CN112264370A - Continuous type cylinder cleaning machine - Google Patents
Continuous type cylinder cleaning machine Download PDFInfo
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- CN112264370A CN112264370A CN202011203535.0A CN202011203535A CN112264370A CN 112264370 A CN112264370 A CN 112264370A CN 202011203535 A CN202011203535 A CN 202011203535A CN 112264370 A CN112264370 A CN 112264370A
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- cleaning
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- roller
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- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 49
- 238000005406 washing Methods 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 6
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 230000002401 inhibitory effect Effects 0.000 claims 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
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- 238000003912 environmental pollution Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
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- 229910052742 iron Inorganic materials 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/06—Cleaning involving contact with liquid using perforated drums in which the article or material is placed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/44—Devices for emptying otherwise than from the top using reciprocating conveyors, e.g. jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/0425—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with vibrating or shaking means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/006—Separating volatiles, e.g. recovering solvents from dryer exhaust gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a continuous roller cleaning machine which comprises a cleaning machine main body (1) and a feeding system (2), wherein the cleaning machine main body (1) is provided with a conveying system (3) for conveying a piece to be cleaned along the axial direction, and a cleaning system (4), a first wind cutting system (5), a rinsing system (6), a second wind cutting system (7) and a drying system (8) are sequentially arranged along the conveying path of the conveying system (3); the conveying system (3) comprises a roller (31) and a driving motor (32), wherein the driving motor (32) is in transmission connection with the roller (31) to drive the roller (031) to rotate; the wall of the roller (31) is provided with a through hole (36), and the inner wall of the roller (31) is provided with a spiral sheet (37) capable of driving the piece to be cleaned to move along the transmission path. The cleaning machine solves the problem of part fitting, has high appearance quality after cleaning, and can obviously improve the cleaning efficiency.
Description
Technical Field
The invention relates to the technical field of fine blanking part cleaning equipment, in particular to a continuous roller cleaning machine for cleaning fine blanking parts to remove fine blanking oil attached to the fine blanking parts.
Background
In the production process of the fine blanking piece, fine blanking oil is usually adopted for lubrication between the fine blanking die and the fine blanking piece, so that a layer of fine blanking oil is adhered to the surface of the produced fine blanking piece, the density of the fine blanking oil is slightly higher than that of water, the kinematic viscosity at 40 ℃ can reach more than 100mm2/s, the adhesive force is strong, the appearance quality of a product and post-process treatment (such as heat treatment) can be influenced, and the surface of the fine blanking piece needs to be cleaned after the fine blanking process is finished.
At present, what small-size essence was dashed the piece and is generally adopted is that step-by-step slot type ultrasonic cleaner washs, and the cleaning process is: during the material loading with small-size essence towards the piece stack in the material frame, rethread elevating gear will expect the frame and descend to carry out ultrasonic cleaning in the washing tank, and the washing is accomplished the back, and elevating gear promotes material frame, and conveyor shifts the material frame to next station again, accomplishes supersound rough cleaning, supersound fine cleaning, supersound rinsing, air-dries the process in proper order.
This stepping tank-type ultrasonic cleaner solution has two major drawbacks:
on the one hand, what step-by-step scheme adopted is that material frame material loading, the part exists the condition of piling up in the material frame, has the laminating region between part and the part, and these laminating regions are difficult for wasing the position during washing, lead to part cleaning quality not good.
On the other hand, the stepping scheme is influenced by the short plate effect, and the working time of each step needs to be kept consistent, so that the cleaning efficiency is low.
Disclosure of Invention
The invention aims to provide a high-efficiency high-quality continuous roller cleaning machine which integrates feeding, cleaning, rinsing, drying and dehumidifying.
In order to achieve the purpose, the invention provides a continuous type roller cleaning machine which comprises a cleaning machine main body and a feeding system arranged on the cleaning machine main body, wherein the cleaning machine main body is provided with a conveying system used for conveying a piece to be cleaned along the axial direction, and a cleaning system used for cleaning, a first wind cutting system used for blowing off cleaning liquid, a rinsing system used for rinsing, a second wind cutting system used for blowing off rinsing liquid and a drying system used for drying are sequentially arranged along the conveying path of the conveying system; the conveying system comprises a roller and a driving motor, and the driving motor is in transmission connection with the roller so as to drive the roller to rotate; the wall of the roller is provided with a through hole, and the inner wall of the roller is provided with a spiral sheet capable of driving the part to be cleaned to move along the transmission path.
Preferably, the driving motor drives the roller to rotate through a chain wheel, a guide rail is arranged on the roller and is erected on a supporting seat, and the supporting seat supports the roller and performs axial limiting.
Preferably, a shifting sheet is arranged in the roller and is uniformly arranged on the inner wall of the roller along the axial direction.
Preferably, the inlet of the roller is of a closing-in structure.
Preferably, the feeding system comprises a lifter and a vibrating distributor; the lifting machine comprises a lifting platform and a lifting motor which is driven by a chain and a chain wheel to move up and down on the lifting platform, the vibrating material distributor comprises a vibrating hopper and a vibrating motor which drives the vibrating hopper to vibrate, and a discharge hole of the vibrating hopper extends into a feed inlet of the roller.
Preferably, the cleaning system comprises a cleaning tank for storing cleaning fluid, a heating device arranged on the cleaning tank, a cleaning pump and an oil skimming device for skimming refined flushing oil; the cleaning pump is communicated with the cleaning filter and the cleaning spray pipe, and the cleaning spray pipe extends into the roller along the axial direction from the feed inlet of the roller and is provided with a cleaning nozzle.
Preferably, the first air-cutting system and the second air-cutting system are provided with a high-pressure fan and a high-pressure air pipe which are shared, the high-pressure air pipe is communicated with an air outlet of the high-pressure fan and extends into the roller from a feed port of the roller along the axial direction, and a cleaning liquid air knife of the first air-cutting system and a rinsing liquid air knife of the second air-cutting system are both arranged on the high-pressure air pipe.
Preferably, the rinsing system comprises a rinsing tank for storing antirust liquid, a heating device arranged in the rinsing tank and a rinsing pump, wherein the rinsing pump is communicated with a rinsing filter and a rinsing spray pipe, and the rinsing spray pipe extends into the drum from a discharge hole of the drum along the axial direction and is provided with a rinsing nozzle.
Preferably, the drying system comprises a heated air circulation fan, a heated air extraction pipe connected to an air inlet of the heated air circulation machine, and a hot air pipe connected to an air outlet of the heated air circulation machine, wherein a heating box is arranged on a pipeline of the hot air pipe, and the hot air pipe extends into the roller from a discharge port of the roller along the axial direction and is provided with a hot air nozzle.
Preferably, further comprises a dehumidifying system; the dehumidifying system comprises a dehumidifying fan erected at the top of the cleaning machine main body, the dehumidifying fan is communicated with a dehumidifying main pipe, the dehumidifying main pipe is respectively communicated with the roller at a cleaning station, a first wind cutting station, a rinsing station, a second wind cutting station and a drying station through a dehumidifying branch pipe, a condenser is arranged on a pipeline of the dehumidifying main pipe, the dehumidifying fan is provided with a liquid return tank, and the liquid return tank is provided with a return pipeline which returns to the interior of the rinsing tank.
The invention enables the parts to continuously overturn and roll in the whole cleaning process in a spiral roller feeding mode, solves the problem of part fitting, enables the parts to continuously overturn along with the roller in the cleaning, rinsing, wind cutting and drying processes, realizes dead-angle-free cleaning, has high appearance quality after cleaning, and can create favorable conditions for direct supply of fine blanking parts; in addition, the invention adopts a continuous and uninterrupted feeding mode, and sequentially finishes cleaning, primary air cutting, rinsing, secondary air cutting and drying in the process of moving in the axial direction in the roller, is not influenced by a short plate effect, does not need to keep consistent working time of each step, and can obviously improve the cleaning efficiency.
In a further preferred scheme, the vibrating material distributor is used for feeding materials continuously and uniformly, a feeding system is provided with a lifter, and parts do not need to be conveyed up and down manually
In a further preferable scheme, the invention is provided with a dehumidifying system, solves the problem of generating water vapor in the spraying process, and cannot cause environmental pollution.
Drawings
FIG. 1 is a schematic structural diagram of a continuous drum cleaning machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a feeding system;
FIG. 3 is a top view of the feeding system shown in FIG. 2;
FIG. 4 is a schematic view of the conveyor system disposed on the washer body;
FIG. 5 is a partial schematic view of the drum;
FIG. 6 is a side view of FIG. 5;
FIG. 7 is a schematic view of the cleaning system disposed on the cleaning machine body;
FIG. 8 is a top view of FIG. 7;
FIG. 9 is a schematic view of a first air-cutting system and a second air-cutting system arranged on a washing machine body;
FIG. 10 is a side view of FIG. 9;
FIG. 11 is a schematic view of a rinsing system disposed on a washer body;
FIG. 12 is a top view of FIG. 11;
FIG. 13 is a schematic view of the drying system disposed on the washer body;
FIG. 14 is a side view of FIG. 13;
FIG. 15 is a schematic view of the dehumidifying system disposed on the main body of the washing machine;
fig. 16 is a top view of fig. 15.
In the figure:
1. cleaning machine main body
2. Feeding system 21, lifter 211, lifting platform 212, lifting motor 213, chain wheel 23, vibrating distributor 231, vibrating hopper 232 and vibrating motor
3. Conveying system 31, roller 32, driving motor 33, chain wheel 34, guide rail 35, supporting seat 36, through hole 37, spiral sheet 38 and shifting sheet
4. Cleaning system 41, cleaning tank 42, heating device 43, cleaning pump 44, cleaning filter 45, cleaning spray pipe 46, cleaning nozzle 47 and oil skimming device
5. First wind cutting system 51, high pressure fan 52, high pressure air pipe 53, cleaning liquid air knife
6. Rinsing system 61, rinsing tank 62, heating device 63, rinsing pump 64, rinsing filter 65, rinsing spray pipe 66 and rinsing nozzle
7. Second air cutting system 73 rinse liquid air knife
8. Drying system 81, hot air circulating fan 82, heating box 83, hot air pipe 84, hot air nozzle 85 and hot air exhaust pipe
9. Dehumidifying system 91, dehumidifying fan 92, dehumidifying main pipe 93, dehumidifying branch pipe 94, condenser 95 and liquid return tank
Detailed Description
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In this document, terms such as "upper, lower, left, right" and the like are established based on positional relationships shown in the drawings, and the corresponding positional relationships may vary depending on the drawings, and therefore, they are not to be construed as absolute limitations on the scope of protection; moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a continuous roller cleaning machine according to an embodiment of the present invention.
As shown in the drawings, in an embodiment, the continuous drum cleaning machine provided by the present invention mainly comprises a cleaning machine body 1 and a feeding system 2 configured on the cleaning machine body, wherein the feeding system 2 is located at a feeding station a at the front end of the cleaning machine body 1, the cleaning machine body is provided with a conveying system 3 for conveying an object to be cleaned along an axial direction, and a cleaning system 4 for cleaning, a first wind cutting system 5 for blowing off cleaning liquid, a rinsing system 6 for rinsing, a second wind cutting system 7 for blowing off rinsing liquid, and a drying system 8 for drying are sequentially arranged along a conveying path of the conveying system, and the process in operation is as follows: vibration feeding → spray cleaning → cleaning liquid wind cutting → spray rinsing → rinsing liquid wind cutting → hot air drying → discharging.
Referring to fig. 2 and 3, fig. 2 is a schematic structural diagram of a feeding system; fig. 3 is a top view of the feeding system shown in fig. 2.
As shown in the figure, the feeding system 2 mainly comprises a lifting machine 21 and a vibrating distributor 23, wherein the lifting machine 21 comprises a lifting platform 211 and a lifting motor 212, and the lifting machine drives a chain wheel 213 through the motor to drive the lifting platform 211 to move up and down, so as to send a part to be cleaned to a feeding height; and then, pouring the parts to be cleaned into the vibration hopper 231 of the vibration material distributor 23, wherein the vibration material distributor 23 comprises a vibration hopper and a vibration motor 232 for driving the vibration hopper 231 to vibrate, a discharge hole of the vibration hopper 231 extends into a feed hole of the roller 31, and the vibration material distributor 23 uniformly enables the parts to enter the cleaning machine main body through vibration.
The vibrating material distributor 23 is adopted for feeding, the feeding is continuous and uniform, the feeding system is provided with the elevator 21, and the parts do not need to be manually conveyed up and down.
Referring to fig. 4, 5 and 6, fig. 4 is a schematic view of the conveying system disposed on the main body of the washing machine; FIG. 5 is a partial schematic view of the drum; fig. 6 is a side view of fig. 5.
As shown in the figure, in order to clearly show the position where the conveyor system 3 is arranged on the main body of the washing machine, the conveyor system 3 is shown by bold lines, and the rest is shown by bold lines, the same as below.
Conveying system 3 mainly comprises cylinder 31 and driving motor 32, and driving motor 32 passes through sprocket 33 and drives cylinder 31 and continuously rotates, is equipped with guide rail 34 on the cylinder 31, and guide rail 34 erects on supporting seat 35, and supporting seat 35 supports cylinder 31 and carries out axial spacing, has seted up through-hole 36 on the section of thick bamboo wall of cylinder 31, and the inner wall of cylinder 31 is equipped with can drive the flight 37 that waits to wash the piece and remove along transmission path.
The inlet of the roller 31 is of a closing structure to prevent the cleaning liquid from flowing out; the through holes 36 in the wall of the drum 31 enable the residual liquid after cleaning and rinsing to flow out smoothly, and after the parts to be cleaned enter the drum 31, the parts are driven by the spiral sheet 37 to pass through the areas corresponding to the cleaning station B, the first wind cutting station C, the rinsing station D, the second wind cutting station E and the hot air drying station F in sequence and finally output from the discharging station G.
Be equipped with plectrum 38 in the cylinder 31, plectrum 38 evenly arranges on the inner wall of cylinder 31 along the axial, and plectrum 38 constantly stirs the part along with the cylinder rotates the time, makes to produce relative motion between part and part, increases the efficiency of washing, rinsing, wind cutting and stoving, promotes part cleaning quality.
Referring to fig. 7 and 8, fig. 7 is a schematic view of the cleaning system disposed on the main body of the cleaning machine; fig. 8 is a top view of fig. 7.
As shown in the figure, the cleaning system 4 is mainly composed of a cleaning tank 41, a heating device 42, a cleaning pump 43, a cleaning filter 44, a cleaning shower 45, a cleaning nozzle 46, an oil skimmer 47, and the like, and the cleaning shower 45 extends into the interior of the drum 31 in the axial direction from the feed port of the drum 31 and is provided with the cleaning nozzle 46.
The cleaning tank 41 stores cleaning liquid, the cleaning liquid is heated by the heating device 42, pumped out by the cleaning pump 43, filtered by the cleaning filter 44 to remove impurities such as iron scraps, and then conveyed to the cleaning nozzle 46 by the cleaning spray pipe 45 to be sprayed out, the cleaned residual liquid flows back to the cleaning tank 41 through the return pipeline again to be recycled, and the oil skimming device 47 skims out the fine flushing oil in the cleaning liquid continuously.
Referring to fig. 9 and 10, fig. 9 is a schematic view of a first wind-cutting system and a second wind-cutting system arranged on a washing machine main body; fig. 10 is a side view of fig. 9.
As shown in the figure, the air cutting system mainly comprises a high pressure fan 51, a high pressure air pipe 52, a cleaning liquid air knife 53 and a rinsing liquid air knife 73.
The cleaning liquid air knife 53 of the first air-cutting system 5 and the rinsing liquid air knife 73 of the second air-cutting system 7 share the high-pressure fan 51 and the high-pressure air pipe 52, the high-pressure air pipe 52 is communicated with an air outlet of the high-pressure fan 51 and extends into the drum 31 from a feed port of the drum 31 along the axial direction, and the cleaning liquid air knife 53 and the rinsing liquid air knife 73 are both arranged on the high-pressure air pipe 52.
The high-pressure fan 51 conveys the filtered air to the cleaning liquid air knife 53 and the rinsing liquid air knife 73 through the high-pressure air pipe 52, and when the part passes through the cleaning air cutting area, the cleaning liquid air knife 53 blows off the cleaning liquid on the surface of the part and reflows to the cleaning tank 41; when the parts pass through the rinsing air cutting area, the rinsing liquid air knife 73 blows off the rinsing liquid on the surfaces of the parts and flows back into the rinsing groove 61.
Referring to fig. 11 and 12, fig. 11 is a schematic view of a rinsing system disposed on a main body of a washing machine; fig. 12 is a top view of fig. 11.
As shown in the figure, the rinsing system 6 is mainly composed of a rinsing tank 61, a heating device 62, a rinsing pump 63, a rinsing filter 64, a rinsing shower pipe 65, a rinsing nozzle 66, and the like, wherein the rinsing pump 63 is communicated with the rinsing filter 64 and the rinsing shower pipe 65, and the rinsing shower pipe 65 extends into the interior of the drum 31 from the discharge port of the drum 31 in the axial direction and is provided with the rinsing nozzle 66.
Antirust liquid is stored in the rinsing tank 61, the antirust liquid is heated by a heating device 62, pumped out by a rinsing pump 63, filtered by a rinsing filter 64 to remove impurities such as iron scraps, conveyed to a rinsing nozzle 66 by a rinsing spray pipe 65 and sprayed out, and residual liquid after rinsing flows back into the rinsing tank 61 again through a return pipeline so as to be recycled.
Referring to fig. 13 and 14, fig. 13 is a schematic view of a drying system disposed on a main body of a washing machine; fig. 14 is a side view of fig. 13.
As shown in the figure, the drying system 8 mainly comprises a heated air circulation fan 81, a heating box 82, a hot air duct 83, a hot air nozzle 84, etc., wherein a hot air exhaust duct 85 is connected to an air inlet of the heated air circulation fan 81, the heating box 82 is arranged on a pipeline of the hot air duct 83, and the hot air duct 83 extends into the drum 31 from a discharge port of the drum 31 along an axial direction and is provided with the hot air nozzle 84.
During operation, the hot air circulating fan 81 pumps out cold air in the cavity, the cold air is heated by the heating box 82 and then sent to the hot air nozzle 84 through the hot air pipe 83, the hot air nozzle 84 sprays out the hot air, the continuous high temperature in the drying cavity is kept, and the moisture on the surface of the part in the drying cavity is dried.
Referring to fig. 15 and 16, fig. 15 is a schematic view of the dehumidifying system disposed on the main body of the washing machine; fig. 16 is a top view of fig. 15.
As shown in the figure, the dehumidifying system 9 mainly includes a dehumidifying fan 91, a dehumidifying main pipe 92, a dehumidifying branch pipe 93, a condenser 94, and a liquid return tank 95, the dehumidifying fan 91 is erected on the top of the main body of the washing machine, the dehumidifying fan 91 is connected to the dehumidifying main pipe 92, the dehumidifying main pipe 92 is respectively connected to the drum 31 at a washing station B, a first wind cutting station C, a rinsing station D, a second wind cutting station E, and a drying station F through the dehumidifying branch pipe 93, the dehumidifying main pipe 92 is provided with the condenser 94 on its pipeline, the dehumidifying fan 91 is provided with the liquid return tank 95, and the liquid return tank 95 is provided with a return pipeline that returns to the rinsing tank 61.
The dehumidifying fan 91 pumps out the water vapor generated by the evaporation of the cleaning liquid and the antirust liquid in the equipment through the dehumidifying branch pipe 93 and the dehumidifying main pipe 92, and the water vapor is cooled by the condenser 94 and then flows back to the rinsing tank 61 through the liquid return tank 95.
Through setting up the system of dehumidifying, solved the problem that produces water vapor among the spraying process, can not cause environmental pollution.
The above embodiments are merely preferred embodiments of the present invention, and are not limited thereto, and on the basis of the above embodiments, various embodiments can be obtained by performing targeted adjustment according to actual needs. For example, the motor drives the roller 31 to rotate through other transmission structures, or the components of each system are further increased or decreased according to actual needs, and the like. This is not illustrated here, since many implementations are possible.
When the invention is operated, the parts are continuously turned over along with the roller in the processes of cleaning, rinsing, wind cutting and drying, so that the dead-corner-free cleaning is realized, the appearance quality is high after the cleaning is finished, and favorable conditions can be created for the direct supply of fine blanking parts; in addition, the invention adopts a continuous and uninterrupted feeding mode, and sequentially finishes cleaning, primary air cutting, rinsing, secondary air cutting and drying in the process of moving in the roller 31 along the axial direction, is not influenced by a short plate effect, does not need to keep consistent working time of each step, and can obviously improve the cleaning efficiency.
The continuous type drum washing machine provided by the present invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the core concepts of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. A continuous roller cleaning machine is characterized by comprising a cleaning machine main body (1) and a feeding system (2) arranged on the cleaning machine main body (1), wherein the cleaning machine main body (1) is provided with a conveying system (3) used for conveying a piece to be cleaned along the axial direction, and a cleaning system (4) used for cleaning, a first wind cutting system (5) used for blowing off cleaning liquid, a rinsing system (6) used for rinsing, a second wind cutting system (7) used for blowing off rinsing liquid and a drying system (8) used for drying are sequentially arranged along the conveying path of the conveying system (3); the conveying system (3) comprises a roller (31) and a driving motor (32), wherein the driving motor (32) is in transmission connection with the roller (31) to drive the roller (031) to rotate; the wall of the roller (31) is provided with a through hole (36), and the inner wall of the roller (31) is provided with a spiral sheet (37) capable of driving the piece to be cleaned to move along the transmission path.
2. Continuous cylinder washing machine according to claim 1, characterized in that the drive motor (32) drives the cylinder (31) in rotation by means of a sprocket (33), the cylinder (31) being provided with a guide rail (34), the guide rail (34) being mounted on a support (35), the support (35) supporting the cylinder (31) and axially limiting it.
3. Continuous cylinder washing machine according to claim 2, characterized in that the cylinder (31) is provided with a pick (38), the pick (38) being arranged axially uniformly on the inner wall of the cylinder (31).
4. Continuous cylinder washing machine according to claim 3, characterized in that the inlet of the cylinder (31) is of a converging construction.
5. Continuous cylinder washing machine according to claim 3, characterized in that said loading system (2) comprises a lifter (21) and a vibrating distributor (23); lifting machine (21) are including promoting platform (211) and drive through sprocket (213) promote platform (211) up-and-down motion's lifting motor (212), vibration cloth machine (23) are including vibration hopper (231) and drive vibrating motor (232) of vibration hopper (231) vibration, the discharge gate of vibration hopper (231) stretches into the feed inlet of cylinder (31).
6. Continuous cylinder washing machine according to claim 1, characterized in that the washing system (4) comprises a washing tank (41) for storing washing liquid, heating means (42) provided to the washing tank (41), a washing pump (43) and oil skimming means (47) for skimming the essential flushing oil; the cleaning pump (43) is communicated with a cleaning filter (44) and a cleaning spray pipe (45), and the cleaning spray pipe (45) extends into the roller (31) from the feed inlet of the roller (31) along the axial direction and is provided with a cleaning nozzle (46).
7. Continuous cylinder washing machine according to claim 1, characterized in that the first air-cutting system (5) and the second air-cutting system (7) have a common high-pressure blower (51) and a high-pressure air duct (52), the high-pressure air duct (52) communicates with the air outlet of the high-pressure blower (51) and extends from the feed opening of the cylinder (31) into the interior of the cylinder (31) in the axial direction, and the cleaning liquid air knives (53) of the first air-cutting system (5) and the rinsing liquid air knives (73) of the second air-cutting system (7) are both provided in the high-pressure air duct (52).
8. Continuous-type cylinder washing machine according to claim 1, characterized in that the rinsing system (6) comprises a rinsing tank (61) for storing a rust-inhibiting liquid, a heating device (62) provided in the rinsing tank (61) and a rinsing pump (63), the rinsing pump (63) communicating a rinsing filter (64) and a rinsing shower (65), the rinsing shower (65) projecting in an axial direction from the outlet of the cylinder (31) into the interior of the cylinder (31) and being provided with rinsing nozzles (66).
9. The continuous cylinder washing machine according to claim 1, characterized in that the drying system (8) comprises a hot air circulating fan (81), a hot air exhaust pipe (85) connected to an air inlet of the hot air circulating fan (81), and a hot air pipe (83) connected to an air outlet of the hot air circulating fan (81), wherein a heating box (82) is arranged on a pipeline of the hot air pipe (83), and the hot air pipe (83) extends into the interior of the cylinder (31) from an outlet of the cylinder (31) along an axial direction and is provided with a hot air nozzle (84).
10. Continuous cylinder washing machine according to claim 8, characterized in that it further comprises a dehumidifying system (9); dehumidifying system (9) is including setting up in dehumidifying fan (91) at cleaning machine main part top, dehumidifying fan (91) intercommunication dehumidifying house steward (92), dehumidifying house steward (92) through dehumidifying branch pipe (93) respectively wash station (B), first wind and cut station (C), rinsing station (D), second wind and cut station (E) and stoving station (F) with cylinder (31) are linked together, be equipped with condenser (94) on dehumidifying house steward's (92) the pipeline, dehumidifying fan (91) is equipped with liquid return tank (95), liquid return tank (95) are equipped with the return line that flows back to in the rinsing groove (61).
Priority Applications (1)
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CN202011203535.0A CN112264370A (en) | 2020-11-02 | 2020-11-02 | Continuous type cylinder cleaning machine |
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CN202011203535.0A CN112264370A (en) | 2020-11-02 | 2020-11-02 | Continuous type cylinder cleaning machine |
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CN112264370A true CN112264370A (en) | 2021-01-26 |
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CN202011203535.0A Withdrawn CN112264370A (en) | 2020-11-02 | 2020-11-02 | Continuous type cylinder cleaning machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114682553A (en) * | 2022-04-11 | 2022-07-01 | 广东鑫光智能系统有限公司 | Full-automatic ultrasonic and high-pressure spraying cleaning machine for large hydraulic piston rod |
CN115418466A (en) * | 2022-05-25 | 2022-12-02 | 临海伟星新型建材有限公司 | Pipe conveying assembly of plastic pipe continuous annealing furnace |
-
2020
- 2020-11-02 CN CN202011203535.0A patent/CN112264370A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114682553A (en) * | 2022-04-11 | 2022-07-01 | 广东鑫光智能系统有限公司 | Full-automatic ultrasonic and high-pressure spraying cleaning machine for large hydraulic piston rod |
CN115418466A (en) * | 2022-05-25 | 2022-12-02 | 临海伟星新型建材有限公司 | Pipe conveying assembly of plastic pipe continuous annealing furnace |
CN115418466B (en) * | 2022-05-25 | 2024-02-13 | 临海伟星新型建材有限公司 | Pipe transmission assembly of plastic pipe continuous annealing furnace |
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Application publication date: 20210126 |