Building templates washing unit
Technical Field
The invention relates to the technical field of building template cleaning equipment, in particular to a building template flushing device.
Background
The building formwork is a temporary supporting structure, which is manufactured according to the design requirements, so that the concrete structure and the members are formed according to the specified positions and geometric dimensions, the correct positions of the concrete structure and the members are kept, and the self weight of the building formwork and the external load acting on the building formwork are borne. The purpose of the template engineering is to ensure the quality and the construction safety of the concrete engineering, accelerate the construction progress and reduce the engineering cost.
The construction formwork is required to be dismantled and recycled after the cement is shaped and can be recycled, but part of cement material dust and dirt can be adhered to the formwork and influence the recycling of the formwork, so that the construction formwork is required to be cleaned and reused after being recycled, and the recycling workload is extremely huge due to the large using amount of the construction formwork, so that the problem that the cleaning effect is poor due to the fact that the formwork is manually cleaned and recycled exists.
The patent with publication number CN110508540A among the prior art provides a building templates washing unit, and this patent includes ramp conveyor, washs dish and side direction shower nozzle, building templates incline to place and carry on ramp conveyor, wash dish parallel arrangement in building templates upper surface one side and lower surface one side, side direction shower nozzle respectively be close to the both sides face setting of building templates. The lateral spray heads spray high-pressure water, so that cement scale adhered to the lateral surfaces of the building templates can be effectively and efficiently adhered.
Thereby wholly wash the template through the high pressure nozzle in this patent and realize clearing up dirty, but the washing dynamics of water under high pressure is limited, can't wash stubborn adhered object to still need in time to wipe off water stain after accomplishing the washing, consequently reduced the cleaning efficiency of equipment.
Disclosure of Invention
The invention provides a building template washing device, which aims to solve the technical problems that in the prior art, a template is difficult to wash and low in efficiency, and equipment is low in strength when being washed by high-pressure water.
The invention provides a building template flushing device which comprises a feeding mechanism, a scrubbing mechanism, a material shaking cleaning mechanism and a discharging mechanism, wherein the feeding mechanism, the scrubbing mechanism, the material shaking cleaning mechanism and the discharging mechanism are sequentially arranged, the material shaking cleaning mechanism consists of an installation frame, two limiting adjusting mechanisms and two shaking mechanisms, the middle position of the installation frame is provided with a gap, the two limiting adjusting mechanisms are arranged in the installation frame, the limiting ends of the two limiting adjusting mechanisms are oppositely arranged, the conveying mechanism is arranged in the installation frame and positioned at the bottoms of the two limiting adjusting mechanisms, and the shaking mechanisms are arranged at the side ends of the conveying mechanism.
Further, the limiting adjustment mechanism comprises a plurality of transverse limiting pieces, a plurality of vertical limiting pieces, a plurality of adjustment cams, an adjustment driving piece, a plurality of adjustment screw rods and an adjustment motor, wherein the plurality of transverse limiting pieces are provided with a plurality of rollers which are transversely arranged, the plurality of rollers which are vertically arranged are provided with a plurality of vertical limiting pieces, the plurality of transverse limiting pieces and the plurality of vertical limiting pieces are both provided, the transverse limiting pieces and the vertical limiting pieces in two limiting adjustment mechanisms are oppositely arranged, the plurality of adjustment cams are provided, two sides of each adjustment cam are respectively connected with a transverse limiting piece and a vertical limiting piece, wherein the transverse limiting piece on each adjustment cam and the vertical limiting piece are arranged in the same direction, the plurality of adjustment cams are movably arranged on the installation frame side by side, and one side of the plurality of adjustment cams, which is far away from the transverse limiting pieces and the vertical limiting pieces, is provided with a linkage block, the adjustment lead screw sets up in the installation frame, the adjustment motor transmission is connected to the adjustment lead screw, be equipped with the lead screw cover on the adjustment driving piece, the lead screw cover on the adjustment driving piece is established on the adjustment lead screw, be equipped with a plurality of linked slots on the adjustment driving piece, it is a plurality of linkage block on the adjustment cam corresponds in a plurality of spacing grooves on the adjustment driving piece.
Furthermore, all be equipped with the uide bushing in the position department that lies in horizontal locating part and vertical locating part in the installation frame.
Further, shake mechanism lifts the arm, the second by first lifting arm, the second lifts the arm, first lifting gear, the second lifts the gear, lifts the motor and lifts the drive belt and constitutes, first lifting arm all is in the bottom of installation frame intermediate gap department with the second lifts the arm, first lifting arm all is equipped with a gyro wheel with the both sides of second lifting arm, it is connected to first lifting arm to lift the motor transmission, first lifting gear is connected with first lifting arm transmission, second lifting gear and first lifting gear intermeshing, it is connected to the second lifting arm to lift the drive belt transmission.
Further, the conveying mechanism is composed of a plurality of conveying rollers and a plurality of conveying motors, the conveying rollers are mutually connected in a transmission mode, and the conveying motors are connected to the conveying rollers in a transmission mode.
Further, the bottom of conveying mechanism is equipped with the drive plate, the top of drive plate is equipped with a plurality of cushions, the cushion is the rubber material, the cushion is in the clearance department of a plurality of transport rollers, the bottom of drive plate is equipped with hoisting device.
Further, the top of installation frame is equipped with the shower nozzle mounting panel, be equipped with a plurality of high pressure nozzle on the shower nozzle mounting panel, high pressure nozzle's water jet orientation clearance department in the installation frame.
Further, scrub the mechanism by scrub the mounting bracket, scrub the roller, scrub the motor and scrub the gear, scrub the roller and be equipped with two, two scrub the roller and all set up scrub on the mounting bracket, scrub the gear and be equipped with two, two scrub the gear and be connected to two respectively the transmission and scrub the roller, and two scrub gear intermeshing, it is transmission connection with single roller of scrubbing to scrub the motor.
The invention provides a building template flushing device through improvement, and compared with the prior art, the building template flushing device has the following improvements and advantages:
(1) according to the invention, the template is shaken and cleaned by the shaking and cleaning mechanism, and the template is lifted by the shaking mechanism and then put down, so that shaking power is generated in the falling process of the template, dirt on the template is shaken and removed, and meanwhile, water drops adhered on the template can be shaken and removed, so that the template can be prevented from being oxidized and damaged due to the fact that a large amount of water is remained on the template.
(2) The template is provided with a limiting adjusting mechanism, the adjusting driving piece is driven by an adjusting motor to drive the adjusting cam to rotate, so that a transverse limiting piece and a vertical limiting piece on the adjusting cam are switched and adjusted, when two sides of the template are limited by the transverse limiting pieces extending out of the two limiting adjusting mechanisms, the template can be driven left and right, when two sides of the template are limited by the vertical limiting pieces extending out of the two limiting adjusting mechanisms, the template can move up and down under the driving of a shaking mechanism, and the template can shake materials in a vertical state, so that the template can be effectively prevented from being bent in the falling process.
(3) According to the invention, the guide sleeves are arranged at the positions of the transverse limiting part and the vertical limiting part in the mounting frame, and the moving directions of the transverse limiting part and the vertical limiting part can be limited through the arranged guide sleeves, so that the transverse limiting part and the vertical limiting part can be ensured to be vertically aligned with the template after switching, and the limiting stability of the template is improved
(4) According to the invention, the driving plate is arranged at the bottom of the conveying mechanism, the driving plate can be lifted and lowered through the arranged lifting device, the heights of the cushion blocks are lower than those of the conveying rollers when the lifting device is in a lowered state, the template can be driven through the conveying rollers, the cushion blocks extend out of gaps among the conveying rollers and are higher than those of the conveying rollers when the lifting device is lifted, the template is supported by the cushion blocks, and the template can be received and buffered through the cushion blocks when the template shakes, so that the conveying rollers can be protected from being damaged, and the template is prevented from falling and being damaged.
(5) According to the invention, the spray head mounting plate is arranged at the top of the mounting frame, the spray head mounting plate is provided with a plurality of high-pressure spray heads, water spray ports of the high-pressure spray heads face to gaps in the mounting frame, and when the cleaning device is used, the high-pressure spray heads spray water to wash the template at high pressure, so that the template can be further cleaned.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a material shaking and cleaning mechanism according to the present invention;
FIG. 3 is a schematic sectional view of the shaking and cleaning mechanism of the present invention;
FIG. 4 is a schematic view of a part of the shaking and cleaning mechanism according to the present invention;
FIG. 5 is a schematic view of a state of the lateral limiting member in the limiting adjustment mechanism when pushed out;
fig. 6 is a schematic view of a state when the vertical limiting member in the limiting adjustment mechanism is pushed out;
FIG. 7 is an enlarged view of the structure at A in FIG. 5;
FIG. 8 is a schematic perspective view of a dithering mechanism according to the present invention;
FIG. 9 is a perspective view of the conveying mechanism of the present invention;
fig. 10 is a perspective view of the brushing mechanism of the present invention.
Description of reference numerals:
the device comprises a feeding mechanism 1, a brushing mechanism 2, a brushing mounting frame 21, a brushing roller 22, a brushing motor 23, a brushing gear 24, a material shaking cleaning mechanism 3, a blanking mechanism 4, a mounting frame 5, a spray head mounting plate 51, a high-pressure spray head 52, a guide sleeve 53, a conveying mechanism 6, a conveying roller 61, a conveying motor 62, a driving plate 63, a cushion block 64, a lifting device 65, a limiting adjusting mechanism 7, a transverse limiting piece 71, a vertical limiting piece 72, a linkage block 721, an adjusting cam 73, an adjusting driving piece 74, an adjusting screw rod 75, an adjusting motor 76, a shaking mechanism 8, a first lifting arm 81, a second lifting arm 82, a first lifting gear 83, a second lifting gear 84, a lifting motor 85 and a lifting transmission belt 86.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 10, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a building template flushing device through improvement, which comprises a feeding mechanism 1, a brushing mechanism 2, a material shaking and cleaning mechanism 3 and a blanking mechanism 4, wherein the feeding mechanism 1, the brushing mechanism 2, the material shaking and cleaning mechanism 3 and the blanking mechanism 4 are sequentially arranged, a template firstly enters the brushing mechanism 2 to finish a preliminary brushing action under the driving of the feeding mechanism 1 in the using process, then enters the material shaking and cleaning mechanism 3 to be shaken and cleaned, and then is discharged through the blanking mechanism 4 after being cleaned, the material shaking and cleaning mechanism 3 consists of an installation frame 5, a conveying mechanism 6, a limit adjusting mechanism 7 and a shaking mechanism 8, a gap is arranged at the middle position of the installation frame 5, the gap position in the installation frame 5 is the cleaning space of the template, two limit adjusting mechanisms 7 are arranged, the two limit adjusting mechanisms 7 are arranged in the installation frame 5, the limit ends of the two limit adjusting mechanisms 7 are oppositely arranged, the conveying mechanism 6 is arranged in the installation frame 5 and at the bottom of the two limit adjusting mechanisms 7, the shaking mechanism 8 is arranged at the side end of the conveying mechanism 6, when the template is used, the template is driven by the conveying mechanism 6 to gradually move to a gap position in the installation frame 5, the limit adjusting mechanisms 7 can limit the template in the left-right direction in the moving process of the template, the template can only move in the left-right direction, the state of the limit adjusting mechanisms 7 is switched after the template moves to the central position of the two installation frames 5, so that the limit adjusting mechanisms 7 can limit the template in the up-down direction, and the template can only move in the up-down direction, then start shake mechanism 8, can drive the template through shake mechanism 8 and carry out the rebound and fall and produce the shake after the template removes to the top, can tremble dirty and debris of adhesion on the template through the shake mechanism 8 that sets up, and also can tremble the drop of water of adhesion on the template and remove, thereby make the template be in comparatively dry state after accomplishing the washing, switch the state of spacing guiding mechanism 7 once more after the template is accomplished to the completion, thereby make spacing guiding mechanism 7 carry out the spacing of left and right directions to the template once more, discharge between two spacing guiding mechanism 7 through conveying mechanism 6 template that will accomplish the washing at last.
Preferably, the limiting adjustment mechanism 7 is composed of a transverse limiting member 71, a vertical limiting member 72, an adjustment cam 73, an adjustment driving member 74, an adjustment screw 75 and an adjustment motor 76, wherein a plurality of rollers are transversely arranged on the transverse limiting member 71, a plurality of rollers are vertically arranged on the vertical limiting member 72, a plurality of transverse limiting members 71 and vertical limiting members 72 are arranged on the transverse limiting member 71 and the vertical limiting member 72 in the two limiting adjustment mechanisms 7, the transverse limiting member 71 and the vertical limiting member 72 are oppositely arranged, a plurality of adjustment cams 73 are arranged, two sides of each adjustment cam 73 are respectively connected with one transverse limiting member 71 and one vertical limiting member 72, wherein the transverse limiting member 71 on each adjustment cam 73 and the vertical limiting member 72 are arranged in the same direction, so that the transverse limiting members 71 on the plurality of adjustment cams 73 can be synchronously extended when the plurality of adjustment cams 73 rotate at a certain angle towards the direction of the transverse limiting member 71, the die plate can be limited in the left-right direction, when the adjusting cams 73 rotate at a certain angle towards the vertical limiting piece 72, the vertical limiting pieces 72 on the adjusting cams 73 can be synchronously extended, the die plate can be limited in the up-down direction at this time, the adjusting cams 73 are movably mounted on the mounting frame 5 side by side, one side of the adjusting cams 73, which is far away from the horizontal limiting piece 71 and the vertical limiting piece 72, is provided with a linkage block 721, the adjusting screw 75 is arranged in the mounting frame 5, the adjusting motor 76 is in transmission connection with the adjusting screw 75, the adjusting driving piece 74 is provided with a screw sleeve, the screw sleeve on the adjusting driving piece 74 is sleeved on the adjusting screw 75, and the adjusting driving piece 74 can be driven to move transversely by the mutual matching of the adjusting screw 75 and the screw sleeve, the adjusting driving member 74 is provided with a plurality of linkage grooves, a plurality of linkage blocks 721 on the adjusting cam 73 are correspondingly arranged in a plurality of limiting grooves on the adjusting driving member 74, so that the adjusting cam 73 can be driven to rotate at a certain angle when the adjusting driving member 74 moves, when the template needs to be driven left and right, the adjusting motor 76 is started, the adjusting driving member 74 is driven by the arranged adjusting motor 76 to drive the adjusting cam 73 to rotate, so that the transverse limiting members 71 on the adjusting cam 73 extend out, at the moment, two sides of the template are limited by the transverse limiting members 71 extending out of the two limiting adjusting mechanisms 7, so that the template can move transversely under the driving of the conveying mechanism 6, when the template needs to move up and down, the adjusting motor 76 is started, and the adjusting driving member 74 is driven by the arranged adjusting motor 76 to run reversely so as to drive the adjusting cam 73 to rotate reversely, thereby the messenger is in the vertical locating part 72 on the adjustment cam 73 and stretches out, and the both sides of template are injectd by the vertical locating part 72 that stretches out in two spacing adjustment mechanism 7 this moment, therefore the template can reciprocate under the drive of shake mechanism 8 to the template is in vertical state and shakes the material and can effectively prevent the template and fall the phenomenon of buckling that the in-process probably caused.
Preferably, the mounting frame 5 is provided with guide sleeves 53 at positions of the horizontal limiting member 71 and the vertical limiting member 72, and the moving directions of the horizontal limiting member 71 and the vertical limiting member 72 can be limited by the guide sleeves 53, so that the horizontal limiting member 71 and the vertical limiting member 72 can be vertically aligned with the template after switching, and the stability of template limiting is improved.
Preferably, the shaking mechanism 8 is composed of a first lifting arm 81, a second lifting arm 82, a first lifting gear 83, a second lifting gear 84, a lifting motor 85 and a lifting transmission belt 86, wherein the first lifting arm 81 and the second lifting arm 82 are both arranged at the bottom of the gap in the mounting frame 5, a roller is respectively arranged on both sides of the first lifting arm 81 and the second lifting arm 82, the lifting motor 85 is in transmission connection with the first lifting arm 81, the first lifting arm 81 can be driven to rotate by the arranged lifting motor 85, the first lifting gear 83 is in transmission connection with the first lifting arm 81, the second lifting gear 84 is in mutual meshing with the first lifting gear 83, the lifting transmission belt 86 is in transmission connection with the second lifting arm 82, the direction of the power generated by the first lifting arm 81 can be reversed by the mutual meshing of the arranged first lifting gear 83 and the second gear, the power of the second lifting gear 84 is transmitted to the second lifting arm 82 through the arranged conveyor belt, so that when the lifting motor 85 runs, the first lifting arm 81 can be driven to rotate, and simultaneously the second lifting arm 82 is transmitted to synchronously rotate in the reverse direction, when the template is used, two sides of the template are just positioned on the first lifting arm 81 and the second lifting arm 82, the template is lifted through the first lifting arm 81 and the second lifting arm 82, and falls down when the template loses the support of the first lifting arm 81 and the second lifting arm 82, and then the same steps are carried out again, so that the template is driven to shake.
Preferably, the conveying mechanism 6 is composed of a plurality of conveying rollers 61 and a plurality of conveying motors 62, the conveying rollers 61 are in transmission connection with the conveying rollers 61, the conveying motors 62 are in transmission connection with the conveying rollers 61, the conveying rollers 61 can be driven to rotate through the conveying motors 62, the template is located on the conveying rollers 61 during use, and the template is driven to move transversely through rotation of the conveying rollers 61.
Preferably, a driving plate 63 is arranged at the bottom of the conveying mechanism 6, a plurality of cushion blocks 64 are arranged at the top of the driving plate 63, the cushion blocks 64 are made of rubber, the cushion blocks 64 are positioned at the gaps of the plurality of conveying rollers 61, a lifting device 65 is arranged at the bottom of the driving plate 63, the driving plate 63 can be lifted and lowered through the arranged lifting device 65, when the lifting device 65 is in a lowered state, the heights of the plurality of cushion blocks 64 are lower than the heights of the plurality of conveying rollers 61, the template can be driven through the conveying rollers 61 at the moment, when the lifting device 65 is lifted, the plurality of cushion blocks 64 extend out of the gaps between the plurality of conveying rollers 61 and are higher than the heights of the conveying rollers 61, the template is supported by the cushion blocks 64, when the template is shaken, the template can be received and buffered through the cushion blocks 64, and the damage to the conveying rollers 61 can be protected, and prevent the template from falling and being damaged.
Preferably, the top of the installation frame 5 is provided with a nozzle installation plate 51, the nozzle installation plate 51 is provided with a plurality of high-pressure nozzles 52, the water spray nozzles of the high-pressure nozzles 52 face to the gap in the installation frame 5, and when the device is used, the high-pressure nozzles 52 spray water to wash the template at high pressure, so that the template can be further cleaned.
Preferably, the brushing mechanism 2 comprises a brushing mounting frame 21, two brushing rollers 22, two brushing motors 23 and two brushing gears 24, the two brushing rollers 22 are arranged on the brushing mounting frame 21, the two brushing gears 24 are arranged, the two brushing gears 24 are respectively connected to the two brushing rollers 22 in a transmission manner, the two brushing gears 24 are meshed with each other, the brushing motor 23 is in transmission connection with a single brushing roller 22, the brushing rollers 22 are driven by the brushing motors 23, and then the two brushing rollers 22 synchronously rotate through the transmission of the brushing gears 24 to brush the template.
When the invention is used: firstly, a template firstly enters a brushing mechanism 2 under the drive of a feeding mechanism 1 and drives a brushing roller 22 through a brushing motor 23, and then the template is brushed by synchronously rotating the two brushing rollers 22 through the transmission of a brushing gear 24, so that the primary brushing action is completed;
then, the material shaking and cleaning mechanism 3 is started, the template is driven to move transversely through the rotation of the conveying roller 61, the adjusting motor 76 is started, the adjusting driving piece 74 is driven to drive the adjusting cam 73 to rotate through the arranged adjusting motor 76, so that the transverse limiting piece 71 on the adjusting cam 73 extends out, and at the moment, two sides of the template are limited by the transverse limiting pieces 71 extending out of the two limiting and adjusting mechanisms 7;
after the template is moved to a proper position, the adjusting motor 76 is started again, the adjusting driving member 74 is driven by the adjusting motor 76 to run reversely so as to drive the adjusting cam 73 to rotate reversely, so that the vertical limiting member 72 on the adjusting cam 73 extends out, at the moment, two sides of the template are limited by the vertical limiting members 72 extending out of the two limiting adjusting mechanisms 7, the driving plate 63 is lifted by the lifting device 65 so that the cushion blocks 64 extend out of gaps among the conveying rollers 61 and are higher than the conveying rollers 61, and at the moment, the template is supported by the cushion blocks 64;
then starting the shaking mechanism 8 to lift and shake the template, simultaneously washing the template at high pressure through the high-pressure spray head 52, closing a water source after the high-pressure washing, and continuously starting the shaking and cleaning mechanism 3 to shake the template, so that dirt on the template is shaken off, and adhered water drops are shaken off;
after the shaking cleaning is finished, the limiting adjusting mechanism 7 is adjusted, and then the template is conveyed to the blanking mechanism 4 through the conveying mechanism 6 to perform blanking action.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.