CN112247596A - Pipe flange production line communication system - Google Patents
Pipe flange production line communication system Download PDFInfo
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- CN112247596A CN112247596A CN202011144390.1A CN202011144390A CN112247596A CN 112247596 A CN112247596 A CN 112247596A CN 202011144390 A CN202011144390 A CN 202011144390A CN 112247596 A CN112247596 A CN 112247596A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a pipe flange production line communication system which comprises a steel pipe scanning system, a flange coding system, a pipe flange assembling station, a pipe flange welding station, a pipe bender and a PC (personal computer). The steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced and sends the steel pipe coding information to the PC, the flange coding system, the pipe flange assembling station, the pipe flange welding station and the pipe bender. When the same steel pipe is produced and processed by each production station, the steel pipe coding information is respectively sent to a PC (personal computer), and the feedback production parameter information of the PC is received in real time; and finally, station equipment on each production station produces the first steel pipe according to the received generation parameter information, and the full-automatic production of the pipe flange production line is completed. By adopting the technical scheme of the invention, the full automation of pipe flange production can be realized, the manual operation flow is reduced, the production time is shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of ship construction, in particular to a communication system of a pipe flange production line.
Background
Before the flange and the steel pipe are assembled and welded in the ship building process, manual flange coding, steel pipe length correction, steel pipe flange assembly and manual pipe bending information input to a pipe bending machine for steel pipe bending are needed. However, in the current stage, each link adopts a manual production mode, the flange is required to be continuously conveyed to the coding equipment, the information of the same steel pipe is required to be scanned for multiple times at different production stations to obtain the specification information of the steel pipe, the scanning label on the steel pipe is required to be kept intact, the efficiency is low, the labor intensity is high, the production quality is difficult to guarantee, and the condition of disordered steel pipe codes is often generated. In addition, the ship building period is shortened, the data information of the steel pipe production process is difficult to meet the efficient ship production rhythm by manual acquisition, and the development trend of ship building cannot be adapted.
Disclosure of Invention
The embodiment of the invention provides a communication system for a pipe flange production line, which realizes full automation of pipe flange production, reduces manual operation processes, shortens production time and improves production efficiency.
The embodiment of the invention provides a communication system for a pipe flange production line, which comprises: the system comprises a steel pipe scanning system, a flange coding system, a pipe flange assembling station, a pipe flange welding station, a pipe bender and a PC (personal computer);
the steel pipe scanning system is used for acquiring steel pipe coding information of a first steel pipe to be produced and sending the steel pipe coding information to the PC;
the PC is used for sending the size parameters corresponding to the steel pipe coding information to the steel pipe scanning system and sending the flange coding information corresponding to the steel pipe coding information to the flange coding system;
the PC is used for sending the size parameters and the assembly parameters corresponding to the steel pipe coding information to the pipe flange assembly station;
the PC is used for sending the size parameters and the welding parameters corresponding to the steel pipe coding information to the pipe flange welding station;
and the PC is used for sending the size parameters and the steel pipe bending parameters corresponding to the steel pipe coding information to the pipe flange welding station.
Further, the flange coding system is used for forwarding the received steel pipe coding information to the PC;
the PC is also used for inquiring a database according to the received steel pipe coding information, feeding back the size information of the first steel pipe to the steel pipe scanning system, and feeding back the flange coding information corresponding to the steel pipe coding information to the flange coding system;
the pipe flange assembly station is used for sending the received steel pipe coding information to a PC (personal computer), receiving steel pipe assembly parameters fed back by the PC, and assembling a first steel pipe and a flange which are transported to the pipe flange assembly station according to the steel pipe assembly parameters;
the pipe flange welding station is used for sending the received steel pipe coding information to a PC (personal computer), receiving steel pipe welding parameters fed back by the PC, and welding a first steel pipe transported to the pipe flange welding station with a flange according to the steel pipe welding parameters;
the pipe bending machine is used for sending the received steel pipe coding information to the PC, receiving the steel pipe bending parameters fed back by the PC, and then bending the first steel pipe conveyed to the pipe bending machine according to the steel pipe bending parameters.
Furthermore, the flange code printing system is also used for printing codes on the flanges transported to the flange code printing system according to the flange code printing information fed back by the PC.
Further, the steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced, and specifically comprises:
the steel pipe scanning system scans the identification code on the first steel pipe through the scanning device, and obtains the steel pipe coding information after identifying the identification code.
Further, the identification code is a bar code or a two-dimensional code.
Further, the size information includes: length of steel pipe, wall thickness of steel pipe, outer diameter of steel pipe and inner diameter of steel pipe.
Further, the flange coding information includes: a coded attachment type and a code to be printed.
Further, the steel pipe assembling parameters include: steel pipe and flange matching parameters, fillet welding parameters and spot welding parameters.
Further, the steel pipe welding parameters include: steel pipe material, steel pipe external diameter, welding leg parameters and welding process.
Further, the steel pipe bending parameters include: length of steel pipe, number of bend angles, angle of bend and size of bend angle.
Therefore, the pipe flange production line communication system provided by the invention comprises a steel pipe scanning system, a flange coding system, a pipe flange assembling station, a pipe flange welding station, a pipe bender and a PC (personal computer). The steel pipe scanning system acquires steel pipe coding information of a first steel pipe to be produced and sends the steel pipe coding information to the PC, the flange coding system, the pipe flange assembling station, the pipe flange welding station and the pipe bender. When the same steel pipe is produced and processed by each production station, the steel pipe coding information is respectively sent to a PC (personal computer), and the feedback production parameter information of the PC is received in real time; and finally, station equipment on each production station produces the first steel pipe according to the received generation parameter information, and the full-automatic production of the pipe flange production line is completed. Compared with the prior art that the specification parameters of the steel pipes are acquired by scanning the codes for multiple times in the whole production process, the technical scheme of the invention adopts the mode of acquiring the steel pipe coding information once and carrying out production operation according to the steel pipe coding information at multiple stations, completely replaces manual acquisition of production data, and has strong practicability and wide application range. In addition, the invention can realize the full automation of the production of the pipe flange, reduce the manual operation flow, shorten the production time and improve the production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a pipe flange production line communication system provided by the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a schematic structural diagram of an embodiment of a pipe flange production line communication system provided by the present invention is shown. As shown in fig. 1, the system includes a steel pipe scanning system 1, a flange coding system 2, a pipe flange assembling station 3, a pipe flange welding station 4, a pipe bender 5 and a PC 6, wherein the functions of the components are as follows:
the steel pipe scanning system 1 is used for acquiring steel pipe coding information of a first steel pipe to be produced, and sending the steel pipe coding information to the PC 6, the flange coding system 2, the pipe flange assembling station 3, the pipe flange welding station 4 and the pipe bender 5.
In this embodiment, the steel pipe scanning system 1 obtains the steel pipe coding information of the first steel pipe to be produced, but not limited to, scanning the identification code on the first steel pipe by using a scanning device, and obtaining the steel pipe coding information after identifying the identification code. The identification code may be, but is not limited to, a bar code or a two-dimensional code.
In this embodiment, one identification code corresponds to one steel pipe code. Therefore, according to the pre-stored association table or the corresponding table, the corresponding steel pipe code can be determined by the identification code obtained by scanning. In addition, as an example of this embodiment, the identification code may also be directly used as the steel pipe code, and this embodiment uses one code and one identification code because the identification code printed on the steel pipe may be damaged or worn during production or transportation, so this embodiment uses the identification code corresponding to the steel pipe code, and the steel pipe code on the data plane corresponds to the real steel pipe, which is convenient for data statistics and management.
In this embodiment, the PC 6 is configured to send the size parameter corresponding to the steel pipe code information to the steel pipe scanning system, and send the flange code information corresponding to the steel pipe code information to the flange code printing system,
Sending the size parameter and the assembly parameter corresponding to the steel pipe code information to the pipe flange assembly station, sending the size parameter and the welding parameter corresponding to the steel pipe code information to the pipe flange welding station, and sending the size parameter and the steel pipe bending parameter corresponding to the steel pipe code information to the pipe flange welding station.
In this embodiment, the PC 6 queries the database according to the steel pipe coding information, and feeds back the production parameter information, such as the size information, the flange coding information, the steel pipe assembly parameter, the steel pipe welding parameter, and the steel pipe bending parameter, corresponding to the first steel pipe to each component. In order to reduce the calculation amount and the storage amount of the field scanning device, the production parameter information of the steel pipe is stored in a database of the PC 6, and the PC 6 inquires and feeds back the production parameter information of the steel pipe to be detected. In addition, because the production noise on site is relatively large, the production environment is relatively severe, and most of workers control the on-site device through the remote terminal, the production parameter information is stored in the remote terminal, so that the input and the modification of the workers are facilitated, and the efficiency is further improved.
In this embodiment, the identification code is printed on the steel pipe, because the in-process steel pipe that transports or deposit can roll, consequently can print many pieces of the same identification code at different angles on the steel pipe for from arbitrary direction scanning steel pipe also can scan the identification code, avoid because the unable scanning success of steel pipe angle problem. If one end of the steel pipe is provided with 4 identification codes at intervals of 90 degrees, the other end is also provided with an identification code at intervals of 90 degrees, the identification codes at the two ends are staggered, and the like. The specific setting condition of the identification code can be dynamically adjusted according to the actual production scene.
And the flange coding system 2 is used for forwarding the received steel pipe coding information to the PC 6. The flange code printing system 2 is also used for printing codes on the flanges transported to the flange code printing system according to the flange code printing information fed back by the PC 6.
And the PC 6 is used for inquiring a database according to the received steel pipe coding information, feeding back the size information of the first steel pipe to the steel pipe scanning system 1, and feeding back the flange coding information corresponding to the steel pipe coding information to the flange coding system 2.
In the present embodiment, the size information includes: length of steel pipe, wall thickness of steel pipe, outer diameter of steel pipe and inner diameter of steel pipe. The flange coding information comprises: a coded attachment type and a code to be printed.
The pipe flange assembly station 3 is used for sending the received steel pipe coding information to the PC 6, receiving the steel pipe assembly parameters fed back by the PC 6, and assembling the first steel pipe and the flange transported to the pipe flange assembly station according to the steel pipe assembly parameters.
In this embodiment, the PC 6 queries the database according to the received steel pipe code information, obtains the steel pipe assembly parameters corresponding to the first steel pipe, and feeds back the steel pipe assembly parameters to the pipe flange assembly station 3. The steel pipe assembly parameters comprise: steel pipe and flange matching parameters, fillet welding parameters and spot welding parameters.
And the pipe flange welding station 4 is used for sending the received steel pipe coding information to the PC 6, receiving the steel pipe welding parameters fed back by the PC 6, and welding the first steel pipe transported to the pipe flange welding station with the flange according to the steel pipe welding parameters.
In this embodiment, the PC 6 queries the database according to the received steel pipe code information, obtains the steel pipe welding parameters corresponding to the first steel pipe, and feeds back the parameters to the pipe flange welding station 4. The steel pipe welding parameters comprise: steel pipe material, steel pipe external diameter, welding leg parameters and welding process.
The pipe bender 5 is used for sending the received steel pipe coding information to the PC 6, receiving the steel pipe bending parameters fed back by the PC 6, and bending the first steel pipe conveyed to the pipe bender 5 according to the steel pipe bending parameters.
In this embodiment, the PC 6 queries the database according to the received steel tube coding information, obtains the steel tube bending parameters corresponding to the first steel tube, and feeds the parameters back to the tube bender 5. The parameters of the steel pipe bending pipe comprise: length of steel pipe, number of bend angles, angle of bend and size of bend angle.
Therefore, the pipe flange production line communication system provided by the invention comprises a steel pipe scanning system 1, a flange coding system 2, a pipe flange assembling station 3, a pipe flange welding station 4, a pipe bender 5 and a PC (personal computer) 6. The steel pipe scanning system 1 acquires steel pipe coding information of a first steel pipe to be produced, and sends the steel pipe coding information to the PC 6, the flange coding system 2, the pipe flange assembly station 3, the pipe flange welding station 4 and the pipe bender 5. When the same steel pipe is produced and processed in each production station, the steel pipe coding information is respectively sent to the PC 6, and the feedback production parameter information of the PC 6 is received in real time; and finally, station equipment on each production station produces the first steel pipe according to the received generation parameter information, and the full-automatic production of the pipe flange production line is completed. Compared with the prior art that the specification parameters of the steel pipes are acquired by scanning the codes for multiple times in the whole production process, the technical scheme of the invention adopts the mode of acquiring the steel pipe coding information once and carrying out production operation according to the steel pipe coding information at multiple stations, completely replaces manual acquisition of production data, and has strong practicability and wide application range. In addition, the invention can realize the full automation of the production of the pipe flange, reduce the manual operation flow, shorten the production time and improve the production efficiency.
It should be noted that the above-described device embodiments are merely illustrative, where the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. In addition, in the drawings of the embodiment of the apparatus provided by the present invention, the connection relationship between the modules indicates that there is a communication connection between them, and may be specifically implemented as one or more communication buses or signal lines. One of ordinary skill in the art can understand and implement it without inventive effort.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. A pipe flange production line communication system, comprising: the system comprises a steel pipe scanning system, a flange coding system, a pipe flange assembling station, a pipe flange welding station, a pipe bender and a PC (personal computer);
the steel pipe scanning system is used for acquiring steel pipe coding information of a first steel pipe to be produced and sending the steel pipe coding information to the PC;
the PC is used for sending the size parameters corresponding to the steel pipe coding information to the steel pipe scanning system and sending the flange coding information corresponding to the steel pipe coding information to the flange coding system;
the PC is used for sending the size parameters and the assembly parameters corresponding to the steel pipe coding information to the pipe flange assembly station;
the PC is used for sending the size parameters and the welding parameters corresponding to the steel pipe coding information to the pipe flange welding station;
and the PC is used for sending the size parameters and the steel pipe bending parameters corresponding to the steel pipe coding information to the pipe flange welding station.
2. A pipe flange production line communication system according to claim 1,
the flange coding system is used for forwarding the received steel pipe coding information to the PC;
the PC is also used for inquiring a database according to the received steel pipe coding information, feeding back the size information of the first steel pipe to the steel pipe scanning system, and feeding back the flange coding information corresponding to the steel pipe coding information to the flange coding system;
the pipe flange assembly station is used for sending the received steel pipe coding information to a PC (personal computer), receiving steel pipe assembly parameters fed back by the PC, and assembling a first steel pipe and a flange which are transported to the pipe flange assembly station according to the steel pipe assembly parameters;
the pipe flange welding station is used for sending the received steel pipe coding information to a PC (personal computer), receiving steel pipe welding parameters fed back by the PC, and welding a first steel pipe transported to the pipe flange welding station with a flange according to the steel pipe welding parameters;
the pipe bending machine is used for sending the received steel pipe coding information to the PC, receiving the steel pipe bending parameters fed back by the PC, and then bending the first steel pipe conveyed to the pipe bending machine according to the steel pipe bending parameters.
3. The pipe flange production line communication system of claim 2, wherein the flange coding system is further configured to code the flange transported to the flange coding system according to the flange coding information fed back by the PC.
4. The pipe flange production line communication system according to claim 2, wherein the steel pipe scanning system acquires steel pipe code information of a first steel pipe to be produced, and specifically comprises:
the steel pipe scanning system scans the identification code on the first steel pipe through the scanning device, and obtains the steel pipe coding information after identifying the identification code.
5. The pipe flange production line communication system of claim 4, wherein the identification code is a bar code or a two-dimensional code.
6. A pipe flange production line communication system according to any one of claims 1 to 5, wherein the size information includes: length of steel pipe, wall thickness of steel pipe, outer diameter of steel pipe and inner diameter of steel pipe.
7. A pipe flange production line communication system according to any one of claims 1 to 5, wherein the flange coding information includes: a coded attachment type and a code to be printed.
8. A pipe flange production line communication system according to any one of claims 1 to 5, wherein the steel pipe fitting parameters include: steel pipe and flange matching parameters, fillet welding parameters and spot welding parameters.
9. A pipe flange production line communication system according to any one of claims 1 to 5, wherein the steel pipe welding parameters include: steel pipe material, steel pipe external diameter, welding leg parameters and welding process.
10. A pipe flange production line communication system according to any one of claims 1 to 5, wherein the steel pipe bending parameters include: length of steel pipe, number of bend angles, angle of bend and size of bend angle.
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| CN202011144390.1A CN112247596B (en) | 2020-10-22 | 2020-10-22 | Pipe flange production line communication system |
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| CN202011144390.1A CN112247596B (en) | 2020-10-22 | 2020-10-22 | Pipe flange production line communication system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523727A (en) * | 2021-07-29 | 2021-10-22 | 广州文冲船厂有限责任公司 | Pipe flange production method and pipe flange production line system |
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| CN112247596B (en) | 2022-07-05 |
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