CN112276880A - Equipment and method for monitoring automatic press fitting of wire harness - Google Patents
Equipment and method for monitoring automatic press fitting of wire harness Download PDFInfo
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- CN112276880A CN112276880A CN202010912685.2A CN202010912685A CN112276880A CN 112276880 A CN112276880 A CN 112276880A CN 202010912685 A CN202010912685 A CN 202010912685A CN 112276880 A CN112276880 A CN 112276880A
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000012544 monitoring process Methods 0.000 title claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 13
- 238000002788 crimping Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000004049 embossing Methods 0.000 claims description 7
- 238000012806 monitoring device Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 2
- 239000000306 component Substances 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 239000000446 fuel Substances 0.000 description 13
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/06—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of trestle type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/12—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides equipment and a method for monitoring automatic press fitting of a wire harness, which comprises the following steps: the device comprises a wire harness combined movement assembly, a sheet needle pre-positioning assembly, a tool positioning lifting assembly, a detection camera assembly, a support panel and an equipment main body frame assembly; the equipment main body frame assembly is of a frame structure, the support panel is arranged in the equipment main body frame assembly and is of a plate-shaped structure with a groove; the tool positioning and lifting assembly is arranged in the groove and fixed on the supporting panel, the tool positioning and lifting assembly can drive the product to move up and down in the groove, the sheet needle pre-positioning assembly is arranged in the groove, one side of the tool positioning and lifting assembly is fixed on the supporting panel, and the wire harness combined movement assembly is arranged on the supporting panel and is close to the sheet needle pre-positioning assembly. The equipment ensures that the sheet needle can be loaded in only one direction, realizes the direction mistake proofing of the wire harness sheet needle, liberates manpower, and improves the efficiency and the yield.
Description
Technical Field
The invention relates to the field of automatic press fitting and detection of wire harnesses, assembly and detection of automotive electronics and parts and assembly and detection of 3C products, in particular to equipment and a method for automatic press fitting and monitoring of wire harnesses.
Background
The fuel pump bracket assembly is a core component of a fuel vehicle engine, has the main function of providing fuel with enough pressure for a fuel engine system, and has huge market demand. The fuel pump support assembly wire harness comprises a detection wire harness of the fuel vehicle oil level and a fuel pump power supply wire harness, and the press fitting quality of the fuel pump support assembly wire harness directly influences the running reliability of an automobile.
In the past, the wire harness press fitting of the fuel pump bracket assembly is manual press fitting, so that the phenomena of high cost, low production efficiency, high labor intensity, easiness in occurrence of unqualified wire harness press fitting products and the like exist. Due to the new process and the new structural change of the fuel pump bracket assembly, higher reliability requirements are provided for the wire harness press-fitting, and the automatic wire harness press-fitting equipment requires the wire harness compatible with various types of fuel pump bracket assemblies to be automatically press-fitted in a certain sequence in a certain direction, and meanwhile, the process detection is realized.
Disclosure of Invention
In order to overcome the defects of the prior art, equipment and a method for monitoring automatic press fitting of a wire harness are provided.
The purpose of the invention is realized by the following technical scheme:
an automatic pressure equipment monitoring's of pencil equipment includes: the wire harness combined movement assembly (1), the sheet pin pre-positioning assembly (2), the tool positioning lifting assembly, the detection camera assembly (7), the support panel (8) and the equipment main body frame assembly (13);
the equipment main body frame assembly (13) is of a frame structure, the supporting panel (8) is arranged in the equipment main body frame assembly (13), and the supporting panel (8) is of a plate-shaped structure with a groove;
the tool positioning lifting assembly is arranged in the groove and fixed on the supporting panel (8), the tool positioning lifting assembly is used for fixing a product (6), the tool positioning lifting assembly can drive the product (6) to move up and down in the groove, the sheet needle pre-positioning assembly (2) is arranged in the groove, one side of the tool positioning lifting assembly is fixed on the supporting panel (8), the wire harness combined movement assembly (1) is arranged on the supporting panel (8) and close to the sheet needle pre-positioning assembly (2), and the detection camera assembly (7) is arranged on the supporting panel (8) and located above the tool positioning lifting assembly;
the needle sheet pre-positioning assembly (2) comprises a positioning piece and a lifting piece which are connected with each other; the positioning piece is used for arranging a wire harness sheet needle (601) of the product (6), the positioning piece is provided with a wire harness hole matched with the wire harness sheet needle (601), and the lifting piece is used for driving the positioning piece to move up and down;
the wire harness combined movement assembly (1) comprises a moving piece and a clamping piece which are connected with each other; the clamping piece is used for clamping the wire harness sheet needle (601), and the moving piece is used for driving the clamping piece to move.
Preferably, the positioning member includes: the wire harness pre-positioning device comprises a T-shaped groove (203), a pre-positioning tool fixing block (204), a wire harness sheet pin pre-positioning tool (205), a plurality of ball plungers (206) and a handle (207);
the T-shaped groove (203) is fixedly connected with the supporting panel (8) through the lifting piece, the T-shaped groove (203) is of an inverted T-shaped groove structure, the handle (207) is fixedly connected with the pre-positioning tool fixing block (204), the upper end of the pre-positioning tool fixing block (204) is fixedly connected with the wire harness piece needle pre-positioning tool (205), and the handle (207) and the pre-positioning tool fixing block (204) are slidably connected into the inverted T-shaped groove of the T-shaped groove (203);
one end of the wire harness piece needle pre-positioning tool (205) is provided with a plurality of wire harness holes matched with the wire harness piece needle (601), and the other end of the wire harness piece needle pre-positioning tool is correspondingly provided with a plurality of ball plungers (206).
Preferably, the lifting member includes: a lifting cylinder fixing block (201) and a lifting cylinder (202);
the lifting cylinder fixing block (201) is fixedly connected with the lifting cylinder (202); the T-shaped groove (203) is fixedly connected with an extension rod of the lifting cylinder (202), and the lifting cylinder fixing block (201) is fixedly connected with the supporting panel (8).
Preferably, the gripping member comprises: the wire harness clamping device comprises two groups of third guide rail sliding block assemblies (106), two wire harness sheet needle clamping jaw tools (107), two clamping jaw tool fixing blocks (108), two clamping engagement handles (109), a clamping jaw cylinder (110) and a clamping jaw cylinder fixing support (111); the two sets of third guide rail slider assemblies (106) each comprise: a third guide rail and a plurality of third sliders;
the clamping jaw air cylinder (110) is fixedly connected with the moving piece through the clamping jaw air cylinder fixing support (111), the two third guide rails are arranged on the moving piece in parallel, and the moving piece is connected with the supporting panel (8);
the third sliding block is arranged on the third guide rail in a sliding mode, the two clamping jaw tool fixing blocks (108) are fixedly connected with the third sliding block, and the two clamping jaw tool fixing blocks (108) move oppositely through the third sliding block;
clamping jaw cylinder (110) includes two clamping jaws, two clamping jaws of clamping jaw cylinder (110) respectively with two clamping jaw frock fixed block (108) one end fixed connection, two press from both sides tight meshing handle (109) and fix respectively on the middle part position of clamping jaw frock fixed block (108), the other end of two clamping jaw frock fixed block (108) respectively with two pencil piece needle clamping jaw frock (107) fixed connection.
Preferably, the moving member includes: the device comprises a second-layer supporting panel (103), a plurality of groups of second guide rail sliding block assemblies (104), a third-layer supporting panel (105), a third-layer driving cylinder (113), a floating joint (114), a cylinder fixing support (115) and a sliding assembly; the second guide rail slider assembly (104) comprises: a second guide rail and a plurality of second sliders;
the two-layer supporting panel (103) and the three-layer supporting panel (105) are square plates, the clamping jaw air cylinder fixing support (111) and the third guide rail are arranged on the three-layer supporting panel (105), and the two-layer supporting panel (103) is connected with the supporting panel (8) through the sliding assembly;
the second guide rail sets up on two layers of support panel (103), the direction is followed piece needle pre-positioning subassembly (2) sets up, the second slider slides and sets up on the second guide rail, the second slider with three-layer support panel (105) fixed connection, three-layer drive actuating cylinder (113) pass through cylinder fixed bolster (115) fixed connection be in on two layers of support panel (103), three-layer drive actuating cylinder (113) pass through float joint (114) with two layers of support panel (103) are connected.
Preferably, the sliding assembly includes: the device comprises a first-layer supporting panel (101), a plurality of groups of first guide rail sliding block assemblies (102) and a second-layer driving cylinder (112); the first guide rail slider assembly (102) comprises: a first guide rail and a plurality of first sliders;
the first layer of supporting panel (101) is a square plate, the first guide rail is arranged on the first layer of supporting panel (101) and has the same direction as the second guide rail, the first sliding block is arranged on the first guide rail in a sliding manner, and the first guide rail is fixedly connected with the second layer of supporting panel (103);
the two-layer driving air cylinder (112) is fixedly connected with the one-layer supporting panel (101) through the air cylinder fixing support (115), and the two-layer driving air cylinder (112) is connected with the two-layer supporting panel (103) through the floating joint (114).
Preferably, the tooling positioning lifting assembly comprises: the press-fitting lifting assembly (3) and the product positioning tool (4) are mounted;
the press-fitting lifting assembly (3) is connected with the supporting panel (8), the product positioning tool (4) is arranged on the upper surface of the press-fitting lifting assembly (3), and the product positioning tool (4) is used for fixing the product (6).
Preferably, the press-fitting lifting assembly (3) comprises: the tool comprises a lifting fixed seat (301), a lifting guide rail assembly (302), a support connecting block (303), a tool supporting panel (304), two tool positioning pins (305), a press-fitting lifting cylinder (306), a force sensor (307) and a force sensor mounting assembly (308); the lift rail assembly (302) comprises: a lifting guide rail and a lifting slide block;
the tool supporting panel (304) is a square plate, and a tool positioning pin (305) is arranged on the upper surface of the tool supporting panel (304) at an opposite angle and connected with the product positioning tool (4);
the lifting fixing seat (301) is fixedly connected with the supporting panel (8), the press-fitting lifting cylinder (306) and the lifting guide rail are connected with the lifting fixing seat (301), the lifting slide block is arranged on the lifting guide rail, the lifting slide block is fixedly connected with the supporting connecting block (303), and the supporting connecting block (303) is fixedly connected with the lower surface of the tool supporting panel (304);
one end of the force sensor mounting assembly (308) is connected with the lower surface of the tool supporting panel (304), the other end of the force sensor mounting assembly is connected with an extension rod of the press-fitting lifting cylinder (306), the force sensor mounting assembly (308) is of a hollow structure, and the force sensor (307) is arranged inside the force sensor mounting assembly.
Preferably, the product positioning tool (4) comprises: the fixture comprises two fixture bushings (401), a fixture base plate (402), two U-shaped handles (403), two embossing knobs (404), a product fixing profile (405), an auxiliary support assembly (406), a product in-place microswitch assembly (407) and a product pressing assembly (408);
the tool bottom plate (402) is a square plate, the size of the tool bottom plate is matched with that of the tool supporting panel (304), the clamp bushings (401) are arranged on the opposite corners of the tool bottom plate (402), the positions and the sizes of the clamp bushings (401) are matched with those of the positioning pins (305), and the two embossing knobs (404) are arranged on the opposite corners of the tool bottom plate (402) where the clamp bushings (401) are not arranged;
the two ends of the tool base plate (402) are respectively provided with the U-shaped handles (403), the product fixing profile (405) is arranged in the middle of the tool base plate (402) and is fixedly connected with the tool base plate (402), the product fixing profile (405) is of a hollow cylindrical structure, the product in-place micro-switch assembly (407) is arranged in the product fixing profile (405), the product in-place micro-switch assembly (407) is fixedly connected with the product fixing profile (405), the product pressing assembly (408) is arranged on one side of the outer portion of the product fixing profile (405), the product pressing assembly (408) is connected with the tool base plate (402), the auxiliary support assembly (406) is arranged on the other side of the product in-place micro-switch assembly, the auxiliary support assembly (406) is connected with the tool base plate (402), and the auxiliary support assembly (406) comprises a stand column with a height greater than that of the hollow cylinder, and an auxiliary component is arranged at the upper end of the upright post.
Preferably, the product positioning tool (4) has a plurality of types, and the structure of the product positioning tool is adaptive to the plurality of types of products (6).
Preferably, the method further comprises the following steps: the device comprises a displacement sensor assembly (5), a safety light curtain assembly (9), a touch screen assembly (10), a three-color lamp (11), a force displacement controller (12), an electric control cabinet assembly (14), an air source assembly (15), a waste trough assembly (16) and a deflector rod switch (17);
the displacement sensor assembly (5) is arranged on the supporting panel (8) and close to one side of the tool positioning lifting assembly;
the device main body frame assembly (13) is of a three-layer frame structure, a middle-layer frame is of a non-closed structure, a non-closed surface is arranged at the front end of the position of the bottom plate of the safety light curtain assembly (9), the supporting panel (8) is arranged at the position of the bottom plate of the middle-layer frame, the deflector rod switch (17) is arranged at the front end of the position of the bottom plate, the touch screen assembly (10) is arranged at one side of the position of the bottom plate of the upper-layer frame, the force displacement controller (12) is arranged at the other side of the position of the bottom plate of the upper-layer frame, the tri-color lamp (11) is arranged at the upper end of the outer side of the upper-layer frame, the electric control cabinet assembly (14).
A method for monitoring automatic press fitting of a wire harness comprises the following steps:
arranging a product (6) on a tool positioning lifting assembly of a supporting panel (8) in an equipment main body frame assembly (13);
the piece needle pre-positioning assembly (2) is moved to the lower part of a product (6) through a lifting piece of the piece needle pre-positioning assembly (2), and a wire harness piece needle (601) is fixed on a positioning piece of the piece needle pre-positioning assembly (2);
the clamping piece of the wire harness combined movement assembly (1) is driven by the moving piece of the wire harness combined movement assembly (1) to move to the position piece of the needle pre-positioning assembly (2), and the clamping piece of the wire harness combined movement assembly (1) clamps the wire harness needle (601);
when the detection camera assembly (7) detects that the sequence of the wire harness sheet needle (601) is correct, the moving piece of the wire harness combined movement assembly (1) drives the wire harness sheet needle (601) to move to a crimping position, and the tool positioning lifting assembly drives the product (6) to move up and down to complete crimping.
Preferably, the piece needle pre-positioning assembly (2) is moved to the lower part of the product (6) through a lifting piece of the piece needle pre-positioning assembly (2), and the wire harness piece needle (601) is fixed on a positioning piece of the piece needle pre-positioning assembly (2), and the wire harness piece needle pre-positioning assembly comprises:
starting a lifting cylinder (202) of the lifting piece to drive the sheet needle pre-positioning assembly (2) to move below the product (6);
starting handle (207) of setting element drives predetermined position frock fixed block (204) of setting element will the pencil piece needle predetermined position frock (205) of setting element are drawn to last piece needle position, are fixed in pencil piece needle (601) on the pencil piece needle predetermined position frock (205), start handle (207) drive pencil piece needle predetermined position frock (205) to pressing from both sides tight position.
Preferably, the part of getting with the clamp of pencil combination motion subassembly (1) moves to the top of the setting element of gill needle pre-positioning subassembly (2) under the drive of the moving member of pencil combination motion subassembly (1), and the part of getting with the clamp of pencil combination motion subassembly (1) presss from both sides pencil gill needle (601), includes:
the wire harness clamping mechanism is characterized in that a clamping engagement handle (109) of the clamping piece is started to slide under the sliding of a first guide rail sliding block assembly (102) of a sliding assembly of the moving piece, when a wire harness sheet needle clamping jaw tool (107) of the clamping piece reaches the clamping position, the clamping engagement handle (109) is started to pass through a clamping jaw tool fixing block (108) of the clamping piece to drive the wire harness sheet needle clamping jaw tool (107) of the clamping piece to clamp the wire harness sheet needle (601).
Preferably, after detecting camera subassembly (7) and detecting pencil piece needle (601) order correct, pencil combined movement subassembly (1) moving member drives pencil piece needle (601) and removes to the crimping position, and frock location lifting unit drives product (6) and reciprocates and accomplish the crimping, include:
the three-layer driving cylinder (113) of the moving part drives the wire harness sheet needle (601) to move to the compression joint position;
and a press-fitting lifting cylinder (306) of a press-fitting lifting component (3) of the tooling positioning lifting component drives the product (6) to move to a press-fitting position to complete press-fitting.
Compared with the prior art, the invention has the beneficial effects that:
1) the invention provides equipment and a method for monitoring automatic press fitting of a wire harness, which comprises the following steps: the device comprises a wire harness combined movement assembly, a sheet needle pre-positioning assembly, a tool positioning lifting assembly, a detection camera assembly, a support panel and an equipment main body frame assembly; the equipment main body frame assembly is of a frame structure, the support panel is arranged in the equipment main body frame assembly and is of a plate-shaped structure with a groove; the tool positioning lifting assembly is arranged in the groove and fixed on the supporting panel, the tool positioning lifting assembly is used for fixing a product, the tool positioning lifting assembly can drive the product to move up and down in the groove, the sheet needle pre-positioning assembly is arranged in the groove, one side of the tool positioning lifting assembly is fixed on the supporting panel, the wire harness combined movement assembly is arranged on the supporting panel and close to the sheet needle pre-positioning assembly, and the detection camera assembly is arranged on the supporting panel and is positioned above the tool positioning lifting assembly; the needle sheet pre-positioning assembly comprises a positioning piece and a lifting piece which are connected with each other; the positioning piece is used for arranging a wire harness sheet needle of the product, the positioning piece is provided with a wire harness hole matched with the wire harness sheet needle, and the lifting piece is used for driving the positioning piece to move up and down; the wire harness combined motion assembly comprises a moving piece and a clamping piece which are connected with each other; the clamping piece is used for clamping the wire harness sheet needle, and the moving piece is used for driving the clamping piece to move. The equipment ensures that the sheet needle can be loaded in only one direction through the sheet needle pre-positioning assembly, so that the direction mistake proofing of the wire harness sheet needle is realized, the manpower is liberated, and the efficiency and the yield are improved.
2) The wire harness press-fitting process monitoring equipment adopts a flexible design concept, realizes quick replacement of a tool through a mechanical and electrical quick-change connector, and is compatible with various products in assembly and detection
3) Judging the colors of the wire harnesses to realize sequential error proofing through the application of a visual technology; the force and displacement in the press mounting process are monitored by utilizing the force displacement sensor, the press mounting process is monitored, the operation is easy, and the press mounting device has the advantages of high efficiency, high yield and the like.
4) The equipment provided by the invention can realize automatic press mounting and process monitoring of the wire harness compatible with various fuel pump supports according to a certain direction and sequence, liberate manpower and improve efficiency and yield.
Drawings
Fig. 1 is a schematic structural diagram 1 of an automatic wire harness press-fitting monitoring device according to the present invention;
FIG. 2 is a schematic structural diagram of an apparatus for automatically press-fitting and monitoring a wire harness according to the present invention 2;
FIG. 3 is a schematic view of the wiring harness modular motion assembly of the present invention, shown in FIG. 1;
FIG. 4 is a schematic view of the wiring harness modular motion assembly of the present invention, shown in FIG. 2;
FIG. 5 is a schematic view of the wiring harness modular motion assembly of the present invention, shown in FIG. 3;
FIG. 6 is a schematic structural view of a needle pre-positioning assembly according to the present invention;
FIG. 7 is a schematic structural view of a needle pre-positioning assembly according to the present invention, shown in FIG. 2;
FIG. 8 is a schematic view of the press-fitting lifting assembly of the present invention shown in FIG. 1;
FIG. 9 is a schematic structural view of the press-fitting lifting assembly of the present invention, FIG. 2;
FIG. 10 is a structural view of the product positioning tool of the present invention 1;
FIG. 11 is a structural view 2 of the product positioning tool of the present invention;
in the figure, 1-a wire harness combined movement assembly, 2-a needle pre-positioning assembly, 3-a press-fitting lifting assembly, 4-a product positioning tool, 5-a displacement sensor assembly, 6-a product, 7-a detection camera assembly, 8-a support panel and 9-a safety light curtain assembly. 10-a touch screen assembly, 11-a tri-color lamp, 12-a force displacement controller, 13-an equipment body frame assembly, 14-an electric control cabinet assembly, 15-an air source assembly, 16-a waste trough assembly, 17-a poke rod switch, 101-a layer of support panel, 102-a first guide rail slider assembly, 103-a two-layer of support panel, 104-a second guide rail slider assembly, 105-a three-layer of support panel; 106-third guide rail slider assembly, 107-harness clip claw tool, 108-claw tool fixing block, 109-clamping engagement handle, 110-claw cylinder, 111-claw cylinder fixing bracket, 112-two-layer driving cylinder, 113-three-layer driving cylinder, 114-floating joint, 115-cylinder fixing bracket, 201-lifting cylinder fixing block, 202-lifting cylinder, 203-T-shaped groove, 204-prepositioning tool fixing block, 205-harness clip prepositioning tool, 206-ball plunger, 207-handle, 301-lifting fixing block, 302-lifting guide rail assembly, 303-supporting connecting block, 304-tool supporting panel, 305-tool positioning pin, 306-pressing lifting cylinder, 307-force sensor, 308-a force sensor mounting assembly, 401-a clamp bushing, 402-a tool bottom plate, 403-a U-shaped handle, 404-an embossing knob, 405-a product fixing profile, 406-an auxiliary supporting assembly, 407-a product in-place micro-switch assembly, 408-a product pressing assembly, 601-a wire harness sheet needle, 602-an oil cup cover upper connector.
Detailed Description
The following examples are given to further illustrate the embodiments of the present invention, but the present invention is not limited to these examples.
Example 1:
firstly, the specific mechanism of the equipment:
a wire harness press-fitting and process monitoring apparatus as shown in fig. 1 and 2, mainly comprising: the device comprises a wire harness combined movement assembly 1, a sheet needle pre-positioning assembly 2, a press-fitting lifting assembly 3, a product positioning tool 4, a displacement sensor assembly 5, a detection camera assembly 7, a supporting panel 8, a safety light curtain assembly 9, a touch screen assembly 10, a three-color lamp 11, a force displacement controller 12, an equipment main body frame assembly 13, an electric control cabinet assembly 14, an air source assembly 15, a waste trough assembly 16, a deflector rod switch 17 and the like. The wire harness combined motion assembly 1, the sheet needle pre-positioning assembly 2, the press-fitting lifting assembly 3, the displacement sensor assembly 5 and the detection camera assembly 7 are arranged on a support panel 8 through screws; the product positioning tool 4 is positioned on the upper surface of the press-fitting lifting assembly 3 through a pin and a manual knob; the supporting panel 8, the safety light curtain component 9, the touch screen component 10, the three-color lamp 11, the force displacement controller 12, the electric control cabinet component 14, the air source component 15, the waste trough component 16, the deflector rod switch 17 and other components are arranged on the main body frame component of the equipment through screws to form integral equipment.
Some of the mechanisms are described in detail as follows:
1. as shown in fig. 3, 4 and 5, the wire harness combined movement assembly 1 mainly comprises: the device comprises a first-layer supporting panel 101, a first guide rail slider assembly 102, a second-layer supporting panel 103, a second guide rail slider assembly 104, a third-layer supporting panel 105, a third guide rail slider assembly 106, a wire harness sheet needle clamping jaw tool 107, a clamping jaw tool fixing block 108, a clamping engagement handle 109, a clamping jaw air cylinder 110, a clamping jaw air cylinder fixing support 111, a second-layer driving air cylinder 112, a third-layer driving air cylinder 113, a floating joint 114 and an air cylinder fixing support 115. The first guide rail sliding block assembly 102 is fixed on the first layer of supporting panel 101 through screws, and the second layer of driving air cylinder 112 is fixed on the first layer of supporting panel 101 through an air cylinder fixing bracket 115 and screws; the second-layer supporting panel 103 is fixed on a first slide block of the first guide rail slide block assembly 102 through screws and can move along the guide rail; the cylinder rod of the second-layer driving cylinder 112 is connected with the second-layer supporting panel 103 through a floating joint 114, the second guide rail sliding block assembly 104 is fixed on the second-layer supporting panel 103 through screws, and the third-layer driving cylinder 113 is fixed on the second-layer supporting panel 103 through a cylinder fixing support 115 and the screws respectively; the three-layer supporting panel 105 is fixed on the second slide block of the second guide rail slide block assembly 104 through screws and can move along the guide rail; a cylinder rod of a three-layer driving cylinder 113 is connected with the two-layer supporting panel 103 through a floating joint 114, a third guide rail sliding block assembly 106 is fixed on the three-layer supporting panel 105 through a screw, and a clamping jaw cylinder 110 is fixed on a clamping jaw cylinder fixing support 111 and the screw respectively; the two clamping jaw tool fixing blocks 108 are symmetrically fixed on a third slide block of the third guide rail slide block assembly 106 through screws to realize opposite movement; the clamping jaw of the clamping jaw cylinder 110 is connected with a clamping jaw fixture fixing block 108 through screws, a clamping engagement handle 109 is connected with threads, and a wire harness sheet needle clamping jaw fixture 107 is connected with the clamping jaw fixture fixing block 108 through screws.
2. As shown in fig. 6 and 7, the needle pre-positioning assembly 2 mainly includes: the device comprises a lifting cylinder fixing block 201, a lifting cylinder 202, a T-shaped groove 203, a pre-positioning tool fixing block 204, a wire harness sheet needle pre-positioning tool 205, a ball plunger 206 and a handle 207. Wherein, the lifting cylinder 202 is connected with the air cylinder fixing block 201 through screws and is fixed on the supporting panel 8 through screws; the T-shaped groove 203 is fixed at the extending rod end of the lifting cylinder 202 through a screw and can move up and down; the ball plunger 206 fixes the wire harness sheet needle pre-positioning tool 205 through threads, and plays a role of pre-tightening the sheet needle; the wire harness sheet pin pre-positioning tool 205 and the handle 207 are fixed on the pre-positioning tool fixing block 204 through screws and slide in the T-shaped groove 203.
3. As shown in fig. 8 and 9, the press-fitting lifting assembly 3 mainly comprises: the device comprises a lifting fixing seat 301, a lifting guide rail assembly 302, a support connecting block 303, a tool supporting panel 304, a tool positioning pin 305, a press-fitting lifting cylinder 306, a force sensor 307 and a force sensor mounting assembly 308. Wherein, the press-fitting lifting cylinder 306 and the lifting guide rail assembly 302 are connected with the lifting fixing seat 301 through screws and fixed on the supporting panel 8 through screws; the supporting connecting block 303 is respectively connected with the tool supporting panel 304 and the lifting guide rail assembly 302 through screws; the force sensor 307 is fixed to the force sensor mounting assembly 308 by screws; the force sensor mounting assembly 308 is connected with the extension rod of the press-fitting lifting cylinder 306 and the tool supporting panel 304 through screws; the tool positioning pin 305 is fixed on the tool supporting panel 304 through a screw, so that the accurate position of the product positioning tool 4 is determined when the product positioning tool is quickly remodeled.
4. The product location frock 4 can realize the design of different frocks according to different products, and fig. 10, 11 are the product location frock 4 who is suitable for product 6, mainly contain: the fixture comprises a fixture bushing 401, a fixture base plate 402, a U-shaped handle 403, an embossing knob 404, a product fixing contour 405, an auxiliary support assembly 406, a product-in-place microswitch assembly 407 and a product pressing assembly 408. The U-shaped handle 403, the product 6 fixing profile 405, the auxiliary support assembly 406 and the product compression assembly 408 are connected with the tooling bottom plate 402 through screws; the clamp bushing 401 is fixed with the tool bottom plate 402 through transition fit; the product 6 in-place microswitch assembly 407 is fixed to the product fixing cam 405 by screws; the product positioning tool 4 is matched with the tool positioning pin 305 through the clamp bushing 401, and the product positioning tool 4 is connected with the press-fitting lifting assembly 3 through the embossing knob 404.
Example 2
A wire harness press mounting and process monitoring device comprises the following technical processes: an operator sends the fuel bracket to-be-installed wiring harness products 6 to the product positioning tool 4, and simultaneously puts the wiring harness sheet pins 601 in the sheet pin pre-positioning assembly 2 according to the correct sequence and direction, meanwhile, an operator pulls a clamping jaw tool in the wire harness combined movement assembly 1 to the position above the sheet needle pre-positioning assembly 2, and after manually clamping the sheet needle, the deflector rod switch 17 is started, the safety light curtain component 9 detects that the human body leaves the working area of the equipment and the detection camera component 7 detects that the wiring harness sequence is correct, the wiring harness combined moving assembly 1 drives the wiring harness and the sheet pin 601 to enter a wiring harness pressing position, namely a connector 602 on the oil cup cover, the press-fitting lifting assembly 3 lifts the cylinder to drive the product 6 in the product positioning tool 4 to lift, and the press-fitting of the wiring harness sheet pin 601 and the connector 602 is completed, meanwhile, the force displacement sensor assembly completes detection in the press-fitting process, and the actuators return in sequence to complete a single wire harness press-fitting cycle.
Secondly, the specific action process of the equipment is as follows:
1. an operator puts the product 6 into the product positioning tool 4 according to the correct position, and after the product in-place microswitch component 407 detects that the product 6 is in place, the cylinder of the product pressing component 408 acts to fix the product 6 on the product positioning tool 4;
2. an operator pulls out the wire harness piece needle pre-positioning tool 205 to a manual piece needle feeding position along the press-fitting T-shaped groove 203 through the handle 207 and the pre-positioning tool fixing block 204, meanwhile, the operator sequentially stacks the wire harness and the piece needles 601 on the wire harness piece needle pre-positioning tool 205 in the correct direction and order, and pushes the wire harness piece needle pre-positioning tool 205 to a clamping position after stacking;
3. meanwhile, an operator pulls the clamping and engaging handle 109 rightwards with the left hand to enable the part on the two-layer supporting panel 103 to move forwards along the first guide rail sliding block assembly 102, at this time, the control valve corresponding to the two-layer driving cylinder 112 is in a middle release position, the three-layer driving cylinder 113 keeps the piston rod in a retraction state under the action of air pressure, when the wiring harness piece needle clamping jaw tool 107 reaches the wiring harness piece needle 601 on the piece needle pre-positioning assembly 2, the clamping jaw tool fixing block 108 and the clamping and engaging handle 109 are engaged along the third guide rail sliding block assembly 106 through the clamping and engaging handle 109, the wiring harness piece needle clamping jaw tool 107 clamps the stacked wiring harness piece needle 601, and at this time, the control valve corresponding to the clamping jaw cylinder 110 is in the middle;
4. after the body part of an operator leaves the tool area, the poking rod switch 17 is manually started, the safety light curtain assembly 9 detects that the human body leaves the equipment working area and the detection camera assembly 7 detects that the wiring harness sequence is correct, the lifting cylinder 202 drives the wiring harness sheet needle pre-positioning tool 205 to descend and the wiring harness sheet needle 601. Then, the three-layer driving cylinder 113 extends out, and the wire harness sheet needle clamping jaw tool 107 clamping the wire harness sheet needle 601 is sent to a wire harness crimping position, namely right above the oil cup cover upper connecting head 602;
5. then, the press-fitting lifting cylinder 306 in the press-fitting lifting assembly 3 rises, and the parts including the power sensor 307, the force sensor mounting assembly 308, the tool supporting panel 304, the product positioning tool 4, the product 6 and the like rise along the lifting guide rail assembly 302, so that the oil cup cover upper connector 602 is pressed into the wiring harness sheet pin 601, and the press-fitting of the wiring harness is completed. At this time, the displacement sensor assembly 5 and the force sensor 307 monitor the force and displacement in the whole crimping process, and monitor the press mounting process on the force displacement controller 12;
6. then the clamping jaw air cylinder 110 drives the wire harness sheet needle clamping jaw tool 107 to open and separate from the wire harness sheet needle 601. The cylinder rods of the two-layer driving cylinder 112 and the three-layer driving cylinder 113 retract in sequence to drive the wire harness sheet needle clamping jaw tool 107 to return to the initial position. Meanwhile, the press-fitting lifting cylinder 306 descends, the lifting cylinder 202 of the sheet needle pre-positioning assembly ascends, and the product press-fitting assembly 8 is loosened.
7. And then, the operator takes the product 6 with the wire harness pressed out from the product positioning tool 4 to complete the press-fitting of the wire harness of the single product. Wherein the detection camera assembly 7 completes the detection whether the order of the wire harness is correct or not, the force displacement sensor assembly: the force displacement controller 12, the displacement sensor assembly 5 and the force sensor 307 complete the monitoring of the press-fitting process.
It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, improvement or the like made within the spirit and principle of the present invention is included in the scope of the claims of the present invention filed as filed.
Claims (15)
1. The utility model provides an automatic pressure equipment monitoring's of pencil equipment which characterized in that includes: the wire harness combined movement assembly (1), the sheet pin pre-positioning assembly (2), the tool positioning lifting assembly, the detection camera assembly (7), the support panel (8) and the equipment main body frame assembly (13);
the equipment main body frame assembly (13) is of a frame structure, the supporting panel (8) is arranged in the equipment main body frame assembly (13), and the supporting panel (8) is of a plate-shaped structure with a groove;
the tool positioning lifting assembly is arranged in the groove and fixed on the supporting panel (8), the tool positioning lifting assembly is used for fixing a product (6), the tool positioning lifting assembly can drive the product (6) to move up and down in the groove, the sheet needle pre-positioning assembly (2) is arranged in the groove, one side of the tool positioning lifting assembly is fixed on the supporting panel (8), the wire harness combined movement assembly (1) is arranged on the supporting panel (8) and close to the sheet needle pre-positioning assembly (2), and the detection camera assembly (7) is arranged on the supporting panel (8) and located above the tool positioning lifting assembly;
the needle sheet pre-positioning assembly (2) comprises a positioning piece and a lifting piece which are connected with each other; the positioning piece is used for arranging a wire harness sheet needle (601) of the product (6), the positioning piece is provided with a wire harness hole matched with the wire harness sheet needle (601), and the lifting piece is used for driving the positioning piece to move up and down;
the wire harness combined movement assembly (1) comprises a moving piece and a clamping piece which are connected with each other; the clamping piece is used for clamping the wire harness sheet needle (601), and the moving piece is used for driving the clamping piece to move.
2. The apparatus for automatically press-fitting and monitoring a wire harness as claimed in claim 1, wherein the positioning member comprises: the wire harness pre-positioning device comprises a T-shaped groove (203), a pre-positioning tool fixing block (204), a wire harness sheet pin pre-positioning tool (205), a plurality of ball plungers (206) and a handle (207);
the T-shaped groove (203) is fixedly connected with the supporting panel (8) through the lifting piece, the T-shaped groove (203) is of an inverted T-shaped groove structure, the handle (207) is fixedly connected with the pre-positioning tool fixing block (204), the upper end of the pre-positioning tool fixing block (204) is fixedly connected with the wire harness piece needle pre-positioning tool (205), and the handle (207) and the pre-positioning tool fixing block (204) are slidably connected into the inverted T-shaped groove of the T-shaped groove (203);
one end of the wire harness piece needle pre-positioning tool (205) is provided with a plurality of wire harness holes matched with the wire harness piece needle (601), and the other end of the wire harness piece needle pre-positioning tool is correspondingly provided with a plurality of ball plungers (206).
3. The apparatus for automatically press-fitting and monitoring a wire harness as claimed in claim 2, wherein the elevating member comprises: a lifting cylinder fixing block (201) and a lifting cylinder (202);
the lifting cylinder fixing block (201) is fixedly connected with the lifting cylinder (202); the T-shaped groove (203) is fixedly connected with an extension rod of the lifting cylinder (202), and the lifting cylinder fixing block (201) is fixedly connected with the supporting panel (8).
4. The apparatus for automatically press-fitting and monitoring a wire harness as claimed in claim 1, wherein the clamping member comprises: the wire harness clamping device comprises two groups of third guide rail sliding block assemblies (106), two wire harness sheet needle clamping jaw tools (107), two clamping jaw tool fixing blocks (108), two clamping engagement handles (109), a clamping jaw cylinder (110) and a clamping jaw cylinder fixing support (111); the two sets of third guide rail slider assemblies (106) each comprise: a third guide rail and a plurality of third sliders;
the clamping jaw air cylinder (110) is fixedly connected with the moving piece through the clamping jaw air cylinder fixing support (111), the two third guide rails are arranged on the moving piece in parallel, and the moving piece is connected with the supporting panel (8);
the third sliding block is arranged on the third guide rail in a sliding mode, the two clamping jaw tool fixing blocks (108) are fixedly connected with the third sliding block, and the two clamping jaw tool fixing blocks (108) move oppositely through the third sliding block;
clamping jaw cylinder (110) includes two clamping jaws, two clamping jaws of clamping jaw cylinder (110) respectively with two clamping jaw frock fixed block (108) one end fixed connection, two press from both sides tight meshing handle (109) and fix respectively on the middle part position of clamping jaw frock fixed block (108), the other end of two clamping jaw frock fixed block (108) respectively with two pencil piece needle clamping jaw frock (107) fixed connection.
5. The apparatus for automatically press-fitting and monitoring a wire harness as claimed in claim 4, wherein the moving member comprises: the device comprises a second-layer supporting panel (103), a plurality of groups of second guide rail sliding block assemblies (104), a third-layer supporting panel (105), a third-layer driving cylinder (113), a floating joint (114), a cylinder fixing support (115) and a sliding assembly; the second guide rail slider assembly (104) comprises: a second guide rail and a plurality of second sliders;
the two-layer supporting panel (103) and the three-layer supporting panel (105) are square plates, the clamping jaw air cylinder fixing support (111) and the third guide rail are arranged on the three-layer supporting panel (105), and the two-layer supporting panel (103) is connected with the supporting panel (8) through the sliding assembly;
the second guide rail sets up on two layers of support panel (103), the direction is followed piece needle pre-positioning subassembly (2) sets up, the second slider slides and sets up on the second guide rail, the second slider with three-layer support panel (105) fixed connection, three-layer drive actuating cylinder (113) pass through cylinder fixed bolster (115) fixed connection be in on two layers of support panel (103), three-layer drive actuating cylinder (113) pass through float joint (114) with two layers of support panel (103) are connected.
6. An apparatus for automatically press-fitting a wire harness as set forth in claim 5, wherein said slide assembly comprises: the device comprises a first-layer supporting panel (101), a plurality of groups of first guide rail sliding block assemblies (102) and a second-layer driving cylinder (112); the first guide rail slider assembly (102) comprises: a first guide rail and a plurality of first sliders;
the first layer of supporting panel (101) is a square plate, the first guide rail is arranged on the first layer of supporting panel (101) and has the same direction as the second guide rail, the first sliding block is arranged on the first guide rail in a sliding manner, and the first guide rail is fixedly connected with the second layer of supporting panel (103);
the two-layer driving air cylinder (112) is fixedly connected with the one-layer supporting panel (101) through the air cylinder fixing support (115), and the two-layer driving air cylinder (112) is connected with the two-layer supporting panel (103) through the floating joint (114).
7. The automatic wire harness press fitting monitoring device as claimed in claim 1, wherein the tooling positioning lifting assembly comprises: the press-fitting lifting assembly (3) and the product positioning tool (4) are mounted;
the press-fitting lifting assembly (3) is connected with the supporting panel (8), the product positioning tool (4) is arranged on the upper surface of the press-fitting lifting assembly (3), and the product positioning tool (4) is used for fixing the product (6).
8. An automatic press-fitting monitoring device for wiring harnesses as recited in claim 7, wherein said press-fitting elevating assembly (3) comprises: the tool comprises a lifting fixed seat (301), a lifting guide rail assembly (302), a support connecting block (303), a tool supporting panel (304), two tool positioning pins (305), a press-fitting lifting cylinder (306), a force sensor (307) and a force sensor mounting assembly (308); the lift rail assembly (302) comprises: a lifting guide rail and a lifting slide block;
the tool supporting panel (304) is a square plate, and a tool positioning pin (305) is arranged on the upper surface of the tool supporting panel (304) at an opposite angle and connected with the product positioning tool (4);
the lifting fixing seat (301) is fixedly connected with the supporting panel (8), the press-fitting lifting cylinder (306) and the lifting guide rail are connected with the lifting fixing seat (301), the lifting slide block is arranged on the lifting guide rail, the lifting slide block is fixedly connected with the supporting connecting block (303), and the supporting connecting block (303) is fixedly connected with the lower surface of the tool supporting panel (304);
one end of the force sensor mounting assembly (308) is connected with the lower surface of the tool supporting panel (304), the other end of the force sensor mounting assembly is connected with an extension rod of the press-fitting lifting cylinder (306), the force sensor mounting assembly (308) is of a hollow structure, and the force sensor (307) is arranged inside the force sensor mounting assembly.
9. The automatic wire harness press-fitting monitoring device as claimed in claim 8, wherein the product positioning tool (4) comprises: the fixture comprises two fixture bushings (401), a fixture base plate (402), two U-shaped handles (403), two embossing knobs (404), a product fixing profile (405), an auxiliary support assembly (406), a product in-place microswitch assembly (407) and a product pressing assembly (408);
the tool bottom plate (402) is a square plate, the size of the tool bottom plate is matched with that of the tool supporting panel (304), the clamp bushings (401) are arranged on the opposite corners of the tool bottom plate (402), the positions and the sizes of the clamp bushings (401) are matched with those of the positioning pins (305), and the two embossing knobs (404) are arranged on the opposite corners of the tool bottom plate (402) where the clamp bushings (401) are not arranged;
the two ends of the tool base plate (402) are respectively provided with the U-shaped handles (403), the product fixing profile (405) is arranged in the middle of the tool base plate (402) and is fixedly connected with the tool base plate (402), the product fixing profile (405) is of a hollow cylindrical structure, the product in-place micro-switch assembly (407) is arranged in the product fixing profile (405), the product in-place micro-switch assembly (407) is fixedly connected with the product fixing profile (405), the product pressing assembly (408) is arranged on one side of the outer portion of the product fixing profile (405), the product pressing assembly (408) is connected with the tool base plate (402), the auxiliary support assembly (406) is arranged on the other side of the product in-place micro-switch assembly, the auxiliary support assembly (406) is connected with the tool base plate (402), and the auxiliary support assembly (406) comprises a stand column with a height greater than that of the hollow cylinder, and an auxiliary component is arranged at the upper end of the upright post.
10. The automatic wire harness press-fitting monitoring device as claimed in claim 9, wherein the product positioning tools (4) are of a plurality of types, and the structures of the product positioning tools are adapted to the plurality of types of products (6).
11. The apparatus for automatically press-fitting and monitoring a wire harness as claimed in claim 1, further comprising: the device comprises a displacement sensor assembly (5), a safety light curtain assembly (9), a touch screen assembly (10), a three-color lamp (11), a force displacement controller (12), an electric control cabinet assembly (14), an air source assembly (15), a waste trough assembly (16) and a deflector rod switch (17);
the displacement sensor assembly (5) is arranged on the supporting panel (8) and close to one side of the tool positioning lifting assembly;
the device main body frame assembly (13) is of a three-layer frame structure, a middle-layer frame is of a non-closed structure, a non-closed surface is arranged at the front end of the position of the bottom plate of the safety light curtain assembly (9), the supporting panel (8) is arranged at the position of the bottom plate of the middle-layer frame, the deflector rod switch (17) is arranged at the front end of the position of the bottom plate, the touch screen assembly (10) is arranged at one side of the position of the bottom plate of the upper-layer frame, the force displacement controller (12) is arranged at the other side of the position of the bottom plate of the upper-layer frame, the tri-color lamp (11) is arranged at the upper end of the outer side of the upper-layer frame, the electric control cabinet assembly (14).
12. A method for monitoring automatic press fitting of a wire harness is characterized by comprising the following steps:
arranging a product (6) on a tool positioning lifting assembly of a supporting panel (8) in an equipment main body frame assembly (13);
the piece needle pre-positioning assembly (2) is moved to the lower part of a product (6) through a lifting piece of the piece needle pre-positioning assembly (2), and a wire harness piece needle (601) is fixed on a positioning piece of the piece needle pre-positioning assembly (2);
the clamping piece of the wire harness combined movement assembly (1) is driven by the moving piece of the wire harness combined movement assembly (1) to move to the position piece of the needle pre-positioning assembly (2), and the clamping piece of the wire harness combined movement assembly (1) clamps the wire harness needle (601);
when the detection camera assembly (7) detects that the sequence of the wire harness sheet needle (601) is correct, the moving piece of the wire harness combined movement assembly (1) drives the wire harness sheet needle (601) to move to a crimping position, and the tool positioning lifting assembly drives the product (6) to move up and down to complete crimping.
13. The method for monitoring the automatic press-fitting of the wire harness as claimed in claim 12, wherein the moving of the needle pre-positioning assembly (2) to the lower side of the product (6) by the lifting member of the needle pre-positioning assembly (2) fixes the wire harness needle (601) to the positioning member of the needle pre-positioning assembly (2), comprising:
starting a lifting cylinder (202) of the lifting piece to drive the sheet needle pre-positioning assembly (2) to move below the product (6);
starting handle (207) of setting element drives predetermined position frock fixed block (204) of setting element will the pencil piece needle predetermined position frock (205) of setting element are drawn to last piece needle position, are fixed in pencil piece needle (601) on the pencil piece needle predetermined position frock (205), start handle (207) drive pencil piece needle predetermined position frock (205) to pressing from both sides tight position.
14. The method for monitoring the automatic press-fitting of the wire harness according to claim 13, wherein the moving member of the wire harness combined moving assembly (1) moves above the positioning member of the needle pre-positioning assembly (2), and the clamping member of the wire harness combined moving assembly (1) clamps the wire harness needle (601), comprising:
the wire harness clamping mechanism is characterized in that a clamping engagement handle (109) of the clamping piece is started to slide under the sliding of a first guide rail sliding block assembly (102) of a sliding assembly of the moving piece, when a wire harness sheet needle clamping jaw tool (107) of the clamping piece reaches the clamping position, the clamping engagement handle (109) is started to pass through a clamping jaw tool fixing block (108) of the clamping piece to drive the wire harness sheet needle clamping jaw tool (107) of the clamping piece to clamp the wire harness sheet needle (601).
15. The method for monitoring the automatic press fitting of the wire harness as claimed in claim 14, wherein when the detection camera assembly (7) detects that the sequence of the wire harness sheet pins (601) is correct, the moving member of the wire harness combined moving assembly (1) drives the wire harness sheet pins (601) to move to the crimping position, and the tooling positioning lifting assembly drives the product (6) to move up and down to complete the crimping, comprising:
the three-layer driving cylinder (113) of the moving part drives the wire harness sheet needle (601) to move to the compression joint position;
and a press-fitting lifting cylinder (306) of a press-fitting lifting component (3) of the tooling positioning lifting component drives the product (6) to move to a press-fitting position to complete press-fitting.
Priority Applications (1)
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| CN202010912685.2A CN112276880A (en) | 2020-09-03 | 2020-09-03 | Equipment and method for monitoring automatic press fitting of wire harness |
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| CN202010912685.2A CN112276880A (en) | 2020-09-03 | 2020-09-03 | Equipment and method for monitoring automatic press fitting of wire harness |
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| CN112276880A true CN112276880A (en) | 2021-01-29 |
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