CN112275496B - Guide rail type automatic spraying machine for experiment - Google Patents
Guide rail type automatic spraying machine for experiment Download PDFInfo
- Publication number
- CN112275496B CN112275496B CN202011183206.4A CN202011183206A CN112275496B CN 112275496 B CN112275496 B CN 112275496B CN 202011183206 A CN202011183206 A CN 202011183206A CN 112275496 B CN112275496 B CN 112275496B
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- Prior art keywords
- spraying
- swing rod
- guide rail
- driving piece
- displacement
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0409—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid
Abstract
The invention relates to an experimental guide rail type automatic spraying machine which comprises a machine body, a heating platform, a guide rail, a vertical swing rod, a horizontal telescopic swing rod and an air pump. Compared with the prior art, the spraying horizontal displacement of the first dimension in the horizontal direction is realized through the matching of the guide rail, the sliding block and the first driving piece, the vertical displacement is realized through the matching of the vertical swing rod, the bearing block and the second driving piece, the spraying horizontal displacement of the second dimension is realized through driving the spraying unit by the horizontal telescopic swing rod, and the adjustment of the spraying displacement is richer through the relative rotation between the heating platform and the heating platform, so that the experimental material preparation is greatly facilitated, the standardized experiment can be carried out through a programmed spraying path, the problems of uneven film thickness, waste of solvent and the like caused by artificial spraying in the experimental process can be avoided, and manpower and material resources are greatly saved.
Description
Technical Field
The invention relates to spraying equipment, in particular to a guide rail type automatic spraying machine for experiments.
Background
The spraying is a film preparation process, which is used for spraying a film on the surface of a solid material (namely a substrate), and has the characteristics of simple equipment structure, good process repeatability, safe and reliable operation, no need of vacuum equipment for support in the process, continuous and rapid deposition, good uniformity and the like, so the method has wide application prospect and market.
In the film spraying operation, a plurality of parameters such as the spraying distance, the spraying speed and the spraying thickness need to be tested, the existing laboratory device usually uses temporarily-built semi-automatic spraying equipment or manual spraying equipment, and the existing laboratory device is not sold in standardized and miniaturized whole equipment for experiments in the market at present, so that the research and development of the film spraying technology are limited, and the research and development process is lack of standardization.
Disclosure of Invention
The present invention is directed to overcome the above-mentioned drawbacks of the prior art, and an object of the present invention is to provide a rail-type automatic spraying machine, which can form a thin film with a uniform thickness on the surface of a substrate, can implement a standardized procedure spraying process, and has simple operation and wide application market.
The purpose of the invention can be realized by the following technical scheme:
the guide rail type automatic spraying machine for experiments comprises a machine body, a heating platform, a guide rail, a vertical swing rod, a horizontal telescopic swing rod and an air pump, wherein the guide rail type automatic spraying machine comprises the following components in percentage by weight:
the heating platform is arranged on the machine body, a mark origin point is arranged on the heating platform, and a matrix to be sprayed is placed on the heating platform and is positioned according to the mark origin point;
the guide rail is arranged on one side of the machine body, a sliding block capable of linearly displacing along the guide rail is arranged on the guide rail, a bearing seat is connected onto the sliding block, a first driving piece is connected onto the sliding block, and the first driving piece can push the sliding block to linearly displace along the guide rail;
the vertical oscillating bar penetrates through the bearing seat, a second driving piece is arranged on the vertical oscillating bar, and the second driving piece can push the vertical oscillating bar to vertically displace under the limit of the bearing seat;
one end of the horizontal telescopic swing rod is connected to the vertical swing rod, and the other end of the horizontal telescopic swing rod is provided with a spraying unit;
the air pump is connected with the spraying unit through a pipeline, and the spraying amount of the spraying unit is controlled by controlling the output pressure.
Further, the first driving member and the second driving member are respectively a first cylinder and a second cylinder.
Furthermore, the main body of the first cylinder is fixed on the machine body, and a piston rod of the first cylinder is connected with the sliding block.
Furthermore, the main body of the second cylinder is fixed on the machine body, and a piston rod of the second cylinder is connected to the lower end of the vertical swing rod along the axial direction of the vertical swing rod.
Further, the horizontal telescopic swing rod is an electric telescopic rod.
Further, the spraying unit comprises a spray head and a liquid storage tank arranged above the spray head.
Further, the spray head is connected with the air pump through a pipeline;
the spraying liquid is stored in the liquid storage tank.
Further, the guide rail type automatic spraying machine also comprises a microprocessor;
and the microprocessor is respectively and electrically connected with the first cylinder, the second cylinder, the horizontal telescopic swing rod and the air pump.
Further, the microprocessor is an ARM processor.
Further, the first cylinder and the second cylinder are both servo cylinders.
Furthermore, the heating platform is connected with the servo motor in a shaft mode, a first gear is arranged on the shaft, the machine body is provided with the servo motor, a second gear is arranged on an output shaft of the servo motor, the servo motor is also electrically connected with the ARM processor, and the first gear is meshed with the second gear on the servo motor, so that the servo motor can rotate circumferentially according to instructions of the ARM processor, and adjustment of richer spraying displacement is achieved.
Compared with the prior art, the invention has the following technical advantages:
the guide rail type automatic spraying machine can form a layer of film with uniform thickness on the surface of a base body, wherein the guide rail, the slide block and the first driving piece are matched to realize the spraying horizontal displacement of a first dimension in the horizontal direction, the vertical swing rod, the bearing seat and the second driving piece are matched to realize the vertical displacement, the horizontal telescopic swing rod drives the spraying unit to realize the spraying horizontal displacement of a second dimension, and the adjustment of the spraying displacement is richer through the relative rotation between the heating platform and the heating platform.
Drawings
Fig. 1 is a schematic structural view of a guide rail type automatic spraying machine in the technical scheme;
FIG. 2 is a schematic view of the structure of the guide rail according to the present embodiment;
FIG. 3 is a schematic structural diagram of a heating platform according to the present disclosure;
FIG. 4 is a schematic diagram of the internal structure of the present embodiment;
in the figure: 1. a body; 2. a heating platform; 3. an air pump; 4. a guide rail; 5. a slider; 6. a bearing seat; 7. a vertical swing rod; 8. a delivery conduit; 9. a spray head; 10. a connecting plate; 11. a cylinder; 12. a motor; 13. a horizontal telescopic swing rod; 14. a liquid storage tank.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
Example 1
The heating platform 2 is arranged on the machine body 1, a mark origin point is arranged on the heating platform 2, and a matrix to be sprayed is placed on the heating platform 2 and is positioned according to the mark origin point;
the guide rail 4 is arranged on one side of the machine body 1, a sliding block 5 capable of linearly displacing along the guide rail 4 is arranged on the guide rail 4, a bearing seat 6 is connected on the sliding block 5, a first driving piece 11 is connected on the sliding block 5, and the first driving piece 11 can push the sliding block 5 to linearly displace along the guide rail 4;
the vertical swing rod 7 penetrates through the bearing seat 6, a second driving piece is arranged on the vertical swing rod 7, and the second driving piece can push the vertical swing rod 7 to vertically displace under the limit of the bearing seat 6; one end of the horizontal telescopic swing rod 13 is connected to the vertical swing rod 7, and the other end of the horizontal telescopic swing rod is provided with a spraying unit.
The air pump 3 is connected with the spraying unit through a pipeline, and the spraying amount of the spraying unit is controlled by controlling the output pressure.
The first driving member 11 and the second driving member are a first cylinder and a second cylinder, respectively. The main body of the first cylinder is fixed on the machine body 1, and a piston rod of the first cylinder is connected with the sliding block 5. The main body of the second cylinder is fixed on the machine body 1, and a piston rod of the second cylinder is connected to the lower end of the vertical swing rod 7 along the axial direction of the vertical swing rod 7. During specific implementation, the first cylinder and the second cylinder are both servo cylinders. The horizontal telescopic swing rod 13 is an electric telescopic rod.
The spraying unit comprises a spray head 9 and a liquid storage tank 14 arranged above the spray head 9, the spray head 9 is connected with the air pump 3 through a pipeline, and spraying liquid is stored in the liquid storage tank 14.
The guide rail type automatic spraying machine further comprises a microprocessor, the microprocessor is electrically connected with the first air cylinder, the second air cylinder, the horizontal telescopic swing rod 13 and the air pump 3 respectively, and the microprocessor is an ARM processor.
The heating platform 2 is connected with the servo motor 12 in a shaft mode, a first gear is arranged on the shaft, the servo motor 12 is arranged on the machine body 1, a second gear is arranged on an output shaft of the servo motor 12, the servo motor 12 is also electrically connected with the ARM processor, and the first gear is meshed with the second gear on the servo motor 12, so that the servo motor 12 can rotate in the circumferential direction according to instructions of the ARM processor, and therefore adjustment of richer spraying displacement is achieved.
In specific implementation, as shown in fig. 1 to 4, in the guide rail type automatic spraying machine in this embodiment, a heating platform 2 and an air pump 3 are installed on a machine body 1, a guide rail 4 is further installed beside the machine body 1, and a sliding block 5 in sliding fit is installed on the guide rail 4. One end of the sliding block 5 is connected with a connecting plate 10, the connecting plate 10 is connected and matched with one end of a piston rod of the air cylinder 11, the upper surface of the sliding block 5 is further connected and matched with a bearing seat 6, the bearing seat 6 is fixedly connected with a vertical swing rod 7 through fastening of screws, one end of the vertical swing rod 7 is connected with a horizontal telescopic swing rod 13, and the other end of the horizontal telescopic swing rod 13 is connected with a spray head 9. The air pump 3 is connected and matched with one end of the conveying pipeline 8, and the other end of the conveying pipeline 8 is connected with the spray head 9. The bottom of the heating platform 2 is connected with a motor 12, and the heating platform 2 is driven by the motor to slowly rotate at a preset angular speed; the heating module of the heating platform 2 is supported by PID fuzzy control technology, so that balanced and stable heating control on the heating platform 2 is realized.
When the device is used, a solvent is filled into the liquid storage tank, the solid material base body is placed on the heating platform, the specific position is determined through a coordinate system, an ARM processor (corresponding to a control module in fig. 4) constructs a coordinators, and sends displacement and spraying instructions to each part according to preset experiment tracks, wherein the guide rail 4, the slider 5, the first dimensional spraying horizontal displacement in the horizontal direction is realized through the cooperation of the first driving piece 11, the vertical swing rod 7, the bearing seat 6, the vertical displacement is realized through the cooperation of the second driving piece, the adjustment of the spraying range is realized, the horizontal telescopic swing rod 13 drives the spraying unit to realize the second dimensional spraying horizontal displacement, and the adjustment of richer spraying displacement is realized through the relative rotation between the heating platform 2 and the servo motor 12.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.
Claims (1)
1. The utility model provides a guide tracked automatic spraying machine for experiments which characterized in that includes:
a body (1);
the heating platform (2) is arranged on the machine body (1), a mark origin point is arranged on the heating platform (2), and a matrix to be sprayed is placed on the heating platform (2) and is positioned according to the mark origin point;
the guide rail (4) is arranged on one side of the machine body (1), a sliding block (5) capable of linearly displacing along the guide rail (4) is arranged on the guide rail (4), a bearing seat (6) is connected onto the sliding block (5), a first driving piece (11) is connected onto the sliding block (5), and the first driving piece (11) can push the sliding block (5) to linearly displace along the guide rail (4);
the vertical swing rod (7) penetrates through the bearing seat (6), a second driving piece is arranged on the vertical swing rod (7), and the second driving piece can push the vertical swing rod (7) to vertically displace under the limiting of the bearing seat (6);
one end of the horizontal telescopic swing rod (13) is connected to the vertical swing rod (7), and the other end of the horizontal telescopic swing rod is provided with a spraying unit;
the air pump (3) is connected with the spraying unit through a pipeline and controls the spraying amount of the spraying unit by controlling the output pressure;
the first driving piece (11) and the second driving piece are respectively a first air cylinder and a second air cylinder;
the main body of the first air cylinder is fixed on the machine body (1), and a piston rod of the first air cylinder is connected with the sliding block (5);
the main body of the second cylinder is fixed on the machine body (1), and a piston rod of the second cylinder is connected to the lower end of the vertical swing rod (7) along the axial direction of the vertical swing rod (7);
the guide rail type automatic spraying machine further comprises an ARM processor;
the ARM processor is respectively electrically connected with the first air cylinder, the second air cylinder, the horizontal telescopic swing rod (13) and the air pump (3), the ARM processor constructs a coordinatograph and sends displacement and spraying instructions to all parts according to a preset experiment track, wherein the guide rail (4), the sliding block (5) and the first driving piece (11) are matched to realize the spraying horizontal displacement of a first dimension in the horizontal direction, the vertical swing rod (7), the bearing block (6) and the second driving piece are matched to realize the vertical displacement, so that the spraying range is adjusted, and the horizontal telescopic swing rod (13) drives the spraying unit to realize the spraying horizontal displacement of a second dimension;
the machine body (1) is provided with a servo motor (12), the heating platform (2) is in transmission connection with the servo motor (12), and rich spraying displacement adjustment can be realized by relative rotation between the heating platform (2) and the servo motor (12) and matching displacement of two dimensions;
the horizontal telescopic swing rod (13) is an electric telescopic rod;
the spraying unit comprises a spray head (9) and a liquid storage tank (14) arranged above the spray head (9);
the spray head (9) is connected with the air pump (3) through a pipeline;
the spraying liquid is stored in the liquid storage tank (14);
the first cylinder and the second cylinder are both servo cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011183206.4A CN112275496B (en) | 2020-10-29 | 2020-10-29 | Guide rail type automatic spraying machine for experiment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011183206.4A CN112275496B (en) | 2020-10-29 | 2020-10-29 | Guide rail type automatic spraying machine for experiment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112275496A CN112275496A (en) | 2021-01-29 |
| CN112275496B true CN112275496B (en) | 2022-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011183206.4A Active CN112275496B (en) | 2020-10-29 | 2020-10-29 | Guide rail type automatic spraying machine for experiment |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275173A (en) * | 2021-05-16 | 2021-08-20 | 西北工业大学 | Electrostatic spraying device and method for preparing large-area thin film by adopting same |
| CN113619220B (en) * | 2021-08-04 | 2023-03-28 | 北京理工大学 | Preparation method of layered graphene/titanium composite material |
| CN115055301A (en) * | 2022-05-30 | 2022-09-16 | 上海应用技术大学 | Automatic spraying machine with visual positioning function for experiments |
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| CN103317846A (en) * | 2012-03-20 | 2013-09-25 | 赫克斯冈技术中心 | Graphical application system |
| CN103785570A (en) * | 2014-03-05 | 2014-05-14 | 山东理工大学 | Automatic spraying machine for road isolation guardrail |
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| CN211540430U (en) * | 2019-11-28 | 2020-09-22 | 上海庆良电子有限公司 | External presetting device for product to be processed |
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| CN112275496A (en) | 2021-01-29 |
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