 6 comprises a shell 61, a controller 62, a GPRS communicator 63, a data collector 64, a storage 65 and a buzzer 66, wherein the controller 62 is fixed above the left side in the shell 61 through bolts; the data acquisition unit 64 is fixed below the left side in the shell 61 through bolts; the GPRS communicator 63 is fixed above the right side in the shell 61 through a bolt; the reservoir 65 is fixed below the right side inside the housing 61 through bolts; the buzzer 66 is fixed inside the housing 61 by bolts between the GPRS communicator 63 and the reservoir 65.
A display is arranged on the outer side of the shell 61; the input end of the controller 62 is connected with the data acquisition unit 64 through a lead, and the output end of the controller is respectively connected with the GPRS communicator 63, the buzzer 66 and the driving motor 71 through leads; the data acquisition unit 64 is respectively connected with the camera 8, the pressure sensor 10 and the speed measurement sensor 74 through wires, and adopts an AQM-4206 model; the storage 65 is connected with the data acquisition device 64 through a data line, and is of a SDIX40N-128G type; the buzzer 66 is connected with the electric control cabinet 3 through a lead, and is in an LTE-1101J type.
The upper die mechanism 7 comprises a driving motor 71, a sliding plate 72, an upper die 73 and a speed measuring sensor 74, wherein the sliding plate 72 is fixed below the driving motor 71 through bolts, and four corners of the sliding plate are clamped on the outer side of the guide post 4; the upper die 73 is fixed at the middle position below the sliding plate 72 through bolts; the speed sensor 74 is fixed below the sliding plate 72 by bolts and is positioned at the left side of the upper die 73.
The driving motor 71 is connected with the electric control cabinet 3 through a wire; guide grooves are formed in four corners of the sliding plate 72, and the size of each guide groove is matched with that of the corresponding guide column 4; the size of the upper die 73 is matched with that of the lower die 2; the speed measuring sensor 74 is connected with the electric control cabinet 3 through a lead, and is GY-530 type.
Principle of operation
in the utility model, the electric control cabinet 3 is connected with the commercial power to supply power, the data collector 64 collects the field information, the field information is transmitted to the GPRS communicator 63 through a wire, the GPRS communicator 63 transmits the field information to the client terminal in time through a wireless signal, which is convenient for remote monitoring, the speed sensor 74 detects the speed when the upper die 73 operates and transmits the speed information to the data collector 64 in time, the controller 62 sends an electric signal to the buzzer 66 when the speed is abnormal, the buzzer 66 sends an alarm prompt and cuts off the power supply of the driving motor 71 in time, which avoids the unsafe condition, the data collector 64 collects the field information, the field information is stored in the storage 65 through a data line, and sends a signal instruction to the controller 62, the structure is simple, the operation and maintenance of the equipment are convenient, the sizes of the guide posts 4 and the guide grooves of the sliding plate 72 are matched, and the shapes are, the phenomenon of deflection when guiding the upper die 73 is avoided, and the running stability of the upper die 73 is improved.
utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (6)
1. Forging machine intelligence operating system with remote monitoring, its characterized in that: the device comprises a base (1), a lower die (2), an electric control cabinet (3), guide columns (4), a cross beam (5), an operating mechanism (6), an upper die mechanism (7), a camera (8), a spring (9) and a pressure sensor (10), wherein four guide columns (4) are fixed at four corners above the base (1) through bolts; the cross beam (5) is welded above the guide column (4); the four springs (9) are sleeved on the outer side below the guide post (4); the upper die mechanism (7) is fixed in the middle position below the cross beam (5) through a bolt; the lower die (2) is fixed in the middle position above the base (1) through a bolt; the electric control cabinet (3) is fixed on the left side of the base (1) through a bolt; the camera (8) is fixed above the electric control cabinet (3) through a bolt; the operating mechanism (6) is fixed on the right side of the base (1) through a bolt; the pressure sensor (10) is fixed on the left side above the lower die (2) through bolts.
2. The intelligent operating system of a swaging machine with remote monitoring of claim 1, wherein: the electric control cabinet (3) is connected with commercial power through a wire; the guide post (4) is a square column body; the camera (8) is connected with the electric control cabinet (3) through a wire, and a CCD camera is selected; the height of the spring (9) is greater than that of the lower die (2); the pressure sensor (10) is connected with the electric control cabinet (3) through a lead, and is in a 760FG type.
3. The intelligent operating system of a swaging machine with remote monitoring of claim 1, wherein: the operating mechanism (6) comprises a shell (61), a controller (62), a GPRS communicator (63), a data collector (64), a storage (65) and a buzzer (66), wherein the controller (62) is fixed above the left side in the shell (61) through bolts; the data acquisition unit (64) is fixed below the left side in the shell (61) through a bolt; the GPRS communicator (63) is fixed above the right side in the shell (61) through a bolt; the storage device (65) is fixed below the right side in the shell (61) through bolts; the buzzer (66) is fixed inside the shell (61) through bolts and is positioned between the GPRS communicator (63) and the storage (65).
4. The intelligent operating system of a swaging machine with remote monitoring of claim 3, wherein: a display is arranged on the outer side of the shell (61); the input end of the controller (62) is connected with the data acquisition unit (64) through a lead, and the output end of the controller is respectively connected with the GPRS communicator (63), the buzzer (66) and the driving motor (71) through leads; the data acquisition unit (64) is respectively connected with the camera (8), the pressure sensor (10) and the speed measurement sensor (74) through wires, and the AQM-4206 model is selected; the storage (65) is connected with the data acquisition unit (64) through a data line, and the type of SDIX40N-128G is selected; the buzzer (66) is connected with the electric control cabinet (3) through a wire, and is in an LTE-1101J type.
5. The intelligent operating system of a swaging machine with remote monitoring of claim 1, wherein: the upper die mechanism (7) comprises a driving motor (71), a sliding plate (72), an upper die (73) and a speed measuring sensor (74), wherein the sliding plate (72) is fixed below the driving motor (71) through bolts, and four corners of the sliding plate are clamped on the outer side of the guide column (4); the upper die (73) is fixed at the middle position below the sliding plate (72) through a bolt; the speed measuring sensor (74) is fixed below the sliding plate (72) through a bolt and is positioned on the left side of the upper die (73).
6. The intelligent operating system of a swaging machine with remote monitoring of claim 5, wherein: the driving motor (71) is connected with the electric control cabinet (3) through a wire; guide grooves are formed in four corners of the sliding plate (72), and the sizes of the guide grooves are matched with those of the guide columns (4); the size of the upper die (73) is matched with that of the lower die (2); the speed measuring sensor (74) is connected with the electric control cabinet (3) through a wire, and is of a GY-530 type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920642712.1U CN209765305U (en) | 2019-05-07 | 2019-05-07 | Intelligent operating system with remote monitoring function for die forging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920642712.1U CN209765305U (en) | 2019-05-07 | 2019-05-07 | Intelligent operating system with remote monitoring function for die forging machine |
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| Publication Number | Publication Date |
|---|---|
| CN209765305U true CN209765305U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920642712.1U Expired - Fee Related CN209765305U (en) | 2019-05-07 | 2019-05-07 | Intelligent operating system with remote monitoring function for die forging machine |
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| CN (1) | CN209765305U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112285106A (en) * | 2020-10-19 | 2021-01-29 | 衡阳市一鑫光电科技有限公司 | Quick detection device is used in cable production |
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2019
- 2019-05-07 CN CN201920642712.1U patent/CN209765305U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112285106A (en) * | 2020-10-19 | 2021-01-29 | 衡阳市一鑫光电科技有限公司 | Quick detection device is used in cable production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 |