CN112248592A - 防火无机饰面板材及其制作方法 - Google Patents

防火无机饰面板材及其制作方法 Download PDF

Info

Publication number
CN112248592A
CN112248592A CN202011144068.9A CN202011144068A CN112248592A CN 112248592 A CN112248592 A CN 112248592A CN 202011144068 A CN202011144068 A CN 202011144068A CN 112248592 A CN112248592 A CN 112248592A
Authority
CN
China
Prior art keywords
trapezoidal groove
plate
base plate
skin layer
bent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011144068.9A
Other languages
English (en)
Inventor
吴强
孙健
陈洁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Jikai Technology Service Co Ltd
Original Assignee
Chizhou Ruiyat New Materials Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chizhou Ruiyat New Materials Co ltd filed Critical Chizhou Ruiyat New Materials Co ltd
Priority to CN202011144068.9A priority Critical patent/CN112248592A/zh
Publication of CN112248592A publication Critical patent/CN112248592A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/073—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns
    • E04F13/0733—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for particular building parts, e.g. corners or columns for corners
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0064—Smoothing, polishing, making a glossy surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2601/00—Upholstery
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire
    • E04F2290/047—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire with a bottom layer for fire insulation

Abstract

本发明公开了一种防火无机饰面板材及其制作方法，包括依次叠设的基层板、铝皮层和饰面层，沿基层板厚度方向在基层板上开设有梯形槽，该梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向，绕梯形槽上底中心处折弯板材使其与所装配墙角相贴合，折弯后的梯形槽内填充粘接胶水。本发明的梯形槽设置是为了保障折弯后的梯形槽仍然具有一定开口角度，便于在折弯后的梯形槽内填充粘接胶水，使得本发明的板材适用性强，具有容错空间，可包容实际使用过程中的墙角角度偏差现象，再利用胶水将开槽两侧的板材连成一体，便于运输。

Description

防火无机饰面板材及其制作方法
技术领域
本发明涉及板材及其制作方法，尤其涉及一种防火无机饰面板材及其制作方法。
背景技术
随着国内装配式建筑规范的出台和装配式装修的推广和普及，装配式装修成为整个装修行业的趋势，传统墙面饰面乳胶漆或墙纸工艺存在工序复杂，施工周期长、易发霉难清洗的问题，装配式墙面饰面墙板成为饰面装饰主流装修方案。
伴随着室内装饰行业的发展，装配式装修工艺取得了显著的成绩，使墙面A级无机成品饰面墙板得到大量运用，但在墙板运用过程中，经常遇到墙面转角位置，但由于现有A级防火无机墙板主要为硅酸钙板和硫氧镁基材板为主，饰面材质采用PVC膜包覆、三聚氰胺纸热压或UV转印处理等工艺；因传统墙面硅酸钙板和硫氧镁基材板均属于硬质脆性材料，无法直接折弯，同时表面饰面材质比较薄，直接折弯处理会损伤饰面。故常规A级无机成品饰面墙板转角位置均需要采用金属或其他材质收边条进行收边拼接，拼接位置必需有拼接缝。收边条工艺增加了现场施工成本和收购效率，同时极大影响设计效果，使墙面阳角或阴角位置出现拼接缝，降低产品品质。
因此，亟待解决上述问题。
发明内容
发明目的：本发明的第一目的是提供一种适配性强具有容错空间且可实现墙板在折弯转角饰面的统一无拼接缝的防火无机饰面板材。
本发明的第二目的是提供一种防火无机饰面板材的制作方法。
技术方案：为实现以上目的，本发明公开了一种防火无机饰面板材，包括依次叠设的基层板、铝皮层和饰面层，沿所述基层板的厚度方向在所述基层板上开设有梯形槽，所述梯形槽的开口朝向为远离所述铝皮层方向，所述梯形槽的中心轴线与所述铝皮层(2)相垂直，所述梯形槽的高度与所述基层板厚度相同，所述梯形槽的延伸方向为垂直于板材截面的直线方向，绕所述梯形槽上底中心处折弯板材使板材与所装配墙角相贴合，折弯后的梯形槽内填充粘接胶水。
其中，所述所装配墙角为阳角，梯形槽的开口角度为105°～120°，绕梯形槽上底中心处向基层板一侧折弯板材使其与所装配阳角相贴合。
优选的，折弯后的板材拐角处为圆弧角。
再者，所述所装配墙角为阴角，梯形槽的开口角度为5°～10°，绕梯形槽上底中心处向远离基层板一侧折弯板材使其与所装配阴角相贴合。
进一步，折弯后的板材拐角处为圆弧角。
优选的，所述饰面层为PVC膜皮层、三聚氰胺纸层、滚涂饰面层、喷涂氟碳层或UV转印饰面层。
再者，所述基层板为A级防火无机基层板或B级防火无机基层板。
进一步，所述铝皮层的厚度为0.2mm～0.5mm。
本发明一种防火无机饰面板材的制作方法，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，梯形槽的开口角度为105°～120°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向基层板一侧折弯板材至其与所装配阳角相贴合；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。
本发明一种防火无机饰面板材的制作方法，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，梯形槽的开口角度为5°～10°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向远离基层板一侧折弯板材至其与所装配阳角相贴合；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。
有益效果：与现有技术相比，本发明具有以下显著优点：本发明在基层板依次叠设铝皮层和饰面层，在基层板上开梯形槽再折弯板材，并在折弯后的梯形槽内填充粘接胶水；通过压贴铝皮层改进基材板的韧性，实现在室内装饰墙板的整体折弯；本发明可实现墙板在折弯转角饰面的统一，无拼接缝，无其他材质的收边线条，美观品质高；本发明的梯形槽的开口角度为105°～120°是为了保障折弯后的梯形槽仍然具有一定开口角度，便于在折弯后的梯形槽内填充粘接胶水，使得本发明的板材适用性强，具有容错空间，可包容实际使用过程中的墙角角度偏差现象，再利用胶水将开槽两侧的板材连成一体，便于运输；本发明板材在折弯后在饰面层侧形成圆弧角增加了板材的安全性可避免使用过程中出现划伤现象。
附图说明
图1为本发明中板材的结构示意图；
图2为本发明实施例1中开设梯形槽的结构示意图；
图3为本发明实施例1中板材折弯的状态示意图；
图4为本发明实施例1中折弯后板材的结构示意图；
图5(a)～图5(c)为本发明的制作过程示意图；
图6为本发明实施例2中开设梯形槽的结构示意图；
图7为本发明实施例2中折弯后板材的结构示意图。
具体实施方式
下面结合附图对本发明的技术方案作进一步说明。
实施例1
如图1所示，本发明一种防火无机饰面板材，包括基层板1、铝皮层2和饰面层3，基层板1、铝皮层2和饰面层3依次叠设，基层板1为A级防火无机基层板或B级防火无机基层板，铝皮层2可以为薄铝皮，铝皮层2的厚度为0.2mm～0.5mm，饰面层3可以为PVC膜皮层、三聚氰胺纸层、滚涂饰面层、喷涂氟碳层或UV转印饰面层等等。
如图2、图3和图4所示，沿基层板厚度方向在基层板上开设有梯形槽4，该梯形槽4的开口朝向为远离铝皮层方向，梯形槽4的中心轴线与铝皮层相垂直，梯形槽4的高度与基层板1厚度相同，梯形槽4的延伸方向为垂直于板材截面的直线方向，其中延伸方向是指梯形槽的纵向，即梯形槽的长度。本发明绕梯形槽上底中心处折弯板材使其与所装配墙角相贴合，折弯后的梯形槽内填充粘接胶水5。所装配墙角为阳角，梯形槽4的开口角度为105°～120°，绕梯形槽上底中心处向基层板一侧折弯板材使其与所装配阳角相贴合，折弯后的板材拐角处为圆弧角6，折弯后的梯形槽4的开口角度为锐角，是折弯前梯形槽4的开口角度减去墙角的度数，一般墙角度数为90°，但实际会碰到墙角角度存在偏差的情况，本发明的梯形槽4的开口角度为105°～120°是为了保障折弯后的梯形槽仍然具有一定开口角度，便于在折弯后的梯形槽内填充粘接胶水，使得本发明的板材适用性强，具有容错空间，可包容实际使用过程中的墙角角度偏差，再利用胶水将开槽两侧的板材连成一体，便于运输。
如图5(a)～图5(c)所示，本发明一种防火无机饰面板材的制作方法，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，同时保证铝皮层不会被铣断，并保证在梯形槽的上底处有一端横向铝皮层外露；梯形槽的开口角度为105°～120°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向基层板一侧折弯板材至其与所装配阳角相贴合；板材在折弯后在饰面层侧形成圆弧角增加了板材的安全性可避免使用过程中出现划伤现象；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。
实施例2
如图6和图7所示，本发明一种防火无机饰面板材，包括基层板1、铝皮层2和饰面层3，基层板1、铝皮层2和饰面层3依次叠设，基层板1为A级防火无机基层板，铝皮层2为薄铝皮，铝皮层2的厚度为0.2mm～0.5mm，饰面层3为PVC膜皮层、三聚氰胺纸层、滚涂饰面层、喷涂氟碳层或UV转印饰面层。
沿基层板厚度方向在基层板上开设有梯形槽4，该梯形槽4的开口朝向为远离铝皮层方向，梯形槽4的中心轴线与铝皮层相垂直，梯形槽4的高度与基层板1厚度相同，梯形槽4的延伸方向为垂直于板材截面的直线方向，绕梯形槽上底中心处折弯板材使其与所装配墙角相贴合，折弯后的梯形槽内填充粘接胶水5。所装配墙角为阴角，梯形槽4的开口角度为5°～10°，绕梯形槽上底中心处向远离基层板一侧折弯板材使其与所装配阴角相贴合。折弯后的板材拐角处为圆弧角6。
本发明一种防火无机饰面板材的制作方法，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，同时保证铝皮层不会被铣断，并保证在梯形槽的上底处有一端横向铝皮层外露；梯形槽的开口角度为5°～10°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向远离基层板一侧折弯板材至其与所装配阳角相贴合；板材在折弯后在饰面层侧形成圆弧角增加了板材的安全性可避免使用过程中出现划伤现象；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。

Claims (10)

1.一种防火无机饰面板材，其特征在于：包括依次叠设的基层板(1)、铝皮层(2)和饰面层(3)，沿所述基层板(1)的厚度方向在所述基层板(1)上开设有梯形槽(4)，所述梯形槽(4)的开口朝向为远离所述铝皮层(2)方向，所述梯形槽(4)的中心轴线与所述铝皮层(2)相垂直，所述梯形槽(4)的高度与所述基层板(1)厚度相同，所述梯形槽(4)的延伸方向为垂直于板材截面的直线方向，绕所述梯形槽(4)上底中心处折弯板材使板材与所装配墙角相贴合，折弯后的梯形槽(4)内填充粘接胶水(5)。
2.根据权利要求1所述的防火无机饰面板材，其特征在于：所述所装配墙角为阳角，梯形槽(4)的开口角度为105°～120°，绕梯形槽上底中心处向基层板一侧折弯板材使其与所装配阳角相贴合。
3.根据权利要求2所述的防火无机饰面板材，其特征在于：折弯后的板材拐角处为圆弧角。
4.根据权利要求1所述的防火无机饰面板材，其特征在于：所述所装配墙角为阴角，梯形槽(4)的开口角度为5°～10°，绕梯形槽上底中心处向远离基层板一侧折弯板材使其与所装配阴角相贴合。
5.根据权利要求4所述的防火无机饰面板材，其特征在于：折弯后的板材拐角处为圆弧角。
6.根据权利要求1所述的防火无机饰面板材，其特征在于：所述饰面层(3)为PVC膜皮层、三聚氰胺纸层、滚涂饰面层、喷涂氟碳层或UV转印饰面层。
7.根据权利要求1所述的防火无机饰面板材，其特征在于：所述基层板(1)为A级防火无机基层板或B级防火无机基层板。
8.根据权利要求1所述的防火无机饰面板材，其特征在于：所述铝皮层(2)的厚度为0.2mm～0.5mm。
9.根据权利要求1-3、6-8任一所述的防火无机饰面板材的制作方法，其特征在于，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，梯形槽的开口角度为105°～120°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向基层板一侧折弯板材至其与所装配阳角相贴合；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。
10.根据权利要求1、4-8任一所述的防火无机饰面板材的制作方法，其特征在于，包括如下步骤：
(1)、先将基层板进行表面砂光处理，再进行涂胶处理；
(2)、将经过表面砂光和涂胶处理的基层板和铝皮层在冷压机压贴8～12小时，压力50～100吨；
(3)、在压贴后的铝皮层上进行饰面处理形成饰面层；
(4)、沿基层板厚度方向在基层板上用V型铣刀机铣出梯形槽，梯形槽的开口角度为5°～10°，梯形槽的开口朝向为远离铝皮层方向，梯形槽的中心轴线与铝皮层相垂直，梯形槽的高度与基层板厚度相同，梯形槽的延伸方向为垂直于板材截面的直线方向；
(5)、采用靠尺在梯形槽上底中心处向远离基层板一侧折弯板材至其与所装配阳角相贴合；
(6)、在折弯后的梯形槽内粘接胶水，使折弯处的基层板粘接牢固。
CN202011144068.9A 2020-10-23 2020-10-23 防火无机饰面板材及其制作方法 Pending CN112248592A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011144068.9A CN112248592A (zh) 2020-10-23 2020-10-23 防火无机饰面板材及其制作方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011144068.9A CN112248592A (zh) 2020-10-23 2020-10-23 防火无机饰面板材及其制作方法

Publications (1)

Publication Number Publication Date
CN112248592A true CN112248592A (zh) 2021-01-22

Family

ID=74264774

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011144068.9A Pending CN112248592A (zh) 2020-10-23 2020-10-23 防火无机饰面板材及其制作方法

Country Status (1)

Country Link
CN (1) CN112248592A (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113585648A (zh) * 2021-06-09 2021-11-02 北京崇建工程有限公司 一种外墙金属压花板阳角节点施工方法
CN114701211A (zh) * 2022-03-24 2022-07-05 小森新材料科技有限公司 一种折弯板材的加工工艺及其板材

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002309743A (ja) * 2001-04-17 2002-10-23 Dainippon Printing Co Ltd 階段用リフォーム部材及びこれを用いた階段のリフォーム構造
CN201406805Y (zh) * 2009-05-12 2010-02-17 安徽省根源光大节能建材有限公司 保温隔热装饰阳角板
CN201406804Y (zh) * 2009-05-12 2010-02-17 安徽省根源光大节能建材有限公司 适用于圆形安装面的保温隔热装饰板
CN203271086U (zh) * 2013-05-31 2013-11-06 浙江华夏杰高分子建材有限公司 一种角线结构
JP2014088725A (ja) * 2012-10-31 2014-05-15 Kaishin:Kk 壁装用コーナー材及びその成形方法
CN105484456A (zh) * 2015-12-30 2016-04-13 广州市致盛建筑材料有限公司 一种建筑装饰用的抗倍特板弯曲板及其制作方法
CN105507523A (zh) * 2016-01-22 2016-04-20 浙江华夏杰高分子建材有限公司 一种转角板材
CN110145081A (zh) * 2019-05-10 2019-08-20 江苏沐时代新材料科技有限公司 石晶锁扣实心墙板及其安装方式
CN111572161A (zh) * 2019-12-30 2020-08-25 绿城装饰工程集团有限公司 一种可折角pvc刚柔复合板及其制备方法
CN111572154A (zh) * 2020-06-24 2020-08-25 常州市天润木业有限公司 装饰用不燃弯角板及其制备方法
CN111593863A (zh) * 2020-05-26 2020-08-28 池州瑞亚特新材料有限公司 一种拐角板材及加工方法和加工设备

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002309743A (ja) * 2001-04-17 2002-10-23 Dainippon Printing Co Ltd 階段用リフォーム部材及びこれを用いた階段のリフォーム構造
CN201406805Y (zh) * 2009-05-12 2010-02-17 安徽省根源光大节能建材有限公司 保温隔热装饰阳角板
CN201406804Y (zh) * 2009-05-12 2010-02-17 安徽省根源光大节能建材有限公司 适用于圆形安装面的保温隔热装饰板
JP2014088725A (ja) * 2012-10-31 2014-05-15 Kaishin:Kk 壁装用コーナー材及びその成形方法
CN203271086U (zh) * 2013-05-31 2013-11-06 浙江华夏杰高分子建材有限公司 一种角线结构
CN105484456A (zh) * 2015-12-30 2016-04-13 广州市致盛建筑材料有限公司 一种建筑装饰用的抗倍特板弯曲板及其制作方法
CN105507523A (zh) * 2016-01-22 2016-04-20 浙江华夏杰高分子建材有限公司 一种转角板材
CN110145081A (zh) * 2019-05-10 2019-08-20 江苏沐时代新材料科技有限公司 石晶锁扣实心墙板及其安装方式
CN111572161A (zh) * 2019-12-30 2020-08-25 绿城装饰工程集团有限公司 一种可折角pvc刚柔复合板及其制备方法
CN111593863A (zh) * 2020-05-26 2020-08-28 池州瑞亚特新材料有限公司 一种拐角板材及加工方法和加工设备
CN111572154A (zh) * 2020-06-24 2020-08-25 常州市天润木业有限公司 装饰用不燃弯角板及其制备方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
高祥生主编, 南京：南京师范大学出版社 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113585648A (zh) * 2021-06-09 2021-11-02 北京崇建工程有限公司 一种外墙金属压花板阳角节点施工方法
CN113585648B (zh) * 2021-06-09 2022-07-22 北京崇建工程有限公司 一种外墙金属压花板阳角节点施工方法
CN114701211A (zh) * 2022-03-24 2022-07-05 小森新材料科技有限公司 一种折弯板材的加工工艺及其板材

Similar Documents

Publication Publication Date Title
US8141221B2 (en) Method of manufacturing an environmentally resilient structural panel
CN112248592A (zh) 防火无机饰面板材及其制作方法
CN102884269B (zh) 门扇框制造方法和板制造方法
KR100637734B1 (ko) 복합패널, 복합패널의 제조방법 및 복합패널의 제조장치
CN206812555U (zh) 一种用于包覆异型基材的贴面胶合板
CA2295416A1 (en) System and method for two sided sheet treating
CN1663781A (zh) 船用凹凸防火夹层板及其制作方法以及拼接结构
JP5900029B2 (ja) 凹凸模様付き化粧板及びその製造方法
US6574938B1 (en) Constructional sandwich panel for high strength wall and covering assemblies, and method for making said panel
CN109093819B (zh) 一种板材封边工艺
EP2344707A1 (en) Method for manufacturing of building boards
CN211007400U (zh) 覆膜板材
CN217812043U (zh) 皮革弧形墙板结构
CN201002368Y (zh) 铝-铝复合板
CN104118170A (zh) 一种耐腐蚀复合彩钢板及其制造方法
CN213418310U (zh) 一种覆膜型防火装饰板
CN215670729U (zh) 一种木制护墙结构
CN217871515U (zh) 一种多层实木板双面覆实心板的墙板
CN218324584U (zh) 一种复合门龙骨防移位结构
CN220395074U (zh) 一种装配式墙面板材
EP0862674B1 (en) Apparatus used for finishing drywall seams
CN211280028U (zh) 一种节能陶瓷防静电静音贴面板
US10471687B2 (en) Flexible finished wood laminate and production process
KR20120071731A (ko) 한지장판지 및 한지장판지 제조방법
CN205224492U (zh) 墙面装饰用波纹板及应用该波纹板的墙面

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20220721

Address after: 401120 no.2-1, building 1-2, No.6 Xinnan Road, Longxi street, Yubei District, Chongqing

Applicant after: Chongqing Jikai Technology Service Co.,Ltd.

Address before: 247100 workshop No.26, new material industrial park, Jiangnan industrial concentration zone, Guichi District, Chizhou City, Anhui Province

Applicant before: Chizhou ruiyat new materials Co.,Ltd.

RJ01 Rejection of invention patent application after publication

Application publication date: 20210122