CN112265663A - Foam packaging device - Google Patents
Foam packaging device Download PDFInfo
- Publication number
- CN112265663A CN112265663A CN202011135942.2A CN202011135942A CN112265663A CN 112265663 A CN112265663 A CN 112265663A CN 202011135942 A CN202011135942 A CN 202011135942A CN 112265663 A CN112265663 A CN 112265663A
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- Prior art keywords
- foam
- pressing plate
- plate
- conveying
- kraft paper
- Prior art date
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- 239000006260 foam Substances 0.000 title claims abstract description 291
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 238000003825 pressing Methods 0.000 claims abstract description 102
- 238000003860 storage Methods 0.000 claims abstract description 54
- 239000002390 adhesive tape Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 5
- 239000002655 kraft paper Substances 0.000 claims description 134
- 239000000463 material Substances 0.000 claims description 45
- 229920000742 Cotton Polymers 0.000 claims description 33
- 238000002372 labelling Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 description 19
- 238000009408 flooring Methods 0.000 description 6
- 230000007306 turnover Effects 0.000 description 6
- 239000000123 paper Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/14—Feeding webs from rolls by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Special Articles (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to a foam packaging device which is characterized by comprising a foam storage mechanism, a foam conveying mechanism and a roller frame, wherein the foam storage mechanism, the foam conveying mechanism and the roller frame are arranged on the left, the middle and the right, a foam adhesive tape sticking mechanism is arranged above the foam conveying mechanism, a foam feeding mechanism is arranged above the foam storage mechanism and the foam conveying mechanism, the foam storage mechanism comprises foam strip storage boxes which are mutually spaced, the foam conveying mechanism comprises a left foam conveying belt roller and a right foam conveying belt roller, foam conveying belts are sleeved on the two foam conveying belt rollers, the foam adhesive tape sticking mechanism comprises a left foam pressing plate and a right foam pressing plate which are arranged on the left and the right, and three foam adhesive tape sticking machines which are arranged in the front, the middle and the back are arranged below the right foam pressing plate. The foam wrapping device provided by the invention realizes the processes of automatically feeding foam, automatically sticking adhesive tape and automatically wrapping the foam paper, and has high automation degree.
Description
Technical Field
The invention relates to a foam wrapping device.
Background
The plastic floor coiled material is required to be sequentially subjected to kraft paper wrapping, foam wrapping, upper end cover and core cover feeding operation in the last production process, and then the coiled material is stacked at a discharge port of a production line. The traditional way is that the craft paper parcel, the cotton parcel of bubble, upper end cover and the operation of last core lid are carried out with fashioned coiled material manual work on the drum frame, have wasted a large amount of manual works, and traditional coiled material stack is horizontal stack in addition, and the stack process not only wastes the manual work but also occupies great space after the stack, and follow-up transportation turnover process also has the defect that occupies great space equally.
Disclosure of Invention
The invention aims to overcome the defects and provide a foam wrapping device which can realize continuous operation and complete automatic foam wrapping.
The purpose of the invention is realized as follows:
the foam packaging device is characterized by comprising a foam storage mechanism, a foam conveying mechanism and a roller frame which are arranged from left to right, a foam adhesive tape sticking mechanism is arranged above the foam conveying mechanism, a foam feeding mechanism is arranged above the foam storage mechanism and the foam conveying mechanism,
the foam storage mechanism comprises foam strip storage boxes which are spaced from each other, the foam conveying mechanism comprises a left foam conveying belt roller and a right foam conveying belt roller, foam conveying belts are sleeved on the two foam conveying belt rollers, the front end and the rear end of the left foam conveying belt roller are arranged on a foam conveying rotary seat, so that the foam conveying belts can rotate around the foam conveying rotary seat, the front end and the rear end of the right foam conveying belt roller are arranged on a foam conveying lifting seat, and a foam conveying lifting cylinder is connected to the foam conveying lifting seat;
the foam tape pasting mechanism comprises a foam left pressing plate and a foam right pressing plate which are arranged left and right, the longitudinal length of the foam left pressing plate and the foam right pressing plate is greater than the sum of the longitudinal distance of foam slivers arranged at intervals, the foam left pressing plate and the foam right pressing plate are provided with flat and smooth bottom surfaces, a foam left pressing plate lifting cylinder and a foam right pressing plate lifting cylinder which drive the foam left pressing plate and the foam right pressing plate to lift are respectively arranged above the foam left pressing plate and the foam right pressing plate, the foam tape pasting mechanism further comprises a foam tape pasting machine, and the foam tape pasting machine is positioned below the foam left pressing plate and the foam right pressing plate;
the foam feeding mechanism comprises a suction plate, a vacuum suction head is arranged on the lower surface of the suction plate, a suction plate lifting cylinder is connected to the top of the suction plate, the suction plate lifting cylinder is fixed on a transverse moving mechanism capable of moving transversely, the suction plate can move to the position above a foam strip storage box and suck foam strips at the top by the aid of action of the transverse moving mechanism and action of the suction plate lifting cylinder in a matched mode, and the sucked foam strips are moved to the position right above a foam conveying mechanism.
Preferably, the left end face and the upper end face of the foam cotton strip storage box are open, and a material ejection cylinder is arranged below the foam cotton strip storage box.
Preferably, the roller frame comprises a front frame plate and a rear frame plate, a roller frame is arranged between the tops of the two frame plates, two longitudinal rollers are arranged in the roller frame, the two rollers are arranged side by side from left to right, the two frame plates are eccentrically and rotatably connected with the left section of the roller frame, support frames are arranged in the inner side faces of the tops of the two frame plates, the roller frame is placed on the support frames in a horizontal state, a roller frame air cylinder support is arranged on the inner side of the right section of each frame plate, a roller frame air cylinder is upwards arranged on each roller frame air cylinder support, and the telescopic end of each roller frame air cylinder is connected with the bottom of the right section of the roller frame.
Preferably, the plastic floor coiled material packaging production line is used for assembling a plastic floor coiled material packaging production line, and the plastic floor coiled material packaging production line sequentially comprises a kraft paper packaging device, a foam cotton packaging device, a bottom kraft paper folding device, an upper end cover device, an upper core cover device, a labeling device and a vertical stacking device from right to left; the kraft paper wrapping device, the cotton wrapping device of bubble, roll over bottom kraft paper device, upper end cover device, go up the core and cover the device, label device and vertical bunching device between all be provided with one and take inclination's cab apron for the plastic flooring coiled material that comes out from last station from the right side left can roll to next station.
Compared with the prior art, the invention has the beneficial effects that:
the foam wrapping device provided by the invention realizes the processes of automatically feeding foam, automatically sticking adhesive tape and automatically wrapping the foam paper, and has high automation degree.
Drawings
Fig. 1 is a schematic view of a plastic floor web packaging line of the present invention.
Fig. 2 is a schematic view of a kraft paper wrapping apparatus.
Fig. 3 is a partially enlarged view of fig. 2.
Fig. 4 is another view of fig. 3.
Fig. 5 is a schematic view of a roller frame.
Fig. 6 is another view of fig. 5.
Fig. 7 is a schematic view of a foam wrapping device.
Fig. 8 is a partial schematic view of fig. 7.
Fig. 9 is a schematic view of a first perspective of the upper core cover apparatus.
Figure 10 is a second perspective view of the upper core cover assembly.
Fig. 11 is a third perspective view of the upper core covering device.
Fig. 12 is a schematic view of the vertical stacker with the inverted pallet flat.
Fig. 13 is a schematic view of the vertical stacker with the inverted pallet upright.
Fig. 14 is another view angle diagram of fig. 13.
Fig. 15 is a partially enlarged view of fig. 14.
Wherein:
the device comprises a kraft paper wrapping device 100, a kraft paper unreeling mechanism 101, a kraft paper roll 101.1, a guide roller 101.2, a kraft paper conveying roller set 101.3, a kraft paper cutting mechanism 102, a cutting knife groove 102.1, a cutting knife 102.2, a cutting cylinder 102.3, a kraft paper conveying mechanism 103, a kraft paper conveying belt roller 103.1, a kraft paper conveying belt 103.2, a kraft paper conveying lifting cylinder 103.3, a pneumatic clamping jaw 103.4, a kraft paper conveying lifting seat 103.5, a kraft paper tape pasting mechanism 104, a kraft paper left pressing plate 104.1, a kraft paper right pressing plate 104.2, a kraft paper left pressing plate lifting cylinder 104.3, a kraft paper right pressing plate lifting cylinder 104.4 and a kraft paper tape pasting machine 104.5;
the device comprises a foam packaging device 200, a foam storage mechanism 201, a foam strip storage box 201.1, a material ejection cylinder 201.2, a foam conveying mechanism 202, a foam conveying belt roller 202.1, a foam conveying belt 202.2, a foam conveying lifting cylinder 202.3, a foam conveying lifting seat 202.4, a foam tape attaching mechanism 203, a foam left pressing plate 203.1, a foam right pressing plate 203.2, a foam left pressing plate lifting cylinder 203.3, a foam right pressing plate lifting cylinder 203.4, a foam tape attaching machine 203.5, a foam feeding mechanism 204, a suction plate 204.1 and a suction plate lifting cylinder 204.2;
a bottom kraft folding device 300;
an upper end cap device 400;
the core cap loading device comprises an upper core cap device 500, a base 501, a supporting seat 502, a rotating seat 503, a flap cylinder 504, a flap 505, a rear supporting seat 506, a limiting cylinder 507, a limiting plate 508, a front supporting seat 509, a rotating shaft 510, a rotating cylinder 511, a core cap storage tank 511.1, a rotating cylinder supporting plate 511.2, a hollow 511.3, a rotating cylinder limiting plate 512, an arc notch 512.1, a servo motor 513 and a core cap ejecting cylinder 514;
a labeling device 600;
the vertical stacking device 700, a longitudinal moving mechanism 701, a longitudinal moving rail 701.1, a longitudinal moving platform 701.2, a longitudinal moving screw rod 701.3, a longitudinal moving motor 701.4, a longitudinal moving fixing seat 701.5, a transverse moving mechanism 702, a transverse moving rail 702.1, a transverse moving platform 702.2, a transverse moving screw rod 702.3, a transverse moving motor 702.4, a transverse moving fixing seat 702.5, a stacking manipulator mechanism 703, a turnover cylinder 703.1, an extension plate 703.2, a turnover cylinder fixing seat 703.3, a supporting hinge seat 703.4, a rotating plate 703.5, a turnover supporting plate 703.6, a turnover supporting plate hinge seat 703.7, a locking cylinder 703.8, a bottom plate control cylinder 703.9, a connecting plate 703.10, a bottom plate 703.11, a guide rod 703.12, a locking head 703.13 and a sub-connecting plate 703.14;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 15, the plastic floor coil packaging line according to the present invention includes a kraft paper wrapping device 100, a foam wrapping device 200, a bottom kraft paper folding device 300, an upper end cover device 400, an upper core cover device 500, a labeling device 600, and a vertical stacking device 700 in sequence from right to left; a transition plate (not shown in the drawing) with a slight inclination angle is arranged among the kraft paper wrapping device 100, the foam cotton wrapping device 200, the bottom folding kraft paper device 300, the upper end cover device 400, the upper core cover device 500, the labeling device 600 and the vertical stacking device 700, so that the plastic floor coiled material coming out from the previous station from right to left can roll down to the next station;
the plastic floor coiled material 800 enters the kraft paper wrapping device 100 through a conveying line after being coiled, an opening is formed in the kraft paper wrapping device 100 at the free end of the plastic floor coiled material 800, kraft paper is inserted into the opening, the kraft paper is wrapped outside the plastic floor coiled material 800 for at least one circle, and finally the free end of the kraft paper is attached to the outside of the plastic floor coiled material 800 through an adhesive tape;
then, the plastic floor coiled material 800 wrapped with the kraft paper is turned over and enters the foam wrapping device 200, in the foam wrapping device 200, three foam slivers wrap the outer surface of the plastic floor coiled material 800 wrapped with the kraft paper for one circle, and the three foam slivers are attached to the kraft paper on the outer surface of the plastic floor coiled material 800 by using adhesive tapes;
the plastic floor web 800, wrapped with the foam tissue paper, is then turned over into a bottom kraft folding apparatus 300, on which bottom kraft folding is performed;
the folded kraft paper of the plastic floor web 800 is then turned over into the capping unit 400, on which the capping operation is performed on the end of the plastic floor web 800;
the capped plastic floor web 800 is then inverted into the capping apparatus 500, whereupon the end of the plastic floor web 800 is subjected to a capping operation;
the cored plastic flooring web 800 is then inverted into a labeling apparatus 600 where the end of the plastic flooring web 800 is labeled;
the labeled plastic flooring web 800 is then inverted into the vertical stacking apparatus 700 where the plastic flooring web 800 is vertically stacked.
The kraft paper wrapping device 100 comprises a kraft paper unreeling mechanism 101, a kraft paper cutting mechanism 102, a kraft paper conveying mechanism 103, a kraft paper tape sticking mechanism 104 and a roller frame 900 which are sequentially arranged from high to low,
the kraft paper unreeling mechanism 101 comprises two reel frames, kraft paper rolls 101.1, guide rollers 101.2 and kraft paper conveying roller sets 101.3, wherein one reel frame is used for standby, the kraft paper rolls 101.1 are arranged on the two reel frames, a plurality of guide rollers 101.2 are arranged, the kraft paper conveying roller sets 101.3 are positioned at the upper left of the kraft paper cutting mechanism 102,
the kraft paper cutting mechanism 102 comprises a cutting knife groove 102.1 and a cutting knife 102.2, the cutting knife groove 102.1 is matched with the cutting knife 102.2, the cutting knife groove 102.1 is fixedly arranged, the cutting knife groove 102.1 is positioned at the upper right of the cutting knife 102.2, the knife edge of the cutting knife 102.2 points to the notch of the cutting knife groove 102.1, the cutting knife 102.2 is driven by a cutting cylinder 102.3,
the kraft paper conveying mechanism 103 comprises a left kraft paper conveying belt roller 103.1 and a right kraft paper conveying belt roller 103.1, kraft paper conveying belts 103.2 are sleeved on the two kraft paper conveying belt rollers 103.1, the front end and the rear end of the left kraft paper conveying belt roller 103.1 are arranged on a kraft paper conveying rotary seat, so that the kraft paper conveying belts 103.2 can rotate around the kraft paper conveying rotary seat, the front end and the rear end of the right kraft paper conveying belt roller 103.1 are arranged on a kraft paper conveying lifting seat 103.5, a kraft paper conveying lifting cylinder 103.3 is connected on the kraft paper conveying lifting seat 103.5, pneumatic clamping jaws 103.4 are arranged on the front side and the rear side of the top surface of the kraft paper conveying belt 103.2,
the kraft paper tape-sticking mechanism 104 comprises a left kraft paper pressing plate 104.1 and a right kraft paper pressing plate 104.2 which are arranged left and right, the left kraft paper pressing plate 104.1 and the right kraft paper pressing plate 104.2 have flat and smooth bottom surfaces, the left kraft paper pressing plate 104.1 and the right kraft paper pressing plate 104.2 are tightly stuck to each other, a left kraft paper pressing plate lifting cylinder 104.3 and a right kraft paper pressing plate lifting cylinder 104.4 which drive the left kraft paper pressing plate 104.1 and the right kraft paper pressing plate 104.2 to lift are respectively arranged above the left kraft paper pressing plate 104.1 and the right kraft paper pressing plate 104.2, a kraft paper tape-sticking machine 104.5 is arranged below the mutual tight sticking position of the left kraft paper pressing plate 104.1 and the right kraft paper pressing plate 104.2, and the kraft paper tape-sticking machine 104.5 can adopt an adhesive tape box-sealing machine core of FXJ-550-2 type of the Wenzhou pioneer machinery Limited company.
The roller frame 900 comprises a front frame plate 901, a rear frame plate 901, a roller frame 902 arranged between the tops of the two frame plates 901, two longitudinal rollers 903 arranged in the roller frame 902, the two rollers 903 arranged side by side from left to right, the two frame plates 901 connected with the left section of the roller frame 902 in an eccentric rotating manner, a support frame 905 arranged in the inner side of the top of the two frame plates 901, the roller frame 902 horizontally placed on the support frame 905, a roller frame cylinder support 909 arranged on the inner side of the right section of each frame plate 901, a roller frame cylinder 904 upwards arranged on the roller frame cylinder support 909, the telescopic end of the roller frame cylinder 904 connected with the bottom of the right section of the roller frame 902, wherein the two rollers 903 are connected through a synchronous belt 906, and one roller 903 connected with a motor 908 through a power belt 907.
The working principle of the kraft paper wrapping device 100 is as follows:
on a roller frame 900 of a kraft paper wrapping device 100, through the rotation of a roller 903, a free end of the left lower end of a plastic floor coiled material 800 is provided with an opening, a kraft paper unreeling mechanism 101 unreels kraft paper, the right end of the unreeled kraft paper is clamped by a pneumatic clamping jaw 103.4, a kraft paper conveying mechanism 103 is in a high position, the kraft paper conveying mechanism 103 starts conveying action, the clamped kraft paper is synchronously conveyed from the left end of the kraft paper conveying mechanism 103 to the right end of the kraft paper conveying mechanism 103 rightwards, then the kraft paper is cut off by a kraft paper cutting mechanism 102, the left end of the cut kraft paper is arranged at the left end of the kraft paper conveying mechanism 103 and extends out of a part of the left end, at the moment, a kraft paper left pressing plate lifting cylinder 104.3 and a kraft paper right pressing plate lifting cylinder 104.4 are controlled, so that a kraft paper left pressing plate 104.1 and a kraft paper right pressing plate 104.2 are descended, and the left end of the cut kraft paper is just below the joint of the, the left end of the cut kraft paper is pressed by the kraft paper right pressing plate 104.2, then the kraft paper tape-attaching machine 104.5 moves longitudinally, the left end of the cut kraft paper is attached to the bottom surface of the kraft paper left pressing plate 104.1 through an adhesive tape and the adhesive tape is cut, wherein the left half part of the adhesive tape is attached to the bottom surface of the kraft paper left pressing plate 104.1, the right half part of the adhesive tape is attached to the bottom surface of the left end of the kraft paper, then the kraft paper left pressing plate lifting cylinder 104.3 is controlled to enable the kraft paper left pressing plate 104.1 to ascend, and the left half part of the adhesive tape is separated from the bottom surface of the kraft paper left pressing; then, the kraft right pressing plate lifting cylinder 104.4 is controlled to enable the kraft right pressing plate 104.2 to ascend; then the kraft paper conveying lifting cylinder 103.3 is controlled to lead the kraft paper conveying lifting seat to descend, so that the right end of the kraft paper conveying mechanism 103 rotates downwards to enable the kraft paper conveying mechanism 103 to be in a low position, at the moment, the right end of the kraft paper conveying mechanism 103 is just positioned at the upper left of the corresponding roller frame 900, the pneumatic clamping jaws 103.4 are loosened, then the kraft paper conveying mechanism 103 again performs a small conveying action, the right end of the cut kraft paper is conveyed into an opening opened at the free end of the plastic floor coiled material 800, the drum 903 is then rotated so that the cut kraft paper wraps the surface of the plastic flooring web 800 at least one revolution, and the tail end of the tail end is stuck and fixed by a half piece of adhesive tape left on the cut kraft paper, then the kraft paper conveying lifting cylinder 103.3 is controlled to enable the kraft paper conveying mechanism 103 to return to the high position, and the pneumatic clamping jaw 103.4 returns to the left end to clamp the next kraft paper.
The foam packaging device 200 comprises a foam storage mechanism 201, a foam conveying mechanism 202 and a roller frame 900 which are arranged from left to right, a foam adhesive tape attaching mechanism 203 is arranged above the foam conveying mechanism 202, a foam feeding mechanism 204 is arranged above the foam storage mechanism 201 and the foam conveying mechanism 202,
the foam storage mechanism 201 comprises a front foam strip storage box 201.1, a middle foam strip storage box and a rear foam strip storage box which are spaced from each other, wherein the left end face and the upper end face of the foam strip storage box 201.1 are open, the left end face opening of the foam strip storage box 201.1 is used for adding stacked foam strips into the foam strip storage box 201.1 in batches, the upper end face opening of the foam strip storage box 201.1 is used for taking out a single foam strip from the upper part of the foam strip storage box 201.1, a material ejection cylinder 201.2 is arranged below the foam strip storage box 201.1, and the material ejection cylinder 201.2 is used for upwards ejecting the stacked foam strips so that the uppermost foam strip is always located at an appointed height;
the foam conveying mechanism 202 comprises a left foam conveying belt roller 202.1 and a right foam conveying belt roller 202.1, the two foam conveying belt rollers 202.1 are sleeved with foam conveying belts 202.2, the front end and the rear end of the left foam conveying belt roller 202.1 are arranged on a foam conveying rotary seat, so that the foam conveying belts 202.2 can rotate around the foam conveying rotary seat, the front end and the rear end of the right foam conveying belt roller 202.1 are arranged on a foam conveying lifting seat 202.4, and a foam conveying lifting cylinder 202.3 is connected to the foam conveying lifting seat 202.4;
the foam tape attaching mechanism 203 comprises a left foam pressing plate 203.1 and a right foam pressing plate 203.2 which are arranged left and right, the longitudinal length of the left foam pressing plate 203.1 and the right foam pressing plate 203.2 is greater than the sum of the longitudinal distance of the front, middle and rear foam strips which are arranged at intervals, the left foam pressing plate 203.1 and the right foam pressing plate 203.2 have flat and smooth bottom surfaces, a left foam pressing plate lifting cylinder 203.3 and a right foam pressing plate lifting cylinder 203.4 which drive the left foam pressing plate 203.1 and the right foam pressing plate 203.2 to lift are respectively arranged above the left foam pressing plate 203.1 and the right foam pressing plate 203.2, three foam tape attaching machines 203.5 which are arranged front, middle and rear are arranged below the right foam pressing plate 203.2, and the foam attaching machines 203.5 can adopt FXJ-550-2 type adhesive tape sealing machine cores of the Wenzhou creative machinery Limited company or other equipment types which can achieve the same function.
The foam feeding mechanism 204 comprises a rectangular suction plate 204.1, six vacuum suction heads are arranged on the lower surface of the suction plate 204.1 in an array manner, every two vacuum suction heads correspond to one foam strip, the top of the suction plate 204.1 is connected with a suction plate lifting cylinder 204.2, the suction plate lifting cylinder 204.2 is fixed on a transverse moving mechanism capable of moving transversely, the transverse moving mechanism is matched with the suction plate lifting cylinder 204.2 to enable the suction plate 204.1 to move to the position above a foam strip storage box 201.1 and suck the top three foam strips, and the sucked foam strips are moved to the position right above a foam conveying mechanism 202;
the working principle of the foam wrapping device 200 is as follows:
the suction plate 204.1 of the foam feeding mechanism 204 takes the three foam slivers out of the foam storage box 201.1, then the foam storage box moves to the position right above the foam conveying mechanism 202, the suction plate lifting cylinder 204.2 descends to enable the three foam slivers to descend, the foam left pressing plate 203.1 and the foam right pressing plate 203.2 also descend simultaneously to enable the three foam slivers to be located at the same height as the foam left pressing plate 203.1 and the foam right pressing plate 203.2, then the three foam tape attaching machines 203.5 act to attach the tapes to the foam left pressing plate 203.1, the foam right pressing plate 203.2 and the three foam slivers from right to left, the left end of each tape is located on the foam left pressing plate 203.1, the right end of each tape is located on the foam right pressing plate 203.2, then the foam left pressing plate 203.1 and the foam right pressing plate 203.2 ascend simultaneously to enable the left end of each tape to be separated from the bottom surfaces of the foam left pressing plate 203.1 and the foam right pressing plate 203.2, then the suction plate lifting cylinder 204.2 descends to enable the foam conveying mechanism to enable the foam slivers to be close to the foam conveying mechanism 202, then the vacuum suction head is loosened to enable the three foam slivers to fall on the foam conveying belt 202.2 of the foam conveying mechanism 202, the foam feeding mechanism 204 returns to the original position to continue to absorb the next group of three foam slivers, and then the foam conveying lifting cylinder 202.3 is controlled to enable the foam conveying lifting seat 202.4 to descend, so that the right end of the foam conveying mechanism 202 rotates downwards to enable the foam conveying mechanism 202 to be in a low position, at the moment, the right ends of the three foam slivers pasted with the adhesive tapes are in contact with the plastic floor coiled material 800 wrapped with the kraft paper on the corresponding roller frame 900, and the three foam slivers are attached to the kraft paper on the outer surface of the plastic floor coiled material 800 along with the rotation of the rollers on the roller frame 900 and the conveying of the foam conveying belt 202.2 of the foam conveying mechanism 202.
The bottom-folded kraft paper device 300 and the upper end cap device 400 each have one roll stand 900 as the kraft paper wrapping device 100 and the foam wrapping device 200; neither of these devices will be described in detail here, and both devices have mature products abroad.
The upper core cover device 500 comprises a base 501, a front support seat 502 and a rear support seat 502 are arranged in the middle of the base 501, a rotating seat 503 is arranged on each support seat 502, the rotating seat 503 is controlled to rotate by a flap cylinder 504, a cylinder seat of the flap cylinder 504 is fixed on the support seats 502, a bent flap 505 is arranged on each of the two rotating seats 503, the flap 505 is longitudinally arranged, a rear support seat 506 is upwards arranged at the rear end of the base 501, a forward limiting cylinder 507 is arranged on the rear support seat 506, the front end of the limiting cylinder 507 is connected with a limiting plate 508, the limiting cylinder 507 extends out to enable the limiting plate 508 to be tightly attached to the rear end surface of the flap 505, a front support seat 509 is arranged at the front end of the base 501, a longitudinal rotating shaft 510 is arranged on the front support seat, a rotating cylinder 511 is arranged on the rotating cylinder 511, a ring of core cover storage tanks 511.1 which is circumferentially arranged and longitudinally penetrates through the, a rotary cylinder supporting plate 511.2 is arranged in the middle of the front end face and the rear end face of the rotary cylinder 511, the rotary shaft 510 penetrates through the center of the rotary cylinder supporting plate 511.2, a hollow 511.3 is arranged on the rotary cylinder supporting plate 511.2, a rotary cylinder limiting plate 512 is sleeved outside the rotary shaft 510 at the rear of the rotary cylinder 511, the rotary cylinder limiting plate 512 is relatively fixed with the rear half section of the front supporting seat 509, the rotary cylinder limiting plate 512 is not connected with the rotary shaft 510, a gap is left between the rotary cylinder limiting plate 512 and the rear end face of the rotary cylinder 511, the top of the rotary cylinder limiting plate 512 is provided with an arc-shaped notch 512.1, the arc-shaped notch 512.1 can be used for feeding a core cover into a core cover hole at the front end face of the plastic floor coiled material 800 from a core cover storage tank 511.1 at the top, a core cover storage tank 511.1 at the top of a circle of core covers 511.1 is defined as an ejected core cover storage tank, and the rest core covers, the outside diameter of the rotating cylinder limiting plate 512 is located between the inside diameter and the outside diameter of the whole of the circle of the core cover storage tank 511.1, so that the rotating cylinder limiting plate 512 not only can limit the left end of the core cover in the non-ejection core cover storage tank, but also can expose a part of space to facilitate the staff to observe the state of the core cover in the non-ejection core cover storage tank. The front end of preceding supporting seat 509 is provided with a servo motor 513, and axis of rotation 510 is connected to servo motor 513's output, the front end of rotatory section of thick bamboo 511 is provided with a core lid liftout cylinder 514, and core lid liftout cylinder 514 is located the place ahead of ejecting core lid storage tank, and the flexible end of core lid liftout cylinder 514 can stretch into in ejecting core lid storage tank, and the core lid in the ejecting core lid storage tank is ejected one by one to the preceding terminal surface of the plastic floor coiled material 800 of its rear, and the flexible end of core lid liftout cylinder 514 has the shape of mutually supporting with the core lid preceding terminal surface.
The working principle of the upper core cover device 500 is as follows:
the core covers which are orderly and longitudinally stacked are placed in each core cover storage tank 511.1, when the plastic floor coiled material 800 falls onto the turning plate, the limiting cylinder 507 acts to enable the limiting plate 508 to be tightly attached to the rear end face of the turning plate 505, then the core cover ejecting cylinder 514 ejects and presses the rearmost core cover in the core cover storage tank out of the core cover storage tank into the core cover hole of the front end face of the plastic floor coiled material 800, then the limiting cylinder 507 retracts, the turning plate acts to turn over the plastic floor coiled material 800 with the core covers up to the next station, then the turning plate resets, the core cover ejecting operation of the next core cover is carried out, when all the core covers in the core cover ejecting storage tank are up, the servo motor acts to control the rotation of the rotary cylinder, the next core cover storage tank is rotated to the top to form a new core cover ejection storage tank, and the operation is repeated.
The labeling device 600 includes a supporting seat similar to the core cover device 500 and a turning plate, a first labeling machine is disposed behind the turning plate, and a second labeling machine is disposed above the turning plate. The labeling machine is also a conventional labeling machine on the market and will not be described in detail here.
The vertical stacking device 700 comprises a longitudinal moving mechanism 701, a transverse moving mechanism 702 and a stacking manipulator mechanism 703, wherein the longitudinal moving mechanism 701 comprises two longitudinal moving rails 701.1 which are longitudinally arranged left and right, the front ends and the rear ends of the two longitudinal moving rails 701.1 are respectively fixed on a longitudinal moving fixing seat 701.5, a longitudinal moving platform 701.2 is erected on the longitudinal moving rail 701.1, a longitudinal moving screw rod 701.3 is arranged in the longitudinal moving platform 701.2 in a penetrating manner, the rear end of the longitudinal moving screw rod 701.3 is connected with a longitudinal moving motor 701.4, the rear ends of the two longitudinal moving rails 701.1 and the longitudinal moving motor 701.4 are fixed on a longitudinal moving fixing seat 701.5 at the rear side, the transverse moving mechanism 702 is positioned in front of the longitudinal moving mechanism 701, the transverse moving mechanism 702 comprises two transverse moving rails 702.1 which are transversely arranged front and rear, the left ends and the right ends of the two transverse moving rails 702.1 are respectively fixed on a transverse moving fixing seat 702.5, a transverse moving platform 702.2 is erected on the transverse moving rail 702.1, a transverse moving screw rod 702.3 is arranged in the transverse, the right end of the traverse screw rod 702.3 is connected with a traverse motor 702.4, the stacking manipulator mechanism 703 is fixed on a longitudinal moving platform 701.2, the stacking manipulator mechanism 703 comprises a turning cylinder 703.1, an extension plate 703.2 and a turning support plate 703.6, the cylinder end of the turning cylinder 703.1 is hinged on a turning cylinder fixing seat 703.3 on the longitudinal moving platform 701.2, the extension plate 703.2 is longitudinally and forwardly connected from the longitudinal moving platform 701.2, a support hinge seat 703.4 is upwards arranged on the extension plate 703.2, a rotating plate 703.5 is hinged on the support hinge seat 703.4, the turning support plate 703.6 is longitudinally arranged and has an upwards concave surface, the back of the middle section of the turning support plate 703.6 is provided with a turning support plate hinge seat 703.7, the turning support plate hinge seat 703.7 is connected with the piston rod end of the turning cylinder 703.1, the back of the front section of the turning support plate 703.6 is connected with the rotating plate 703.5, the back of the front end of the turning support plate 703.6 is connected with two guide rods 703.12 perpendicular to the back of the turning support plate 703.6, the back end, a forward locking cylinder 703.8 is arranged on the locking cylinder fixing seat 703.7, a locking head 703.13 is arranged at the telescopic end of the locking cylinder 703.8, the locking head 703.13 is matched with the inner hole of the plastic floor coiled material 800, a bottom plate control cylinder 703.9 is arranged on the rotating plate 703.5, the telescopic end of the bottom plate control cylinder 703.9 is connected with an upward bottom plate 703.11 through a connecting plate 703.10, the connecting plate 703.10 penetrates through the guide rod 703.12, preferably, an auxiliary connecting plate 703.14 is further connected to the bottom plate 703.11, and the auxiliary connecting plate 703.14 also penetrates through the guide rod 703.12.
The working principle of the vertical stacking device 700 is as follows:
the plastic floor coiled material 800 which is finished by the previous work operation falls onto the turning supporting plate 703.6, then the bottom plate control cylinder 703.9 and the turning supporting plate locking cylinder 703.8 are ejected in sequence, so that the plastic floor coiled material 800 is fixed on the turning supporting plate 703.6, then the turning cylinder 703.1 is controlled to extend out, the stacking manipulator mechanism 703 is controlled to act, so that the turning supporting plate 703.6 is changed from a vertical position to a vertical position, when the turning supporting plate 703.6 is changed to the vertical position, the turning supporting plate 703.6 is just positioned on the transverse moving fixing seat 702.5, then the bottom plate control cylinder 703.9 retracts, the plastic floor coiled material 800 on the turning supporting plate 703.6 vertically falls onto the transverse moving fixing seat 702.5, then the turning supporting plate locking cylinder 703.8 retracts, then the turning cylinder 703.1 retracts, the stacking manipulator 703 returns to an initial state, the actions are repeated to turn and stack the plastic floor coiled material 800 one by one, and the longitudinal moving platform 701.2 and the transverse moving platform 702.2 of the longitudinal moving mechanism 701 and the transverse moving, the vertical array stacking of the plastic floor coiled materials 800 is realized, when the plastic floor coiled materials 800 on one transverse moving platform 702.2 are fully stacked, the fully stacked plastic floor coiled materials 800 are bound, the whole plastic floor coiled materials are transferred, and the vertical stacking operation can be continuously carried out.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (5)
1. The foam packaging device is characterized by comprising a foam storage mechanism (201) and a foam conveying mechanism (202), a foam adhesive tape attaching mechanism (203) is arranged above the foam conveying mechanism (202), a foam feeding mechanism (204) is arranged above the foam storage mechanism (201) and the foam conveying mechanism (202),
the foam storage mechanism (201) comprises foam strip storage boxes (201.1) which are spaced from each other, the foam conveying mechanism (202) comprises a left foam conveying belt roller and a right foam conveying belt roller (202.1), foam conveying belts (202.2) are sleeved on the two foam conveying belt rollers (202.1), the front end and the rear end of the left foam conveying belt roller (202.1) are arranged on a foam conveying rotary seat, so that the foam conveying belts (202.2) can rotate around the foam conveying rotary seat, the front end and the rear end of the right foam conveying belt roller (202.1) are arranged on a foam conveying lifting seat (202.4), and a foam conveying lifting cylinder (202.3) is connected to the foam conveying lifting seat (202.4);
the foam tape sticking mechanism (203) comprises a left foam pressing plate (203.1) and a right foam pressing plate (203.2) which are arranged left and right, the longitudinal length of the left foam pressing plate (203.1) and the right foam pressing plate (203.2) is larger than the sum of the longitudinal distance of foam slivers arranged at intervals, the left foam pressing plate (203.1) and the right foam pressing plate (203.2) are provided with flat and smooth bottom surfaces, a left foam pressing plate lifting cylinder (203.3) and a right foam pressing plate lifting cylinder (203.4) which drive the left foam pressing plate (203.1) and the right foam pressing plate (203.2) to lift are respectively arranged above the left foam pressing plate (203.1) and the right foam pressing plate (203.2), the foam tape sticking mechanism (203) further comprises a foam tape sticking machine (203.5), and the foam tape sticking machine (203.5) is positioned below the left foam pressing plate (203.1) and the right foam pressing plate (203.2);
the foam feeding mechanism (204) comprises a suction plate (204.1), a vacuum suction head is arranged on the lower surface of the suction plate (204.1), a suction plate lifting cylinder (204.2) is connected to the top of the suction plate (204.1), the suction plate lifting cylinder (204.2) is fixed on a transverse moving mechanism capable of moving transversely, the suction plate (204.1) can move to the top of the foam storage box (201.1) and suck foam strips at the top by the action of the transverse moving mechanism in cooperation with the action of the suction plate lifting cylinder (204.2), and the sucked foam strips are moved to the position right above the foam conveying mechanism (202).
2. The foam-wrapping device of claim 4, wherein:
the left end face and the upper end face of the foam cotton strip storage box (201.1) are open, and a material ejection cylinder (201.2) is arranged below the foam cotton strip storage box (201.1).
3. The foam-wrapping device of claim 1, wherein: the roller frame comprises a front frame plate, a rear frame plate, a roller frame, a supporting frame and a roller frame cylinder, and is characterized by further comprising a roller frame, wherein the roller frame is arranged between the tops of the front frame plate and the rear frame plate and between the tops of the two frame plates, two longitudinal rollers are arranged in the roller frame, the left and the right of the two rollers are arranged side by side, the two frame plates are eccentrically and rotatably connected with the left section of the roller frame, supporting frames are arranged in the inner sides of the tops of the two frame plates, the roller frame is placed on the supporting frames in a horizontal state, a roller frame cylinder support is arranged on the inner side of the right section of each frame plate, a roller frame cylinder.
4. The foam-wrapping device of claim 1, wherein: the plastic floor coiled material packaging production line is used for assembling a plastic floor coiled material packaging production line, and the plastic floor coiled material packaging production line sequentially comprises a kraft paper packaging device (100), a foam cotton packaging device (200), a bottom kraft paper folding device (300), an upper end cover device (400), an upper core cover device (500), a labeling device (600) and a vertical stacking device (700); a transition plate with an inclination angle is arranged among the kraft paper wrapping device (100), the foam cotton wrapping device (200), the bottom-folded kraft paper device (300), the upper end cover device (400), the upper core cover device (500), the labeling device (600) and the vertical stacking device (700), so that the plastic floor coiled material coming out from the previous station from right to left can roll down to the next station.
5. The foam packaging device of claim 1, wherein the working method is as follows:
the suction plate of the foam cotton feeding mechanism takes out the foam cotton sliver from the foam cotton sliver storage box, then the foam cotton sliver is moved right above the foam cotton conveying mechanism, the suction plate lifting cylinder descends to descend the foam cotton sliver, the foam cotton left pressing plate and the foam cotton right pressing plate also descend simultaneously to enable the foam cotton sliver to be positioned at the same height as the foam cotton left pressing plate and the foam cotton right pressing plate, then the foam cotton tape attaching machine moves to attach the tapes to the foam cotton left pressing plate, the foam cotton right pressing plate and the foam cotton sliver from right to left, the left end of each tape is positioned on the foam cotton left pressing plate, the right end of each tape is positioned on the foam cotton right pressing plate, then the foam cotton left pressing plate and the foam cotton right pressing plate ascend simultaneously to enable the left end and the right end of each tape to be separated from the bottom surfaces of the foam cotton left pressing plate and the foam cotton right pressing plate respectively, then the suction plate lifting cylinder descends again to enable the foam cotton sliver to be close to a foam conveying belt of the foam cotton conveying mechanism, and then the vacuum, the return of the foam feeding mechanism continues to absorb the next set of foam strips, and then the foam is controlled to convey the lifting cylinder to enable the foam to convey the lifting seat to descend, so that the right end of the foam conveying mechanism rotates downwards to enable the foam conveying mechanism to be at a low position, the right end of the foam strip pasted with the adhesive tape at the moment is in contact with the plastic floor coiled material wrapped by the kraft paper on the corresponding roller frame, the foam strip is conveyed along with the rotation of the rollers on the roller frame and the foam conveying belt of the foam conveying mechanism, and the foam strip is attached to the kraft paper on the outer surface of the plastic floor coiled material.
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| CN202011135942.2A CN112265663B (en) | 2020-10-22 | 2020-10-22 | Foam packaging device |
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| CN202011135942.2A CN112265663B (en) | 2020-10-22 | 2020-10-22 | Foam packaging device |
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| CN112265663B CN112265663B (en) | 2022-03-25 |
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| CN112265663B (en) | 2022-03-25 |
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Effective date of registration: 20240401 Address after: 516000 no.242 dashuling village, Xiaojinkou, Huicheng District, Huizhou City, Guangdong Province Patentee after: Huizhou Fucheng Industrial Co.,Ltd. Country or region after: China Address before: No. 1108-3, Chengyang Road, Zhouzhuang Town, Jiangyin City, Wuxi City, Jiangsu Province, 214423 Patentee before: Jiangyin Quality Machinery Co.,Ltd. Country or region before: China |
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Address after: 516000 no.242 dashuling village, Xiaojinkou, Huicheng District, Huizhou City, Guangdong Province Patentee after: Huizhou Fucheng Technology Co.,Ltd. Country or region after: China Address before: 516000 no.242 dashuling village, Xiaojinkou, Huicheng District, Huizhou City, Guangdong Province Patentee before: Huizhou Fucheng Industrial Co.,Ltd. Country or region before: China |