CN112267083A - Automatic immersion type galvanized product production line - Google Patents
Automatic immersion type galvanized product production line Download PDFInfo
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- CN112267083A CN112267083A CN202010939765.7A CN202010939765A CN112267083A CN 112267083 A CN112267083 A CN 112267083A CN 202010939765 A CN202010939765 A CN 202010939765A CN 112267083 A CN112267083 A CN 112267083A
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- production line
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- bottom plate
- product production
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
Abstract
The invention relates to a product production line, in particular to an automatic immersion type galvanized product production line. The automatic immersion type galvanized product production line can automatically convey products, and is time-saving and labor-saving. An automatic immersion type galvanized product production line comprises a bottom plate and supporting arms, wherein the supporting arms are connected to two sides of the top of the bottom plate; the two sides of the rear part of the bottom plate are connected with the brackets; one side of the bottom plate is connected with the drying mechanism; the conveying mechanism is connected between the brackets; and the descending mechanism is connected between the conveying mechanism and the support. Through the cooperation between stoving mechanism, transport mechanism and the decline mechanism, can the automatic conveying product to galvanize to the product, just so need not the manual work and constantly conveys the product, practice thrift the human cost, shake the mechanism and can shake the product that the galvanization made, make the product galvanization more abundant like this.
Description
Technical Field
The invention relates to a product production line, in particular to an automatic immersion type galvanized product production line.
Background
Galvanization refers to a surface treatment technology for plating a layer of zinc on the surface of metal, alloy or other materials to play the roles of beauty, rust prevention and the like. The method mainly adopted is hot galvanizing. Hot dip galvanization is the most effective industrial means for corrosion prevention of steel materials and components at present. During the hot dip galvanizing process, the work pieces need to be brought in or lifted out by a basket. However, the existing hanging basket is complex to manufacture and high in cost, and each process in the using process needs to manually operate the hanging basket to take out or put in a workpiece, so that the plating part is not favorable for quick turnover in each production process link.
Patent application CN201620918772.8 hot-galvanize zinc-plating device, including universal wheel, base, first bracing piece, battery, second bracing piece, galvanizing bath, heating chamber, handle, brace table, hoist engine, first pulley, wire rope, second pulley, couple and LED lamp. Universal wheel fixed connection all sets up the top at the base in the bottom of base, first bracing piece, battery, second bracing piece and galvanizing bath to the galvanizing bath is located the left side of first bracing piece, and the battery is located the right side of first bracing piece, and the second bracing piece is located the right side of battery, and the top swing joint of first bracing piece is on the second bracing piece. The heating chamber fixed connection is on the galvanizing bath, and the LED lamp sets up the left end at first bracing piece.
The equipment is convenient to move, a worker can conveniently place a product to be galvanized into a galvanizing bath, and the worker is prevented from being scalded by zinc liquid. But the workers are required to move the product, which is time-consuming and labor-consuming. Therefore, an automatic immersion type galvanized product production line which can automatically convey products and save time and labor is developed.
Disclosure of Invention
In order to overcome the defects that the prior equipment needs workers to move products and wastes time and labor when galvanizing, the invention aims to provide an automatic immersion type galvanized product production line which can realize automatic product conveying and saves time and labor.
An automatic immersion type galvanized product production line comprises:
the supporting arms are connected to two sides of the top of the bottom plate;
the two sides of the rear part of the bottom plate are connected with the brackets;
one side of the bottom plate is connected with the drying mechanism;
the conveying mechanism is connected between the brackets;
and the descending mechanism is connected between the conveying mechanism and the support.
In a preferred embodiment of the present invention, the drying mechanism comprises:
the side part of the bottom plate is connected with the fixing frame;
the stoving case, the mount top is connected with the stoving case that is used for the stoving product.
In a preferred embodiment of the present invention, the transfer mechanism comprises:
the cross rod is connected between the two sides of the component of the descending mechanism;
the two sides of the cross rod are rotatably connected with the first roller;
the conveying belt for conveying the products is connected between the first rollers and bypasses the part of the descending mechanism;
the front part of the conveyor belt is uniformly connected with hanging rods used for hanging products;
and a speed reducing motor is connected between the side part of the cross rod and a part of the descending mechanism, and an output shaft of the speed reducing motor is connected with the first roller.
In a preferred embodiment of the present invention, the descending mechanism comprises:
the two sides of the cross rod are both connected with inclined rods, and the inclined rods are connected with the adjacent brackets;
the connecting rod is connected between the lower parts of the inclined rods;
the two sides of the connecting rod are rotatably connected with the compression roller, and the conveyor belt penetrates through the compression roller;
the galvanizing bath is connected with the middle of the bottom plate and used for storing the gold plating water, and the galvanizing bath is positioned on the side of the compression roller.
In a preferred embodiment of the present invention, the present invention further comprises a shaking mechanism, wherein the shaking mechanism comprises:
the sliding sleeves are connected to two sides of the connecting rod;
the sliding rods are connected in the sliding sleeves in a sliding manner;
the two sides of the sliding rod are rotatably connected with second rollers which are respectively positioned on the two sides of the conveying belt;
springs are connected between the sliding sleeve and the sliding rods on the same side;
the connecting plates are connected between the sliding rods;
the top of the right sliding rod is connected with a contact rod;
protruding dish, the compression roller on right side is connected with protruding dish, protruding dish and contact lever extrusion fit.
In a preferred embodiment of the present invention, the apparatus further comprises an air-extracting mechanism, wherein the air-extracting mechanism comprises:
the air gathering cover is connected between the supporting arms and is connected with an air extracting pump;
the exhaust pipe is connected with the side part of the air pump.
In a preferred embodiment of the present invention, the liquid collecting device further comprises a liquid collecting mechanism, wherein the liquid collecting mechanism comprises:
the side part of the galvanizing pool is connected with the drainage groove plate.
The beneficial effects are that: 1. through the cooperation between stoving mechanism, transport mechanism and the decline mechanism, can the automatic conveying product to galvanize to the product, just so need not the manual work and constantly conveys the product, practice thrift the human cost, shake the mechanism and can shake the product that the galvanization made, make the product galvanization more abundant like this.
2. When the product is by the galvanizing, can produce the galvanizing smell, this kind of smell has the toxicity, endangers the people's health, and gaseous through aspiration pump and blast pipe outflow, the product is by the galvanizing back, conveys the in-process of stoving case, has the galvanizing water drippage, and the galvanizing water that drips can flow through the drainage frid and can the galvanizing bath.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the bottom plate, the support, the conveying mechanism and the descending mechanism of the present invention.
Fig. 3 is a schematic perspective view of the conveying mechanism of the present invention.
Fig. 4 is a schematic perspective view of a first part of the present invention.
Fig. 5 is a schematic perspective view of the shaking mechanism of the present invention.
Fig. 6 is a perspective view of the second part of the present invention.
Wherein the figures include the following reference numerals: 1_ bottom plate, 2_ bracket, 3_ supporting arm, 4_ drying mechanism, 41_ fixing frame, 42_ drying box, 5_ conveying mechanism, 51_ cross bar, 52_ first roller, 53_ conveying belt, 54_ hanging bar, 55_ speed reducing motor, 6_ descending mechanism, 61_ diagonal bar, 62_ compression roller, 63_ connecting bar, 64_ galvanizing bath, 7_ shaking mechanism, 71_ sliding sleeve, 72_ sliding bar, 73_ second roller, 74_ spring, 75_ contact bar, 76_ connecting plate, 77_ raised disc, 8_ air suction mechanism, 81_ air collection cover, 82_ air suction pump, 83_ exhaust pipe, 9_ liquid collection mechanism and 91_ drainage groove plate.
Detailed Description
It is to be noted that, in the case of the different described embodiments, identical components are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to identical components having the same reference numerals or the same component names in a meaningful manner. The positional references selected in the description, such as upper, lower, lateral, etc., refer also to the directly described and illustrated figures and are to be read into the new position in the sense of a change in position.
Example 1
An automatic immersion type galvanized product production line is shown in figures 1-2 and comprises a bottom plate 1, supports 2, support arms 3, a drying mechanism 4, a conveying mechanism 5 and a descending mechanism 6, wherein the support arms 3 are connected to the left side and the right side of the top of the bottom plate 1, the supports 2 are connected to the left side and the right side of the rear portion of the bottom plate 1, the drying mechanism 4 is connected to the left side of the bottom plate 1, the conveying mechanism 5 is connected between the supports 2, and the descending mechanism 6 is connected between the conveying mechanism 5 and the supports 2.
When people need to galvanize, firstly, the galvanization water is poured into the part of the descending mechanism 6, then, the products are respectively placed on the part of the conveying mechanism 5, then, the conveying mechanism 5 is started, the products are driven to rotate, when the products rotate to be attached to the galvanization water, the products are galvanized, then, the products are continuously conveyed into the drying mechanism 4 to be dried, workers can take out the dried products, and when the galvanization water is not used, the motors are turned off.
Example 2
On the basis of embodiment 1, as shown in fig. 1-3, the drying mechanism 4 includes a fixing frame 41 and a drying box 42, the left side of the bottom plate 1 is connected with the fixing frame 41, and the top of the fixing frame 41 is connected with the drying box 42.
After being galvanized, the product is conveyed into a drying box 42 for drying, and after drying, people can take the product out.
The conveying mechanism 5 comprises a cross rod 51, first rollers 52, a conveying belt 53, hanging rods 54 and a speed reducing motor 55, the cross rod 51 is connected between the left side and the right side of the part of the descending mechanism 6, the first rollers 52 are rotatably connected to the left side and the right side of the cross rod 51, the conveying belt 53 is connected between the first rollers 52, the conveying belt 53 bypasses the part of the descending mechanism 6, the hanging rods 54 are uniformly connected to the front portion of the conveying belt 53, the speed reducing motor 55 is connected between the right side of the cross rod 51 and the part of the descending mechanism 6, and an output shaft of the speed reducing motor 55 is connected with.
When people need galvanization, the products are respectively placed on the hanging rod 54, the speed reducing motor 55 is started, the speed reducing motor 55 rotates to drive the first roller 52, the conveyor belt 53, the hanging rod 54 and the products to continuously rotate, the products are galvanized under the cooperation of the descending mechanism 6, and after the galvanization is completed, the speed reducing motor 55 is turned off.
Example 3
On the basis of embodiment 2, as shown in fig. 1 to 6, the descending mechanism 6 includes an inclined rod 61, a pressing roller 62, a connecting rod 63 and a galvanizing pool 64, the inclined rod 61 is connected to both left and right sides of the cross rod 51, the inclined rod 61 is connected to the adjacent bracket 2, the connecting rod 63 is connected between lower portions of the inclined rods 61, the pressing roller 62 is rotatably connected to both left and right sides of the connecting rod 63, the conveyor belt 53 passes through the pressing roller 62, the galvanizing pool 64 is connected to the middle of the bottom plate 1, and the galvanizing pool 64 is located below the pressing roller 62.
When people need to galvanize, firstly, the galvanization water is poured into the galvanizing pool 64, when the conveyor belt 53 is rotated, the conveyor belt 53 drives the product to pass through the galvanizing pool 64 under the action of the pressing roller 62, and the galvanization water galvanizes the product, so that the galvanization of the product can be completed.
Still including trembling mechanism 7, trembling mechanism 7 is including sliding sleeve 71, slide bar 72, second cylinder 73, spring 74, contact lever 75, connecting plate 76 and protruding dish 77, the anterior left and right sides of connecting rod 63 all is connected with sliding sleeve 71, all sliding connection has slide bar 72 in sliding sleeve 71, the equal rotary type in both sides is connected with second cylinder 73 about slide bar 72 lower part, second cylinder 73 is located conveyer belt 53 upper and lower both sides respectively, all be connected with spring 74 between slide bar 72 lower part of sliding sleeve 71 front side lower part and homonymy, be connected with connecting plate 76 between the slide bar 72, the slide bar 72 top on right side is connected with contact lever 75, the compression roller 62 rear side on right side is connected with protruding dish 77, protruding dish 77 and contact lever 75 press fit.
When the pressing roller 62 rotates, the protruding disc 77 is driven to rotate continuously, and under the cooperation of the spring 74, the contact rod 75 is driven to move up and down continuously, the sliding rod 72 and the second roller 73 are driven to move up and down continuously, and then the product moving to the lower side is driven to shake up and down continuously, so that the galvanizing is more sufficient.
The air exhaust device is characterized by further comprising an air exhaust mechanism 8, wherein the air exhaust mechanism 8 comprises an air collecting cover 81, an air suction pump 82 and an exhaust pipe 83, the air collecting cover 81 is connected between the supporting arms 3, the air suction pump 82 is connected to the middle of the rear side of the air collecting cover 81, and the exhaust pipe 83 is connected to the rear side of the air suction pump 82.
When the product is galvanized, a galvanizing smell is generated, which is toxic and harmful to the human body, and gas is discharged through the suction pump 82 and the exhaust pipe 83.
Still including album of liquid mechanism 9, album of liquid mechanism 9 is connected with drainage cell plate 91 including drainage cell plate 91 on the left of galvanizing bath 64.
When the product is galvanized, the dripping of the galvanizing water is generated in the process of conveying the product to the drying box 42, and the dripping galvanizing water flows back to the galvanizing water through the drainage groove plate 91.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (7)
1. An automatic immersion type galvanized product production line is characterized by comprising the following steps:
the supporting device comprises a bottom plate (1) and supporting arms (3), wherein the supporting arms (3) are connected to two sides of the top of the bottom plate (1);
the two sides of the rear part of the bottom plate (1) are connected with the brackets (2);
the drying mechanism (4) is connected with one side of the bottom plate (1);
the conveying mechanism (5) is connected between the brackets (2);
the descending mechanism (6) is connected between the conveying mechanism (5) and the support (2).
2. An automatic immersion galvanized product production line according to claim 1, characterized in that the drying mechanism (4) comprises:
the side part of the bottom plate (1) is connected with the fixed frame (41);
the drying box (42) is connected with the top of the fixing frame (41) and is used for drying the drying box (42) of the product.
3. An automatic immersion galvanized product production line according to claim 2, characterized in that the conveying mechanism (5) comprises:
the cross rod (51) is connected between the two sides of the descending mechanism (6);
the two sides of the cross rod (51) are respectively and rotatably connected with the first roller (52);
a conveyor belt (53) for conveying the product is connected between the first rollers (52), and the conveyor belt (53) bypasses the part of the descending mechanism (6);
the front part of the conveyor belt (53) is uniformly connected with hanging rods (54) used for hanging products;
and a speed reducing motor (55) is connected between the side part of the cross rod (51) and a part of the descending mechanism (6), and an output shaft of the speed reducing motor (55) is connected with the first roller (52).
4. An automatic immersion galvanized product production line according to claim 3, characterized in that the lowering mechanism (6) comprises:
the two sides of the cross rod (51) are both connected with the inclined rods (61), and the inclined rods (61) are connected with the adjacent bracket (2);
the connecting rod (63) is connected between the lower parts of the inclined rods (61);
the two sides of the connecting rod (63) are rotatably connected with the pressing rollers (62), and the conveyor belt (53) penetrates through the pressing rollers (62);
the galvanizing bath (64), the middle of the bottom plate (1) is connected with the galvanizing bath (64) used for storing the gold plating water, and the galvanizing bath (64) is positioned on the side of the press roll (62).
5. An automated immersion galvanized product production line according to claim 4, characterized in that it further comprises a shaking mechanism (7), the shaking mechanism (7) comprising:
the sliding sleeve (71) is connected to both sides of the connecting rod (63);
the sliding rods (72) are connected in the sliding sleeves (71) in a sliding manner;
the two sides of the sliding rod (72) are rotatably connected with the second rollers (73), and the second rollers (73) are respectively positioned on the two sides of the conveyor belt (53);
springs (74) are connected between the sliding sleeve (71) and the sliding rod (72) on the same side;
the connecting plates (76) are connected between the sliding rods (72);
the tops of the contact rods (75) and the right sliding rod (72) are connected with the contact rods (75);
protruding dish (77), right side compression roller (62) are connected with protruding dish (77), protruding dish (77) and contact lever (75) extrusion fit.
6. An automatic immersion galvanized product production line according to claim 5, characterized in that, it also comprises an air exhaust mechanism (8), the air exhaust mechanism (8) comprises:
the gas collecting cover (81) is connected between the supporting arms (3);
the air pump (82) is connected with the air gathering cover (81);
an exhaust pipe (83) is connected to the side of the air pump (82).
7. An automatic immersion type galvanized product production line according to claim 6, characterized in that, the production line also comprises a liquid collecting mechanism (9), and the liquid collecting mechanism (9) comprises:
the side part of the zinc plating bath (64) is connected with the drainage groove plate (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010939765.7A CN112267083B (en) | 2020-09-09 | 2020-09-09 | Automatic immersion type galvanized product production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010939765.7A CN112267083B (en) | 2020-09-09 | 2020-09-09 | Automatic immersion type galvanized product production line |
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| CN112267083A true CN112267083A (en) | 2021-01-26 |
| CN112267083B CN112267083B (en) | 2023-01-10 |
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| CN110747421A (en) * | 2019-11-20 | 2020-02-04 | 苏州创实精密五金有限公司 | Metal surface galvanizing treatment device and method |
| CN210176930U (en) * | 2019-07-28 | 2020-03-24 | 山东裕能电力器材有限公司 | Galvanizing device for electric iron accessories |
| CN111621730A (en) * | 2020-05-28 | 2020-09-04 | 天津市宇润德金属制品有限公司 | Efficient steel plate galvanizing production line and application thereof |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20140085183A (en) * | 2012-12-27 | 2014-07-07 | 주식회사 포스코 | Apparatus for providing zn ingot |
| CN105951023A (en) * | 2016-06-13 | 2016-09-21 | 天津鑫广环保设备制造有限公司 | Full-automatic feeding machine for galvanizing production line |
| CN207452233U (en) * | 2017-10-24 | 2018-06-05 | 徐州瑞马智能技术有限公司 | Galvanizing passes through formula drying unit |
| CN107761031A (en) * | 2017-12-06 | 2018-03-06 | 馆陶县鑫江电热设备有限公司 | Hot-dip galvanizing device |
| CN108085633A (en) * | 2018-01-16 | 2018-05-29 | 衡水京华制管有限公司 | Multistation Continuous maching production line after a kind of steel pipe galvanizing |
| CN209227061U (en) * | 2018-12-26 | 2019-08-09 | 重庆佰鸿机械设备有限公司 | A kind of automatic galvanizing rig |
| CN109898044A (en) * | 2019-03-12 | 2019-06-18 | 嘉兴恒瑞金属表面处理有限公司 | A kind of full-automatic galvanization production line |
| CN210176930U (en) * | 2019-07-28 | 2020-03-24 | 山东裕能电力器材有限公司 | Galvanizing device for electric iron accessories |
| CN110747421A (en) * | 2019-11-20 | 2020-02-04 | 苏州创实精密五金有限公司 | Metal surface galvanizing treatment device and method |
| CN111621730A (en) * | 2020-05-28 | 2020-09-04 | 天津市宇润德金属制品有限公司 | Efficient steel plate galvanizing production line and application thereof |
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| CN112267083B (en) | 2023-01-10 |
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