CN112264593A - Intelligent aluminum bar casting machine - Google Patents
Intelligent aluminum bar casting machine Download PDFInfo
- Publication number
- CN112264593A CN112264593A CN202011232947.7A CN202011232947A CN112264593A CN 112264593 A CN112264593 A CN 112264593A CN 202011232947 A CN202011232947 A CN 202011232947A CN 112264593 A CN112264593 A CN 112264593A
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- Prior art keywords
- cavity
- locking
- horizontal
- degassing
- slag
- Prior art date
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 61
- 238000005266 casting Methods 0.000 title claims abstract description 28
- 239000002893 slag Substances 0.000 claims abstract description 58
- 238000007872 degassing Methods 0.000 claims abstract description 49
- 239000003921 oil Substances 0.000 claims abstract description 28
- 238000003723 Smelting Methods 0.000 claims abstract description 20
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 20
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000009826 distribution Methods 0.000 claims description 29
- 238000002425 crystallisation Methods 0.000 claims description 19
- 230000008025 crystallization Effects 0.000 claims description 19
- 239000004411 aluminium Substances 0.000 claims description 15
- 239000013049 sediment Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000000498 cooling water Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 10
- 239000013078 crystal Substances 0.000 abstract description 3
- 239000000155 melt Substances 0.000 abstract description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/141—Plants for continuous casting for vertical casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/041—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for vertical casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/103—Distributing the molten metal, e.g. using runners, floats, distributors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/116—Refining the metal
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
An intelligent aluminum bar casting machine comprises a base, wherein a control center and a hydraulic oil pump are fixedly installed on the upper end face of the base, four groups of top plate supporting columns which are uniformly distributed are fixedly installed on the upper end face of the base, a degassing device for removing gas in molten aluminum is fixedly installed on each top plate supporting column, a disassembly sliding cavity is arranged in each fixed top plate, a disassembly oil conveying pipeline is arranged between each disassembly sliding cavity and the corresponding hydraulic oil pump, a disassembly pull rod is slidably arranged in each disassembly sliding cavity, and each disassembly pull rod extends out of the corresponding fixed top plate downwards; the invention melts the smelting furnace into the device, reduces the working procedures and the contact between the aluminum liquid and the air, avoids the aluminum liquid from going bad in the conveying and dumping process, can remove the gas mixed in the aluminum liquid in the smelting process, improves the quality of the aluminum rod, is provided with the slag removing device, and can automatically remove the aluminum oxide sheets on the crystal wall after the casting is finished.
Description
Technical Field
The invention relates to the technical field of aluminum bar casting, in particular to an intelligent aluminum bar casting machine.
Background
When a common aluminum bar is cast, raw materials are generally poured into a smelting furnace, then the smelted aluminum liquid is poured into a distribution disc under certain casting process conditions, the distributed aluminum liquid flows into a crystallizer by the distribution disc, and then crystallization is started on a base disc and on the inner wall of the crystallizer, so that the aluminum liquid shrinks when being condensed, a layer of stripping powder is arranged on the inner wall of the crystallizer, part of the aluminum liquid is oxidized to form an aluminum oxide sheet which is adsorbed on the crystalline wall, and the aluminum oxide sheet on the wall of the crystallizer needs to be removed after one-time casting is finished, so that slag is removed.
During slag skimming, the wall of each crystallizer is usually manually and individually treated by using an iron shovel, but because the number of the crystallizers is large, if each crystallizer is cleaned, the cleaning difficulty is increased due to the large number of crystallizers, and the time consumption is too long.
Disclosure of Invention
Aiming at the technical defects, the invention provides an intelligent aluminum bar casting machine which can overcome the defects.
The utility model provides an intelligence aluminium bar casting machine, includes the base, base up end fixed mounting has control maincenter and hydraulic oil pump, base up end fixed mounting has four group evenly distributed's roof support column, fixed mounting has the degasser who is arranged in getting rid of the aluminium liquid that is smelted gas on the roof support column, be provided with in the fixed roof and dismantle the slip chamber, dismantle the slip chamber with be provided with between the hydraulic oil pump and dismantle oil pipeline, it is provided with the dismantlement pull rod to dismantle the slip intracavity slip, it extends downwards to dismantle the pull rod fixed roof, terminal surface fixed mounting has the plate of distributor under the dismantlement pull rod, go back the crystallizer support column of two sets of front and back symmetries of fixed mounting on the base, fixed mounting has the crystallizer on the crystallizer, be provided with in the crystallizer and be used for aluminium bar casting fashioned forming's forming device, still be provided with in the crystallizer and be used The aluminum bar casting forming device comprises a base, a horizontal hydraulic cavity and a horizontal chute are arranged in the base, a horizontal oil conveying pipeline is arranged between the horizontal hydraulic cavity and the hydraulic oil pump, a horizontal push rod is arranged in the horizontal hydraulic cavity in a sliding mode and extends into the horizontal chute rightwards, a horizontal thrust spring is arranged between the horizontal push rod and the left end wall of the horizontal hydraulic cavity, and a slag removing device used for removing an aluminum oxide sheet after aluminum bar casting forming is arranged in the horizontal chute in a sliding mode.
Preferably, the degassing device comprises a fixed top plate fixedly mounted on the top plate supporting column, a smelting furnace is fixedly mounted on the upper end face of the fixed top plate, a smelting chamber is arranged in the smelting furnace, a degassing transportation cavity is arranged in the fixed top plate, a first connecting pipe is arranged between the degassing transportation cavity and the smelting chamber, a regulating valve is fixedly mounted on the first connecting pipe, a transportation motor is fixedly mounted on the right end wall of the degassing transportation cavity, the transportation motor is electrically connected with the control center, a transportation rotating shaft is arranged on the transportation motor in a leftward rotation manner, a spiral transportation blade is fixedly mounted on the transportation rotating shaft, a gas suction pump and a degassing sealing cover are also fixedly mounted on the fixed top plate, the gas suction pump is electrically connected with the control center, a degassing cavity is arranged in the degassing sealing cover, and the gas suction pump is communicated with the degassing transportation cavity through the degassing, a degassing filter screen is fixedly arranged between the degassing cavity and the degassing transportation cavity, and the degassing device realizes the function of removing gas in the smelted aluminum liquid.
Preferably, the molding device comprises a plurality of groups of uniformly distributed crystallization cavities arranged in the crystallizer, a cooling water pipe is arranged around the crystallization cavity, a support column sliding cavity is arranged in the base, a support oil pipeline is arranged between the support column sliding cavity and the hydraulic oil pump, a bottom plate supporting column is arranged in the supporting column sliding cavity in a sliding manner and extends upwards out of the base, the upper end surface of the bottom plate supporting column is fixedly provided with a weight module which is electrically connected with the control center, a cooling bottom plate is fixedly arranged on the weight module, a distribution pipe and a distribution chamber are arranged in the distribution plate, the shunt pipe is communicated with the distribution chamber, a soft shrinkage connecting pipe is arranged between the degassing transportation cavity and the shunt pipe, the distribution plate is fixedly provided with an elastic check ring, and the forming device realizes the function of casting and forming the aluminum bar.
Preferably, the tightening device comprises two sets of disassembly lifting guide slots which are symmetrical front and back and are arranged in the crystallizer, a disassembly lifting guide post is arranged in each disassembly lifting guide slot in a sliding manner and is fixedly connected with the distribution disc, two sets of locking plate sliding slots which are symmetrical front and back are also arranged in the crystallizer, locking plates are arranged in each locking plate sliding slot in a sliding manner and are fixedly connected with the distribution disc, a lock hole is arranged in each locking plate, two sets of locking sliding slots which are symmetrical front and back and two sets of locking transmission cavities which are symmetrical front and back are also arranged in the crystallizer, a locking sliding block is arranged in each locking sliding slot in a sliding manner and extends into each locking plate sliding slot towards the middle, a locking thrust spring is fixedly arranged between each locking sliding block and the outward end wall of each locking sliding slot, and a locking rack is fixedly arranged on the lower end, the locking device is characterized in that a locking rotating shaft is rotatably arranged between the left end wall and the right end wall of the locking transmission cavity, a locking gear is fixedly mounted on the locking rotating shaft and meshed with a locking rack, an unlocking slide rod is slidably arranged in the locking transmission cavity and extends outwards from the unlocking slide rod to the crystallizer, an unlocking button is fixedly mounted on the outward end face of the unlocking slide rod, an unlocking rack is fixedly mounted on the unlocking slide rod and meshed with the locking gear and the unlocking rack, and the function of locking and loosening between equipment parts before and after forming is achieved through the loosening device.
Preferably, the slag raking device comprises a horizontal sliding block which is arranged in the horizontal sliding groove in a sliding manner, the horizontal sliding block is fixedly connected with the horizontal push rod, a lifting spiral power cavity and a slag raking lifting cavity are arranged in the horizontal sliding block, a lifting oil pipeline is arranged between the slag raking lifting cavity and the horizontal hydraulic cavity and penetrates through the horizontal push rod, the slag raking lifting cavity is arranged in the slag raking lifting slide rod in a sliding manner, the slag raking lifting slide rod extends upwards out of the horizontal sliding block, a slag raking lifting block is fixedly arranged on the upper end face of the slag raking lifting slide rod, a slag raking transmission cavity is arranged in the slag raking lifting block, a power threaded rod is rotatably arranged between the upper end wall and the lower end wall of the slag raking transmission cavity, a first slag raking belt pulley is fixedly arranged on the power threaded rod, the power threaded rod extends downwards into the lifting spiral power cavity and is in, the slagging-off lifter upper end upwards rotates and is provided with the slagging-off pivot of multiunit evenly distributed, fixed mounting has the slagging-off scraper in the slagging-off pivot, the slagging-off pivot downwardly extends and advances to take off the sediment transmission chamber, it is provided with middle drive gear and second in the sediment transmission chamber and takes off the sediment belt pulley, middle drive gear with the second is taken off the sediment belt pulley and all with the centre take off sediment pivot fixed connection, it is provided with multiunit side drive gear just to take off the sediment transmission intracavity side drive gear with all the other take off sediment pivot fixed connection, the second take off the sediment belt pulley with the transmission is provided with the slagging-off belt between the first sediment belt pulley, through the function of aluminium oxide sheet has been clear away after aluminium bar cast moulding to the slagging-off device has been realized.
The invention has the beneficial effects that: the invention melts the smelting furnace into the device, reduces the working procedures and the contact between the aluminum liquid and the air, avoids the aluminum liquid from going bad in the conveying and dumping process, can remove the gas mixed in the aluminum liquid in the smelting process, improves the quality of the aluminum rod, is provided with the slag removing device, and can automatically remove the aluminum oxide sheets on the crystal wall after the casting is finished.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an intelligent aluminum bar casting machine according to the present invention;
FIG. 2 is a schematic structural view of A-A of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the enlarged view B of FIG. 1 according to the present invention;
FIG. 4 is a schematic view of the enlarged view C of FIG. 2 according to the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The invention will now be described in detail with reference to fig. 1-4, for convenience of description, the following orientations will now be defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
As shown in fig. 1-4, the intelligent aluminum bar casting machine of the present invention comprises a base 10, a control center 41 and a hydraulic oil pump 40 are fixedly installed on an upper end surface of the base 10, four sets of top plate support columns 39 are fixedly installed on the upper end surface of the base 10, a degassing device for removing gas in molten aluminum is fixedly installed on the top plate support columns 39, a disassembly sliding cavity 22 is arranged in the fixed top plate 24, a disassembly oil pipeline 23 is arranged between the disassembly sliding cavity 22 and the hydraulic oil pump 40, a disassembly pull rod 21 is slidably installed in the disassembly sliding cavity 22, the disassembly pull rod 21 extends downward to the fixed top plate 24, a distribution plate 17 is fixedly installed on a lower end surface of the disassembly pull rod 21, two sets of crystallizer support columns 53 which are symmetrical front and back are fixedly installed on the base 10, a crystallizer 15 is fixedly installed on the crystallizer support columns 53, be provided with the forming device who is used for the aluminium bar casting shaping in the crystallizer 15, still be provided with the take off that is used for locking and unclamps between equipment spare part around the shaping in the crystallizer 15, be provided with horizontal hydraulic pressure chamber 43 and horizontal spout 47 in the base 10, horizontal hydraulic pressure chamber 43 with be provided with horizontal oil pipeline 42 between the hydraulic oil pump 40, it is provided with horizontal push rod 45 just to slide in horizontal hydraulic pressure chamber 43 horizontal push rod 45 extends into right horizontal spout 47, horizontal push rod 45 with be provided with horizontal thrust spring 44 between the horizontal hydraulic pressure chamber 43 left end wall, it is provided with the slagging-off device that is used for cleaing away aluminum oxide sheet after the aluminium bar casting shaping to slide in horizontal spout 47.
Beneficially, the degassing device comprises a fixed top plate 24 fixedly mounted on the top plate support column 39, a smelting furnace 32 is fixedly mounted on the upper end face of the fixed top plate 24, a smelting chamber 31 is arranged in the smelting furnace 32, a degassing transportation chamber 36 is arranged in the fixed top plate 24, a first connection pipe 34 is arranged between the degassing transportation chamber 36 and the smelting chamber 31, a regulating valve 33 is fixedly mounted on the first connection pipe 34, a transportation motor 28 is fixedly mounted on the right end wall of the degassing transportation chamber 36, the transportation motor 28 is electrically connected with the control center 41, a transportation rotating shaft 35 is arranged in a left rotation manner on the transportation motor 28, a spiral transportation blade 37 is fixedly mounted on the transportation rotating shaft 35, a gas suction pump 25 and a degassing sealing cover 30 are also fixedly mounted on the fixed top plate 24, the gas suction pump 25 is electrically connected with the control center 41, and a degassing cavity 27 is arranged in the degassing sealing cover 30, the air pump 25 is communicated with the degassing transportation cavity 36 through the degassing cavity 27, a degassing filter screen 26 is fixedly arranged between the degassing cavity 27 and the degassing transportation cavity 36, and the function of removing gas in the smelted aluminum liquid is realized through the degassing device.
Beneficially, the molding device includes a plurality of groups of crystallization cavities 19 which are uniformly distributed in the crystallizer 15, cooling water pipes 18 are arranged around the crystallization cavities 19, a support column sliding cavity 11 is arranged in the base 10, a support oil pipeline 52 is arranged between the support column sliding cavity 11 and the hydraulic oil pump 40, a bottom plate support column 12 is arranged in the support column sliding cavity 11 in a sliding manner, the bottom plate support column 12 extends upwards out of the base 10, a weight module 13 is fixedly arranged on the upper end face of the bottom plate support column 12, the weight module 13 is electrically connected with the control center 41, a cooling bottom plate 14 is fixedly arranged on the weight module 13, a shunt pipe 54 and a distribution chamber 20 are arranged in the distribution plate 17, the shunt pipe 54 is communicated with the distribution chamber 20, and a soft shrinkage connecting pipe 29 is arranged between the degassing transportation cavity 36 and the shunt pipe 54, the distribution plate 17 is fixedly provided with an elastic check ring 16, and the forming device realizes the function of casting and forming the aluminum bar.
Beneficially, the tightening device includes two sets of front-back symmetric detaching lifting guide slots 66 disposed in the mold 15, a detaching lifting guide post 65 is slidably disposed in the detaching lifting guide slot 66 and the detaching lifting guide post 65 is fixedly connected with the distribution plate 17, two sets of front-back symmetric locking plate sliding slots 67 are further disposed in the mold 15, a locking plate 79 is slidably disposed in the locking plate sliding slot 67 and the locking plate 79 is fixedly connected with the distribution plate 17, a locking hole 68 is disposed in the locking plate 79, two sets of front-back symmetric locking sliding slots 69 and two sets of front-back symmetric locking transmission cavities 74 are further disposed in the mold 15, a locking slider 71 is slidably disposed in the locking sliding slot 69 and the locking slider 71 extends into the locking plate sliding slot 67 towards the middle, and a locking thrust spring 70 is fixedly disposed between the locking slider 71 and the outward end wall of the locking sliding slot 69, end face fixed mounting has a locking rack 73 under the locking slider 71, it is provided with the locking pivot 72 to rotate between the end wall about the locking transmission chamber 74, fixed mounting has a locking gear 75 on the locking pivot 72, locking gear 75 with locking rack 73 meshes, it is provided with unblock slide bar 77 just to slide in the locking transmission chamber 74 unblock slide bar 77 outwards extends crystallizer 15, unblock slide bar 77 is to fixed mounting on the outer terminal surface has an unblock button 78, fixed mounting has an unblock rack 76 just on the unblock slide bar 77 locking gear 75 with unblock rack 76 meshes, through the function of locking and unclamping between equipment spare part around the shaping has been realized to the take-up unit.
Beneficially, the slag removing device comprises a horizontal sliding block 48 arranged in the horizontal sliding groove 47 in a sliding manner, the horizontal sliding block 48 is fixedly connected with the horizontal push rod 45, a lifting spiral power cavity 49 and a slag removing lifting cavity 50 are arranged in the horizontal sliding block 48, a lifting oil pipeline 46 is arranged between the slag removing lifting cavity 50 and the horizontal hydraulic cavity 43, the lifting oil pipeline 46 penetrates through the horizontal push rod 45, the slag removing lifting cavity 50 is arranged in a slag removing lifting slide rod 51 in a sliding manner, the slag removing lifting slide rod 51 extends upwards out of the horizontal sliding block 48, a slag removing lifting block 56 is fixedly arranged on the upper end face of the slag removing lifting slide rod 51, a slag removing transmission cavity 57 is arranged in the slag removing lifting block 56, a power threaded rod 55 is rotatably arranged between the upper end wall and the lower end wall of the slag removing transmission cavity 57, and a first slag removing belt pulley 58 is fixedly arranged on the power threaded rod 55, the power threaded rod 55 extends downwards into the lifting spiral power cavity 49, the power threaded rod 55 is in threaded connection with the slagging-off rotating shaft 59, the upper end surface of the slagging-off lifting block 56 is upwards and rotatably provided with a plurality of groups of slagging-off rotating shafts 59 which are uniformly distributed, the slagging-off rotating shaft 59 is fixedly provided with a slagging-off scraper 60, the slagging-off rotating shaft 59 extends downwards into the slagging-off transmission cavity 57, the slagging-off transmission cavity 57 is internally provided with a middle transmission gear 62 and a second slagging-off belt pulley 63, the middle transmission gear 62 and the second slagging-off belt pulley 63 are both fixedly connected with the middle slagging-off rotating shaft 59, the slagging-off transmission cavity 57 is internally provided with a plurality of groups of side transmission gears 61, the side transmission gears 61 are fixedly connected with the rest slagging-off rotating shafts 59, and a slagging-off belt 64 is arranged between the second slagging-off belt pulley 63 and the first slagging-off belt, the function of removing the aluminum oxide sheet after the aluminum bar is cast and molded is realized through the slag removing device.
The applicant will now specifically describe an intelligent aluminium bar casting machine of the present application with reference to the accompanying figures 1 to 4 and the above description:
in the initial state, the horizontal push rod 45 is at the leftmost end of the horizontal hydraulic pressure chamber 43, the dismounting pull rod 21 is at the uppermost end of the dismounting sliding chamber 22, and the bottom plate support column 12 is at the uppermost end of the support column sliding chamber 11;
when the preparation is in operation, a worker firstly adds the demoulding powder to the inner wall of the crystallization cavity 19, then the control center 41 enables the hydraulic oil pump 40 to be led through the disassembly oil pipeline 23 to inject oil into the disassembly sliding cavity 22, the disassembly pull rod 21 drives the distribution disc 17 to move downwards, the distribution disc 17 and the crystallizer 15 gradually compress the elastic retainer ring 16, when the lock hole 68 and the locking slide block 71 are positioned at the same horizontal position, the locking slide block 71 slides into the lock hole 68 towards the middle under the action of the locking thrust spring 70, the lock plate 79 is locked, the crystallizer 15 and the distribution disc 17 are locked, and at the moment, the crystallization cavity 19 is communicated with the distribution chamber 20.
The staff adds the prepared raw materials into the smelting chamber 31, after the smelting furnace 32 completes the smelting, the staff opens the regulating valve 33, and the smelted aluminum liquid flows into the degassing transportation cavity 36 through the first connecting pipe 34;
at the moment, the worker controls the transportation motor 28 to start through the control center 41, the transportation motor 28 drives the transportation rotating shaft 35 to rotate, the transportation rotating shaft 35 drives the smelted aluminum liquid to move rightwards through the spiral transportation blade 37, at the moment, the worker controls the air suction pump 25 to suck air into the degassing cavity 27 through the control center 41, the heater 38 is heated to ensure that the smelted aluminum liquid is not cooled and solidified, the degassing filter screen 26 prevents the aluminum liquid from entering the degassing cavity 27, and the gas in the aluminum liquid is sucked away by the air suction pump 25.
Aluminium liquid after the degasification passes through soft shrink connecting pipe 29 the shunt tubes 54 with the distribution chamber 20 flows in crystallization cavity 19, condenser tube 18 inner loop flows in the cooling water, and aluminium liquid is in the crystallization cavity 19 internal cooling solidifies into the aluminium bar, and the aluminium bar that solidifies gradually falls on cooling bottom plate 14 up end, works as weight module 13 senses cooling bottom plate 14 gives when reaching the certain degree with pressure variation, weight module 13 feeds back the signal to control hub 41, control hub 41 makes hydraulic oil pump 40 passes through support oil pipeline 52 think absorb fluid in the support column sliding cavity 11, bottom plate support column 12 moves down, and the aluminium bar that the cooling solidifies follows cooling bottom plate 14 roll-off crystallization cavity 19 guarantees that this process of aluminium liquid cooling solidification is all in crystallization cavity 19.
After the aluminum bar is cast, the bottom plate supporting column 12 continues to move downwards to the lowest position of the supporting column sliding cavity 11, and the aluminum bar is completely separated from the crystallization cavity 19, so that workers can conveniently carry the aluminum bar away.
In the process of forming the aluminum bar, a large amount of aluminum oxide sheets can be formed on the inner wall of the crystallization cavity 19, and the aluminum oxide sheets on the wall of the crystallization cavity 19 need to be cleaned before the aluminum bar is cast next time;
at this time, the worker presses the unlocking button 78, the unlocking button 78 is driven by the unlocking slide rod 77 to move inwards with the unlocking rack 76, the unlocking rack 76 is driven by the locking gear 75 to move outwards with the front and rear locking racks 73, the locking slider 71 moves outwards, the locking slider 71 slides out of the locking hole 68, the crystallizer 15 and the distribution plate 17 are not locked, at this time, the worker enables the hydraulic oil pump 40 to suck oil into the disassembly sliding cavity 22 through the disassembly oil pipeline 23 through the control center 41, the disassembly pull rod 21 drives the distribution plate 17 to move upwards, and the crystallizer 15 is separated from the distribution plate 17;
at the moment, a worker enables the hydraulic oil pump 40 to inject oil into the horizontal hydraulic cavity 43 through the horizontal oil conveying pipeline 42 through the control center 41, the oil does not enter the slagging-off lifting cavity 50 under the self-weight action of the horizontal thrust spring 44 and the slagging-off lifting slide rod 51, the horizontal push rod 45 drives the horizontal slide block 48 to move rightwards, the horizontal slide block 48 slides to the rightmost end of the horizontal slide groove 47, the slagging-off rotating shaft 59 is just positioned under the crystallization cavity 19, the oil starts to enter the slagging-off lifting cavity 50, the slagging-off lifting slide rod 51 drives the slagging-off lifting block 56 to move upwards, the slagging-off lifting block 56 drives the slagging-off rotating shaft 59 to extend into the crystallization cavity 19, the slagging-off lifting block 56 drives the power threaded rod 55 to move upwards, and the lifting spiral power cavity 49 drives the power threaded rod 55 to rotate, the power threaded rod 55 drives the first slagging-off belt pulley 58 to rotate, the first slagging-off belt pulley 58 rolls the slagging-off belt 64 to drive the second slagging-off belt pulley 63 to rotate, the second slagging-off belt pulley 63 drives the middle slagging-off rotating shaft 59 to rotate, the middle slagging-off rotating shaft 59 drives the surrounding slagging-off rotating shafts 59 to rotate through the middle transmission gear 62 and the side transmission gear 61, the slagging-off rotating shaft 59 drives the slagging-off scraper 60 to rotate and move upwards at the same time, and the slagging-off scraper 60 removes the alumina sheets in the crystallization cavity 19;
when the slagging-off lifting slide bar 51 is located at the highest point of the slagging-off lifting cavity 50, the hydraulic oil pump 40 sucks oil from the horizontal hydraulic cavity 43 through the horizontal oil pipeline 42, under the action of the dead weight of the horizontal thrust spring 44 and the slagging-off lifting slide bar 51, the oil in the slagging-off lifting cavity 50 is firstly sucked away, the slagging-off lifting slide bar 51 moves downwards, the slagging-off lifting block 56 moves downwards, the slagging-off rotating shaft 59 drives the slagging-off scraper 60 to rotate and move downwards at the same time, and the slagging-off scraper 60 removes aluminum oxide sheets in the crystal cavity 19;
when the slag skimming lifting slide bar 51 is positioned at the lowest point of the slag skimming lifting cavity 50, the horizontal push rod 45 moves leftwards, and the horizontal push rod 45 restores to the initial position.
At this time, the hydraulic oil pump 40 injects oil into the support column sliding cavity 11 through the support oil pipeline 52, and the bottom plate support column 12 moves upward to recover to the initial position.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.
Claims (5)
1. The utility model provides an intelligence aluminium bar casting machine, includes the base, its characterized in that: the device comprises a base, a control center and a hydraulic oil pump are fixedly mounted on the upper end face of the base, four groups of top plate supporting columns are fixedly mounted on the upper end face of the base, a degassing device for removing gas in molten aluminum is fixedly mounted on each top plate supporting column, a disassembly sliding cavity is arranged in each fixed top plate, a disassembly oil pipeline is arranged between each disassembly sliding cavity and the hydraulic oil pump, a disassembly pull rod is slidably arranged in each disassembly sliding cavity, the disassembly pull rods extend downwards to form the fixed top plates, a distribution plate is fixedly mounted on the lower end face of each disassembly pull rod, two groups of crystallizer supporting columns which are symmetrical front and back are fixedly mounted on the base, a crystallizer is fixedly mounted on each crystallizer supporting column, a forming device for aluminum bar casting forming is arranged in each crystallizer, and a tightness device for locking and loosening between equipment parts before and after forming is further arranged in, be provided with horizontal hydraulic pressure chamber and horizontal spout in the base, horizontal hydraulic pressure chamber with be provided with horizontal oil pipeline between the hydraulic oil pump, it is provided with horizontal push rod just to slide in the horizontal hydraulic pressure chamber horizontal push rod extends into right horizontal spout, horizontal push rod with be provided with horizontal thrust spring between the horizontal hydraulic pressure chamber left end wall, it is provided with the sediment device of taking off that is used for cleaing away aluminum oxide sheet after the aluminium bar casting shaping to slide in the horizontal spout.
2. The intelligent aluminum bar casting machine of claim 1, wherein: the degassing device comprises a fixed top plate fixedly installed on the top plate supporting column, a smelting furnace is fixedly installed on the upper end face of the fixed top plate, a smelting chamber is arranged in the smelting furnace, a degassing transportation cavity is arranged in the fixed top plate, a first connecting pipe is arranged between the degassing transportation cavity and the smelting chamber, a regulating valve is fixedly installed on the first connecting pipe, a transportation motor is fixedly installed on the right end wall of the degassing transportation cavity, the transportation motor is electrically connected with the control center, a transportation rotating shaft is arranged on the transportation motor in a leftward rotation mode, a spiral transportation blade is fixedly installed on the transportation rotating shaft, an air pump and a degassing sealing cover are further fixedly installed on the fixed top plate, the air pump is electrically connected with the control center, a degassing cavity is arranged in the degassing sealing cover, and the air pump is communicated with the degassing transportation cavity through the degassing cavity, and a degassing filter screen is fixedly arranged between the degassing cavity and the degassing transportation cavity.
3. The intelligent aluminum bar casting machine of claim 1, wherein: forming device is including setting up multiunit evenly distributed's in the crystallizer crystallization chamber, be provided with the cooling water pipe around the crystallization chamber, be provided with support column slip chamber in the base, support column slip chamber with be provided with between the hydraulic oil pump and support oil pipeline, support column slip intracavity slide be provided with the bottom plate support column just the bottom plate support column upwards extends the base, bottom plate support column up end fixed mounting has weight module, weight module with control center electricity links, fixed mounting has cooling bottom plate on the weight module, be provided with shunt tubes and distribution chamber in the plate of distributor, the shunt tubes with the distribution chamber intercommunication, degassing transportation chamber with be provided with the soft shrink connecting pipe between the shunt tubes, fixed mounting has circlip on the plate of distributor.
4. The intelligent aluminum bar casting machine of claim 1, wherein: the loosening and tightening device comprises two sets of front and back symmetrical disassembling lifting guide slots arranged in the crystallizer, disassembling lifting guide posts are arranged in the disassembling lifting guide slots in a sliding manner and are fixedly connected with the distribution disc, two sets of front and back symmetrical locking plate sliding slots are also arranged in the crystallizer, locking plates are arranged in the locking plate sliding slots in a sliding manner and are fixedly connected with the distribution disc, locking holes are arranged in the locking plates, two sets of front and back symmetrical locking sliding slots and two sets of front and back symmetrical locking transmission cavities are also arranged in the crystallizer, locking sliding blocks are arranged in the locking sliding slots in a sliding manner and extend into the locking plate sliding slots towards the middle, locking thrust springs are fixedly arranged between the locking sliding blocks and the outward end walls of the locking sliding slots, locking racks are fixedly arranged on the lower end surfaces of the locking sliding blocks, and locking rotating shafts are rotatably arranged between the left end wall and the right end wall of, the locking mechanism is characterized in that a locking gear is fixedly mounted on the locking rotating shaft and meshed with the locking rack, an unlocking slide rod is arranged in the locking transmission cavity in a sliding mode and extends out of the crystallizer, an unlocking button is fixedly mounted on the outer end face of the unlocking slide rod, an unlocking rack is fixedly mounted on the unlocking slide rod, and the locking gear is meshed with the unlocking rack.
5. The intelligent aluminum bar casting machine of claim 1, wherein: the slag raking device comprises a horizontal sliding block which is arranged in the horizontal sliding groove in a sliding mode, the horizontal sliding block is fixedly connected with the horizontal push rod, a lifting spiral power cavity and a slag raking lifting cavity are arranged in the horizontal sliding block, a lifting oil pipeline is arranged between the slag raking lifting cavity and the horizontal hydraulic cavity and penetrates through the horizontal push rod, the slag raking lifting cavity is arranged in the slag raking lifting slide rod in a sliding mode and extends upwards from the slag raking lifting slide rod, a slag raking lifting block is fixedly arranged on the upper end face of the slag raking lifting slide rod, a slag raking transmission cavity is arranged in the slag raking lifting block, a power threaded rod is rotatably arranged between the upper end wall and the lower end wall of the slag raking transmission cavity, a first slag raking belt pulley is fixedly arranged on the power threaded rod, the power threaded rod extends downwards into the lifting spiral power cavity and is in threaded connection with the, the upper end face of the slag skimming lifting block upwards rotates and is provided with a plurality of groups of slag skimming rotating shafts which are evenly distributed, a slag skimming scraper is fixedly mounted on the slag skimming rotating shafts, the slag skimming rotating shafts downwards extend into the slag skimming transmission cavity, a middle transmission gear and a second slag skimming belt pulley are arranged in the slag skimming transmission cavity, the middle transmission gear and the second slag skimming belt pulley are all fixedly connected with the slag skimming rotating shafts, a plurality of groups of side transmission gears are arranged in the slag skimming transmission cavity, the side transmission gears are all fixedly connected with the slag skimming rotating shafts, and a slag skimming belt is arranged between the first slag skimming belt pulley in a transmission mode.
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| CN202011232947.7A CN112264593B (en) | 2020-11-06 | 2020-11-06 | Intelligent aluminum bar casting machine |
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| CN202011232947.7A CN112264593B (en) | 2020-11-06 | 2020-11-06 | Intelligent aluminum bar casting machine |
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| CN112264593A true CN112264593A (en) | 2021-01-26 |
| CN112264593B CN112264593B (en) | 2021-11-02 |
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| CN112264593B (en) | 2021-11-02 |
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Effective date of registration: 20211013 Address after: 321300 No. 178 Xueyuan North Road, Yongkang Economic Development Zone, Jinhua City, Zhejiang Province Applicant after: Zhejiang Guoyang electromechanical Manufacturing Co.,Ltd. Address before: 237300 Liwan formation, Qilian village, Gubei Town, Jinzhai County, Lu'an City, Anhui Province Applicant before: Yue Kaixia |
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