CN112278772A - Belt conveyor and control method thereof - Google Patents
Belt conveyor and control method thereof Download PDFInfo
- Publication number
- CN112278772A CN112278772A CN202010880239.8A CN202010880239A CN112278772A CN 112278772 A CN112278772 A CN 112278772A CN 202010880239 A CN202010880239 A CN 202010880239A CN 112278772 A CN112278772 A CN 112278772A
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- Prior art keywords
- conveying
- roller
- belt
- frame body
- conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a belt conveyor and a control method thereof, the belt conveyor comprises: a frame body; the conveying assembly is arranged on the frame body and comprises a conveying belt for conveying; the roller surface of the pressing roller is attached to the conveying belt so as to drive the pressing roller to rotate when the conveying belt conveys the materials; and the controller is electrically connected with the compression roller assembly and the conveying assembly to obtain the rotation condition of the compression roller and control the conveying assembly to work according to the rotation condition. According to the invention, the operation condition of the compression roller is acquired, the conveying assembly is controlled to work in time according to the operation condition, when the conveying belt is abnormal (the conveying belt stops conveying, the conveying speed of the conveying belt becomes slow and the like), the controller controls the conveying assembly to work (the driving of the driving motor is stopped), and the conveying assembly can be controlled to perform corresponding work in time when the conveying assembly is abnormal in operation, so that the conveying assembly is prevented from being damaged.
Description
Technical Field
The invention belongs to the technical field of conveying equipment, and particularly relates to a belt conveyor.
Background
A belt conveyor is conveying equipment adopting a conveying belt to convey materials, and is widely applied to material transportation in multiple industries such as mines, docks, electric power, smelting and the like.
When the belt conveyor works, conditions such as conveying overload, conveying belt abrasion, weak conveying belt tensioning degree and the like occur, conveying stability and efficiency of the conveying belt can be affected, and further, when the conveying belt is in long-term obstacles such as stalling and the like, the roller stops running, so that the condition of stalling of the driving motor is easily caused, and the conveyor is damaged.
Disclosure of Invention
The invention aims to provide a belt conveyor, which can timely control a conveying assembly to work by acquiring the running condition of a press roller and controlling the conveying assembly to work according to the running condition, and when the conveying belt is abnormal, a controller controls the conveying assembly to work, so that the conveying assembly can be timely controlled to perform corresponding work when the conveying assembly is abnormal to ensure that the conveying assembly is not damaged.
The technical purpose of the invention is realized by the following technical scheme: a belt conveyor comprising:
a frame body;
the conveying assembly is arranged on the frame body and comprises a conveying belt for conveying;
the roller surface of the pressing roller is attached to the conveying belt so as to drive the pressing roller to rotate when the conveying belt conveys the materials;
the controller is electrically connected with the compression roller assembly and the conveying assembly to obtain the rotation condition of the compression roller and control the conveying assembly to work according to the rotation condition.
In one embodiment, the conveying belt is wound on the frame body and is provided with a working surface and a non-working surface which are arranged oppositely, the non-working surface faces the frame body, and the pressing roller is attached to the non-working surface of the conveying belt.
In one embodiment, the conveying belt is wound on the upper side and the lower side of the frame body, the conveying belt above the frame body is used for conveying a loading object, and the pressing roller is attached to the conveying belt below the frame body.
In one embodiment, the press roller is provided with a roller shaft, the roller shaft is connected with a speed measuring encoder, and the speed measuring encoder is electrically connected with the controller to send pulse information of the rotation of the press roller to the controller.
In one embodiment, the frame body is strip-shaped, and the press roller is arranged in the middle of the frame body.
In one embodiment, the frame body is hinged with a compression roller frame, and the compression roller is rotatably arranged on the compression roller frame.
In one embodiment, the frame body is provided with a pressure spring, one end of the pressure spring is connected with the lower part of the frame body, and the other end of the pressure spring is connected with the compression roller frame so as to press a compression roller on the inner surface of the conveying belt.
In one embodiment, the belt conveyor further comprises an alarm, the alarm is electrically connected to the controller, and the controller controls the alarm to work according to the rotation condition.
The invention also provides a control method of the belt conveyor, which adopts the belt conveyor, and the belt conveyor comprises the following steps:
a frame body;
the conveying assembly is arranged on the frame body and comprises a conveying belt for conveying;
the roller surface of the pressing roller is attached to the conveying belt so as to drive the pressing roller to rotate when the conveying belt conveys the materials;
the controller is electrically connected with the compression roller assembly and the conveying assembly to obtain the rotation condition of the compression roller and control the conveying assembly to work according to the rotation condition;
the method comprises the following steps:
acquiring the rotation speed information of the compression roller;
judging whether the compression roller is in a normal state or not according to the rotation speed information;
if the compression roller is in a normal state, sending a command of continuing to operate to the conveying assembly;
and if the compression roller is not in a normal state, sending an instruction of stopping the operation to the conveying assembly.
In one embodiment, if the pressing roller is not in a normal state, the step of instructing the conveying assembly to stop operation comprises:
and after the state of the press roller lasts for the preset time, sending an instruction of stopping the operation to the conveying assembly.
In conclusion, the invention has the following beneficial effects:
according to the conveyor provided by the invention, the operation condition of the compression roller is acquired, the conveying assembly is controlled to work in time according to the operation condition, when the conveying belt is abnormal (the conveying belt stops conveying, the conveying speed of the conveying belt becomes slow and the like), the controller controls the conveying assembly to work (the driving of the driving motor is stopped), and the conveying assembly can be controlled to perform corresponding work in time when the conveying assembly is abnormal in operation, so that the conveying assembly is prevented from being damaged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic view of a belt conveyor according to the present invention;
FIG. 2 is a schematic view of another embodiment of the belt conveyor of the present invention;
fig. 3 is a schematic view of another structure of the belt conveyor of the present invention.
In the figure: 100. a belt conveyor; 10. a frame body; 11. a roller frame; 12. a pressure spring; 20. a delivery assembly; 21. a conveyor belt; 30. a compression roller; 31. a speed measuring encoder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
The invention provides a belt conveyor 100, which judges the running state of a conveyor belt 21 according to the rotation condition of a press roller 30 and can control the action of a conveying assembly 20 according to the running state of the conveyor belt in time, and the belt conveyor 100 comprises a frame body 10, the conveying assembly 20, the press roller 30 and a controller, wherein the running condition of the press roller 30 is obtained through the controller so as to obtain the running state of the conveying assembly 20, and the controller controls the action of the conveying assembly 20 according to the state.
Referring to fig. 1 to 3, the structure of the belt conveyor 100 is described in detail below, and the belt conveyor 100 includes:
a frame body 10;
the conveying assembly 20 is arranged on the frame body 10, and comprises a conveying belt 21 for conveying;
the roller surface of the pressing roller 30 is attached to the conveying belt 21, so that the pressing roller 30 is driven to rotate when the conveying belt 21 conveys the materials;
and the controller is electrically connected with the compression roller 30 assembly and the conveying assembly 20 so as to obtain the rotation condition of the compression roller 30 and control the conveying assembly 20 to work according to the rotation condition.
In the present embodiment, the frame 10 is a strip and is provided with a conveying assembly 20. The conveying assembly 20 further comprises at least two rollers and two driving motors, the rollers are respectively and rotatably mounted at two ends of the frame body 10, one of the rollers is connected with an output shaft of the driving motor, the rollers are driven to rotate by the driving motors, and the conveying belt 21 is wound on the two rollers.
The compression roller 30 is installed on the frame body 10, the roller surface of the compression roller is attached to the conveying belt 21, the conveying belt 21 drives the compression roller 30 to rotate when being conveyed, specifically, the roller shaft of the compression roller is parallel to the shaft portion of the roller, so that the conveying belt 21 is ensured to rotate along the roller along with the transmission of the conveying belt 21 when being conveyed, and the stability of the rotation of the compression roller 30 is ensured.
The controller, it installs in support body 10, can be the PLC controller, the electronic equipment of installation on the compression roller 30 is passed through the electricity to the controller to obtain the motion condition of compression roller 30, simultaneously, the controller still electricity connects the driving motor in conveying assembly 20, through the rotation of control driving motor, with the work of control conveyer belt 21, furthermore, the controller is through the data information who obtains electronic equipment, with the running condition of judgement compression roller 30, thereby obtain the running condition of conveyer belt 21, and then control conveyer belt 21 work.
The electronic device may be provided in various forms, such as a speed measuring encoder 31 connected to the roller of the pressing roller 30 to obtain pulse information during the rotation of the pressing roller 30 and send the pulse information to the controller, so as to determine the rotation condition of the pressing roller 30 through the pulse information, or a rotary speed sensor to determine the rotation condition of the pressing roller 30 through obtaining the rotation speed of the pressing roller 30.
When the belt conveyor 100 is in operation, conditions such as conveying overload, abrasion of the conveyor belt 21, weak tension of the conveyor belt 21 and the like occur, which will affect the conveying stability and efficiency of the conveyor belt 21, and further, when the conveyor belt 21 is in long-term obstacles such as stalling and the like, the rollers also stop running, which easily causes the situation of stalling of the driving motor, resulting in damage to the conveyor.
In some embodiments, in order to facilitate the worker to find that the conveying assembly 20 is abnormal, an alarm is installed on the frame body 10, the alarm is electrically connected to the controller, the controller controls the alarm to alarm according to the operation condition of the conveying assembly 20, and it should be noted that when the conveying assembly 20 is abnormal, the controller triggers the alarm to alarm.
The alarm setting form includes: buzzer, warning light, warning voice broadcast etc..
According to the conveyor provided by the invention, the operation condition of the press roller 30 is acquired, the operation of the conveying component 20 is controlled in time according to the operation condition, when the conveying belt 21 is abnormal (the conveying belt 21 stops conveying, the conveying speed of the conveying belt 21 becomes slow, and the like), the controller controls the operation of the conveying component 20 (the driving of the driving motor is stopped), and the conveying component 20 can be controlled to perform corresponding operation in time when the operation of the conveying component 20 is abnormal, so that the conveying component 20 is not damaged.
It should be noted that the conveyor belt 21 has a working surface and a non-working surface which are oppositely arranged, the conveyor belt 21 is wound on the frame body 10, the working surface faces outwards and is used for contacting with the load-bearing object, and the non-working surface faces the frame body 10. The pressing roller 30 may be provided in various forms, and is attached to the working surface or the non-working surface of the conveyor belt 21.
Because the working face of conveyer belt 21 contacts bearing the weight of the object usually, cause wearing and tearing easily, have fine grit foreign matter, sharp-pointed burr etc. consequently, in order to guarantee the operational environment of compression roller 30, compression roller 30 laminates in the non-working face of conveyer belt 21 for compression roller 30 rotates in comparatively safe, clean operational environment, protects compression roller 30, simultaneously, also guarantees its pivoted stability, the actual behavior of reflection conveyer belt 21 that can be more accurate, reduces the emergence of erroneous judgement.
Further, it should be noted that, guarantee the transport space of conveyer belt 21, conveyer belt 21 is around establishing the upper and lower both sides at support body 10, and the conveyer belt 21 that is located support body 10 top is used for carrying the thing, and compression roller 30 laminates in the conveyer belt 21 that is located support body 10 below, so, can further guarantee compression roller 30's operating stability, if compression roller 30 laminates the conveyer belt 21 that is located support body 10 top, because carry the thing and suppress in the conveyer belt 21 that is located support body 10 top, lead to compression roller 30 easily to be suppressed and deform, or the difficult condition of operation takes place.
Still further, the compression roller 30 is installed at the middle position of the frame body 10, and because the number of devices installed at the middle of the frame body 10 is small, the device is not easily interfered with other devices to be damaged, and meanwhile, the installation space of the position is large, so that the compression roller 30 can be more conveniently installed.
The installation form of the compression roller 30 may be various, it may be fixed under the frame body 10, and it may be installed on the frame body 10 through the compression roller frame 11.
In this embodiment, in order to facilitate the dismouting maintenance of compression roller 30, it is installed in the below of support body 10 through compression roller frame 11, and is concrete, and compression roller frame 11 has the hinged end and the installation end of relative setting, and the hinged end articulates in support body 10, and the installation end is to rotate the connection opening part, and compression roller 30's axial region rotate connect in rotate the connection opening part, so, compression roller 30 is because its self gravity suppresses in the conveyer belt 21 of below, this kind of setting mode simple structure, and is comparatively reliable, adopts articulated mode to install in support body 10, to compression roller 30 installation adjustment in-process, adjustment that can be more convenient.
In order to better ensure the installation stability of the compression roller 30, the compression roller 30 can be more stably pressed on the conveying belt 21, the frame body 10 is provided with the compression spring 12, one end of the compression spring 12 is connected with the frame body 10, and the other end of the compression spring is connected with the installation end, so that the compression roller 30 is more stably pressed on the conveying belt 21, the pressing stability is further ensured, the rotation stability of the compression roller 30 on the conveying belt 21 is also ensured, and the actual operation condition of the conveying belt 21 is more accurately reflected.
To better explain the operation of the belt conveyor 100, a method for controlling a belt conveyor is proposed, which uses the belt conveyor 100 described above, the method comprising:
acquiring the rotation speed information of the compression roller 30;
it should be noted that the rotation speed information is specifically pulse information, the pulse information reflects the operation condition of the rotation speed information, and the speed measurement encoder 31 acquires the encoded information when the pressure roller 30 rotates.
Judging whether the compression roller 30 is in a normal state or not according to the rotation speed information;
if the compression roller 30 is in a normal state, sending a command of continuing to operate to the conveying assembly 20;
it should be noted that the pressure roller 30 is in a normal state, may be in a normal speed range, or may be in a rotating process, and is preset according to actual needs. The pressing roller 30 is in a normal state, that is, the conveying assembly 20 is in a normal operating state, and therefore, a command for continuing the operation is given to the conveying assembly 20, and the conveying assembly 20 continues the operation.
If the press roller 30 is not in a normal state, a command to stop the operation is issued to the conveyance unit 20.
It should be noted that the pressure roller 30 is not in a normal state, may be in an abnormal speed range (too slow), may be in a rotation stopping process, or may be still in an abnormal state after being adaptively controlled, for example: after the speed of the press roller 30 is slowed down, the conveying speed of the conveying assembly is improved through adaptability, and the normal conveying condition still cannot be maintained, and the condition is preset according to actual needs. The press roller 30 is not in a normal state, that is, the conveying assembly 20 is abnormal, so that an instruction for stopping the operation is sent to the conveying assembly 20, and in order to avoid the damage of the conveying assembly 20, the conveying assembly 20 stops the operation and waits for the maintenance of a worker.
Still further, if the pressing roller 30 is not in the normal state, the step of instructing the stopping operation of the conveying assembly 20 includes:
after the state of the pressing roller 30 continues for a predetermined time, a stop instruction is issued to the feeding unit 20.
It should be noted that the threshold of the preset time is preset in the controller, and may be a value from 3s to 5s, preferably 3s, and after the preset time, that is, the conveying assembly 20 continues to be abnormal for 3s, the operation stop is sent to the conveying assembly 20, so as to avoid the erroneous judgment caused by the abnormality due to the small fault.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. A belt conveyor (100), comprising:
a frame body (10);
the conveying assembly (20) is arranged on the frame body (10), and comprises a conveying belt (21) for conveying;
the roller surface of the pressing roller (30) is attached to the conveying belt (21) so as to drive the pressing roller (30) to rotate when the conveying belt (21) conveys;
the controller is electrically connected with the compression roller (30) assembly and the conveying assembly (20) to obtain the rotation condition of the compression roller (30), and controls the conveying assembly (20) to work according to the rotation condition.
2. The belt conveyor (100) according to claim 1, wherein the compression roller (30) has a roller shaft, a speed measuring encoder (31) is connected to the roller shaft, and the speed measuring encoder (31) is electrically connected to the controller and sends pulse information of the rotation of the compression roller (30) to the controller.
3. The belt conveyor (100) according to claim 2, wherein the conveyor belt (21) is wound around the frame body (10) and has a working surface and a non-working surface which are oppositely arranged, the non-working surface faces the frame body (10), and the pressing roller (30) is attached to the non-working surface of the conveyor belt (21).
4. The belt conveyor (100) according to claim 3, wherein the conveyor belt (21) is wound around the upper and lower sides of the frame body (10), the conveyor belt (21) above the frame body (10) is used for conveying the load, and the press roller (30) is attached to the conveyor belt (21) below the frame body (10).
5. The belt conveyor (100) according to claim 4, wherein the frame body (10) is in a strip shape, and the pressing roller (30) is provided at a central position of the frame body (10).
6. A belt conveyor (100) as in claim 3, wherein the frame body (10) is articulated with a roller frame (11), the roller (30) being rotatably mounted to the roller frame (11).
7. The belt conveyor (100) according to claim 6, wherein the frame body (10) is provided with a compression spring (12), one end of the compression spring (12) is connected below the frame body (10), and the other end is connected with the compression roller frame (11) so as to press a compression roller (30) on the non-working surface of the conveyor belt (21).
8. The belt conveyor (100) according to claim 1, wherein the belt conveyor (100) further comprises an alarm, the alarm is electrically connected to the controller, and the controller controls the alarm to operate according to the rotation condition.
9. A method of controlling a belt conveyor, characterized by using a belt conveyor (100) according to any one of claims 1 to 8, the method comprising:
acquiring the rotation speed information of the compression roller (30);
judging whether the compression roller (30) is in a normal state or not according to the rotation speed information;
if the compression roller (30) is in a normal state, sending a command of continuing to operate to the conveying assembly (20);
and if the press roller (30) is not in a normal state, sending an instruction of stopping the operation to the conveying assembly (20).
10. The method of controlling a belt conveyor according to claim 9, wherein the step of instructing the stop of the operation of the conveying unit (20) if the press roller (30) is not in the normal state comprises:
and after the state of the press roller (30) lasts for the preset time, sending an instruction of stopping the operation to the conveying assembly (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010880239.8A CN112278772A (en) | 2020-08-27 | 2020-08-27 | Belt conveyor and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010880239.8A CN112278772A (en) | 2020-08-27 | 2020-08-27 | Belt conveyor and control method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112278772A true CN112278772A (en) | 2021-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010880239.8A Pending CN112278772A (en) | 2020-08-27 | 2020-08-27 | Belt conveyor and control method thereof |
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| CN (1) | CN112278772A (en) |
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| JPH08157038A (en) * | 1994-12-05 | 1996-06-18 | Kubota Corp | Method for detecting shift amount of transport belt for vacuum suction and belt type vacuum suction transport apparatus |
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| CN206108259U (en) * | 2016-10-10 | 2017-04-19 | 鞍钢集团矿业有限公司 | Belt feeder speed monitoring and early warning device |
| CN107738891A (en) * | 2017-11-23 | 2018-02-27 | 江苏瑞天建设有限公司 | A kind of belt roller repair quality rolling inspection device |
| CN207467589U (en) * | 2017-10-20 | 2018-06-08 | 甘肃酒钢集团宏兴钢铁股份有限公司 | A kind of belt operates detection device |
| CN108750547A (en) * | 2018-05-04 | 2018-11-06 | 兰州理工大学 | A kind of non-slip strap type conveyer |
| CN208856369U (en) * | 2018-09-08 | 2019-05-14 | 山东科技大学 | A kind of belt conveying pusher side carrying roller speed measuring device |
| CN211168689U (en) * | 2019-08-22 | 2020-08-04 | 安徽六国化工股份有限公司 | Early warning device for preventing conveying belt from stopping and blocking |
| CN211197509U (en) * | 2019-12-12 | 2020-08-07 | 兖州煤业股份有限公司 | Rocker belt conveyor speed sensor |
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2020
- 2020-08-27 CN CN202010880239.8A patent/CN112278772A/en active Pending
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| JPH08157038A (en) * | 1994-12-05 | 1996-06-18 | Kubota Corp | Method for detecting shift amount of transport belt for vacuum suction and belt type vacuum suction transport apparatus |
| CN2852135Y (en) * | 2005-11-01 | 2006-12-27 | 甘肃省机械科学研究院 | Belt velocity measurer |
| CN201145699Y (en) * | 2007-12-27 | 2008-11-05 | 宝山钢铁股份有限公司 | Dismountable type band steel speed measuring apparatus |
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| KR20140017117A (en) * | 2012-07-30 | 2014-02-11 | 현대제철 주식회사 | Belt weigher and speed detector for the same |
| CN203629669U (en) * | 2013-11-06 | 2014-06-04 | 徐州圣能科技有限公司 | Belt linear velocity measuring device for mine |
| CN103935727A (en) * | 2014-04-11 | 2014-07-23 | 中交机电工程局有限公司 | Belt conveyor speed monitoring device |
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| CN206108259U (en) * | 2016-10-10 | 2017-04-19 | 鞍钢集团矿业有限公司 | Belt feeder speed monitoring and early warning device |
| CN207467589U (en) * | 2017-10-20 | 2018-06-08 | 甘肃酒钢集团宏兴钢铁股份有限公司 | A kind of belt operates detection device |
| CN107738891A (en) * | 2017-11-23 | 2018-02-27 | 江苏瑞天建设有限公司 | A kind of belt roller repair quality rolling inspection device |
| CN108750547A (en) * | 2018-05-04 | 2018-11-06 | 兰州理工大学 | A kind of non-slip strap type conveyer |
| CN208856369U (en) * | 2018-09-08 | 2019-05-14 | 山东科技大学 | A kind of belt conveying pusher side carrying roller speed measuring device |
| CN211168689U (en) * | 2019-08-22 | 2020-08-04 | 安徽六国化工股份有限公司 | Early warning device for preventing conveying belt from stopping and blocking |
| CN211197509U (en) * | 2019-12-12 | 2020-08-07 | 兖州煤业股份有限公司 | Rocker belt conveyor speed sensor |
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Application publication date: 20210129 |