CN112280233A - Novel tire safety upgrading material and manufacturing method thereof - Google Patents
Novel tire safety upgrading material and manufacturing method thereof Download PDFInfo
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- CN112280233A CN112280233A CN201910675682.9A CN201910675682A CN112280233A CN 112280233 A CN112280233 A CN 112280233A CN 201910675682 A CN201910675682 A CN 201910675682A CN 112280233 A CN112280233 A CN 112280233A
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- rubber
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- 239000000463 material Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 229920001971 elastomer Polymers 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 23
- 239000000806 elastomer Substances 0.000 claims abstract description 22
- 239000013543 active substance Substances 0.000 claims abstract description 14
- 239000000945 filler Substances 0.000 claims abstract description 14
- 239000005060 rubber Substances 0.000 claims abstract description 14
- 239000002904 solvent Substances 0.000 claims abstract description 14
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 239000002861 polymer material Substances 0.000 claims abstract description 3
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 13
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 13
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 12
- 229920003051 synthetic elastomer Polymers 0.000 claims description 12
- 239000005061 synthetic rubber Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 9
- 150000002148 esters Chemical class 0.000 claims description 9
- 239000003208 petroleum Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 7
- 230000001070 adhesive effect Effects 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- 239000003963 antioxidant agent Substances 0.000 claims description 6
- 230000003078 antioxidant effect Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 5
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 claims description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
- 244000043261 Hevea brasiliensis Species 0.000 claims description 3
- 239000005062 Polybutadiene Substances 0.000 claims description 3
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 3
- 239000010692 aromatic oil Substances 0.000 claims description 3
- 229920005549 butyl rubber Polymers 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 230000003749 cleanliness Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 229920003052 natural elastomer Polymers 0.000 claims description 3
- 229920001194 natural rubber Polymers 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 229920001568 phenolic resin Polymers 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 3
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 claims description 3
- 150000003505 terpenes Chemical class 0.000 claims description 3
- 235000007586 terpenes Nutrition 0.000 claims description 3
- 239000011787 zinc oxide Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 229920001973 fluoroelastomer Polymers 0.000 claims 1
- 230000002265 prevention Effects 0.000 abstract description 12
- 238000004880 explosion Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000009172 bursting Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 239000004831 Hot glue Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- BGHBLQKNCVRIKV-UHFFFAOYSA-N OP(O)OP(O)O.OCC(CO)(CO)CO.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)O.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)O Chemical compound OP(O)OP(O)O.OCC(CO)(CO)CO.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)O.C(C)(C)(C)C1=C(C=CC(=C1)C(C)(C)C)O BGHBLQKNCVRIKV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/16—Auto-repairing or self-sealing arrangements or agents
- B29C73/22—Auto-repairing or self-sealing arrangements or agents the article containing elements including a sealing composition, e.g. powder being liberated when the article is damaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/16—Auto-repairing or self-sealing arrangements or agents
- B29C73/163—Sealing compositions or agents, e.g. combined with propellant agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0681—Parts of pneumatic tyres; accessories, auxiliary operations
- B29D30/0685—Incorporating auto-repairing or self-sealing arrangements or agents on or into tyres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0681—Parts of pneumatic tyres; accessories, auxiliary operations
- B29D30/0685—Incorporating auto-repairing or self-sealing arrangements or agents on or into tyres
- B29D2030/0686—Incorporating sealants on or into tyres not otherwise provided for; auxiliary operations therefore, e.g. preparation of the tyre
- B29D2030/0697—Incorporating sealants on or into tyres not otherwise provided for; auxiliary operations therefore, e.g. preparation of the tyre the sealant being in liquid form, e.g. applied by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/04—Thermoplastic elastomer
Abstract
The invention discloses a new tire safety upgrading material which comprises the following raw materials in percentage by weight: polymer rubber elastomer: 30% -48%; tackifier: 40% -55%; phase solvent: 10% -15%; an anti-aging agent: 0.5% -1%; filling agent: 1% -2%; active agent(s): 0.5 to 1 percent. The high polymer materials are mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃ according to the technical mixture ratio, and the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires can be obtained. The invention can completely achieve the performances of puncture resistance, air leakage prevention, explosion prevention and bulletproof in the temperature range of-45 ℃ to +120 ℃, can not be deckle and shed when being coated on the inner wall of the tire at the use temperature, and can be tightly adhered to the inner wall of the tire to prevent the tire from being punctured, leaking and bursting; the tire still forms at a high temperature of more than 70 ℃ to 120 ℃, does not flow, still keeps a rubber state, and can ensure the dynamic balance of the tire in the high-speed running process; the hidden danger that the tire is punctured and burst is solved.
Description
Technical Field
The invention relates to a new material, in particular to a new puncture-resistant, air leakage-proof, explosion-proof and bulletproof tire safety upgrading material and a manufacturing method thereof.
Background
With the rapid development of Chinese socialist market economy, the development of the Chinese automobile industry is also a day-to-day change, and whether in cities or rural areas, automobiles become a popular consumer product for common people, but the driving safety and the life safety of passengers are more and more generally concerned. Countless people are killed each year due to traffic accidents, and the discrete family relatives and the great economic loss are caused. At present, the automobile has three safety guarantees: safety belt, air bag, ABS anti-lock braking system, the puncture-resistant, leak protection, explosion-proof, shellproof safety tire is another safety guarantee system of car again so. The tire is the foot of the automobile, and the safety of the tire can ensure the driving safety. The vacuum tire without the inner tube of the latest generation commonly used in the market at present has the advantages of good heat dissipation, good comfort, low noise, good sealing performance and the like, but after being punctured by sharp objects such as nails and the like, the air pressure in the tire can be slowly leaked outwards, if the tire is punctured under the condition of high-speed running, more than 99 percent of conditions are always destroyed by a tire burst vehicle, and the life of people is greatly damaged.
To date, there are many methods for repairing tires to prevent the tires from being punctured, deflated and burst, and these methods are mainly classified into the following types:
1. the first generation products were the first type of repair materials represented by liquid adhesives that were developed in the eighties and ninety years of the last century. After the tire is punctured by sharp foreign matters, the liquid colloid is oxidized when contacting with air at a puncture opening and is adhered to the punctured wound to achieve the effect of leakage repair.
2. The second generation product is a semi-solid hot melt adhesive prepared by blending a styrene thermoplastic elastomer polymer, tackifying rosin resin, a softening agent and an anti-aging agent at the beginning of the century, the semi-solid hot melt adhesive is adhered to the inner wall of a tire, and when the tire is punctured by a sharp foreign body, the adhesive can be automatically repaired to achieve the effect of preventing air leakage.
The two generations of products solve the problem of air leakage prevention of tires to different degrees, but have a plurality of major defects. As for the first generation of liquid adhesive, the aging resistance time is short, the air leakage prevention duration is short, the tire air pressure cannot be guaranteed, and the hidden danger of tire burst exists at any time. For the second generation semi-solid hot melt adhesive product, when the tire runs at a high temperature of more than 70 ℃, the adhesive can flow and can not be firmly adhered to the inner wall of the tire, so that the effect of preventing air leakage when sharp foreign matters puncture the tire can not be achieved, and the dynamic balance of the tire is broken; poor low temperature resistance: under the condition of extremely cold at low temperature, the colloid is frozen into blocks, the inherent performance of the product is lost, and the functions of preventing pricking and preventing air leakage cannot be achieved. This is a seemingly simple product, but in practice is a very complex and technically demanding product. The two generations of products can not really achieve the effects of high temperature resistance of 120 ℃ and low temperature resistance of-40 ℃, the protective layer can not be uniformly adhered to the inner wall of the tire, the dynamic balance of the tire can not be kept, and the products are easy to fall off and off after sharp foreign matters puncture the tire, so that the effects of puncture resistance, air leakage prevention and explosion prevention can not be achieved.
Therefore, the research and development of a new material for safely upgrading a puncture-resistant, air leakage-proof, explosion-proof and bulletproof tire and a manufacturing method thereof become problems to be solved by technical personnel in the field.
Disclosure of Invention
The invention provides a new tire safety upgrading material and a manufacturing method thereof, aiming at solving the defects in the prior art. Can solve the defects that the prior art and products in the market can not really achieve high temperature resistance and low temperature resistance, and the tire coated with the protective layer has no better dynamic balance and the like.
The above object of the present invention is achieved by the following technical means: a new material for tire safety upgrading is characterized in that: the composite material comprises the following raw materials in percentage by weight:
polymer rubber elastomer: 30% -48%;
tackifier: 40% -55%;
phase solvent: 10% -15%;
an anti-aging agent: 0.5% -1%;
filling agent: 1% -2%;
active agent(s): 0.5 to 1 percent.
Further, the polymer rubber elastomer is one or a mixture of more of a synthetic rubber SBS polymer elastomer, a synthetic rubber SIBS polymer elastomer, a synthetic rubber SEBS polymer elastomer, a synthetic rubber SEPS polymer elastomer, natural rubber, styrene butadiene rubber, butyl rubber, butadiene rubber, fluorine rubber, silicon rubber and a polyolefin elastomer.
Further, the tackifier is one or a mixture of more of terpene resin, rosin resin, hydrogenated rosin ester, petroleum resin, hydrogenated petroleum resin, phenolic resin and pentaerythritol rosin ester.
Further, the phase solvent is one or a mixture of more of hydrogenated naphthenic oil and aromatic oil.
Further, the antioxidant is one or a mixture of more of an antioxidant 1010 (pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate), an antioxidant 168 (tris [2, 4-di-tert-butylphenyl ] phosphite), an antioxidant 1076 (n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate), and an antioxidant 626 (bis (2, 4-di-tert-butylphenol) pentaerythritol diphosphite).
Further, the filler is one or a mixture of calcium carbonate and carbon black.
Further, the active agent is one or a mixture of more of zinc oxide, DOP, liquid hydrogenated rosin ester and liquid modified petroleum resin.
The invention also provides a manufacturing method of the novel tire safety upgrading material, which is characterized by comprising the following steps of: the polymer material is prepared by the following steps of: 30% -48%; tackifier: 40% -55%; phase solvent: 10% -15%; an anti-aging agent: 0.5% -1%; filling agent: 1% -2%; active agent(s): 0.5 to 1 percent of the mixture ratio is mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃ to obtain the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires.
The invention can not damage and process the original tire in any damage way, and only sprays the tire safety upgrading new material on the inner wall of the original vacuum tire through special equipment, so that the tire can resist low temperature of-45 ℃ and high temperature of 120 ℃ to achieve the safety tire with puncture resistance, air leakage prevention, explosion prevention and bulletproof.
The invention also provides a puncture-resistant, air leakage-proof, explosion-proof and bulletproof tire safety upgrading method, which is characterized in that: the method comprises the following steps:
(1) cleaning the original vacuum tire to be upgraded at normal temperature to ensure that the inner wall of the tire meets the requirements of cleanliness and adhesion degree of spraying;
(2) drying and baking the cleaned original tire, controlling the temperature to be 60-70 ℃, controlling the time to be 0.5-1 h, evaporating the cleaning liquid remained on the inner surface when the tire is cleaned, and reducing the temperature difference between the tire and the tire when a new material is safely upgraded by spraying the tire when the temperature of the inner surface of the tire is raised, so as to prevent the shrinkage deformation of the material caused by overlarge temperature difference and further influence the adhesive force;
(3) the prepared tire safety upgrading new material is melted at high temperature through special spraying machine equipment, and the tire is driven to rotate at high speed and uniform speed and is uniformly sprayed on the inner wall of the tire;
(4) and cooling the sprayed tire safety upgrading new material, sending cold air into the inner wall of the tire body, cooling, solidifying and shaping the sprayed sealing new material, and stopping cooling after the shaping is completed when the temperature is cooled to 40 ℃.
Compared with the prior art, the invention has the advantages that:
(1) the puncture-resistant, air leakage-proof, explosion-proof and bulletproof safety tire can completely achieve the performance of puncture resistance, air leakage prevention, explosion prevention and bulletproof performance in the temperature range of minus 45 ℃ to plus 120 ℃.
(2) The new material for safely upgrading the tire is coated on the inner wall of the tire, can not be off-edged or fall off at the use temperature, and is tightly adhered to the inner wall of the tire to prevent the tire from being punctured, leaking and bursting.
(3) The new material for safely upgrading the tire is coated on the inner wall of the tire and still formed at the high temperature of more than 70 ℃ to 120 ℃, does not flow, still keeps the rubber state, and can ensure the dynamic balance of the tire in the high-speed running process.
(4) The new tire safety upgrading material can really solve the hidden danger that the tire is punctured and burst, and provides life safety guarantee for drivers and passengers; the product is put into the market, which brings about economic growth of nearly two billion yuan per year.
Detailed Description
The present invention will be described in more detail with reference to examples.
Example 1: the invention relates to a new tire safety upgrading material which comprises the following raw materials in percentage by weight: polymer rubber elastomer: 30 percent; tackifier: 55 percent; phase solvent: 11 percent; an anti-aging agent: 1 percent; filling agent: 2 percent; active agent(s): 1 percent.
Further, the polymer rubber elastomer is one or a mixture of more of a synthetic rubber SBS polymer elastomer, a synthetic rubber SIBS polymer elastomer, a synthetic rubber SEBS polymer elastomer, a synthetic rubber SEPS polymer elastomer, natural rubber, styrene butadiene rubber, butyl rubber, butadiene rubber, fluorine rubber, silicon rubber and a polyolefin elastomer.
Further, the tackifier is one or a mixture of more of terpene resin, rosin resin, hydrogenated rosin ester, petroleum resin, hydrogenated petroleum resin, phenolic resin and pentaerythritol rosin ester.
Further, the phase solvent is one or a mixture of more of hydrogenated naphthenic oil and aromatic oil.
Further, the antioxidant is one or a mixture of more of an antioxidant 1010 (pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate), an antioxidant 168 (tris [2, 4-di-tert-butylphenyl ] phosphite), an antioxidant 1076 (n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate), and an antioxidant 626 (bis (2, 4-di-tert-butylphenol) pentaerythritol diphosphite).
Further, the filler is one or a mixture of calcium carbonate and carbon black.
Further, the active agent is one or a mixture of more of zinc oxide, DOP, liquid hydrogenated rosin ester and liquid modified petroleum resin.
The invention also provides a manufacturing method of the novel tire safety upgrading material, which comprises the following steps of: 30 percent; tackifier: 55 percent; phase solvent: 11 percent; an anti-aging agent: 1 percent; filling agent: 2 percent; active agent(s): the mixture ratio of 1 percent is mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃, and the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires can be obtained.
Example 2: the invention relates to a new tire safety upgrading material which comprises the following raw materials in percentage by weight: polymer rubber elastomer: 40 percent; tackifier: 45 percent; phase solvent: 12 percent; an anti-aging agent: 1 percent; filling agent: 1 percent; active agent(s): 1 percent.
The invention also provides a manufacturing method of the novel tire safety upgrading material, which comprises the following steps of: 30% -48%; tackifier: 40% -55%; phase solvent: 10% -15%; an anti-aging agent: 0.5% -1%; filling agent: 1% -2%; active agent(s): 0.5 to 1 percent of the mixture ratio is mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃ to obtain the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires.
Example 3: the invention relates to a new tire safety upgrading material which comprises the following raw materials in percentage by weight: polymer rubber elastomer: 48 percent; tackifier: 40 percent; phase solvent: 10 percent; an anti-aging agent: 0.5 percent; filling agent: 1 percent; active agent(s): 0.5 percent.
The invention also provides a manufacturing method of the novel tire safety upgrading material, which comprises the following steps of: 48 percent; tackifier: 40 percent; phase solvent: 10 percent; an anti-aging agent: 0.5 percent; filling agent: 1 percent; active agent(s): 0.5 percent of the mixture is mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃ to obtain the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires.
The invention can not damage and process the original tire in any damage way, and only sprays the tire safety upgrading new material on the inner wall of the original vacuum tire through special equipment, so that the tire can resist low temperature of-45 ℃ and high temperature of 120 ℃ to achieve the safety tire with puncture resistance, air leakage prevention, explosion prevention and bulletproof.
The invention also provides a puncture-resistant, air leakage-proof, explosion-proof and bulletproof tire safety upgrading method, which is characterized in that: the method comprises the following steps:
(1) cleaning the original vacuum tire to be upgraded at normal temperature to ensure that the inner wall of the tire meets the requirements of cleanliness and adhesion degree of spraying;
(2) drying and baking the cleaned original tire, controlling the temperature to be 60-70 ℃, controlling the time to be 0.5-1 h, evaporating the cleaning liquid remained on the inner surface when the tire is cleaned, and reducing the temperature difference between the tire and the tire when a new material is safely upgraded by spraying the tire when the temperature of the inner surface of the tire is raised, so as to prevent the shrinkage deformation of the material caused by overlarge temperature difference and further influence the adhesive force;
(3) the prepared tire safety upgrading new material is melted at high temperature through special spraying machine equipment, and the tire is driven to rotate at high speed and uniform speed and is uniformly sprayed on the inner wall of the tire;
(4) and cooling the sprayed tire safety upgrading new material, sending cold air into the inner wall of the tire body, cooling, solidifying and shaping the sprayed sealing new material, and stopping cooling after the shaping is completed when the temperature is cooled to 40 ℃.
The foregoing detailed description is given by way of example only, and is provided to better enable one skilled in the art to understand the patent, and is not intended to limit the scope of the patent; any equivalent alterations or modifications made according to the spirit of the disclosure of this patent are intended to be included in the scope of this patent.
Claims (9)
1. A new material for tire safety upgrading is characterized in that: the composite material comprises the following raw materials in percentage by weight:
polymer rubber elastomer: 30% -48%;
tackifier: 40% -55%;
phase solvent: 10% -15%;
an anti-aging agent: 0.5% -1%;
filling agent: 1% -2%;
active agent(s): 0.5 to 1 percent.
2. A new tire safety upgrade material according to claim 1, characterized in that: the polymer rubber elastomer is one or a mixture of more of synthetic rubber SBS polymer elastomer, synthetic rubber SIBS polymer elastomer, synthetic rubber SEBS polymer elastomer, synthetic rubber SEPS polymer elastomer, natural rubber, styrene-butadiene rubber, butyl rubber, butadiene rubber, fluororubber, silicon rubber and polyolefin elastomer.
3. A new tire safety upgrade material according to claim 1, characterized in that: the tackifier is one or a mixture of more of terpene resin, rosin resin, hydrogenated rosin ester, petroleum resin, hydrogenated petroleum resin, phenolic resin and pentaerythritol rosin ester.
4. A new tire safety upgrade material according to claim 1, characterized in that: the phase solvent is one or a mixture of more of hydrogenated naphthenic oil and aromatic oil.
5. A new tire safety upgrade material according to claim 1, characterized in that: the antioxidant is one or a mixture of several of antioxidant 1010, antioxidant 168, antioxidant 1076 and antioxidant 626.
6. A new tire safety upgrade material according to claim 1, characterized in that: the filler is one or a mixture of more of calcium carbonate and carbon black.
7. A new tire safety upgrade material according to claim 1, characterized in that: the active agent is one or a mixture of more of zinc oxide, DOP, liquid hydrogenated rosin ester and liquid modified petroleum resin.
8. A manufacturing method of a new tire safety upgrading material is characterized by comprising the following steps: the polymer material is prepared according to the following steps of polymer rubber elastomer: 30% -48%; tackifier: 40% -55%; phase solvent: 10% -15%; an anti-aging agent: 0.5% -1%; filling agent: 1% -2%; active agent(s): 0.5 to 1 percent of the mixture ratio is mixed for 12 to 15 hours at the temperature of between 200 and 230 ℃ to obtain the new material for safely upgrading the puncture-resistant, air leakage-proof, explosion-proof and bulletproof tires.
9. A puncture-resistant, air leakage-proof, explosion-proof and bulletproof tire safety upgrading method is characterized in that: the method comprises the following steps:
(1) cleaning the original vacuum tire to be upgraded at normal temperature to ensure that the inner wall of the tire meets the requirements of cleanliness and adhesion degree of spraying;
(2) drying and baking the cleaned original tire, controlling the temperature to be 60-70 ℃, controlling the time to be 0.5-1 h, evaporating the cleaning liquid remained on the inner surface when the tire is cleaned, and reducing the temperature difference between the tire and the tire when a new material is safely upgraded by spraying the tire when the temperature of the inner surface of the tire is raised, so as to prevent the shrinkage deformation of the material caused by overlarge temperature difference and further influence the adhesive force;
(3) the prepared tire safety upgrading new material is melted at high temperature through special spraying machine equipment, and the tire is driven to rotate at high speed and uniform speed and is uniformly sprayed on the inner wall of the tire;
(4) and cooling the sprayed tire safety upgrading new material, sending cold air into the inner wall of the tire body, cooling, solidifying and shaping the sprayed sealing new material, and stopping cooling after the shaping is completed when the temperature is cooled to 40 ℃.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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IT202100004847A1 (en) * | 2021-03-02 | 2022-09-02 | Zucchini Innovazione S R L | SEALANT ADHESIVE FORMULATION FOR TIRES |
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