CN212471558U - Steel pipe detection robot system - Google Patents
Steel pipe detection robot system Download PDFInfo
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- CN212471558U CN212471558U CN202021004320.1U CN202021004320U CN212471558U CN 212471558 U CN212471558 U CN 212471558U CN 202021004320 U CN202021004320 U CN 202021004320U CN 212471558 U CN212471558 U CN 212471558U
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Abstract
A steel pipe detection robot system comprises a robot body, a conveying unit and a remote control terminal, wherein the robot body comprises a remote control trolley, a pan-tilt camera, a sensing unit and a communication module, the pan-tilt camera, the sensing unit and the communication module are mounted at the top of the remote control trolley, the communication module is mounted inside the remote control trolley, and the communication module is respectively connected with the pan-tilt camera and the sensing unit and used for realizing data transmission with the remote control terminal; the robot body is placed on the conveying unit, and the robot body can be conveyed to a specified position through the conveying unit; carry out data transmission through the network between remote control terminal and the communication module for control entire system's orderly operation, the utility model discloses according to the concrete production environment of steel pipe and actual dimension development design, can adapt to operational environment greatly, improve the work efficiency that the steel pipe detected, detect more comprehensively, the visual data detection foundation that provides in addition has improved visual degree.
Description
Technical Field
The utility model belongs to the technical field of the robot control, especially, relate to a steel pipe inspection robot system.
Background
As one of the important material transportation means, the application range is increasingly wide, the steel pipe should be strictly detected and monitored before leaving a factory, the early-stage risk is controlled to monitor and extract information used and realized in the later stage, data is reserved for repair, the traditional steel pipe detection method adopts manual carrying of mobile equipment to check and record results, and the method is large in workload, low in efficiency and low in visualization.
SUMMERY OF THE UTILITY MODEL
For solving the defect that exists in the background, the utility model provides a to the inspection robot of pipeline, carry on the industry camera and remove in the steel pipe and make a video recording to real-time passback data carries out data storage and detection to the upper computer system, has improved work efficiency and visual degree, the utility model discloses technical solution is as follows:
a steel pipe detection robot system comprises a robot body, a conveying unit and a remote control terminal, wherein the robot body comprises a remote control trolley, a pan-tilt camera, a sensing unit and a communication module, the pan-tilt camera, the sensing unit and the communication module are mounted at the top of the remote control trolley, the communication module is mounted inside the remote control trolley, and the communication module is respectively connected with the pan-tilt camera and the sensing unit and used for realizing data transmission with the remote control terminal; the robot body is placed on the conveying unit, and the robot body can be conveyed to a specified position through the conveying unit; and the remote control terminal and the communication module are in data transmission through a network and are used for controlling the ordered operation of the whole system.
Preferably, the sensing unit comprises a distance sensor and a cliff sensor, the distance sensor is mounted at one end of the remote control car, and the cliff sensor is mounted at the other end of the remote control car.
Preferably, the remote control terminal comprises a display, a main control unit and a storage unit, the main control unit and the communication module perform data transmission through a network, and the main control unit is respectively connected with the display and the storage unit.
Preferably, the system further comprises an emergency stop button, and the emergency stop button is connected with the remote control terminal.
Preferably, the conveying unit comprises a base, a lifting platform and a supporting platform, a guide wheel is arranged at the bottom of the base and connected with a guide rail, the lifting platform is arranged on the upper portion of the base, and the supporting platform is arranged at the top end of the lifting platform.
Preferably, the saddle is a U-shaped frame structure, and the open end of the saddle is in an outwardly extending horn-shaped structure.
Preferably, the communication module is a 4G wireless communication module.
Has the advantages that:
the utility model discloses a be equipped with the robot, conveying unit and remote control terminal, install in the cloud platform camera at robot top, sensing unit and communication module, communication module links to each other with cloud platform camera and sensing unit respectively, be used for realizing and the remote control terminal between data transmission, the robot can adapt to operational environment according to concrete production environment of steel pipe and actual size development design, can greatly improve the work efficiency that the steel pipe detected, it is more comprehensive to detect, the visual data detection foundation that provides in addition, visual degree has been improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the robot body of the present invention;
fig. 3 is a schematic structural view of the conveying unit of the present invention;
fig. 4 is a block diagram of the system of the present invention;
fig. 5 is a flow chart of the present invention.
Wherein: 1. the robot comprises a robot body, 2, a conveying unit, 3, a remote control trolley, 4, a cliff sensor, 5, a pan-tilt camera, 6, a lifting arm, 7, a distance sensor, 10, a steel pipe, 201, a supporting platform, 202, a lifting platform, 203, a driving mechanism, 205, a guide wheel, 206, a base, 207 and a guide rail.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
The steel pipe detection robot system shown in fig. 1, 2, 3, 4 and 5 comprises a robot body 1, a conveying unit 2 and a remote control terminal, wherein the robot body comprises a remote control trolley 3, a pan-tilt camera 5 arranged at the top of the remote control trolley 3, a sensing unit and a communication module (not shown in the figure), the communication module is arranged inside the remote control trolley 3, and the communication module is respectively connected with the pan-tilt camera 5 and the sensing unit and used for realizing data transmission with the remote control terminal; wherein, the robot body 1 is mainly responsible for the detection work inside the steel pipe 10, the robot body 1 is placed on the conveying unit 2, the remote control trolley 3 is used as a self-contained battery and a driving motor in the prior art, the remote control trolley 3 is remotely controlled to start and stop through a remote control terminal, the size of the remote control trolley 3 is customized according to the field, the pan-tilt camera 5 is selected as a commercial camera component with a pan-tilt, a high-definition camera arranged at the top of the camera can realize 360-degree shooting, the pan-tilt camera 5 is fixedly arranged at the top of the remote control trolley 3 by screws, the mounting height of the pan-tilt camera 5 is positioned at the central height position of the steel pipe 10 to be detected so as to be convenient to detect, in order to be more convenient to be suitable for detecting the inside of the steel pipes 10 with different sizes, the pan-tilt camera 5 is arranged on the, the top end of the lifting arm 6 is provided with a pan-tilt camera 5, the lifting arm 6 can adopt common telescopic or lever rotation type to conveniently adjust different heights, and when in use, the height is set in advance according to the field; as shown in fig. 2, the sensing unit includes a distance sensor 7 and a cliff sensor 4, the distance sensor 7 is installed at one end of the remote control car 3, the cliff sensor 4 is installed at the other end of the remote control car 3, wherein the cliff sensor 4 plays a role of falling prevention, in this embodiment, the sensing unit is specifically installed at the position of the car head of the remote control car 3, and the sensing principle is that a height difference is calculated, that is, the height difference between an installed position and a measured position is taken as a return signal; the distance sensor 7 is installed at the position of the tail of the remote control trolley 3 and used for controlling the stopping position of the trolley when the trolley returns, the detection principle of the distance sensor 7 is that the distance between the current position and a shielding object is used as return data, in the embodiment, the distance sensor 7 sends detection data to the remote control terminal in real time through the communication module, the remote control terminal judges according to the received data, when the remote control trolley 3 returns to the conveying unit 2 from the steel pipe 10, the distance sensor 7 is shielded, the remote control terminal judges according to the received data and then controls to stop the continuous running of the remote control trolley 3, and the fixed-point parking effect is achieved.
As shown in fig. 3, the robot body 1 is placed on a conveying unit 2, and the robot body 1 can be conveyed to a designated position by the conveying unit 2, in this embodiment, the conveying unit 2 includes a base 206, a lifting platform 202 and a pallet 201, a guide wheel 205 is disposed at the bottom of the base 206, the guide wheel 205 is connected to a guide rail 207, the base 206 performs an integral supporting function, the number of the guide wheels 205 is 4, wherein the rear 2 guide wheels 205 serve as driving wheels, the base 206 is provided with a driving mechanism 203 to drive the rear 2 guide wheels 205, so that the base 206 can run along the guide rail 207, the lifting platform 202 functions to lift the robot body 1 to a designated height, in this embodiment, the lifting platform 202 is a telescopic manual lifting platform with a brand of XFK, and is fixedly mounted on the upper portion of the base 206 by bolts, the pallet 201 is disposed at the top end of the lifting platform 202, the saddle 201 is a U-shaped frame structure formed by processing a metal material, the specific size is determined according to practical use, the saddle is fixed on the top end of the lifting platform 202 in a welding mode, and the opening end of the saddle 201 is of a horn-shaped structure extending outwards, so that the robot body 1 can conveniently go in and out.
The remote control terminal comprises a display, a main control unit and a storage unit, in the embodiment, the main control unit is an industrial personal computer which has the characteristics of stable operation, convenient operation and the like and is widely used in the field control field as an industrial control terminal, the communication module is a commercially available 4G wireless communication module, the main control unit and the communication module are in data transmission through a network, the main control unit is respectively connected with the display and the storage unit, the display displays image information shot by the pan-tilt camera 5, and the storage unit stores and backups the image information,
in order to prevent the system from controlling failure, the system is also provided with an emergency stop button, the emergency stop button is a commercially available button switch and is arranged near the remote control terminal so as to be convenient to operate, the emergency stop button is connected with the remote control terminal, when the emergency stop button is pressed, an emergency stop signal is sent to the main control unit, and the main control unit immediately controls the system to stop running after receiving the emergency stop signal, so that accidents are effectively prevented.
The specific use process, as shown in fig. 5, the specific flow of the work of the utility model is as follows: placing a finished steel pipe 10 to be detected at a fixed position to be detected, starting a conveying unit 2 to drive a robot body 1 to move, enabling the conveying unit 2 to touch the steel pipe to stop moving, sending an instruction to control the robot body 1 to move forwards to perform detection work in the steel pipe 10 by a remote control terminal, taking a real-time image by a pan-tilt camera 5, performing video inspection, and finally displaying the image on a display, and when the robot moves to the tail of the steel pipe, detecting that the robot body 1 reaches the other end through a cliff sensor 4, stopping moving, and returning to the conveying unit 2 from the other end; finally, when the in-place signal is detected by the distance sensor 7, the robot body 1 returns to the original position and is ready to detect the next steel pipe 10, so that the whole cycle is completed.
To sum up the utility model discloses reach anticipated effect.
Claims (7)
1. The utility model provides a steel pipe inspection robot system which characterized in that: the robot comprises a robot body, a conveying unit and a remote control terminal, wherein the robot body comprises a remote control trolley, a pan-tilt camera arranged at the top of the remote control trolley, a sensing unit and a communication module, the communication module is arranged in the remote control trolley, and the communication module is respectively connected with the pan-tilt camera and the sensing unit and used for realizing data transmission with the remote control terminal; the robot body is placed on the conveying unit, and the robot body can be conveyed to a specified position through the conveying unit; and the remote control terminal and the communication module are in data transmission through a network and are used for controlling the ordered operation of the whole system.
2. The steel pipe inspection robot system of claim 1, wherein: the sensing unit comprises a distance sensor and a cliff sensor, the distance sensor is installed at one end of the remote control trolley, and the cliff sensor is installed at the other end of the remote control trolley.
3. The steel pipe inspection robot system of claim 1, wherein: the remote control terminal comprises a display, a main control unit and a storage unit, data transmission is carried out between the main control unit and the communication module through a network, and the main control unit is respectively connected with the display and the storage unit.
4. The steel pipe inspection robot system of claim 1, wherein: the emergency stop button is connected with the remote control terminal.
5. The steel pipe inspection robot system of claim 1, wherein: the conveying unit comprises a base, a lifting platform and a supporting platform, a guide wheel is arranged at the bottom of the base and connected with the guide rail, the lifting platform is installed on the upper portion of the base, and the supporting platform is arranged at the top end of the lifting platform.
6. The steel pipe inspection robot system of claim 5, wherein: the saddle is U type frame construction, and its open end is the horn structure of outwards extending.
7. The steel pipe inspection robot system of claim 1, wherein: the communication module is a 4G wireless communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021004320.1U CN212471558U (en) | 2020-06-04 | 2020-06-04 | Steel pipe detection robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021004320.1U CN212471558U (en) | 2020-06-04 | 2020-06-04 | Steel pipe detection robot system |
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| CN212471558U true CN212471558U (en) | 2021-02-05 |
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| CN202021004320.1U Active CN212471558U (en) | 2020-06-04 | 2020-06-04 | Steel pipe detection robot system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113295713A (en) * | 2021-07-28 | 2021-08-24 | 常州凯达重工科技有限公司 | Roll collar inner surface detection method |
| CN113390893A (en) * | 2021-07-28 | 2021-09-14 | 常州凯达重工科技有限公司 | Roll collar inner surface detection device |
-
2020
- 2020-06-04 CN CN202021004320.1U patent/CN212471558U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113295713A (en) * | 2021-07-28 | 2021-08-24 | 常州凯达重工科技有限公司 | Roll collar inner surface detection method |
| CN113390893A (en) * | 2021-07-28 | 2021-09-14 | 常州凯达重工科技有限公司 | Roll collar inner surface detection device |
| CN113295713B (en) * | 2021-07-28 | 2021-11-30 | 常州凯达重工科技有限公司 | Roll collar inner surface detection method |
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