CN112278467B - Pharmaceutical packaging process - Google Patents
Pharmaceutical packaging process Download PDFInfo
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- CN112278467B CN112278467B CN202011103083.9A CN202011103083A CN112278467B CN 112278467 B CN112278467 B CN 112278467B CN 202011103083 A CN202011103083 A CN 202011103083A CN 112278467 B CN112278467 B CN 112278467B
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- Prior art keywords
- feeding
- medicine
- bottle
- upper cover
- pressing
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000008569 process Effects 0.000 title claims abstract description 22
- 238000009512 pharmaceutical packaging Methods 0.000 title claims abstract description 9
- 239000003814 drug Substances 0.000 claims abstract description 107
- 238000007789 sealing Methods 0.000 claims abstract description 61
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 claims abstract description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 16
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 16
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000002372 labelling Methods 0.000 claims abstract description 6
- 239000002699 waste material Substances 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 11
- 229940079593 drug Drugs 0.000 claims description 11
- 229920001169 thermoplastic Polymers 0.000 claims description 9
- 239000004416 thermosoftening plastic Substances 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 description 7
- 239000007789 gas Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000012856 packing Methods 0.000 description 4
- 239000000284 extract Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 210000003128 head Anatomy 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to a pharmaceutical packaging process, which comprises station conveying parts distributed on a circulating conveying line and used for conveying bottles between corresponding procedures and the circulating conveying line; the corresponding station is provided with: the medicine filling device is used for filling medicine into the bottle body; the upper cover device is used for adding a sealing cover on the bottle body; the pressing device is used for connecting the sealing cover with the bottle mouth in a threaded or pressing manner; the middle detection device is used for detecting the bottle body assembly condition; the marking machine is used for labeling the bottle body and stamping the date; the inflating device is used for injecting nitrogen or carbon dioxide through a one-way valve air nozzle prefabricated on the sealing cover; the packaging station is used for sealing and packaging the bottle body; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to a pharmaceutical packaging process.
Background
The packaging of pills, tablets and other products in the tablet industry is typically done on a tablet packaging machine. The currently used tablet packing machine generally comprises a tablet feeding mechanism, a packing mechanism and an output mechanism, wherein processed tablets are fed into the packing mechanism through the feeding mechanism and then are packed by the packing mechanism and then are sent out through the output mechanism. However, such currently used tablet packaging machines have the following disadvantages: the packaging assembly line is inconvenient to use, the process arrangement is unreasonable, and the sealing effect is poor.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a process.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a pharmaceutical packaging assembly line comprises a circulating conveying line, and the connection among all working procedures is realized.
As a further improvement of the above technical solution:
station conveying parts are distributed on the circulating conveying line and used for conveying the bottles between the corresponding working procedures and the circulating conveying line; the corresponding station is provided with:
the medicine filling device is used for filling medicine into the bottle body;
the upper cover device is used for adding a sealing cover on the bottle body;
the pressing device is used for connecting the sealing cover with the bottle mouth in a threaded or pressing manner;
the middle detection device is used for detecting the bottle body assembly condition;
the marking machine is used for labeling the bottle body and stamping the date;
the inflating device is used for injecting nitrogen or carbon dioxide through a one-way valve air nozzle prefabricated on the sealing cover;
the packaging station is used for sealing and packaging the bottle body;
the detection station is used for detecting the appearance quality of the package;
the code pasting station is used for pasting an identification code on the outer package;
or the output device is used for outputting the bottle body.
The circulating conveying line is arranged in a plane circulating manner, and carrier platforms for bearing the bottles are distributed on the circulating conveying line;
three carrier positioning blocks which are used for contacting with the side surface of the bottle body and a carrier clamping manipulator which is used for moving and/or clamping the bottle body are arranged on the carrier platform;
the station conveying part comprises a station conveying rail for connecting the corresponding station and the circulating conveying line; a working conveying tray is arranged on the circulating conveying line to convey the carrier platform;
the medicine charging device comprises a bottle body feeding channel for feeding the bottle body in a vibrating manner and a medicine feeding channel which is positioned above the bottle body feeding channel for feeding the medicine in a vibrating manner;
the feeding blocking grid plate is arranged at the output port of the bottle body feeding channel and/or the medicine feeding channel so as to realize shielding or closing;
the feeding rotating rack is arranged on one side of the feeding blocking grid plate, and the lower end of the feeding rotating rack is connected with a feeding bevel gear set so as to drive the feeding rotating rack to rotate;
the feeding rotating C-shaped clamping seats are coaxially and symmetrically arranged on two sides above the feeding rotating rack in a rotating mode;
the feeding rotating bottom plate is clamped between the feeding rotating C-shaped clamping seats;
the movable carrier body is arranged on the feeding rotating bottom plate;
the lower surface of the feeding clamp is obliquely arranged, so that the upper surface of the movable carrier body is pressed downwards; the knob step is provided with a feeding clamping process notch, and when the feeding clamping process notch is positioned on the upper surface of the downward pressing movable carrier body, the movable carrier body is separated from the knob step;
the feeding clamping wrench is arranged above the feeding clamping lower surface inclined knob so as to drive the feeding clamping lower surface inclined knob;
the movable lower ejector pins are distributed on the upper surface of the movable carrier body and are abutted against the lower surface of the carrier platform;
the feeding swinging lower pressing frame is of an inverted L-shaped structure, and the root part of the feeding swinging lower pressing frame is hinged to an upright post of the feeding swinging lower pressing frame; the feeding downward-pressing elastic columns are distributed on a cross beam of the feeding swinging downward-pressing frame, a feeding fixing pin base is arranged on the movable carrier body, a feeding bolt frame body is arranged on a downward-bending arm part of the feeding swinging downward-pressing frame, a feeding bolt rotating shaft is arranged on the feeding bolt frame body, the feeding bolt rotating shaft is in key connection with the root of a feeding bolt wrench and the root of a feeding bolt transition linkage bent arm, a feeding bolt guide sleeve is transversely arranged on the feeding bolt frame body, a feeding bolt telescopic pin rod is movably arranged in the feeding bolt guide sleeve, and a guide groove hinged with the head of the feeding bolt transition linkage bent arm is arranged at one end of the feeding bolt telescopic pin rod;
on the movable carrier body, a movable lower thimble is in positioning contact with the lower surface of the carrier platform, a feeding swinging lower pressing frame is buckled on the carrier platform, and a feeding lower pressing elastic column is used for pushing the upper surface of the carrier platform;
the feeding bolt spanner rotates, the feeding bolt rotating shaft drives the feeding bolt transitional linkage bent arm to rotate, and the feeding bolt transitional linkage bent arm pushes the feeding bolt telescopic pin rod to move along the feeding bolt guide sleeve so as to realize feeding and discharging of the feeding fixing pin seat;
a feeding and medicine feeding moving rod is arranged above the movable carrier body in a walking mode, a feeding and medicine feeding pulling electric hoist is arranged on the feeding and medicine feeding moving rod in a moving mode, and a feeding and medicine feeding mechanical arm is connected to the lower end of the feeding and medicine feeding pulling electric hoist; the feeding and medicine-feeding mechanical arm is used for transferring the carrier platform on the work conveying tray and the movable carrier body;
a feeding and bottle loading manipulator is arranged above the movable carrier body, is used for installing medicine bottles on the carrier platform and placing the medicines into the medicine bottles;
the upper cover device comprises an upper cover feeding part for conveying the sealing cover in a vibration manner; an upper cover assembling part is arranged on one side of the output end of the upper cover feeding part; an upper cover vertical rotating rod is vertically arranged on one side of the upper cover assembling part; an upper cover winch is arranged at the top of the upper cover vertical rotating rod, an upper cover lifting seat is lifted on the upper cover vertical rotating rod, and an upper cover clamping seat is arranged on the upper cover lifting seat so as to position the upper cover lifting seat on the upper cover vertical rotating rod in a mechanical, hydraulic clamping hand or electromagnetic mode for setting the height;
the lower end of an upper cover traction rope of the upper cover winch is connected with an upper cover lifting seat;
an upper cover transverse arm transversely moves on the upper cover lifting seat, two ends of the upper cover transverse arm are respectively provided with a balance weight and an upper cover machine head clamping hand, and the upper cover machine head clamping hand clamps an upper cover assembling manipulator; the upper cover assembling manipulator is used for placing a carrier platform loaded with the medicine bottles on the upper cover assembling part and installing the sealing cover on the upper cover assembling part;
the pressing device comprises a pressing platform arranged at the end part of the station corresponding to the working conveying tray, a pressing machine head, an electric eye and a transfer manipulator are arranged on one side of the pressing platform, a lifting pressing waste material table is arranged on one side of the pressing platform, and a pressing output station is arranged at the falling terminal of the pressing waste material table;
the transfer manipulator is used for the carrier platform to run between the pressing platform and the working conveying tray, and is used for conveying unqualified capped medicine bottles detected by the electric eye to the pressing waste material platform, outputting the unqualified capped medicine bottles through a pressing output station and reworking the unqualified capped medicine bottles;
the pressing machine head is used for installing the qualified sealing cover on the medicine bottle;
the middle detection device comprises a middle camera arranged at the end part of the station corresponding to the working conveying tray so as to detect the appearance of the capped medicine bottle;
the inflating device comprises an inflating tank body for inflating nitrogen or carbon dioxide, and the inflating clamping manipulator is used for clamping a carrier platform on the circulating conveying line; an inflatable thermoplastic handpiece and an inflatable pipeline are arranged above the carrier platform; the sealing cover is provided with a one-way charging nozzle and a one-way exhaust nozzle;
the gas-filled tank body feeds nitrogen or carbon dioxide and a one-way exhaust nozzle into the medicine bottle through the one-way charging nozzle and exhausts or extracts oxygen in the bottle body; the inflatable thermoplastic machine head is used for carrying out heat sealing treatment on the one-way inflating nozzle and the one-way exhaust nozzle;
the output device includes an output robot section for transferring the vial into an output storage bin for storage.
A pharmaceutical packaging process is characterized in that the connection among all process steps is realized by means of a prefabricated carrier platform of a circulating conveying line; the process comprises the following steps;
s1, the medicine charging device charges the medicine into the bottle body;
s2, adding a sealing cover on the bottle body by the upper cover device;
s3, the sealing cover is connected with the bottle mouth in a threaded or pressed mode through the pressing device;
s4, detecting the bottle body assembling condition by the middle detection device;
s5, labeling the bottle body by a marking machine and stamping the date;
s6, injecting nitrogen or carbon dioxide by the inflating device through a one-way valve air nozzle prefabricated on the sealing cover;
s7, sealing and packaging the bottle body at a packaging station;
s8, detecting the appearance quality of the package by a detection station;
s9, attaching an identification code on the outer package at a code attaching station;
and S10, the output device outputs the bottle body.
As a further improvement of the above technical solution:
wherein, in S1, the drug charging device charges the drug into the vial; firstly, a bottle body feeding channel feeds a bottle body in a vibration mode, a medicine feeding channel feeds a medicine in a vibration mode, and the medicine feeding channel is blocked by a feeding blocking grid plate at an output terminal; then, a feeding clamping wrench is used for driving a feeding clamping lower surface inclined knob, and the upper surface of the movable carrier body is pressed downwards by utilizing the inclined surface; secondly, the feeding rotating frame is driven to rotate through the feeding bevel gear set or the feeding rotating C-shaped clamping seat is driven to swing the feeding rotating bottom plate so as to adjust the angle of the movable carrier body; thirdly, the loading and feeding manipulator is controlled through a loading and feeding moving rod and a loading and feeding pulling hoist, and the carrier platform is transported on the working conveying tray and the movable carrier body;
when the carrier platform is arranged on the movable carrier body, S1.1 is executed, the movable lower thimble is in positioning contact with the lower surface of the carrier platform, the feeding swinging lower pressing frame is buckled on the carrier platform, and the feeding lower pressing elastic column is used for pushing the upper surface of the movable carrier body; s1.2 is executed, a feeding bolt spanner rotates, a feeding bolt rotating shaft drives a feeding bolt transitional linkage bent arm to rotate, and the feeding bolt transitional linkage bent arm pushes a feeding bolt telescopic pin rod to move along a feeding bolt guide sleeve and enter a feeding fixing pin seat; s1.3 is executed, the medicine bottles are firstly installed on the carrier platform through the feeding and bottle loading manipulator, and then the medicines are placed in the medicine bottles; s1.4, opening the feeding swing lower pressing frame, and transferring the carrier platform to a work conveying tray;
in S2, a sealing cap is added to the bottle body by the cap mounting device; firstly, a carrier platform is conveyed to an upper cover assembly part; then, the upper cover vertical rotating rod is used for swinging work, after the height of the upper cover lifting seat is adjusted by driving an upper cover pulling rope by an upper cover winch, the upper cover lifting seat is positioned on the upper cover vertical rotating rod by a mechanical, hydraulic clamping hand or electromagnetic mode through the upper cover clamping seat to set the height; secondly, after the carrier platform carrying the medicine bottles is placed on the upper cover assembling part through the upper cover assembling manipulator, the sealing cover is installed on the upper cover assembling part;
in S3, the pressing device connects the sealing cover with the bottle mouth in a threaded or pressing manner; firstly, taking out the medicine bottles with uncomfortable lattices and the sealing covers to a pressing waste material table through an electric eye, outputting the medicine bottles and the sealing covers through a pressing output station and reworking; then, for the medicine bottle and the sealing cover which are suitable for the check, the sealing cover is arranged on the medicine bottle by a pressing machine head; secondly, the transfer manipulator is used for moving the carrier body to operate between the pressing platform and the working conveying tray;
in S4, the intermediate detecting device detects the bottle assembly condition; the middle detection device detects the appearance of the covered medicine bottle;
in S6, the inflator injects nitrogen or carbon dioxide through a one-way valve nozzle prefabricated on the sealing cap;
firstly, feeding nitrogen or carbon dioxide and a one-way exhaust nozzle into a medicine bottle through a one-way charging nozzle by an inflatable tank body, and discharging or extracting oxygen in the bottle body; then, the inflating thermoplastic machine head is used for carrying out heat sealing treatment on the one-way inflating nozzle and the one-way exhaust nozzle;
at S10, the output device outputs the bottle; the output device delivers the vials to the output storage bin for storage.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic diagram of the use structure of the invention.
Figure 2 is a schematic view of the charge configuration of the present invention.
Fig. 3 is a schematic structural diagram of the upper cover device of the invention.
Fig. 4 is a schematic structural diagram of the pressing device of the present invention.
Fig. 5 is a schematic diagram of the structure of the intermediate detection device of the present invention.
FIG. 6 is a schematic view of the inflator device of the present invention.
Fig. 7 is a schematic structural diagram of an output device of the present invention.
Wherein: 1. circulating the conveying line; 2. a station conveying part; 3. a charge; 4. a cover mounting means; 5. a pressing device; 6. an intermediate detection device; 7. marking machine; 8. an inflator; 9. a packaging station; 10. detecting a station; 11. a code pasting station; 12. an output device; 13. a station transfer rail; 14. a work transfer tray; 15. a bottle body feeding channel; 16. a drug loading channel; 17. feeding a blocking grid plate; 18. a feeding bevel gear set; 19. a feeding rotating frame; 20. the C-shaped clamping seat is rotated in a feeding mode; 21. a feeding rotary bottom plate; 22. the lower surface of the feeding clamp is inclined by a knob; 23. a feeding clamping process gap; 24. a feeding clamping wrench; 25. the movable carrier body; 26. a movable lower thimble; 27. the feeding swing lower pressing frame; 28. loading and pressing the elastic column; 29. a pin seat is fixed in a feeding way; 30. a feeding bolt frame body; 31. feeding a bolt spanner; 32. a feeding bolt rotating shaft; 33. the feeding bolt is in transition linkage with the bent arm; 34. a feeding bolt telescopic pin rod; 35. a feeding bolt guide sleeve; 36. a feeding and bottle feeding manipulator; 37. a feeding and medicine feeding moving rod; 38. feeding and pulling the electric hoist; 39. a feeding and medicine feeding manipulator; 40. an upper cover feeding part; 41. an upper cover assembly part; 42. the upper cover is provided with a rotating rod; 43. an upper cover winch; 44. an upper cover clamping seat; 45. an upper cover pulling rope; 46. an upper cover lifting seat; 47. an upper cover transverse arm; 48. a cover mounting machine head clamping hand; 49. an upper cover assembling manipulator; 50. pressing a machine head; 51. pressing the platform; 52. pressing a waste material table; 53. pressing and outputting stations; 54. a carrier platform; 55. a carrier positioning block; 56. a carrier clamping manipulator; 57. an intermediate camera; 58. an inflatable tank body; 59. an inflatable thermoplastic handpiece; 60. an inflatable clamping manipulator; 61. an inflation pipeline; 62. an output manipulator section; 63. and outputting the storage box body.
Detailed Description
As shown in fig. 1 to 7, the pharmaceutical packaging line of the present embodiment includes a circulation line 1 for connecting the processes.
a medicine charging device 3 for charging medicine into the bottle body;
the upper cover device 4 is used for adding a sealing cover on the bottle body;
the pressing device 5 is used for connecting the sealing cover with the bottle mouth in a threaded or pressing manner;
the middle detection device 6 is used for detecting the bottle body assembling condition;
the marking machine 7 is used for labeling the bottle body and stamping the date;
the inflating device 8 is used for injecting nitrogen or carbon dioxide through a one-way valve air nozzle prefabricated on the sealing cover;
a packaging station 9 for hermetically packaging the bottle bodies;
a detection station 10 for detecting the appearance quality of the package;
a code pasting station 11 for pasting an identification code on the outer package;
or an output device 12 for outputting the vials.
The circulating conveying line 1 is arranged in a plane circulating manner, and carrier platforms 54 for bearing the bottles are distributed on the circulating conveying line 1;
three carrier positioning blocks 55 which are used for contacting with the side surfaces of the bottle bodies and a carrier clamping manipulator 56 which is used for moving and/or clamping the bottle bodies are arranged on the carrier platform 54;
the station conveying part 2 comprises a station conveying rail 13 which connects the corresponding station with the circulating conveying line 1; a work transfer tray 14 is provided on the circulating conveyor line 1 to transport the carrier platform 54;
the medicine charging device 3 comprises a bottle body feeding channel 15 for feeding the bottle body in a vibrating manner, and a medicine feeding channel 16 is positioned above the bottle body feeding channel 15 for feeding the medicine in a vibrating manner;
the feeding blocking grid plate 17 is arranged at the output port of the bottle body feeding channel 15 and/or the medicine feeding channel 16 so as to realize shielding or closing;
a feeding rotating frame 19 which is arranged on one side of the feeding blocking grid plate 17, and the lower end of the feeding rotating frame is connected with a feeding bevel gear group 18 so as to drive the feeding rotating frame 19 to rotate;
the feeding rotating C-shaped clamping seat 20 is coaxially and symmetrically arranged on two sides above the feeding rotating rack 19 in a rotating mode;
a feeding rotary base plate 21 clamped between the feeding rotary C-shaped clamping seats 20;
the movable carrier body 25 is arranged on the feeding rotary bottom plate 21;
the lower surface of the feeding clamp is obliquely arranged, and the upper surface of the movable carrier body 25 is pressed downwards; the knob step is provided with a feeding clamping process notch 23, and when the feeding clamping process notch is positioned on the upper surface of the downward pressing movable carrier body 25, the movable carrier body 25 is separated from the knob step;
a feeding clamping wrench 24 arranged above the feeding clamping lower surface inclined knob 22 to drive the feeding clamping lower surface inclined knob 22;
a movable lower thimble 26 distributed on the upper surface of the movable carrier body 25 to abut against the lower surface of the carrier platform 54; the feeding swinging lower pressing frame 27 is of an inverted L-shaped structure, and the root part of the feeding swinging lower pressing frame 27 is hinged to an upright post of the feeding swinging lower pressing frame 27; the feeding downward-pressing elastic columns 28 are distributed on a cross beam of the feeding swinging downward-pressing frame 27, a feeding fixing pin seat 29 is arranged on the movable carrier body 25, a feeding bolt frame body 30 is arranged on a downward-bent arm part of the feeding swinging downward-pressing frame 27, a feeding bolt rotating shaft 32 is arranged on the feeding bolt frame body 30, the root part of a feeding bolt wrench 31 and the root part of a feeding bolt transitional linkage bent arm 33 are connected to the feeding bolt rotating shaft 32 in a key mode, a feeding bolt guide sleeve 35 is transversely arranged on the feeding bolt frame body 30, a feeding bolt telescopic pin rod 34 is movably arranged in the feeding bolt guide sleeve 35, and a guide groove hinged with the head part of the feeding bolt transitional linkage bent arm 33 is formed in one end of the feeding bolt telescopic pin rod 34;
on the movable carrier body 25, the movable lower thimble 26 is in positioning contact with the lower surface of the carrier platform 54, the feeding swinging lower pressing frame 27 is buckled on the carrier platform 54, and the feeding lower pressing elastic column 28 is used for pushing the upper surface of the carrier platform 54;
the feeding bolt spanner 31 rotates, the feeding bolt rotating shaft 32 drives the feeding bolt transitional linkage bent arm 33 to rotate, and the feeding bolt transitional linkage bent arm 33 pushes the feeding bolt telescopic pin rod 34 to move along the feeding bolt guide sleeve 35 so as to realize the feeding and discharging of the feeding fixing pin seat 29;
a feeding and medicine-feeding moving rod 37 is arranged above the movable carrier body 25 in a walking mode, a feeding and medicine-feeding pulling electric hoist 38 is moved on the feeding and medicine-feeding moving rod 37, and a feeding and medicine-feeding mechanical arm 39 is connected to the lower end of the feeding and medicine-feeding pulling electric hoist 38; the feeding and medicine-feeding manipulator 39 is used for transferring the carrier platform 54 on the work transfer tray 14 and the movable carrier body 25;
a loading and loading manipulator 36 is provided above the movable carrier body 25 for mounting the vials on the carrier platform 54 and for placing the vials therein;
the upper cover device 4 comprises an upper cover feeding part 40 for vibrating and conveying the sealing cover; an upper cover assembling part 41 is arranged on one side of the output end of the upper cover feeding part 40; an upper cover vertical rotating rod 42 is vertically arranged on one side of the upper cover assembling part 41; an upper cover winch 43 is arranged at the top of the upper cover vertical rotating rod 42, an upper cover lifting seat 46 is lifted up and down on the upper cover vertical rotating rod 42, and an upper cover clamping seat 44 is arranged on the upper cover lifting seat 46 so as to position the upper cover lifting seat 46 on the upper cover vertical rotating rod 42 by a mechanical, hydraulic clamping hand or electromagnetic mode for setting the height; the lower end of an upper cover pulling rope 45 of the upper cover winch 43 is connected with an upper cover lifting seat 46;
an upper cover transverse arm 47 transversely moves on the upper cover lifting seat 46, two ends of the upper cover transverse arm 47 are respectively provided with a counterweight and an upper cover machine head clamping hand 48, and the upper cover machine head clamping hand 48 clamps an upper cover assembling manipulator 49; the upper cap assembling robot 49 is used for placing the carrier platform 54 loaded with the medicine bottle on the upper cap assembling portion 41 and for mounting the sealing cap on the upper cap assembling portion 41;
the pressing device 5 comprises a pressing platform 51 arranged at the end part of the station corresponding to the work conveying tray 14, a pressing machine head 50, an electric eye and a transfer manipulator are arranged on one side of the pressing platform 51, a lifting pressing waste material table 52 is arranged on one side of the pressing platform 51, and a pressing output station 53 is arranged at the falling end of the pressing waste material table 52; the transfer manipulator is used for operating the carrier platform 54 between the pressing platform 51 and the work conveying tray 14, conveying unqualified capped medicine bottles detected by the electric eyes to the pressing waste material platform 52, outputting the medicine bottles through the pressing output station 53 and reworking the medicine bottles;
the pressing machine head 50 is used for installing the qualified sealing cover on the medicine bottle;
the intermediate inspection device 6 comprises an intermediate camera 57 arranged at the end of the station corresponding to the work transfer tray 14 to inspect the appearance of the capped vial;
the inflating device 8 comprises an inflating tank 58 for inflating nitrogen or carbon dioxide, and an inflating clamping manipulator 60 is used for clamping the carrier platform 54 on the circulating conveying line 1; an inflatable thermoplastic machine head 59 and an inflatable pipeline 61 are arranged above the carrier platform 54; the sealing cover is provided with a one-way charging nozzle and a one-way exhaust nozzle;
the gas-filled tank 58 feeds nitrogen or carbon dioxide and a one-way exhaust nozzle into the medicine bottle through the one-way charging nozzle and exhausts or extracts oxygen in the bottle body; the inflation thermoplastic machine head 59 is used for carrying out heat sealing treatment on the one-way inflation nozzle and the one-way exhaust nozzle;
the output device 12 includes an output robot 62 for delivering vials to an output storage bin 63 for storage. In the pharmaceutical packaging process of the embodiment, the carrier platform 54 is prefabricated by the circulating conveying line 1, so that the connection among the steps of the processes is realized; the process comprises the following steps;
s1, the medicine charging device 3 charges the medicine into the bottle body;
s2, adding a sealing cover on the bottle body by the upper cover device 4;
s3, the pressing device 5 connects the sealing cover with the bottle mouth in a threaded or pressing way;
s4, detecting the bottle body assembling condition by the middle detection device 6;
s5, labeling the bottle body by the marking machine 7 and stamping the date;
s6, injecting nitrogen or carbon dioxide by the air charging device 8 through a one-way valve air nozzle prefabricated on the sealing cover;
s7, sealing and packaging the bottle body at the packaging station 9;
s8, detecting the appearance quality of the package by a detection station 10;
s9, attaching an identification code on the outer package at the code attaching station 11;
s10, the output device 12 outputs the bottle.
Wherein, in S1, the drug charging device 3 charges the drug into the vial; firstly, a bottle body feeding channel 15 feeds a bottle body in a vibration mode, a medicine feeding channel 16 feeds medicines in a vibration mode, and the medicine feeding channel is blocked by a feeding blocking grid plate 17 at an output terminal; then, the feeding clamping wrench 24 drives the feeding clamping lower surface inclined knob 22 to press the upper surface of the movable carrier body 25 by the inclined surface; secondly, the feeding bevel gear set 18 drives the feeding rotating frame 19 to rotate or the feeding rotating C-shaped clamping seat 20 drives the feeding rotating bottom plate 21 to swing so as to adjust the angle of the movable carrier body 25; thirdly, the loading and feeding manipulator 39 is controlled by the loading and feeding moving rod 37 and the loading and feeding traction electric hoist 38, and the carrier platform 54 is transported on the working and conveying tray 14 and the movable carrier body 25;
when the carrier platform 54 is on the movable carrier body 25, S1.1 is executed, the movable lower thimble 26 is in positioning contact with the lower surface of the carrier platform 54, the feeding swing lower pressing frame 27 is buckled on the carrier platform 54, and the feeding lower pressing elastic column 28 is used for pushing the upper surface of the movable carrier body 25; s1.2 is executed, the feeding bolt wrench 31 rotates, the feeding bolt rotating shaft 32 drives the feeding bolt transitional linkage bent arm 33 to rotate, and the feeding bolt transitional linkage bent arm 33 pushes the feeding bolt telescopic pin rod 34 to move along the feeding bolt guide sleeve 35 and enter the feeding fixed pin seat 29; s1.3 is executed, the medicine bottles are firstly installed on the carrier platform 54 through the feeding and bottle loading manipulator 36, and then the medicines are placed in the medicine bottles; executing S1.4, opening the feeding swing lower pressing frame 27, and transferring the carrier platform 54 to the work conveying tray 14;
in S2, the capping device 4 adds a sealing cap to the bottle body; first, the carrier platform 54 is sent to the upper cover assembling portion 41; then, the upper cover vertical rotating rod 42 is provided with a swinging work, after the height of the upper cover lifting seat 46 is adjusted by driving the upper cover pulling rope 45 by the upper cover winch 43, the upper cover lifting seat 46 is positioned on the upper cover vertical rotating rod 42 by a mechanical, hydraulic clamping hand or electromagnetic mode for setting the height through the upper cover clamping seat 44; next, after placing the carrier platform 54 carrying the medicine bottles on the upper cover assembling portion 41 by the upper cover assembling robot 49, the sealing cover is mounted on the upper cover assembling portion 41;
in S3, the pressing device 5 connects the sealing cap with the bottle mouth by screw thread or pressing; firstly, a medicine bottle and a sealing cover which do not fit each other are taken out to a pressing waste material table 52 through an electric eye, and are output and reworked through a pressing output station 53; then, for the qualified medicine bottle and the sealing cover, the pressing machine head 50 is used for installing the sealing cover on the medicine bottle; secondly, the transfer manipulator is used for moving the carrier body 25 to operate between the pressing platform 51 and the work conveying tray 14;
in S4, the intermediate detecting device 6 detects the bottle assembly; the middle detection device 6 detects the appearance of the capped medicine bottle;
in S6, the inflator 8 injects nitrogen or carbon dioxide through a one-way valve nozzle prepared on the sealing cap; firstly, the gas-filled tank 58 feeds nitrogen or carbon dioxide and a one-way exhaust nozzle into the medicine bottle through the one-way charging nozzle and exhausts or extracts oxygen in the bottle body; then, the inflating thermoplastic machine head 59 is used for carrying out heat sealing treatment on the one-way inflating nozzle and the one-way exhaust nozzle;
at S10, the output device 12 outputs the bottle; the output device 12 delivers the vials to the output storage bin 63 for storage.
The invention realizes the circular transmission of carriers through a circular transmission line 1, the connection of assembly stations is realized by a station transmission part 2, a medicine charging device 3 realizes the loading of tablets into medicine bottles, an upper cover device 4 realizes the covering, a pressing device 5 realizes the fixed installation of covers, a middle detection device 6 realizes the state detection, a marking machine 7 marks, an aerating device 8 discharges oxygen, non-oxidizing gas is introduced to avoid the tablets from being deteriorated by oxidation, a packaging station 9 realizes the sealing or outer packaging, a detection station 10 realizes the appearance detection, a code pasting station 11 pastes or ink-jet codes, an output device 12 realizes the storage of finished products, a station transmission track 13 can assist a push rod and an ejector rod to achieve better effect, a work transmission tray 14 realizes the bearing, a bottle body feeding channel 15, a medicine feeding channel 16 realizes the feeding, a feeding blocking grid plate 17 realizes the blocking, a feeding bevel gear group 18 realizes the rotary driving, the angle adjustment is realized by the feeding rotating rack 19, the feeding rotating C-shaped clamping seat 20 realizes clamping of feeding rotating bottom plates 21 of different specifications, the clamping is realized by the feeding clamping lower surface inclined knob 22, the replacement is loosened by the feeding clamping process notch 23, the feeding clamping wrench 24 is mechanically controlled, the movable carrier body 25 realizes positioning, the movable lower ejector pin 26 realizes three-point positioning, the positioning is accurate, the feeding swinging lower pressing frame 27 realizes cage cover, the feeding lower pressing elastic column 28 realizes elastic fixation, the feeding fixed pin seat 29, the feeding bolt frame body 30, the feeding bolt wrench 31, the feeding bolt rotating shaft 32, the feeding bolt transitional linkage bent arm 33, the feeding bolt telescopic pin rod 34, the feeding bolt guide sleeve 35, the locking is realized, and the feeding of the feeding bottle feeding manipulator 36 can adopt a composite manipulator. A material loading and medicine feeding moving rod 37, a material loading and medicine feeding traction electric hoist 38, a material loading and medicine feeding mechanical arm 39 realizes clamping movement, material loading is realized through an upper cover material loading part 40, an upper cover assembling part 41 is used for assembling, a rotary rod 42 is erected on an upper cover to realize rotary swing, an upper cover winch 43 realizes height lifting, an upper cover clamping seat 44 realizes fixed clamping, an upper cover traction rope 45 realizes traction, an upper cover lifting seat 46 realizes position adjustment, an upper cover transverse arm 47 adjusts the position of an upper cover machine head clamping hand 48, an upper cover assembling mechanical arm 49 is matched with the upper cover machine head clamping hand 48 to realize quick replacement, a pressing machine head 50 realizes fastening and sealing, a pressing waste material platform 52 discharges waste and reworks, a carrier platform 54 is circularly transmitted, a carrier positioning block 55 is positioned and fixed by a carrier clamping mechanical arm 56, a middle camera 57 realizes detection, an inflatable tank 58 stores non-oxidized gas, an inflatable thermoplastic machine head 59 realizes a sealing gas circuit, the air-filled clamping manipulator 60 realizes clamping, and the output storage box 63 realizes storage.
Claims (2)
1. A pharmaceutical packaging process is characterized in that: the connection among the steps of each process is realized by means of a prefabricated carrier platform (54) of the circulating conveying line (1); the process comprises the following steps;
s1, the medicine charging device (3) charges the medicine into the bottle body;
s2, adding a sealing cover on the bottle body by the upper cover device (4);
s3, the sealing cover is connected with the bottle mouth in a threaded or pressed mode through the pressing device (5);
s4, detecting the bottle body assembling condition by the middle detection device (6);
s5, labeling the bottle body by the marking machine (7) and stamping the date;
s6, injecting nitrogen or carbon dioxide into the inflating device (8) through a one-way valve air nozzle prefabricated on the sealing cover;
s7, the bottle bodies are sealed and packaged by a packaging station (9);
s8, detecting the appearance quality of the package by a detection station (10);
s9, a code pasting station (11) pastes an identification code on the outer package;
s10, the output device (12) outputs the bottle;
wherein, in S1, the medicine charging device (3) charges the medicine into the bottle body; firstly, a bottle body feeding channel (15) feeds a bottle body through vibration, a medicine feeding channel (16) feeds medicine through vibration, and the medicine is blocked by a feeding blocking grid plate (17) at an output terminal; then, a feeding clamping wrench (24) is used for driving a feeding clamping lower surface inclined knob (22), and the upper surface of the movable carrier body (25) is pressed downwards by utilizing the inclined surface; secondly, the feeding rotating frame (19) is driven to rotate through the feeding bevel gear set (18) or the feeding rotating bottom plate (21) is driven to swing through the feeding rotating C-shaped clamping seat (20) so as to adjust the angle of the movable carrier body (25); thirdly, a feeding and medicine feeding mechanical arm (39) is controlled through a feeding and medicine feeding moving rod (37) and a feeding and medicine feeding traction electric hoist (38), and the carrier platform (54) is transported on the working conveying tray (14) and the movable carrier body (25);
when the carrier platform (54) is on the movable carrier body (25), S1.1 is executed, the movable lower ejector pin (26) is in positioning contact with the lower surface of the carrier platform (54), the feeding swinging lower pressing frame (27) is buckled on the carrier platform (54), and the feeding lower pressing elastic column (28) is used for pushing the upper surface of the movable carrier body (25) downwards; s1.2 is executed, a feeding bolt spanner (31) rotates, a feeding bolt rotating shaft (32) drives a feeding bolt transitional linkage bent arm (33) to rotate, and the feeding bolt transitional linkage bent arm (33) pushes a feeding bolt telescopic pin rod (34) to move along a feeding bolt guide sleeve (35) and enter a feeding fixed pin seat (29); s1.3 is executed, the medicine bottles are firstly installed on a carrier platform (54) through a feeding and bottle loading mechanical arm (36), and then the medicines are placed in the medicine bottles; s1.4 is executed, the feeding swing lower pressing frame (27) is opened, and the carrier platform (54) is transferred to the work conveying tray (14);
in S2, a sealing cover is added on the bottle body by the upper cover device (4); firstly, a carrier platform (54) is sent to an upper cover assembly part (41); then, the upper cover vertical rotating rod (42) is provided with swinging work, after the height of an upper cover lifting seat (46) is adjusted by driving an upper cover pulling rope (45) by an upper cover winch (43), the upper cover lifting seat (46) is positioned on the upper cover vertical rotating rod (42) by a mechanical, hydraulic clamping hand or electromagnetic mode for setting the height through an upper cover clamping seat (44); secondly, after a carrier platform (54) carrying the medicine bottles is placed on the upper cover assembling part (41) through an upper cover assembling manipulator (49), a sealing cover is installed on the upper cover assembling part (41);
in S3, a pressing device (5) is used for connecting the sealing cover with the bottle mouth in a threaded or pressing mode; firstly, a medicine bottle and a sealing cover which do not fit each other are taken out to a pressing waste material table (52) through an electric eye, and are output and reworked through a pressing output station (53); then, for the qualified medicine bottle and the sealing cover, a pressing machine head (50) is used for installing the sealing cover on the medicine bottle; secondly, the transfer manipulator is used for moving the carrier body (25) to operate between the pressing platform (51) and the work conveying tray (14);
in S4, the intermediate detecting means (6) detects the bottle assembly condition; the middle detection device (6) detects the appearance of the capped medicine bottle;
in S6, the inflator (8) injects nitrogen or carbon dioxide through a one-way valve nozzle prefabricated on the sealing cover;
firstly, feeding nitrogen or carbon dioxide and a one-way exhaust nozzle into a medicine bottle through a one-way charging nozzle by an inflating tank body (58) and discharging or extracting oxygen in the bottle body; then, the inflating thermoplastic machine head (59) is used for carrying out heat sealing treatment on the one-way inflating nozzle and the one-way exhaust nozzle;
at S10, the output device (12) outputs the bottle; the output device (12) delivers the vials to an output storage bin (63) for storage.
2. A pharmaceutical charging process is characterized in that: the medicine filling device (3) fills the medicine into the bottle body; firstly, a bottle body feeding channel (15) feeds a bottle body through vibration, a medicine feeding channel (16) feeds medicine through vibration, and the medicine is blocked by a feeding blocking grid plate (17) at an output terminal; then, a feeding clamping wrench (24) is used for driving a feeding clamping lower surface inclined knob (22), and the upper surface of the movable carrier body (25) is pressed downwards by utilizing the inclined surface; secondly, the feeding rotating frame (19) is driven to rotate through the feeding bevel gear set (18) or the feeding rotating bottom plate (21) is driven to swing through the feeding rotating C-shaped clamping seat (20) so as to adjust the angle of the movable carrier body (25); thirdly, a feeding and medicine feeding mechanical arm (39) is controlled through a feeding and medicine feeding moving rod (37) and a feeding and medicine feeding traction electric hoist (38), and the carrier platform (54) is transported on the working conveying tray (14) and the movable carrier body (25);
when the carrier platform (54) is on the movable carrier body (25), S1.1 is executed, the movable lower ejector pin (26) is in positioning contact with the lower surface of the carrier platform (54), the feeding swinging lower pressing frame (27) is buckled on the carrier platform (54), and the feeding lower pressing elastic column (28) is used for pushing the upper surface of the movable carrier body (25) downwards; s1.2 is executed, a feeding bolt spanner (31) rotates, a feeding bolt rotating shaft (32) drives a feeding bolt transitional linkage bent arm (33) to rotate, and the feeding bolt transitional linkage bent arm (33) pushes a feeding bolt telescopic pin rod (34) to move along a feeding bolt guide sleeve (35) and enter a feeding fixed pin seat (29); s1.3 is executed, the medicine bottles are firstly installed on a carrier platform (54) through a feeding and bottle loading mechanical arm (36), and then the medicines are placed in the medicine bottles; and S1.4 is executed, the feeding swing lower pressing frame (27) is opened, and the carrier platform (54) is transferred to the working conveying tray (14).
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| CN113716141B (en) * | 2021-09-06 | 2023-05-12 | 安徽普瑞康医药包装科技有限公司 | Packaging processing technology of medical capsule |
| CN114291334B (en) * | 2022-01-26 | 2023-03-07 | 中国农业大学 | Automatic cover-buckling and inflating device and method |
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