CN112244231A - Novel special production line of duck meat product - Google Patents

Novel special production line of duck meat product Download PDF

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Publication number
CN112244231A
CN112244231A CN202011307182.9A CN202011307182A CN112244231A CN 112244231 A CN112244231 A CN 112244231A CN 202011307182 A CN202011307182 A CN 202011307182A CN 112244231 A CN112244231 A CN 112244231A
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CN
China
Prior art keywords
fixedly connected
block
sliding
duck meat
cutting
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202011307182.9A
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Chinese (zh)
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CN112244231B (en
Inventor
苏华章
谭姣晖
熊纪成
夏秋良
蔡海兵
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Hunan Linwu Shunhua Duck Development Co ltd
Chenzhou Shunhua Fish Industry Co ltd
Original Assignee
Hunan Linwu Shunhua Duck Development Co ltd
Chenzhou Shunhua Fish Industry Co ltd
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Application filed by Hunan Linwu Shunhua Duck Development Co ltd, Chenzhou Shunhua Fish Industry Co ltd filed Critical Hunan Linwu Shunhua Duck Development Co ltd
Priority to CN202011307182.9A priority Critical patent/CN112244231B/en
Publication of CN112244231A publication Critical patent/CN112244231A/en
Application granted granted Critical
Publication of CN112244231B publication Critical patent/CN112244231B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50Poultry products, e.g. poultry sausages
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B1/00Bakers' ovens
    • A21B1/42Bakers' ovens characterised by the baking surfaces moving during the baking
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B1/00Bakers' ovens
    • A21B1/42Bakers' ovens characterised by the baking surfaces moving during the baking
    • A21B1/44Bakers' ovens characterised by the baking surfaces moving during the baking with surfaces rotating in a horizontal plane
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0023Dividing poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0061Cleaning or disinfecting poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C9/00Apparatus for tenderising meat, e.g. ham
    • A22C9/004Apparatus for tenderising meat, e.g. ham by massaging
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C9/00Apparatus for tenderising meat, e.g. ham
    • A22C9/007Apparatus for tenderising meat, e.g. ham by beating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/06Freezing; Subsequent thawing; Cooling
    • A23B4/07Thawing subsequent to freezing
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/10Meat meal or powder; Granules, agglomerates or flakes

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a novel duck meat product special production line which comprises a low-temperature high-humidity unfreezing device, a cleaning device, a vacuum rolling and kneading device, a baking device, a first marinating device, an air drying device, a second marinating device, a vacuum precooling device, a duck meat block cutting device, a nitrogen-filled packaging machine, a sterilizing device, a cooling and air drying device and a refrigerating device which are sequentially connected through a conveying belt. The special production line for the novel duck meat product can realize the production automation of the novel duck meat product and produce the novel duck meat product meeting the requirements.

Description

Novel special production line of duck meat product
Technical Field
The invention relates to processing equipment of instant food, in particular to a novel special production line for duck meat products.
Background
The duck meat instant food is a favorite food for people. At present, the duck meat instant food in the market is mainly a marinated duck product, such as a duck block, and is ready to eat and convenient to carry after opening a bag.
These instant duck meat foods are sold on a shelf for a certain period of time, and thus, require a certain shelf life. Therefore, in the industrial processing process of the duck meat instant food, vacuum packaging and high-temperature and high-pressure sterilization are generally adopted, and a set of successful processing methods recognized in the field is formed.
In the prior art, a processing method of a duck meat instant food generally comprises the following steps: pickling → precooking → marinating → cooling → oil treatment → vacuum packaging → high temperature and high pressure sterilization. Wherein, the temperature for high-temperature and high-pressure sterilization is generally required to be about 121 ℃ (± 2 ℃).
The instant duck meat food processed by the prior art adopts vacuum packaging and high-temperature and high-pressure sterilization in order to ensure a certain quality guarantee period, and although the requirements of a certain quality guarantee period are met, the nutrition and the taste of the meat are affected. Especially, the taste is not suitable for young people.
If the defects of the prior art can be overcome, a new duck meat instant food variety suitable for the taste of young people is developed, the nutrition and the good taste of the meat can be ensured, the requirement of a certain quality guarantee period can be met, and the consumption market can be greatly widened.
Therefore, the applicant technicians conduct extensive market research and long-term technical attack and repeated tests, and finally a novel duck meat product, namely a series of chilled duck meat block products, is processed, belongs to a chilled product and is ready to eat, is particularly suitable for consumption habits and requirements of young people, has good market reaction, and becomes a marketable product. The production process of the novel duck meat product comprises the following steps: thawing, cleaning, vacuum rolling and kneading for pickling, baking, marinating, air drying, marinating again, cooling, cutting, packaging, sterilizing, quickly cooling, air drying, and refrigerating.
In order to produce this new type of duck meat product, a dedicated production line is required, in particular dedicated thawing, baking and cutting (duck meat mass) equipment.
Disclosure of Invention
The invention aims to provide a novel duck meat product special production line to help realize production automation of novel duck meat block products and produce novel duck meat block products meeting requirements.
In order to solve the technical problem, the novel special production line for the duck meat product comprises a low-temperature high-humidity unfreezing device, a cleaning device, a vacuum rolling and kneading device, a baking device, a first marinating device, an air drying device, a second marinating device, a vacuum precooling device, a duck meat block cutting device, a nitrogen-filled packaging machine, a sterilizing device, a cooling and air drying device and a refrigerating device which are sequentially connected through a conveying belt.
The low-temperature high-humidity unfreezing device comprises a unfreezing box body, a duck meat containing disc and a beating mechanism; a fixed block fixedly connected with the side wall of the thawing box body is arranged in the thawing box body; the middle part of the fixed block is provided with a through hole; a rotating ring is arranged in the middle of the fixed block; two sides of the rotating ring are clamped into the fixed block and are rotationally connected with the fixed block; the rotating ring is driven by a driving mechanism; the inner side of the middle part of the rotating ring is provided with a protruding eave; the duck meat containing plate is clamped in the rotary ring and supported by the protruding eaves; the lower end of the duck meat containing tray is provided with a plurality of small drainage holes; the left side wall and the right side wall of the fixed block are fixedly connected with steam generators; the steam generator is communicated with the upper side of the thawing box body through a connecting pipe, and exhaust fans are arranged on the left side wall and the right side wall of the thawing box body at the lower end of the fixed block; the beating mechanism is positioned right above the duck meat containing plate; the knocking mechanism comprises a knocking block, an incomplete gear and a sliding ring; the inner wall of the upper end of the thawing box body is fixedly connected with a jacking block; the sliding ring is connected with the top block in a sliding manner; straight teeth are arranged on the left side wall of the sliding ring; the incomplete gear is positioned in the middle of the sliding ring; the middle part of the incomplete gear is fixedly connected with a rotating shaft concentric with the incomplete gear; the rotating shaft is driven by a first driving motor; the lower side of the sliding ring is fixedly connected with the knocking block through a connecting rod, and the knocking blocks positioned on the left side and the right side of the connecting rod are fixedly connected with sliding blocks through limiting rods; the sliding block is clamped in the thawing box body and is in sliding connection with the inner wall of the thawing box body; the upper end of the sliding block is elastically connected with the unfreezing box body through an elastic assembly; the elastic component is a spring; the lower end of the knocking block is fixedly connected with a plurality of contacts; the outer side of the contact is fixedly connected with a rubber sleeve; the upper end of the exhaust fan is provided with a baffle fixedly connected with the inner wall of the thawing box body; the baffle is arranged in an inclined mode.
The driving mechanism of the low-temperature high-humidity thawing device comprises a gear ring, a second driving motor and a driving gear; the outer side of the rotating ring is fixedly connected with a gear ring; the driving gear is positioned in the fixed block and is mutually meshed with the gear ring; the middle part of the driving gear is fixedly connected with a second rotating shaft which is rotatably connected with the fixed block; the upper end of the second rotating shaft is fixedly connected with a first bevel gear; the second driving motor is fixedly connected with the side wall of the unfreezing box body, and the output end of the second driving motor is fixedly connected with a second bevel gear which is meshed with the first bevel gear; the inside downside fixedly connected with of case body that unfreezes divides the stream block.
The lower extreme fixed connection universal wheel of the case body that unfreezes of high wet thawing apparatus of low temperature, fixedly connected with push rod on the lateral wall of case body unfreezes.
The toasting device comprises a body; the upper end of the main body is rotatably connected with a first rotating shaft; a supporting plate is fixedly arranged at the bottom end of the first rotating shaft; the bottom end of the supporting plate is fixedly provided with a hook; a second bevel gear is fixedly mounted at the upper end of the first rotating shaft; the upper end of the main body is fixedly provided with a motor; a second rotating shaft is fixedly arranged at the output end of the motor; a first bevel gear is fixedly arranged on the second rotating shaft; the first bevel gear is meshed with the second bevel gear; a supporting block is fixedly arranged on the side plate of the main body; the supporting block is rotatably connected with a third rotating shaft; a transmission belt is arranged between the upper end of the third rotating shaft and the first rotating shaft; and a cam is fixedly arranged at the bottom end of the third rotating shaft.
The left side plate and the right side plate of the main body of the baking device are connected with sliding rods in a sliding mode at positions corresponding to the cams; a placing plate is arranged in the middle of the sliding rod; the left end of the sliding rod is fixedly connected with a limiting block; a supporting frame is fixedly arranged on the left side plate of the main body; the sliding rod is connected with the supporting frame in a sliding manner; a first spring is arranged on the sliding rod in the supporting frame; the bottom end of the placing plate is rotatably connected with a universal ball; the universal ball is fixedly connected with a connecting rod; the upper end of the connecting rod is fixedly connected with a supporting head; a shaking hole is formed in the position, corresponding to the connecting rod, of the upper end of the placing plate; a buffer rod is connected in the shaking hole in a sliding manner; the top end of the buffer rod is provided with a buffer plate; and a second spring is arranged on the buffer rod.
The lower part of the main body of the baking device is fixedly provided with a drainage plate; the drainage plate is provided with a liquid leakage hole; the bottom end of the main body is provided with a sliding chute; the sliding chute is connected with a sliding block in a sliding manner; and the sliding block is fixedly provided with a collecting box.
The duck meat block cutting device comprises a cutting table, a transverse cutting mechanism and a longitudinal cutting mechanism; the transverse cutting mechanism comprises a first push plate and a first cutting blade; the cutting table is T-shaped, and a T-shaped groove is formed in the upper part of the cutting table; the first push plate is positioned on the right side of the T-shaped groove, and two ends of the first push plate are fixedly connected with second limiting slide blocks; a clamping groove is formed in the cutting table; two ends of the clamping groove are provided with limiting sliding rods; the second limiting sliding block is connected with the limiting sliding rod in a sliding mode; a first shaft which is rotatably connected with the cutting table is arranged on the left side of the first push plate; the first shaft is driven by a driving motor; the number of the first cutting blades is eight, and the first cutting blades are uniformly distributed on the first shaft and fixedly connected with the first shaft; eight cutting grooves matched with the first cutting blade in shape are formed in the cutting table positioned at the lower end of the first cutting blade; eight clamping grooves are correspondingly arranged on one side, opposite to the first cutting blade, of each clamping groove; the longitudinal cutting mechanism comprises a second cutting blade and a second push plate; the second push plate is positioned at the lower side of the left end of the T-shaped groove; the left side of the second push plate is rotatably connected with a screw rod; the screw rod is in threaded connection with a sliding block; the second push plate is fixedly connected with the sliding block; a second limiting groove is formed in the cutting table and is positioned on the lower side of the second push plate; a second limiting sliding block is clamped in the second limiting groove; the second limiting sliding block is connected with the second limiting groove in a sliding mode; the upper end of the second limiting sliding block is fixedly connected with the second push plate; the lower side of the sliding block is fixedly connected with a crank used for driving the sliding block to rotate; a second shaft is fixedly connected to the cutting table; the second cutting blade is arranged on the second shaft and is fixedly connected with the second shaft; the number of the second cutting blades is eight; the right end of the second shaft penetrates through the cutting table and is fixedly connected with a first helical gear; one end of the first shaft penetrates through the cutting table and is fixedly connected with a second bevel gear meshed with the first bevel gear; a cleaning box is arranged on the cutting table; the limiting slide rod is connected with a limiting slide block in a sliding manner; and the limiting slide rod is sleeved with a limiting spring, and the limiting spring is in contact connection with the limiting slide block.
The first push pedal of duck meat piece cutting device passes through connecting rod fixedly connected with pulling handle. The pulling handle is fixedly connected with an anti-slip sleeve.
A basket in sliding connection with the duck meat block cutting device is arranged in the cleaning box; the bottom of the lifting basket is provided with a plurality of through holes; the bottom of the cutting table is fixedly connected with a support leg; the number of the supporting legs is three; the lower part of the supporting leg is provided with a bearing block which is connected with the supporting leg in a sliding way; a damping slide block is arranged inside the bearing block; the lower ends of the supporting legs are fixedly connected with the damping sliding block; the lower side of the damping sliding block is elastically connected with the bearing block through a damping spring; the bottom of the bearing block is fixedly connected with a rubber non-slip mat.
By adopting the production line, the production process of the novel duck meat product can be automated to produce the novel duck meat product meeting the requirements due to the arrangement of the low-temperature high-humidity unfreezing device, the cleaning device, the vacuum rolling and kneading device, the baking device, the first marinating device, the air drying device, the second marinating device, the vacuum precooling device, the duck meat block and duck meat block cutting device, the nitrogen-filled packaging machine, the sterilizing device, the cooling and air drying device and the refrigerating device which are sequentially connected through the conveying belt.
In order to adapt to the special requirements of the steps of unfreezing, baking and cutting, a low-temperature high-humidity unfreezing device, a baking device and a duck meat block cutting device are particularly arranged.
The low-temperature high-humidity unfreezing device comprises a unfreezing box body, a duck meat containing disc and a knocking mechanism, wherein the unfreezing box body, the duck meat containing disc and the knocking mechanism are arranged, frozen duck meat is placed on the duck meat containing disc when the device is used, hot air is introduced into the unfreezing box body through a steam generator to unfreeze the frozen duck, a driving mechanism drives a rotating ring to rotate to enable the rotating ring to be uniformly heated, gas generated after the frozen duck is unfrozen is exhausted through an exhaust fan, meanwhile, the pressure below the unfreezing box body is reduced, hot steam in the steam generator flows circularly from top to bottom, the unfreezing of the frozen duck is facilitated, a first driving motor is started to drive an incomplete gear to rotate clockwise, the incomplete gear rotates for one circle every time to drive a sliding ring to move upwards, and the knocking block moves downwards under the action of gravity to contact a contact to knock duck meat on the duck meat containing disc, meanwhile, due to the existence of the spring, the pressure of the contact on the duck is not too large, the duck is prevented from being damaged, the circulation is carried out, the unfrozen blood is discharged from the small hole, the unfreezing of the duck is accelerated, the meat quality of the unfrozen duck is fine and smooth, the blood after each unfreezing is discharged, the quality of the unfrozen duck can be guaranteed, and water resources are saved.
The baking device of the invention hangs the whole duck on the hook, puts the duck on the placing plate, starts the motor, drives the first bevel gear to rotate through the second rotating shaft, drives the first rotating shaft to rotate through the meshed second bevel gear, thereby drives the hung whole duck to uniformly rotate and bake, simultaneously drives the third rotating shaft to rotate through the conveyor belt, thereby driving the cam to rotate, the cam rotates to extrude the slide rod to slide on the main body, under the action of the first spring, the slide rod can repeatedly slide, thereby driving the placing plate to swing left and right, thereby enabling the universal ball to rotate at the bottom end of the placing plate, thereby driving the connecting rod to swing in the swinging hole, thereby extruding the buffer plate, under the action of the second spring, the connecting rod can repeatedly swing, thereby swinging the duck placed on the placing plate, and enabling the contact surface of the duck and the placing plate to ventilate, thereby better baking.
According to the duck meat block cutting device, the transverse cutting mechanism and the longitudinal cutting mechanism are arranged, when the duck meat block cutting device is used, duck meat is placed between the first push plate and the first cutting blade, the driving motor is started, the first push plate is pushed leftwards, the duck meat moves leftwards, transverse cutting is conducted on the duck meat through the first cutting blade, the first rotating shaft drives the second rotating shaft to rotate through meshing of the first helical gear and the second helical gear, then the second push plate is driven to move upwards through rotating the crank, the duck meat is pushed, and the second cutting blade conducts longitudinal cutting on the duck meat, so that cutting of the duck meat is completed.
Drawings
FIG. 1 is a schematic view of a production line configuration according to the present invention;
FIG. 2 is a schematic diagram of the overall structure of the low-temperature high-humidity thawing device of the invention;
FIG. 3 is a schematic view of a swivel structure of the low-temperature high-humidity thawing apparatus according to the present invention;
FIG. 4 is a schematic view of the construction of the toasting device according to the present invention;
FIG. 5 is an enlarged view taken at A of FIG. 4 in accordance with the present invention;
FIG. 6 is an enlarged view of the invention at B in FIG. 5;
FIG. 7 is a schematic view showing the structure of the duck meat cutting device of the present invention;
FIG. 8 is a schematic three-dimensional view of the duck meat cutting device of the present invention;
FIG. 9 is a side view of the duck meat chunk cutting apparatus of the present invention;
FIG. 10 is a schematic view showing the structure of a second pusher plate of the duck meat cutting apparatus of the present invention;
fig. 11 is an enlarged schematic view at a of fig. 7.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
as shown in fig. 1, the novel production line special for duck meat products comprises a low-temperature high-humidity unfreezing device, a cleaning device, a vacuum rolling and kneading device, a baking device, a first marinating device, an air drying device, a second marinating device, a vacuum precooling device, a duck meat block cutting device, a nitrogen-filled packaging machine, a sterilizing device, a cooling and air drying device and a refrigerating device which are sequentially connected through a conveying belt.
The production line of the invention is arranged corresponding to the production flow of the novel duck meat block product, so as to realize the production flow: thawing, cleaning, vacuum rolling and kneading for pickling, baking, marinating, air drying, marinating again, cooling, cutting, packaging, sterilizing, quickly cooling, air drying, and refrigerating. Can automate the production process of the novel duck meat product to produce the novel duck meat block product meeting the requirements.
The novel production line special for duck meat products is specially provided with a low-temperature high-humidity unfreezing device, a baking device and a duck meat block cutting device in order to meet the special requirements of unfreezing, baking and cutting steps. Other devices are prior art devices, such as a refrigerator, which may be a freezer.
As shown in fig. 2 and 3, the low-temperature high-humidity thawing apparatus of the present invention includes a thawing box body 1, a duck meat tray 6, and a beating mechanism.
A fixing block 7 fixedly connected with the side wall of the unfreezing box body 1 is arranged in the unfreezing box body. The middle part of the fixed block 7 is provided with a through hole. The middle part of the fixed block 7 is provided with a rotating ring 5. The two sides of the rotating ring 5 are clamped in the fixed block 7 and are rotationally connected with the fixed block. The swivel 5 is driven by a drive mechanism. The inner side of the middle part of the rotating ring 5 is provided with a protruding eave. The duck meat containing tray 6 is clamped in the rotating ring 5 and is supported by the protruding eaves. The lower end of the duck meat containing tray 6 is provided with a plurality of small drainage holes. The left side wall and the right side wall of the fixed block 7 are fixedly connected with steam generators 4. The steam generator 4 is communicated with the upper side of the thawing box body 1 through a connecting pipe. Exhaust fans 801 are arranged on the left side wall and the right side wall of the thawing box body 1 at the lower end of the fixing block 7. Thereby can take out the air in the case body 1 that unfreezes for the circulation from the top down of the air in the case body 1 that unfreezes, the duck meat on the tray 6 is held to the duck meat unfreezes.
The beating mechanism is positioned right above the duck meat containing tray 6. The rapping mechanism comprises a rapping block 2, a partial gear 303 and a sliding ring 304. The inner wall of the upper end of the thawing box body 1 is fixedly connected with a top block 305. The slip ring 304 is slidably connected to the top block 305. The left side wall of the slip ring 304 is provided with straight teeth. The incomplete gear 303 is located at the middle of the slip ring 304. The middle part of the incomplete gear 303 is fixedly connected with a rotating shaft concentric with the incomplete gear. The rotating shaft is driven by a first driving motor. The lower side of the sliding ring 304 is fixedly connected with the beating block 2 through a connecting rod, and the beating blocks 2 positioned at the left side and the right side of the connecting rod are fixedly connected with sliding blocks 301 through limiting rods 3. The slider 301 joint is in the case body 1 that unfreezes and with the inner wall sliding connection of the case body 1 that unfreezes. The upper end of the sliding block 301 is elastically connected with the thawing box body 1 through an elastic component. The elastic component is a spring 302; the lower end of the striking block 2 is fixedly connected with a plurality of contacts 202.
The working principle is as follows: when the duck thawing device works, frozen duck meat is placed on the duck meat containing tray 6, hot gas is introduced into the thawing box body 1 through the steam generator 4 to thaw the frozen duck, the rotary ring 5 is driven to rotate through the driving mechanism to be uniformly heated, gas obtained after thawing the frozen duck is exhausted through the exhaust fan 801, meanwhile, the pressure below the thawing box body 1 is reduced, hot steam in the steam generator 4 flows circularly from top to bottom, thawing of the frozen duck is facilitated, at the moment, the first driving motor 306 is started to drive the incomplete gear 303 to rotate clockwise, the incomplete gear 303 drives the sliding ring 304 to move upwards each time to turn, after the incomplete gear 303 is separated from straight teeth in 394, the beating block 2 moves downwards under the action of gravity, the contact 202 beats and massages the duck meat on the duck meat containing tray 6, and due to the existence of the spring 302, make contact 202 can not be too big to the pressure of duck, prevent to suffer destruction, so circulate, the bloody water after unfreezing will discharge from the aperture, the unfreezing of duck with higher speed and make the more exquisite of duck meat quality after unfreezing, and the bloody water after each this unfreezes all can discharge, can guarantee the quality of duck meat after unfreezing to the water economy resource.
The outer side of the contact 202 is fixedly connected with a rubber sleeve 201. The duck meat surface beating device can play a role in buffering at the contact moment of beating the duck meat surface.
The upper end of the exhaust fan 801 is provided with a baffle 8 fixedly connected with the inner wall of the thawing box body 1. The baffle 8 is arranged obliquely. Therefore, sewage generated when the duck is unfrozen can be blocked, and sanitation and cleanness are facilitated.
The drive mechanism comprises a gear ring 501, a second drive motor 502 and a drive gear 503. A gear ring 501 is fixedly connected to the outer side of the rotating ring 5. The driving gear 503 is located in the fixed block 7 and is engaged with the gear ring 501. The middle part of the driving gear 503 is fixedly connected with a second rotating shaft which is rotatably connected with the fixed block 7. The upper end of the second rotating shaft is fixedly connected with a first bevel gear. The second driving motor 502 is fixedly connected with the side wall of the thawing box body 1, and the output end is fixedly connected with a second bevel gear which is meshed with the first bevel gear. The working principle is as follows: when the device works, the second driving motor 502 is started, and the helical gears meshed with each other drive the second rotating shaft to rotate, so that the driving gear 503 is driven to rotate, and the rotating ring 5 rotates.
The lower end of the thawing box body 1 is fixedly connected with a universal wheel 101. The push rod 103 is fixedly connected to the side wall of the thawing box body 1, so that the thawing box is convenient to move.
The inside downside fixedly connected with of case body 1 that unfreezes divides the stream block 102 for the water that unfreezes can follow and divide stream block 102 from the drain valve outflow of the case body 1 both sides that unfreezes, and prevent that the water that unfreezes from splashing at the in-process of whereabouts.
As shown in fig. 4, 5 and 6, the roasting apparatus of the present invention includes a main body 2001. A first rotating shaft 2006 is rotatably connected to an upper end of the body 2001. A support plate 2011 is fixedly mounted at the bottom end of the first rotating shaft 2006. The bottom end of the support plate 2011 is fixedly provided with a hook 2012. A second bevel gear 2005 is fixedly attached to an upper end of the first rotating shaft 2006. The upper end of the main body 2001 is fixedly mounted with a motor 2002. The output end of the motor 2002 is fixedly provided with a second rotating shaft 2003. A first bevel gear 2004 is fixedly attached to the second rotating shaft 2003. The first bevel gear is meshed with the second bevel gear. A support block 2009 is fixedly mounted on the side plate of the body 2001. A third rotation shaft 2008 is rotatably connected to the supporting block 2009. A transmission belt 2007 is provided between the upper end of the third rotating shaft 2008 and the first rotating shaft 2006. A cam 2010 is fixedly installed at the bottom end of the third rotating shaft 2008.
Slide bars 2013 are slidably coupled to left and right side plates of the main body 2001 of the roasting apparatus at positions corresponding to the cams 2010. A placing plate 2014 is arranged in the middle of the sliding rod 2013. The left end of the sliding rod 2013 is fixedly connected with a limiting block 2017. A support frame 2015 is fixedly mounted on the left side plate of the main body 2001. The slide bar 2013 is slidably connected with the support frame 2015. A first spring 2016 is disposed on the slide bar 2013 inside the support frame 2015. The bottom end of the placing plate 2014 is rotatably connected with a universal ball 2024. The universal ball 2024 is fixedly connected with a connecting rod 2025. The upper end of the connecting rod 2025 is fixedly connected with a supporting head 2026. The upper end of the placing plate 2014 is provided with a shaking hole 2027 at the position corresponding to the connecting rod 2025. A buffer rod 2028 is slidably connected in the rocking hole 2027. The top end of the buffer rod 2028 is provided with a buffer plate 2029. The buffer rod 2028 is provided with a second spring 2030.
When in use, the whole duck is hung on the hook, the duck meat is placed on the placing plate, the motor is started, the first bevel gear is driven to rotate through the second rotating shaft, the first rotating shaft is driven to rotate through the meshed second bevel gear, so that the hung whole duck is driven to uniformly rotate and bake, meanwhile, the third rotating shaft is driven to rotate through the conveying belt, so that the cam is driven to rotate, the cam rotates to extrude the sliding rod to slide on the main body, under the action of the first spring, the sliding rod can repeatedly slide, so that the placing plate is driven to swing left and right, so that the universal ball rotates at the bottom end of the placing plate, so that the connecting rod is driven to swing in the swinging hole, so that the buffer plate is extruded, under the action of the second spring, the connecting rod repeatedly swings, so that the duck meat placed on the placing plate swings, so that the contact surface of the duck meat and the placing plate can ventilate, thereby better baking.
A drainage plate 2018 is fixedly mounted on the lower portion of the main body 2001. The drainage plate 2018 is provided with a liquid leakage hole 2019. The bottom end of the main body 2001 is provided with a sliding groove 2022. The sliding groove 2022 is slidably connected with a sliding block 2021. The slider 2021 is fixedly provided with a collection box 2020. Duck meat can produce duck's oil when toasting, through drainage plate and weeping hole to leak duck's oil into the collecting box, receive the back when full when the collecting box, take out the collecting box in the spout through the slider.
As shown in fig. 7, 8, 9, 10, and 11, the duck meat dicer of the present invention includes a cutting table 3001, a transverse cutting mechanism, and a longitudinal cutting mechanism. The transverse cutting mechanism includes a first push plate 3201 and a first cutting blade 3205. The cutting table 3001 is T-shaped, and has a T-shaped groove formed in an upper portion thereof. The first push plate 3201 is located on the right side of the T-shaped groove and has two ends fixedly connected with second limiting sliding blocks. A clamping groove 3002 is arranged on the cutting table 3001. Two ends of the clamping groove 3002 are provided with limiting sliding rods 3202. The second limiting sliding block is connected with the limiting sliding rod 3202 in a sliding manner. The left side of the first push plate 3201 is provided with a first shaft 3207 that is rotationally coupled to the cutting table 3001. The first shaft 3207 is driven by a drive motor. The number of the first cutting blades 3205 is eight, and the first cutting blades 3207 are uniformly arranged on the first shaft 3207 and fixedly connected with the first shaft 3207. Eight cutting grooves 3206 matching with the shape of the first cutting blade 3205 are formed on the cutting table 3001 at the lower end of the first cutting blade 3205. Eight card slots 3002 are correspondingly arranged on the side opposite to the first cutting blade 3205. The longitudinal cutting mechanism includes a second cutting blade 3003 and a second pusher plate 3303. The second push plate 3303 is located on the lower side of the left end of the T-shaped groove. The left side of the second push plate 3303 is rotatably connected with a screw rod 3306. And a sliding block 3305 is connected to the screw rod 3306 through threads. The second push plate 3303 is fixedly connected with the sliding block 3305. The cutting table 3001 is provided with a second limiting slot 3302 at the lower side of the second push plate 3303. A second limit slider 3307 is clamped in the second limit groove 3302. The second limit slider 3307 is connected with the second limit groove 3302 in a sliding manner. The upper end of the second limit sliding block 3307 is fixedly connected with the second push plate 3303. A crank 3304 for driving the slider 3305 to rotate is fixedly connected to the lower side of the slider 3305. A second shaft 3301 is fixedly connected to the cutting table 3001. The second cutting blade 3003 is disposed on and fixedly coupled to the second shaft 3301. The number of the second cutting blades 3003 is eight. The right end of the second shaft 3301 penetrates the cutting table 3001 and is fixedly connected with a first bevel gear. One end of the first shaft 3207 extends through the cutting table 3001 and is fixedly connected with a second helical gear that intermeshes with the first helical gear. A cleaning tank 3501 is provided on the cutting table 3001. The limiting slide rod 3202 is slidably connected with a limiting slide block 3004. The limiting slide rod 3202 is sleeved with a limiting spring 3401, and the limiting spring 3401 is in contact connection with the limiting slide block 3004.
During the use with duck place between first push pedal and first cutting blade, start driving motor, promote first push pedal left, duck will move left, carry out the transverse cutting to it through first cutting blade, first pivot drives the second pivot through the meshing of first helical gear and second skewed tooth second helical gear and rotates, drives second push pedal upward movement through rotating the crank afterwards, promotes duck for second cutting blade carries out vertical cutting to it, thereby accomplishes the cutting of duck. When the first push plate moves to reach the vertex, the second limiting block is in contact with the limiting sliding block, so that the limiting spring is compressed, and the first push plate is prevented from moving leftwards continuously and being damaged.
A first pushing plate 3201 of the duck meat block cutting device is fixedly connected with a pulling handle 3203 through a connecting rod. An anti-slip cover 3204 is fixedly connected to the pulling handle 3203. This can increase the frictional force in use.
A basket 3005 connected with the cleaning box 3501 in a sliding manner is arranged in the cleaning box 3501 of the duck meat block cutting device. The bottom of the basket 3005 is provided with a plurality of through holes. Therefore, the duck meat is convenient to clean.
The bottom of the cutting deck 3001 is fixedly connected to legs 3101. The number of legs 3101 is three. The lower portion of the leg 3101 is provided with a bearing block 3102 slidably connected thereto. The inside of the bearing block 3102 is provided with a damping slider 3103. The lower ends of the legs 3101 are fixedly connected to a shock-absorbing slider 3103. The lower side of the damping slider 3103 is elastically connected to the bearing block 3102 by a damping spring 3104. The bottom of the bearing block 3102 is fixedly connected with a rubber non-slip pad 3105. Therefore, when vibration is generated in the using process, the shock absorption effect can be achieved.

Claims (10)

1. The utility model provides a novel special production line of duck meat product which characterized in that: comprises a low-temperature high-humidity unfreezing device, a cleaning device, a vacuum rolling and kneading device, a baking device, a first marinating device, an air drying device, a second marinating device, a vacuum precooling device, a duck meat block cutting device, a nitrogen filling packaging machine, a sterilizing device, a cooling and air drying device and a refrigerating device which are sequentially connected through a conveying belt.
2. The novel duck meat product special production line as claimed in claim 1, wherein: the low-temperature high-humidity unfreezing device comprises a unfreezing box body (1), a duck meat containing tray (6) and a beating mechanism; a fixed block (7) fixedly connected with the side wall of the thawing box body (1) is arranged in the thawing box body; the middle part of the fixed block (7) is provided with a through hole; a rotating ring (5) is arranged in the middle of the fixed block (7); the two sides of the rotating ring (5) are clamped into the fixed block (7) and are rotationally connected with the fixed block; the rotating ring (5) is driven by a driving mechanism; the inner side of the middle part of the rotating ring (5) is provided with a protruding eave; the duck meat containing plate (6) is clamped in the rotating ring (5) and supported by the protruding eaves; the lower end of the duck meat containing tray (6) is provided with a plurality of small drainage holes; the left side wall and the right side wall of the fixed block (7) are fixedly connected with steam generators (4); the steam generator (4) is communicated with the upper side of the thawing box body (1) through a connecting pipe, and exhaust fans (801) are arranged on the left side wall and the right side wall of the thawing box body (1) at the lower end of the fixing block (7); the beating mechanism is positioned right above the duck meat containing tray (6); the knocking mechanism comprises a knocking block (2), an incomplete gear (303) and a sliding ring (304); the inner wall of the upper end of the thawing box body (1) is fixedly connected with a jacking block (305); the sliding ring (304) is in sliding connection with the top block (305); straight teeth are arranged on the left side wall of the sliding ring (304); the incomplete gear (303) is positioned in the middle of the sliding ring (304); the middle part of the incomplete gear (303) is fixedly connected with a rotating shaft concentric with the incomplete gear; the rotating shaft is driven by a first driving motor; the lower side of the sliding ring (304) is fixedly connected with the beating block (2) through a connecting rod, and the beating blocks (2) positioned on the left side and the right side of the connecting rod are fixedly connected with sliding blocks (301) through limiting rods (3); the sliding block (301) is clamped in the unfreezing box body (1) and is in sliding connection with the inner wall of the unfreezing box body (1); the upper end of the sliding block (301) is elastically connected with the unfreezing box body (1) through an elastic assembly; the elastic component is a spring (302); the lower end of the knocking block (2) is fixedly connected with a plurality of contacts (202); the outer side of the contact (202) is fixedly connected with a rubber sleeve (201); the upper end of the exhaust fan (801) is provided with a baffle (8) fixedly connected with the inner wall of the thawing box body (1); the baffle (8) is arranged obliquely.
3. The novel duck meat product special production line as claimed in claim 2, wherein: the driving mechanism of the low-temperature high-humidity thawing device comprises a gear ring (501), a second driving motor (502) and a driving gear (503); a gear ring (501) is fixedly connected to the outer side of the rotating ring (5); the driving gear (503) is positioned in the fixed block (7) and is meshed with the gear ring (501); the middle part of the driving gear (503) is fixedly connected with a second rotating shaft which is rotatably connected with the fixed block (7); the upper end of the second rotating shaft is fixedly connected with a first bevel gear; the second driving motor (502) is fixedly connected with the side wall of the unfreezing box body (1), and the output end of the second driving motor is fixedly connected with a second bevel gear which is meshed with the first bevel gear; the inner lower side of the unfreezing box body (1) is fixedly connected with a shunting block (102).
4. The novel duck meat product special production line as claimed in claim 2 or 3, wherein: the lower end of the unfreezing box body (1) is fixedly connected with universal wheels (101), and a push rod is fixedly connected to the side wall of the unfreezing box body (1).
5. The novel duck meat product dedicated production line as claimed in claim 1 or 2, wherein: the toasting device comprises a body (2001); a first rotating shaft (2006) is rotatably connected to the upper end of the main body (2001); a supporting plate (2011) is fixedly installed at the bottom end of the first rotating shaft (2006); a hook (2012) is fixedly installed at the bottom end of the supporting plate (2011); a second bevel gear (2005) is fixedly mounted at the upper end of the first rotating shaft (2006); a motor (2002) is fixedly arranged at the upper end of the main body (2001); a second rotating shaft (2003) is fixedly arranged at the output end of the motor (2002); a first bevel gear (2004) is fixedly mounted on the second rotating shaft (2003); the first bevel gear is meshed with the second bevel gear; a supporting block (2009) is fixedly arranged on the side plate of the main body (2001); a third rotating shaft (2008) is rotatably connected to the supporting block (2009); a transmission belt (2007) is arranged between the upper end of the third rotating shaft (2008) and the first rotating shaft (2006); and a cam (2010) is fixedly installed at the bottom end of the third rotating shaft (2008).
6. The novel duck meat product special production line as claimed in claim 5, wherein: a slide bar (2013) is connected to the left side plate and the right side plate of the baking device main body (2001) in a sliding way at a position corresponding to the cam (2010); a placing plate (2014) is arranged in the middle of the sliding rod (2013); a limiting block (2017) is fixedly connected to the left end of the sliding rod (2013); a supporting frame (2015) is fixedly arranged on the left side plate of the main body (2001); the sliding rod (2013) is connected with the supporting frame (2015) in a sliding mode; a first spring (2016) is arranged on the sliding rod (2013) in the supporting frame (2015); the bottom end of the placing plate (2014) is rotatably connected with a universal ball (2024); the universal ball (2024) is fixedly connected with a connecting rod (2025); the upper end of the connecting rod (2025) is fixedly connected with a supporting head (2026); a shaking hole (2027) is formed in the position, corresponding to the connecting rod (2025), of the upper end of the placing plate (2014); a buffer rod (2028) is connected in the shaking hole (2027) in a sliding way; the top end of the buffer rod (2028) is provided with a buffer plate (2029); a second spring (2030) is arranged on the buffer rod (2028).
7. The novel duck meat product special production line as claimed in claim 5 or 6, wherein: a drainage plate (2018) is fixedly mounted at the lower part of the main body (2001); the drainage plate (2018) is provided with a liquid leakage hole (2019); the bottom end of the main body (2001) is provided with a sliding groove (2022); the sliding groove (2022) is connected with a sliding block (2021) in a sliding way; and a collecting box (2020) is fixedly mounted on the sliding block (2021).
8. The novel duck meat product dedicated production line as claimed in claim 1 or 2, wherein: the duck meat block cutting device comprises a cutting table (3001), a transverse cutting mechanism and a longitudinal cutting mechanism; the transverse cutting mechanism comprises a first push plate (3201) and a first cutting blade (3205); the cutting table (3001) is T-shaped, and a T-shaped groove is formed in the upper part of the cutting table; the first push plate (3201) is positioned on the right side of the T-shaped groove, and two ends of the first push plate are fixedly connected with a second limiting sliding block; a clamping groove (3002) is arranged on the cutting table (3001); two ends of the clamping groove (3002) are provided with limiting sliding rods (3202); the second limiting sliding block is connected with a limiting sliding rod (3202) in a sliding manner; a first shaft (3207) which is rotatably connected with the cutting table (3001) is arranged on the left side of the first push plate (3201); the first shaft (3207) is driven by a drive motor; the number of the first cutting blades (3205) is eight, and the first cutting blades are uniformly distributed on the first shaft (3207) and are fixedly connected with the first shaft; eight cutting grooves (3206) matched with the first cutting blade (3205) in shape are formed in the cutting table (3001) at the lower end of the first cutting blade (3205); eight clamping grooves (3002) are correspondingly arranged on one side, opposite to the first cutting blade (3205); the longitudinal cutting mechanism comprises a second cutting blade (3003) and a second push plate (3303); the second push plate (3303) is positioned at the lower side of the left end of the T-shaped groove; the left side of the second push plate (3303) is rotatably connected with a screw rod (3306); a sliding block (3305) is connected to the screw rod (3306) in a threaded manner; the second push plate (3303) is fixedly connected with the sliding block (3305); a second limiting groove (3302) is formed in the cutting table (3001) and is positioned on the lower side of the second push plate (3303); a second limiting sliding block (3307) is clamped in the second limiting groove (3302); the second limiting sliding block (3307) is connected with the second limiting groove (3302) in a sliding mode; the upper end of the second limiting sliding block (3307) is fixedly connected with the second push plate (3303); a crank (3304) for driving the sliding block (3305) to rotate is fixedly connected to the lower side of the sliding block; a second shaft (3301) is fixedly connected to the cutting table (3001); the second cutting blade (3003) is arranged on the second shaft (3301) and is fixedly connected with the second shaft; the number of the second cutting blades (3003) is eight; the right end of the second shaft (3301) penetrates through the cutting table (3001) and is fixedly connected with a first bevel gear; one end of the first shaft (3207) penetrates through the cutting table (3001) and is fixedly connected with a second bevel gear meshed with the first bevel gear; a cleaning box (3501) is arranged on the cutting table (3001); the limiting sliding rod (3202) is connected with a limiting sliding block (3004) in a sliding manner; and the limiting sliding rod (3202) is sleeved with a limiting spring (3401), and the limiting spring (3401) is in contact connection with the limiting sliding block (3004).
9. The novel duck meat product special production line as claimed in claim 8, wherein: a first push plate (3201) of the duck meat block cutting device is fixedly connected with a pulling handle (3203) through a connecting rod; an anti-skid sleeve (3204) is fixedly connected to the pulling handle (3203).
10. The novel duck meat product special production line as claimed in claim 8, wherein: a basket (3005) connected with the cleaning box (3501) in a sliding manner is arranged in the cleaning box (3501) of the duck meat block cutting device; the bottom of the basket (3005) is provided with a plurality of through holes; the bottom of the cutting table (3001) is fixedly connected with a supporting leg (3101); the number of the legs (3101) is three; the lower part of the supporting leg (3101) is provided with a bearing block (3102) which is connected with the supporting leg in a sliding way; a damping slide block (3103) is arranged inside the bearing block (3102); the lower ends of the supporting legs (3101) are fixedly connected with a damping sliding block (3103); the lower side of the damping sliding block (3103) is elastically connected with the bearing block (3102) through a damping spring (3104); the bottom of the bearing block (3102) is fixedly connected with a rubber non-slip pad (3105).
CN202011307182.9A 2020-11-19 2020-11-19 Special production line for duck meat products Active CN112244231B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113383912A (en) * 2021-07-13 2021-09-14 昆明冬冬食品有限公司 Preparation method and automatic processing technology of marinated chicken legs
CN113519602A (en) * 2021-09-15 2021-10-22 南通鲜派食品有限公司 Cutting equipment for pickling meat products
CN113841714A (en) * 2021-10-08 2021-12-28 瑞昌市溢香农产品有限公司 Baking equipment for pressed salted ducks

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CN206586271U (en) * 2016-12-12 2017-10-27 诸城市万利源机械科技有限公司 A kind of high humidity low temperature thawing apparatus
CN108271852A (en) * 2017-12-31 2018-07-13 王传胜 A kind of auxiliary defrosting device of processing spiced and stewed food
CN210782752U (en) * 2019-06-26 2020-06-19 湖南聚味堂食品有限公司 Meat product processing thawing apparatus
CN213939633U (en) * 2020-11-19 2021-08-13 郴州舜华鱼业有限责任公司 Novel special production line of duck meat product

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206586271U (en) * 2016-12-12 2017-10-27 诸城市万利源机械科技有限公司 A kind of high humidity low temperature thawing apparatus
CN108271852A (en) * 2017-12-31 2018-07-13 王传胜 A kind of auxiliary defrosting device of processing spiced and stewed food
CN210782752U (en) * 2019-06-26 2020-06-19 湖南聚味堂食品有限公司 Meat product processing thawing apparatus
CN213939633U (en) * 2020-11-19 2021-08-13 郴州舜华鱼业有限责任公司 Novel special production line of duck meat product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113383912A (en) * 2021-07-13 2021-09-14 昆明冬冬食品有限公司 Preparation method and automatic processing technology of marinated chicken legs
CN113519602A (en) * 2021-09-15 2021-10-22 南通鲜派食品有限公司 Cutting equipment for pickling meat products
CN113841714A (en) * 2021-10-08 2021-12-28 瑞昌市溢香农产品有限公司 Baking equipment for pressed salted ducks
CN113841714B (en) * 2021-10-08 2022-05-17 瑞昌市溢香农产品有限公司 Baking equipment for pressed salted ducks

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