CN112234885B - 24V permanent magnet synchronous generator voltage regulator - Google Patents

24V permanent magnet synchronous generator voltage regulator Download PDF

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Publication number
CN112234885B
CN112234885B CN202011209983.1A CN202011209983A CN112234885B CN 112234885 B CN112234885 B CN 112234885B CN 202011209983 A CN202011209983 A CN 202011209983A CN 112234885 B CN112234885 B CN 112234885B
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voltage
module
pin
diode
capacitor
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CN112234885A (en
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白楠
付红玲
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Jiangsu Yunyi Electric Co Ltd
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Jiangsu Yunyi Electric Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P9/00Arrangements for controlling electric generators for the purpose of obtaining a desired output
    • H02P9/10Control effected upon generator excitation circuit to reduce harmful effects of overloads or transients, e.g. sudden application of load, sudden removal of load, sudden change of load
    • H02P9/105Control effected upon generator excitation circuit to reduce harmful effects of overloads or transients, e.g. sudden application of load, sudden removal of load, sudden change of load for increasing the stability
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0029Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
    • H02J7/00302Overcharge protection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0029Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
    • H02J7/00308Overvoltage protection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/14Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
    • H02J7/1407Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle on vehicles not being driven by a motor, e.g. bicycles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/14Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
    • H02J7/16Regulation of the charging current or voltage by variation of field
    • H02J7/24Regulation of the charging current or voltage by variation of field using discharge tubes or semiconductor devices
    • H02J7/2434Regulation of the charging current or voltage by variation of field using discharge tubes or semiconductor devices with pulse modulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/14Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
    • H02J7/16Regulation of the charging current or voltage by variation of field
    • H02J7/24Regulation of the charging current or voltage by variation of field using discharge tubes or semiconductor devices
    • H02J7/2437Regulation of the charging current or voltage by variation of field using discharge tubes or semiconductor devices using thyristors or triacs as final control devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2101/00Special adaptation of control arrangements for generators
    • H02P2101/45Special adaptation of control arrangements for generators for motor vehicles, e.g. car alternators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P2103/00Controlling arrangements characterised by the type of generator
    • H02P2103/20Controlling arrangements characterised by the type of generator of the synchronous type

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Eletrric Generators (AREA)

Abstract

The invention discloses a 24V permanent magnet synchronous generator voltage regulator. The system comprises an MCU main control module; the power supply conversion module supplies power to the MCU main control module; a PWM input interface module for receiving signals of the main control unit; the indicating lamp driving module controls the power supply indicating lamp of the main control unit; a phase signal acquisition module for frequency and voltage processing; the voltage acquisition module is used for acquiring and processing the power supply voltage at the B + end; a PWM output control module for controlling the switch of the rectifier bridge; a bridge rectifier module for three-phase rectification; and the filtering module absorbs the high-voltage pulse. The invention adopts fixed frequency PWM duty ratio control, and has stable voltage, small ripple and high efficiency. The voltage control carries out quick response along with actual load change and generator rotational speed change, improves the performance such as load characteristic and speed characteristic of generator, effectively plays the effect of protection storage battery and other consumer, prevents that the voltage is too high to the storage battery overcharge or charge inadequately. It is suitable for small and miniature permanent-magnet generators.

Description

24V permanent magnet synchronous generator voltage regulator
Technical Field
The invention relates to a voltage regulator, in particular to a 24V permanent magnet synchronous generator voltage regulator.
Background
In a dc generator, an excitation method for generating a rotating magnetic field by a dc current is called current excitation. If permanent magnets are used instead of current excitation to produce a rotating magnetic field, such a generator is called a permanent magnet generator. The adoption of the permanent magnet rotor structure enables the internal structure design of the generator to be arranged compactly, and the volume and the weight to be greatly reduced. The simplification of the structure of the permanent magnet rotor also reduces the rotational inertia of the rotor, increases the practical rotating speed and achieves a high value of specific power (namely the ratio of power to volume). Under the condition of good medium and low speed power generation performance and the same power grade, the output power of the permanent magnet generator is doubled when the permanent magnet generator is idling.
The permanent magnet generator has the advantages of small volume, low loss, high efficiency and the like, and the research on the permanent magnet generator is very necessary nowadays when the energy conservation and the environmental protection are increasingly emphasized. Brushless is realized in many cases, and therefore, it is often used for small-sized and micro-sized generators.
The magnetic field of the permanent magnet generator can be maintained without external energy after being manufactured, but the magnetic field is difficult to adjust and control from the outside. These limit the range of applications of permanent magnet generators. However, with the rapid development of control technologies of power electronic devices such as MOSFET and IGBTT, it is possible to control only the motor output without magnetic field control in application of a permanent magnet generator. The permanent magnet generator has new application opportunity and development in various fields due to the combination of three new technologies, namely, power electronic devices and microcomputer control.
The existing voltage regulation technology of the permanent magnet generator adopts a direct switch to control a rectifier bridge, is coarse regulation control and is mainly suitable for a high-power generator, has the problems of large voltage fluctuation and the like of a small micro generator below 500W, and can not realize accurate regulation and control of voltage.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a 24V permanent magnet synchronous generator voltage regulator which adopts fixed-frequency PWM duty ratio control and has the advantages of stable voltage, small ripple and high efficiency. The voltage control can carry out quick response along with the change of actual load and the change of the rotating speed of the generator, the performances such as the load characteristic, the speed characteristic and the like of the generator are improved, the effect of protecting the storage battery and other electric equipment can be effectively played, and the phenomenon that the storage battery is overcharged or insufficiently charged due to overhigh voltage is prevented.
In order to achieve the purpose, the 24V permanent magnet synchronous generator voltage regulator comprises an MCU main control module; a power supply conversion module for supplying 3.3V voltage to the MCU main control module; the PWM input interface module is used for receiving signals of the main control unit; the indicating lamp driving module is used for controlling the power supply indicating lamp of the main control unit; the phase signal acquisition module is used for processing frequency and voltage; the voltage acquisition module is used for acquiring and processing the power supply voltage at the B + end; the PWM output control module is used for controlling the switch of the rectifier bridge; a bridge rectifier module for three-phase rectification; and the filtering module is used for absorbing the high-voltage pulse.
Furthermore, the MCU main control module uses a PIC12F615 singlechip, the total number of PINs is 8, a PIN1 PIN is a VDD end, 3.3V is used for supplying power, the MCU can work in a low power consumption state by 3.3V power supply, and the loss of the battery power is reduced; PIN8 PIN common ground; PIN4 is a reset PIN and is connected with the filter capacitor C27 to the ground; PIN PIN2 is used as AD input end, which is used as input end for detecting voltage of power supply B + end; a PIN3 is used as an input end and is a PWM frequency and duty ratio input detection end; a PIN of PIN5 is used as an output end to drive the indicating lamp of the main control unit; PIN6 is used as input end for detecting frequency and voltage input end of Phase signal W end; PIN7 PIN is used as output terminal to control the switch of the rectifier bridge in a constant frequency PWM mode.
Further, in the power conversion module, an IC2 module uses a TI TPS7a6633 power chip to provide a 3.3V voltage for the MCU, a power B + is connected to a PIN1 PIN and a PIN2 PIN of the IC2 module after being connected to a capacitor C22 and a capacitor C23, the capacitor C22 is an electrolytic capacitor, the capacitor C23 is a ceramic capacitor, so as to effectively filter out interference noise waves from a power source, a PIN4 PIN of the IC2 module is connected to a capacitor C24 to ground, a PIN5 PIN is connected to ground, a PIN6 PIN is connected to a pull-up resistor R21 to a PIN8 PIN, a PIN8 PIN is an output PIN of the power chip, and is connected to a capacitor C25 and a capacitor C26 to ground, a capacitor C26 is a tantalum capacitor, and auxiliary output provides a stable 3.3V voltage.
Further, in the PWM input interface module, the PWM terminal is connected to a main control unit of the real vehicle, the main control unit provides a square wave duty ratio signal, a general frequency range is 10 to 400HZ, the duty ratio is 0 to 100% adjustable, the PWM terminal is connected to a capacitor C14 to ground, the square wave duty ratio signal is filtered by a resistor R17, a resistor R19 and a capacitor C13 and then is transmitted to a base of a triode Q6, a collector of the triode Q6 is connected to a PIN3 of the MCU main control module, a pull-up resistor is arranged in the PIN3, the PIN of the PIN3 is connected to the C12 to ground, and the PIN3 is set to be level interrupt detection of the PWM frequency and the duty ratio. The PWM duty cycle can change the regulating voltage of the regulator, and the larger the duty cycle, the higher the regulating voltage, and the smaller the duty cycle, the lower the regulating voltage. The real vehicle control unit changes the PWM duty ratio in real time according to the electric power and the battery charging state of the real vehicle, dynamically adjusts the power supply voltage of the generator, and improves the power utilization efficiency of the whole vehicle.
Furthermore, in the indicator light driving module, an L end is connected with a main control unit of a real vehicle, a PIN5 PIN of the MCU main control module outputs a high-low level signal to drive a base electrode of a Darlington tube Q7 through a resistor R20, a collector electrode of the Darlington tube Q7 is connected with a diode D8 to the L end, the L end is connected with a capacitor C18 to the ground, and the Darlington tube Q7 can drive current within 500 mA.
Further, the phase signal acquisition module is connected with any phase in a three-phase stator of the permanent magnet generator and used for sampling phase signal frequency and voltage, a phase signal W is divided by a resistor R12 and a resistor R14, a voltage stabilizing tube ZD2 is used for stabilizing voltage, a capacitor C11 is used for filtering and then is sent to a PIN6 PIN and a PIN6 PIN of the MCU main control module for AD sampling.
Further, in the voltage acquisition module, the B + end of the power supply is subjected to voltage division through a resistor R11 and a resistor R13, filtering is performed through a capacitor C10, voltage stabilization is performed through a voltage stabilizing tube ZD1, and then the PIN2 PIN and the PIN2 PIN of the MCU main control module are connected, and AD sampling is used for detecting the input voltage of the B + end in real time.
Further, in the PWM output control module, a PIN7 PIN of the MCU main control module outputs a PWM duty cycle signal, the frequency is a fixed frequency 200HZ, the duty cycle is 0-100% adjustable, the PIN7 PIN output signal of the MCU main control module is connected to the base of a transistor Q2 in the PWM output control module through a capacitor C1, a resistor R2 and a resistor R4, the base of the transistor Q2 is connected to the collector of the transistor Q2, a diode D2 is connected to the diode D2, the resistor R2 is connected to the base of the transistor Q2, the base and emitter indirect resistor R2 and the capacitor C2 of the transistor Q2 are connected to the emitter of the transistor Q2, the common cathode of the diode D2 and the diode D2, the anodes of the diode D2 and the diode D2 are connected to the three-phase and W of the motor through the resistor R2, the common cathode of the diode D2, the collector of the transistor Q2 is connected to the common anode of the diode D2 and the diode 2, the common anode of the diode 2 and the diode 2, the collector of the diode 2 and the diode D2, and the diode 2 are connected to the common anode of the common diode 2, The cathodes of the diode D2 and the diode D3 are respectively connected with the control ends of the thyristor Q3, the thyristor Q4 and the thyristor Q5. The PIN7 PIN of the MCU master control module outputs PWM output duty ratio signal, the switch of the rectifier positive tube is controlled by the Darlington tube Q1 and the triode Q2, the duty ratio changes with the power supply B + voltage, the B + voltage increases and the output duty ratio decreases, the B + voltage decreases and the output duty ratio increases, thereby realizing the stability of the B + voltage,
furthermore, in the rectifier bridge module, three-phase rectification is realized through a pair of upper tubes and lower tubes arranged on each phase of a three-phase stator of the permanent magnet generator; the positive tube uses thyristor Q3, thyristor Q4 and thyristor Q5, the positive and negative electrodes of each thyristor are indirectly connected in series with resistor and capacitor to absorb the peak pulse generated at the moment of switching, the negative tube uses diode D9, diode D10 and diode D11, the positive and negative electrodes of each diode are indirectly connected in series with 2 capacitors to absorb the peak pulse generated at the moment of switching.
Furthermore, in the filtering module, 2 large-capacity electrolytic capacitors C4 and C5 are connected to the positive electrode of a power supply B + and a rectifier bridge, rectified ripples and rectified peak pulses are absorbed, and 2 ceramic capacitors C3 and C6 which are connected in series are connected, so that high-frequency interference is filtered.
Compared with the prior art, the voltage regulator of the 24V permanent magnet synchronous generator adopts fixed-frequency PWM duty ratio control, and has the advantages of stable voltage, small ripple and high efficiency. The voltage control can carry out quick response along with the change of actual load and the change of the rotating speed of the generator, the performances such as the load characteristic, the speed characteristic and the like of the generator are improved, the effect of protecting the storage battery and other electric equipment can be effectively played, and the phenomenon that the storage battery is overcharged or insufficiently charged due to overhigh voltage is prevented. The permanent magnet generator is suitable for small and miniature permanent magnet generators, and can have good performance on the models with low running speed and small size, such as electric power-assisted bicycles, driving type automatic mowers and the like.
Drawings
FIG. 1 is a schematic diagram of the circuit control of the present invention;
FIG. 2 is a schematic diagram of the peripheral circuit connections of the present invention;
in the figure: 1. MCU host system, 2, power conversion module, 3, PWM input interface module, 4, pilot lamp drive module, 5, signal acquisition module, 6, voltage acquisition module, 7, PWM output control module, 8, rectifier bridge module, 9, filtering module.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1, the 24V permanent magnet synchronous generator voltage regulator includes an MCU main control module 1; a power supply conversion module 2 for supplying 3.3V voltage to the MCU main control module 1; a PWM input interface module 3 for receiving the signals of the main control unit; the indicator lamp driving module 4 is used for controlling the power supply indicator lamp of the main control unit; a phase signal acquisition module 5 for frequency and voltage processing; a voltage acquisition module 6 for acquiring and processing the power supply voltage at the B + end; a PWM output control module 7 for controlling the switch of the rectifier bridge; a bridge rectifier module 8 for three-phase rectification; a filtering module 9 for absorbing the high voltage pulses.
Further, the MCU main control module 1 uses a PIC12F615 singlechip, the total number of PINs is 8, a PIN1 PIN is a VDD end, 3.3V power supply is used, and the MCU can work in a low power consumption state by 3.3V power supply, so that the loss of battery power is reduced; PIN8 PIN common ground; PIN4 is a reset PIN and is connected with the filter capacitor C27 to the ground; a PIN2 PIN is used as an AD input end and is an input end for detecting the voltage of a power supply B + end; a PIN3 is used as an input end and is a PWM frequency and duty ratio input detection end; a PIN PIN5 is used as an output end to drive the main control unit indicator light; a PIN6 is used as an input end, and the frequency and voltage input end of the Phase signal W end is detected; PIN7 PIN is used as output terminal to control the switch of the rectifier bridge in a constant frequency PWM mode.
Further, in the power conversion module 2, the IC2 module uses a TI TPS7a6633 power chip to provide a 3.3V voltage for the MCU, the power B + is terminated with the capacitor C22 and the capacitor C23 and then goes to the PIN1 and PIN2 of the IC2 module, the capacitor C22 is an electrolytic capacitor, the capacitor C23 is a ceramic capacitor, which effectively filters out interference noise at the power supply end, the PIN4 of the IC2 module is connected to the capacitor C24 to ground, the PIN5 is grounded, the PIN6 is connected to the pull-up resistor R21 to the PIN8, the PIN8 is an output PIN of the power chip, which is connected to the capacitor C25 and the capacitor C26 to ground, the capacitor C26 is a tantalum capacitor, and the auxiliary output provides a stable 3.3V voltage.
Further, in the PWM input interface module 3, the PWM terminal is connected to a main control unit of the real vehicle, the main control unit provides a square wave duty ratio signal, a general frequency range is 10 to 400HZ, the duty ratio is 0 to 100% adjustable, the PWM terminal is connected to a capacitor C14 to ground, the square wave duty ratio signal is filtered by a resistor R17, a resistor R19 and a capacitor C13 and then is transmitted to a base of a triode Q6, a collector of the triode Q6 is connected to a PIN3 of the MCU main control module 1, a pull-up resistor is arranged in the PIN3, a PIN3 is connected to the ground by the capacitor C12, and a PIN3 is set to a level interrupt detection PWM frequency and a duty ratio. The PWM duty cycle can change the regulating voltage of the regulator, and the larger the duty cycle, the higher the regulating voltage, and the smaller the duty cycle, the lower the regulating voltage. The real vehicle control unit changes the PWM duty ratio in real time according to the electric power and the battery charging state of the real vehicle, dynamically adjusts the power supply voltage of the generator, and improves the power utilization efficiency of the whole vehicle.
Further, in the indicator light driving module 4, the L end is connected to a main control unit of the real vehicle, a PIN5 PIN of the MCU main control module 1 outputs a high-low level signal to drive a base of the darlington tube Q7 through the resistor R20, a collector of the darlington tube Q7 is connected to the L end through the diode D8, the L end is connected to the capacitor C18 to the ground, and the darlington tube Q7 can drive a current within 500 mA.
Further, the phase signal acquisition module 5 is connected with any phase of a three-phase stator of the permanent magnet generator and used for sampling phase signal frequency and voltage, a phase signal W is divided by a resistor R12 and a resistor R14, a voltage stabilizing tube ZD2 is used for stabilizing voltage, and a capacitor C11 is used for filtering and then is sent to a PIN6 PIN and a PIN6 PIN of the MCU main control module 1 for AD sampling.
Further, in the voltage acquisition module 6, the B + end of the power supply is subjected to voltage division through a resistor R11 and a resistor R13, filtered through a capacitor C10, stabilized by a voltage stabilizing tube ZD1, and then connected to PIN2 of the MCU main control module 1, and the PIN2 is subjected to AD sampling to detect the input voltage of the B + end in real time.
Further, in the PWM output control module 7, a PIN7 of the MCU main control module 1 outputs a PWM duty cycle signal, the frequency is a fixed frequency 200HZ, the duty cycle is 0-100% adjustable, the PIN7 of the MCU main control module 1 outputs a signal, the signal passes through a capacitor C1, a resistor R2 and a resistor R4 and then is connected to the base of a transistor Q2 of the PWM output control module 7, the collector of the transistor Q2 is connected to a diode D4, a diode D4 is connected to a resistor R1, the resistor R1 is connected to the base of the darlington tube Q1, the base and emitter of the darlington tube Q1 are indirectly connected to the resistor R1 and the capacitor C1, the emitter of the darlington tube Q1 is connected to the common cathode of the diode D1, the diode D1 and the diode D1, the anode of the diode D1, the diode D1 and the diode D1 are connected to the three-phase diode and W of the motor through the resistor R1, the collector of the diode D1 and the common cathode of the diode 1 and the diode 1, the cathodes of the diode D1, the diode D2 and the diode D3 are respectively connected with the control ends of the thyristor Q3, the thyristor Q4 and the thyristor Q5. The PIN7 PIN of the MCU main control module 1 outputs PWM output duty ratio signal, the switch of the rectifier positive tube is controlled by the Darlington tube Q1 and the triode Q2, the duty ratio is changed along with the power supply B + voltage, the B + voltage increases and the output duty ratio is reduced, the B + voltage decreases and the output duty ratio is increased, thereby realizing the stability of the B + voltage,
further, in the rectifier bridge module 8, three-phase rectification is realized through a pair of upper tubes and lower tubes arranged on each phase of a three-phase stator of the permanent magnet generator; the positive tube uses a thyristor Q3, a thyristor Q4 and a thyristor Q5, the positive and negative electrodes of each thyristor are indirectly connected in series with a resistor and a capacitor to absorb the spike pulse generated at the moment of switching, the negative tube uses a diode D9, a diode D10 and a diode D11, and the positive and negative electrodes of each diode are indirectly connected in series with 2 capacitors to absorb the spike pulse generated at the moment of switching.
Furthermore, in the filtering module 9, 2 large-capacity electrolytic capacitors C4 and C5 are connected to the positive electrode of the rectifier bridge and the power supply B +, and the capacitors absorb rectified ripples and peak pulses, and are connected to 2 ceramic capacitors C3 and C6 connected in series, so as to filter out high-frequency interference.
Fig. 2 is a diagram of the peripheral circuit connection according to the present invention.
Product terminal connection method: the B + end is connected with the positive pole of the generator, the positive pole of the storage battery of the real vehicle and the load, the E end is connected with the common ground, the U, V end and the W end are respectively connected with the three-phase stator of the generator, and the L end and the PWM end are connected with the main control unit of the real vehicle.
The 24V permanent magnet synchronous generator voltage regulator has the following working principle:
when the real vehicle KEY-OFF is performed, the L end and the PWM are in a disconnected state, the regulator enters a dormant state and is in an extremely low power consumption state, and the energy loss of a battery is reduced.
When the real vehicle KEY-ON, the main control unit sends out awakening and control information through the PWM end, and the regulator is awakened and activated to enter a working state. The indicating lamp driving module 4 outputs signals to light the indicating lamp of the real vehicle, the PWM input interface module 3 calculates the frequency and duty ratio of the input signals, the adjusting voltage point corresponding to the duty ratio is calculated according to the definition of the real vehicle, such as 28.5V, the voltage collecting module 6 samples the voltage of the B + end in real time, the phase signal collecting module 5 collects the frequency and the voltage of the phase signals in real time, the output duty ratio of the PWM is calculated according to the collected B + voltage through PID, the output duty ratio is sent out through the PWM output control module 7 to control the switch of the rectifier bridge module 8, when the B + voltage is less than 28.5V, the PWM output duty ratio is fixed to be 30 percent to help the real vehicle to start rapidly, along with the rotation of the generator, the phase signal voltage and the frequency are continuously increased, the B + end voltage is continuously increased, when the voltage exceeds 28.5V, the PWM output duty ratio enters the dynamic adjustment, the rectifier bridge switch enters the dynamic adjuster, and the PWM output duty ratio is changed along with the rotation speed and the load change of the generator, the B + supply voltage is constant at the regulator voltage point.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. A24V permanent magnet synchronous generator voltage regulator is characterized in that,
the device comprises an MCU main control module (1); a power supply conversion module (2) for supplying 3.3V voltage to the MCU main control module (1); a PWM input interface module (3) for receiving signals of the main control unit; the indicator lamp driving module (4) is used for controlling the power supply indicator lamp of the main control unit; a phase signal acquisition module (5) for frequency and voltage processing; a voltage acquisition module (6) for acquiring and processing the power supply voltage at the B + end; a PWM output control module (7) for controlling the switch of the rectifier bridge; a bridge rectifier module (8) for three-phase rectification; a filtering module (9) for absorbing the high voltage pulses;
the phase signal acquisition module (5) is connected with any phase in the three-phase stator of the permanent magnet generator and is used for sampling phase signal frequency and voltage;
in PWM output control module (7), PIN through MCU host control module (1) exports PWM duty cycle signal, the PIN output signal of MCU host control module (1) connects the base of triode Q in PWM output control module (7) through electric capacity C, resistance R and resistance R back, triode Q collecting electrode connects diode D, diode D connects resistance R, resistance R connects the base of darlington pipe Q, darlington pipe Q's base and emitter indirect resistance R and electric capacity C, darlington pipe Q emitting electrode connects diode D, diode D and diode D's public negative pole, diode D and diode D's positive pole connects three-phase and W of motor respectively through resistance R, resistance R and resistance R back, darlington pipe Q's collecting electrode connects diode D, diode D and diode D's public positive pole, diode D and diode D's negative pole connects thyristor Q respectively, Control terminals of thyristor Q4 and thyristor Q5;
a PIN7 PIN of the MCU main control module (1) outputs a PWM output duty ratio signal, and the switch of a rectifier positive tube is controlled through a Darlington tube Q1 and a triode Q2;
in the filtering module (9), 2 large-capacity electrolytic capacitors C4 and C5 are connected with the positive electrode of a power supply B + and a rectifier bridge, and 2 ceramic capacitors C3 and C6 which are connected in series are connected.
2. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
the MCU main control module (1) uses a PIC12F615 singlechip, the total number of PINs is 8, and a PIN1 PIN is a VDD end; PIN8 PIN common ground; PIN4 is a reset PIN and is connected with the filter capacitor C27 to the ground; a PIN2 PIN is used as an AD input end and is an input end for detecting the voltage of a power supply B + end; a PIN3 is used as an input end and is a PWM frequency and duty ratio input detection end; a PIN of PIN5 is used as an output end to drive the indicating lamp of the main control unit; a PIN6 is used as an input end, and the frequency and voltage input end of the Phase signal W end is detected; PIN7 is used as an output terminal to control the switch of the rectifier bridge in a constant frequency PWM manner.
3. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
in the power conversion module (2), an IC2 module uses a TI TPS7A6633 power chip, a power B + is terminated with a capacitor C22 and a capacitor C23 and then reaches a PIN1 PIN and a PIN2 PIN of an IC2 module, the capacitor C22 is an electrolytic capacitor, the capacitor C23 is a ceramic capacitor, the PIN4 PIN of the IC2 module is connected with the capacitor C24 to the ground, the PIN5 PIN is grounded, the PIN6 PIN is connected with a pull-up resistor R21 PIN to a PIN8 PIN, the PIN8 PIN is an output PIN of the power chip and is connected with the capacitor C25 and the capacitor C26 to the ground, and the capacitor C26 is a tantalum capacitor.
4. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
in the PWM input interface module (3), a PWM end is connected with a main control unit of a real vehicle, the PWM end is connected with a capacitor C14 to the ground, the voltage is filtered through a resistor R17, a resistor R19 and a capacitor C13 and then is connected to a base electrode of a triode Q6, a collector electrode of the triode Q6 is connected with a PIN3 PIN of the MCU main control module (1), a pull-up resistor is arranged inside the PIN3 PIN, the PIN3 PIN is connected with the C12 to the ground, and the PIN3 PIN is set to be level interrupt detection PWM frequency and duty ratio value.
5. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
in pilot lamp drive module (4), L termination real vehicle's main control unit, the base of darlington pipe Q7 is driven through resistance R20 to the PIN5 foot output high-low level signal of MCU main control module (1), darlington pipe Q7 collecting electrode connect diode D8 to the L end, L termination electric capacity C18 to ground.
6. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
phase signals W are divided by a resistor R12 and a resistor R14, a voltage stabilizing tube ZD2 is used for stabilizing voltage, and a capacitor C11 is used for filtering and then sending the phase signals W to a PIN6 PIN and a PIN6 PIN of the MCU main control module (1) for AD sampling.
7. A24V permanent magnet synchronous generator voltage regulator according to claim 1,
in the voltage acquisition module (6), the B + end of a power supply is subjected to voltage division through a resistor R11 and a resistor R13, filtering is performed through a capacitor C10, voltage stabilization is performed through a voltage stabilizing tube ZD1, and then the PIN2 PIN and the PIN2 PIN of the MCU main control module (1) are connected, and AD sampling is used for detecting the input voltage of the B + end in real time.
8. A 24V permanent magnet synchronous generator voltage regulator according to claim 1, characterized in that in the rectifier bridge module (8), three-phase rectification is realized by a pair of upper and lower tubes provided on each phase of the three-phase stator of the permanent magnet generator; the positive tube uses thyristor Q3, thyristor Q4 and thyristor Q5, the positive and negative poles of each thyristor indirectly series connected with a resistor and a capacitor, the negative tube uses diode D9, diode D10 and diode D11, and the positive and negative poles of each diode indirectly series connected with 2 capacitors.
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CN113162495B (en) * 2021-05-14 2022-05-03 济南安瑞信源机电设备有限公司 Anti-interference circuit and anti-interference method for excitation forced excitation of generator

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN204633660U (en) * 2015-04-23 2015-09-09 江苏云意电气股份有限公司 A kind of single-chip microcomputer C terminal voltage regulator
CN205983065U (en) * 2016-05-31 2017-02-22 江苏云意电气股份有限公司 LIN communication car voltage regulator based on singlechip
CN111525856A (en) * 2020-05-27 2020-08-11 江苏云意电气股份有限公司 Generator voltage regulator based on P-channel MOSFET control

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204633660U (en) * 2015-04-23 2015-09-09 江苏云意电气股份有限公司 A kind of single-chip microcomputer C terminal voltage regulator
CN205983065U (en) * 2016-05-31 2017-02-22 江苏云意电气股份有限公司 LIN communication car voltage regulator based on singlechip
CN111525856A (en) * 2020-05-27 2020-08-11 江苏云意电气股份有限公司 Generator voltage regulator based on P-channel MOSFET control

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