CN112251948A - Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric - Google Patents

Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric Download PDF

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Publication number
CN112251948A
CN112251948A CN202011167040.7A CN202011167040A CN112251948A CN 112251948 A CN112251948 A CN 112251948A CN 202011167040 A CN202011167040 A CN 202011167040A CN 112251948 A CN112251948 A CN 112251948A
Authority
CN
China
Prior art keywords
dip
dyeing
sealing cover
balancing weight
bin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202011167040.7A
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Chinese (zh)
Inventor
王丽华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Huizhi New Material Technology Co ltd
Original Assignee
Hangzhou Huizhi New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Huizhi New Material Technology Co ltd filed Critical Hangzhou Huizhi New Material Technology Co ltd
Priority to CN202011167040.7A priority Critical patent/CN112251948A/en
Publication of CN112251948A publication Critical patent/CN112251948A/en
Withdrawn legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/12Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02Rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/18Sealing arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/20Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
    • D06B3/205Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
    • D06B3/208Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/34Driving arrangements of machines or apparatus
    • D06B3/345Means for controlling the tension in the textile material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/02Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
    • D06B5/08Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses energy-saving low-consumption efficient dip-dyeing equipment for textile fabrics, which comprises a dip-dyeing bin, wherein a plurality of guide rollers are symmetrically arranged in the dip-dyeing bin, a plurality of tensioning rollers are horizontally arranged in the dip-dyeing bin through a driving mechanism, permanent magnets are embedded in the tensioning rollers, a limiting transverse plate is fixedly arranged between two inner side walls of the dip-dyeing bin, a sealing cover is fixedly arranged on the inner bottom wall of the dip-dyeing bin, an airbag body is placed in the sealing cover and communicated with a steam pipe, a plurality of balancing weights are vertically arranged on the limiting transverse plate in a sliding manner, each balancing weight is made of ferromagnet, and the lower end of each balancing weight penetrates through the sealing cover in a sealing manner and extends into the sealing cover. The invention can flexibly combine the processes of dipping and pad dyeing, shorten the time required by fabric dyeing, reduce the occupied space of equipment, and simultaneously can spontaneously disturb the solution in the dipping dyeing bin to avoid dye solution layering.

Description

Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric
Technical Field
The invention relates to the technical field of garment processing equipment, in particular to energy-saving low-consumption efficient dip-dyeing equipment for textile fabrics.
Background
The textile fabric is often required to be dyed in the production and processing process, the traditional dyeing method is to coil and soak the fabric in a dye vat, then wait for the dye to naturally permeate the fabric, and along with the development of the processing technology, the fabric is dyed by mostly adopting a mode of combining circular impregnation and pad dyeing, so that the dyeing efficiency is obviously improved.
The common dip-dyeing equipment works intermittently during dipping and works continuously during pad dyeing, so that the dipping and pad dyeing processes are completed separately during production to ensure uniform dyeing, but the dip-dyeing equipment needs a longer flow production line, occupies a larger area, has higher production cost and increases the time required by fabric dip-dyeing, and therefore, the energy-saving low-consumption efficient dip-dyeing equipment for the textile fabric is provided.
Disclosure of Invention
The invention aims to solve the defects that the production line is too long and the production cost is high due to the fact that a common dip dyeing device in the prior art cannot unify a dipping process and a pad dyeing process, and provides the energy-saving low-consumption efficient dip dyeing device for the textile fabric.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an energy-conserving low-consumption high-efficient dip-dyeing equipment of textile fabric, is including the dip-dyeing storehouse, the symmetry is provided with a plurality of guide rolls in the dip-dyeing storehouse, there are a plurality of tensioning rollers through actuating mechanism horizontal installation in the dip-dyeing storehouse, and all inlays in a plurality of tensioning rollers and be equipped with the permanent magnetism piece, fixed mounting has spacing diaphragm between two inside walls in the dip-dyeing storehouse, fixed mounting has sealed lid on the interior diapire in dip-dyeing storehouse, the utricule has been placed in the sealed lid, the utricule intercommunication has the steam pipe, vertical slip is provided with a plurality of balancing weights on the spacing diaphragm, and every balancing weight is the ferromagnet and makes, every the lower extreme of balancing weight all seals to run through sealed lid.
Preferably, a plurality of release ports are symmetrically distributed on the upper surface of the sealing cover, a one-way pressure valve is installed in each release port, and a plurality of one-way exhaust holes are formed in the bag body.
Preferably, every tensioning roller all is located between two guide rolls of corresponding position and is close to spacing diaphragm, install the circulation blast pipe on the interior roof of dip-dyeing storehouse.
Preferably, every the equal fixedly connected with rubber pole in top of balancing weight, and the installation direction of rubber pole is the same with the fixed direction of tensioning roller, every all the symmetry is provided with a plurality of curb plates on the lateral wall of balancing weight.
The invention has the beneficial effects that:
1. when two tensioning rollers move along with each other, the surface fabric between two tensioning rollers is tightened, cause the clearance between warp and the weft to increase, be convenient for the dyestuff to inside infiltration of surface fabric, and when two relative motion, the surface fabric between two tensioning rollers is unfolded, but the surface fabric between tensioning roller and the both sides guide roll can be tightened, make the surface fabric everywhere of dyestuff solution ability abundant infiltration, along with the cyclic motion of tensioning roller, each part surface fabric is also tightening and the state conversion of unfolding, can not lead to the surface fabric to tighten the time overlength elasticity damage appear, can also combine flooding and pad dyeing process in a flexible way, reduce surface fabric dyeing required time, reduce the shared space of equipment.
2. Be equipped with the permanent magnetism piece in the tensioning roller, and when tensioning roller horizontal movement, under the frictional force effect, the tensioning roller can be followed self axis and rotated, thereby change the magnetic field direction of permanent magnetism piece, when the tensioning roller is located same vertical plane with the balancing weight, the magnetic field direction of permanent magnet and the equal vertical upwards of magnetic field direction of balancing weight, when the tensioning roller removed to in the middle of two balancing weights, the magnetic field direction of permanent magnet is completely opposite with the magnetic field direction of balancing weight, therefore the regular up-and-down motion can be to the balancing weight, thereby disturb dyestuff solution, weaving dyestuff solution layering.
3. Through installing the one-way pressure valve in the release port and set up the one-way exhaust hole on the utricule, when balancing weight downstream extrusion utricule, the internal high temperature steam of capsule can be periodic sprays in to the dip-dyeing storehouse, can not only improve the temperature of dyestuff solution, can also drive dyestuff solution and strike the cloth for the dyestuff gets into, improves the dip-dyeing speed.
4. Through installing the rubber pole on the balancing weight, when the tensioning roller is relative to one of them balancing weight, the balancing weight receives magnetic force effect upwards to slide, makes rubber pole and tensioning roller offset to producing the extrusion to the surface fabric between the two, along with the cyclic motion of tensioning roller, the rubber pole extrudees the surface fabric in turn, can show the dip-dyeing speed that improves the dyestuff, and simultaneously, the curb plate of balancing weight both sides also can strengthen the disturbance to the dyestuff solution, guarantees that the dyestuff solution is even everywhere in the dip-dyeing storehouse.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment 1 of an energy-saving low-consumption efficient dip-dyeing apparatus for textile fabrics, which is provided by the invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic diagram showing the position of a weight block when a tension roller moves in the embodiment 2 of the energy-saving low-consumption efficient dip-dyeing apparatus for textile fabric provided by the invention;
fig. 4 is an enlarged view of fig. 3 at B.
In the figure: 1 dip dyeing storehouse, 2 circulation blast pipes, 3 guide rolls, 4 tensioning rollers, 5 spacing diaphragm, 6 balancing weights, 7 sealed lids, 71 release ports, 8 utricules, 81 one-way exhaust holes, 9 steam pipes, 10 rubber poles, 11 curb plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1-2, an energy-saving low-consumption efficient dip-dyeing device for textile fabrics comprises a dip-dyeing bin 1, a plurality of guide rollers 3 are symmetrically arranged in the dip-dyeing bin 1, a plurality of tensioning rollers 4 are horizontally arranged in the dip-dyeing bin 1 through a driving mechanism, permanent magnets are embedded in the tensioning rollers 4, the driving mechanism is a structure or a device with a driving function such as a common gear rack, an air cylinder or an oil cylinder, and the like, and can realize the horizontal movement of the tensioning rollers 4, a limiting transverse plate 5 is fixedly arranged between two inner side walls of the dip-dyeing bin 1, a sealing cover 7 is fixedly arranged on the inner bottom wall of the dip-dyeing bin 1, an airbag 8 is arranged in the sealing cover 7, the airbag 8 is communicated with a steam pipe 9, the other end of the steam pipe 9 penetrates through the dip-dyeing bin 1 in a sealing manner and extends out of the dip-dyeing bin 1, the steam pipe 9 is connected with a steam generating device for increasing the temperature, and each balancing weight 6 is made of ferromagnet, the lower end of each balancing weight 6 hermetically penetrates through the sealing cover 7 and extends into the sealing cover 7, the balancing weight 6 extrudes the utricule 8 in a natural state, and when the balancing weight 6 extrudes the utricule 8, the sealing cover 7 can limit the deformation of the utricule 8, so that the air pressure in the utricule 8 is increased.
In this embodiment, the upper surface symmetric distribution of sealed lid 7 has a plurality of release mouth 71, and all installs the one-way pressure valve in every release mouth 71, has seted up a plurality of one-way exhaust holes 81 on the utricule 8, and outside the sealed lid 7 of steam flow direction in the utricule 8, dye solution or the air in the dip-dye storehouse 1 can't get into sealed lid 7.
In this embodiment, every tensioning roller 4 all is located between two guide rolls 3 that correspond the position and is close to spacing diaphragm 5, installs circulation exhaust pipe 2 on the interior roof in dip-dyeing storehouse 1, and circulation exhaust pipe 2 is used for retrieving high temperature steam, carries out reutilization through the heat exchange effect to the heat.
The present embodiment can illustrate the functional principle thereof by the following operation modes: after the fabric to be dip-dyed is unreeled, the fabric to be dip-dyed is tensioned in a dip-dyeing bin 1 through a guide roller 3 and a tension roller 4 and moves at a constant speed through a traction mechanism, a dye solution is added into the dip-dyeing bin 1, and meanwhile, a driving mechanism is started to drive the tension roller 4 to move in the horizontal direction (as the driving mechanisms applicable in the prior art are more in types and easy to imagine, the drawing is omitted and the specific principle is not repeated), in an initial state, the tension roller 4 and a balancing weight 6 are arranged in a staggered mode, and the magnetic field direction of permanent magnets in the tension roller 4 is the same as that of the balancing weight 6;
when the tensioning rollers 4 move horizontally, under the action of friction, the tensioning rollers 4 also rotate along the axes of the tensioning rollers 4, so that the fabric between the two tensioning rollers 4 is tensioned, the gaps between warps and wefts are increased, and the dye is convenient to permeate into the fabric, meanwhile, the directions of permanent magnets in the tensioning rollers 4 are changed, so that magnetic attraction or repulsion is generated on the balancing weight 6, when the tensioning rollers 4 and the balancing weight 6 are positioned in the same vertical plane, the magnetic field directions of the permanent magnets and the balancing weight 6 are both vertically upward, and when the tensioning rollers 4 move to the middle of the two balancing weights 6, the magnetic field directions of the permanent magnets are completely opposite to the magnetic field directions of the balancing weight 6, so that the balancing weight 6 can move up and down regularly, so that the dye solution is disturbed, and the dye solution is layered;
meanwhile, can extrude utricule 8 when balancing weight 6 downstream, because the one-way pressure valve in one-way exhaust hole 81 and the release mouth 71 on the utricule 8 only allows steam to flow in to the dip-dyeing storehouse 1 from utricule 8, and steam pipe 9 lasts and carries high-temperature steam in to utricule 8, so high-temperature steam can be under balancing weight 6 effect periodic spraying to dip-dyeing storehouse 1 in, can not only improve the temperature of dyestuff solution, can also drive dyestuff solution and strike the cloth, accelerate the dyestuff entering, improve the dip-dyeing speed, when steam releases to dip-dyeing storehouse 1 top, circulation blast pipe 2 can be retrieved high-temperature steam, the heat in the rethread heat transfer system absorption steam, thereby realize the cyclic utilization of energy.
Example 2
Referring to fig. 3 to 4, the present embodiment is different from embodiment 1 in that: the equal fixedly connected with rubber pole 10 in top of every balancing weight 6, and the installation direction of rubber pole 10 is the same with the fixed direction of tensioning roller 4, all the symmetry is provided with a plurality of curb plates 11 on the lateral wall of every balancing weight 6.
The present embodiment can illustrate the functional principle thereof by the following operation modes: as shown in fig. 3, when tensioning roller 4 is relative to one of them balancing weight 6, under the magnetic field effect, balancing weight 6 upwards slides, make rubber pole 10 offset with tensioning roller 4 to produce the extrusion to the surface fabric between the two, along with tensioning roller 4's cyclic motion, rubber pole 10 extrudees the surface fabric in turn, can show the dip-dyeing speed that improves the dyestuff, and meanwhile, the curb plate 11 of 6 both sides of balancing weight also can strengthen the disturbance to the dyestuff solution, and the dyestuff solution is even everywhere in the assurance dip-dyeing storehouse 1.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (4)

1. An energy-saving low-consumption efficient dip-dyeing device for textile fabrics comprises a dip-dyeing bin (1), it is characterized in that a plurality of guide rollers (3) are symmetrically arranged in the dip-dyeing bin (1), a plurality of tensioning rollers (4) are horizontally arranged in the dip-dyeing bin (1) through a driving mechanism, permanent magnets are embedded in the tensioning rollers (4), a limit transverse plate (5) is fixedly arranged between the two inner side walls of the dip-dyeing bin (1), a sealing cover (7) is fixedly arranged on the inner bottom wall of the dip-dyeing bin (1), a bag body (8) is arranged in the sealing cover (7), the bag body (8) is communicated with a steam pipe (9), a plurality of balancing weights (6) are vertically and slidably arranged on the limiting transverse plate (5), and each balancing weight (6) is made of ferromagnet, and the lower end of each balancing weight (6) hermetically penetrates through the sealing cover (7) and extends into the sealing cover (7).
2. The energy-saving low-consumption efficient dip-dyeing equipment for the textile fabric as claimed in claim 1, wherein a plurality of release ports (71) are symmetrically distributed on the upper surface of the sealing cover (7), a one-way pressure valve is installed in each release port (71), and a plurality of one-way exhaust holes (81) are formed in the bag body (8).
3. The energy-saving low-consumption efficient dip-dyeing equipment for the textile fabrics according to claim 1 is characterized in that each tensioning roller (4) is positioned between two guide rollers (3) at corresponding positions and close to a limiting transverse plate (5), and a circulating exhaust pipe (2) is installed on the inner top wall of the dip-dyeing bin (1).
4. The energy-saving and low-consumption efficient dip-dyeing equipment for the textile fabric as claimed in claim 1, characterized in that a rubber rod (10) is fixedly connected to the top end of each balancing weight (6), the installation direction of the rubber rod (10) is the same as the fixed direction of the tensioning roller (4), and a plurality of side plates (11) are symmetrically arranged on the side wall of each balancing weight (6).
CN202011167040.7A 2020-10-27 2020-10-27 Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric Withdrawn CN112251948A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011167040.7A CN112251948A (en) 2020-10-27 2020-10-27 Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011167040.7A CN112251948A (en) 2020-10-27 2020-10-27 Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric

Publications (1)

Publication Number Publication Date
CN112251948A true CN112251948A (en) 2021-01-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011167040.7A Withdrawn CN112251948A (en) 2020-10-27 2020-10-27 Energy-saving low-consumption efficient dip-dyeing equipment for textile fabric

Country Status (1)

Country Link
CN (1) CN112251948A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113249894A (en) * 2021-06-03 2021-08-13 南通祥元纺织有限公司 Pure cotton textile yarn printing and dyeing system
CN114016230A (en) * 2021-12-07 2022-02-08 南通中邦丝织有限公司 Antibacterial anti-static silk fabric dye equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113249894A (en) * 2021-06-03 2021-08-13 南通祥元纺织有限公司 Pure cotton textile yarn printing and dyeing system
CN113249894B (en) * 2021-06-03 2021-09-24 南通祥元纺织有限公司 Pure cotton textile yarn printing and dyeing system
CN114016230A (en) * 2021-12-07 2022-02-08 南通中邦丝织有限公司 Antibacterial anti-static silk fabric dye equipment

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Application publication date: 20210122

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