CN112225621B - A method for livestock and poultry waste treatment and fertilizer resource utilization - Google Patents
A method for livestock and poultry waste treatment and fertilizer resource utilization Download PDFInfo
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- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/50—Treatments combining two or more different biological or biochemical treatments, e.g. anaerobic and aerobic treatment or vermicomposting and aerobic treatment
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
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- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本发明提供了一种畜禽污废处理与肥料化资源利用的方法,属于资源回收利用技术领域。本发明由畜禽污废预处理单元、厌氧消化处理单元、厌氧消化液分级处理单元、有机液肥基液生产单元、高温堆肥处理单元和生态功能性肥料生产单元组成。本发明通过采用分级处理、逐级减负的方法,能够有效协调各单元之间的联系和发挥各单元的功能,能够有效处理规模化畜禽养殖场每天排出的大体量畜禽污废,并实现肥料化资源利用,开创了一条综合治理养殖企业畜禽污废以及肥料化资源利用、生态发展的新模式。
The invention provides a method for livestock and poultry pollution waste treatment and fertilizer resource utilization, which belongs to the technical field of resource recovery and utilization. The present invention is composed of a livestock and poultry waste pretreatment unit, an anaerobic digestion treatment unit, an anaerobic digestion liquid classification treatment unit, an organic liquid fertilizer base liquid production unit, a high temperature compost treatment unit and an ecological functional fertilizer production unit. By adopting the method of graded treatment and step-by-step load reduction, the present invention can effectively coordinate the connection between each unit and exert the functions of each unit, and can effectively deal with a large amount of livestock and poultry waste discharged from large-scale livestock and poultry farms every day, and realize The utilization of fertilizer-based resources has created a new model for comprehensive management of livestock and poultry waste in breeding enterprises, utilization of fertilizer-based resources, and ecological development.
Description
技术领域technical field
本发明涉及资源回收利用技术领域,尤其涉及一种畜禽污废处理与肥料化资源利用的方法。The invention relates to the technical field of resource recovery and utilization, in particular to a method for treating livestock and poultry waste and utilizing fertilizer-based resources.
背景技术Background technique
当今世界污水处理的主流工艺技术是生物处理技术。畜禽养殖业污废处理几乎都是采用生物处理技术这一传统工艺,其中,厌氧(沼气池)法、好氧(曝气池)法是当今世界畜禽养殖业污废处理的主流技术,包括菌种(酶) 投加法、改良的生物膜法、生态处理技术(自然处理法)及其各种组合生物技术工艺,以及由此衍生出种类繁多的生物强化处理技术。当前国内外畜禽养殖污废处理技术利用生化组合技术较多,主要是厌氧、好氧、兼氧生化技术相组合以及与塘、土地及湿地生态处理技术相组合,尽管占用大量土地资源的生物组合技术处理畜禽养殖污废效果较单一生化技术有所提高,但最终都不能达到无害化处理与肥料化资源利用的统一。由于技术领域的不同,尤其是污水处理技术领域,技术目标在于废水的深度净化和达标排放,处理过程中大量的有机资源消化殆尽,无法实现肥料化资源利用。The mainstream process technology of sewage treatment in the world today is biological treatment technology. The traditional process of biological treatment technology is almost used in the treatment of livestock and poultry waste. Among them, the anaerobic (biogas tank) method and the aerobic (aeration tank) method are the mainstream technologies for waste treatment in the livestock and poultry breeding industry in the world today. , including the addition of bacterial species (enzymes), the improved biofilm method, the ecological treatment technology (natural treatment method) and its various combined biotechnology processes, as well as a wide variety of bio-enhanced treatment technologies derived therefrom. At present, domestic and foreign livestock and poultry waste treatment technologies use many biochemical combination technologies, mainly the combination of anaerobic, aerobic and facultative biochemical technologies and the combination of pond, land and wetland ecological treatment technologies. Compared with single biochemical technology, the effect of biological combination technology in the treatment of livestock and poultry waste is improved, but in the end, it cannot achieve the unity of harmless treatment and fertilizer utilization. Due to the difference in technical fields, especially in the field of sewage treatment technology, the technical goal is to deeply purify and discharge wastewater, and a large number of organic resources are digested during the treatment process, and the utilization of fertilizer resources cannot be realized.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种畜禽污废处理与肥料化资源利用的方法,本发明基于分级处理、逐级减负的方法,能够有效处理大体量畜禽污废并实现无害化处理、达标排放和肥料化资源利用的统一。The purpose of the present invention is to provide a method for the treatment of livestock and poultry waste and the utilization of fertilizer resources. Based on the method of grading treatment and step-by-step burden reduction, the present invention can effectively treat a large amount of livestock and poultry waste and achieve harmless treatment and meet standards. Unification of emissions and fertilization resource utilization.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种畜禽污废处理与肥料化资源利用的方法,包括以下步骤:The invention provides a method for livestock and poultry waste treatment and fertilizer utilization, comprising the following steps:
将畜禽污废进行调浆处理,得到调浆料液,将所述调浆料液进行粗滤过滤分离,得到粗滤分离出水和粗滤分离粗渣;所述粗滤过滤分离采用的过滤介质规格为5~8目;The livestock and poultry sewage waste is subjected to pulping treatment to obtain a pulping liquid, and the pulping liquid is subjected to coarse filtration, filtration and separation to obtain coarse filtration effluent and coarse filtration to separate coarse residue; the filtration used for the coarse filtration and filtration separation The medium specification is 5 to 8 meshes;
对所述粗滤分离粗渣进行反向冲洗,得到反向冲洗后的粗滤分离粗渣;Backwashing the coarse filtration and separation of the coarse slag is carried out to obtain the coarse filtration and separation of the coarse slag after the backwashing;
采用CSTR工艺对所述粗滤分离出水进行处理,得到厌氧消化液;The CSTR process is used to treat the effluent from the crude filtration to obtain an anaerobic digestion solution;
将所述厌氧消化液进行一级过滤分离,得到一级分离滤液和一级分离粗渣;所述一级过滤分离采用的过滤介质规格为12~20目;The anaerobic digestion solution is subjected to primary filtration and separation to obtain primary separation filtrate and primary separation coarse residue; the specification of the filter medium used for the primary filtration separation is 12-20 meshes;
将所述一级分离滤液进行二级过滤分离,得到二级分离滤液和二级分离细渣;所述二级过滤分离采用的过滤介质规格为100~140目;The primary separation filtrate is subjected to secondary filtration separation to obtain secondary separation filtrate and secondary separation fine slag; the specification of the filter medium used for the secondary filtration separation is 100-140 mesh;
采用部分二级分离滤液对所述一级分离粗渣进行反向冲洗,得到反向冲洗后的二级分离滤液和反向冲洗后的一级分离粗渣;Using part of the secondary separation filtrate to perform backwashing on the primary separation crude residue, to obtain the secondary separation filtrate after backwashing and the primary separation crude residue after backwashing;
将剩余二级分离滤液依次采用UASB工艺和两级A/O工艺进行处理,得到A/O沉淀污泥和A/O出水;将所述A/O沉淀污泥返回进行一级过滤分离;部分所述A/O出水用于对所述畜禽污废进行调浆处理和对所述粗滤分离粗渣进行反向冲洗,剩余A/O出水达标排放;The remaining two-stage separation filtrate is successively treated by the UASB process and the two-stage A/O process to obtain A/O precipitation sludge and A/O effluent; the A/O precipitation sludge is returned for primary filtration and separation; part of The A/O effluent is used for slurrying treatment of the livestock and poultry waste and backwashing the coarse filtration and separation coarse residue, and the remaining A/O effluent is discharged up to the standard;
将所述反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣用于制备固体生态肥;The coarse filtration separation coarse slag after the backwashing and the primary separation coarse slag after the backwashing are used to prepare solid ecological fertilizer;
将所述二级分离细渣和反向冲洗后的二级分离滤液用于制备液体生态肥。The secondary separation fine slag and the backwashed secondary separation filtrate are used to prepare liquid ecological fertilizer.
优选地,所述调浆料液的固含量为5~20wt%。Preferably, the solid content of the adjusting slurry is 5-20 wt %.
优选地,对所述粗滤分离粗渣进行反向冲洗的次数为1~2次,每次对所述粗滤分离粗渣进行反向冲洗的方法独立的包括:Preferably, the number of times of backwashing the coarse filtration and separation of the coarse slag is 1 to 2 times, and each time the method of backwashing the coarse filtration and separation of the coarse slag independently includes:
将A/O出水与待反向冲洗的粗滤分离粗渣混合,得到反向冲洗混合液;所述反向冲洗混合液的固含量为10~20wt%;Mixing the A/O effluent with the coarse filtration and separation coarse residue to be backwashed to obtain a backwash mixed solution; the solid content of the backwash mixed solution is 10-20wt%;
将所述反向冲洗混合液进行粗滤过滤分离,得到反向冲洗后的粗滤分离粗渣和反向冲洗出水,将所述反向冲洗出水合并于粗滤分离出水中。The backwash mixed solution is subjected to coarse filtration, filtration and separation to obtain coarse slag and backwash effluent after backwashing, and the backwash effluent is combined with the coarse filtration effluent.
优选地,采用CSTR工艺对所述粗滤分离出水进行处理前还包括:采用 A/O出水将所述粗滤分离出水调浆至固含量为5~10wt%。Preferably, before using the CSTR process to treat the crude filtration effluent water, the method further comprises: using A/O effluent to adjust the crude filtration effluent to a slurry to a solid content of 5-10 wt%.
优选地,所述厌氧消化液的固含量为2~5wt%。Preferably, the solid content of the anaerobic digestion solution is 2-5 wt%.
优选地,所述二级分离滤液的固含量≤2wt%。Preferably, the solid content of the secondary separation filtrate is less than or equal to 2wt%.
优选地,对所述一级分离粗渣进行反向冲洗的次数为1~2次,每次对所述一级分离粗渣进行反向冲洗的方法独立的包括:Preferably, the number of times of backwashing the primary separation coarse slag is 1 to 2 times, and the method of backwashing the primary separation coarse slag each time independently includes:
将部分二级分离滤液与待反向冲洗的一级分离粗渣混合,得到反向冲洗混合液;所述反向冲洗混合液的固含量为5~20wt%;Part of the secondary separation filtrate is mixed with the primary separation coarse slag to be backwashed to obtain a backwash mixture; the solid content of the backwash mixture is 5-20wt%;
将所述反向冲洗混合液进行一级过滤分离,得到一级冲洗滤液和反向冲洗后的一级分离粗渣;The backwashing mixed solution is subjected to primary filtration and separation to obtain primary washing filtrate and primary separation coarse residue after backwashing;
将所述一级冲洗滤液进行二级过滤分离,得到二级冲洗细渣和反向冲洗后的二级分离滤液,将所述二级冲洗细渣合并于所述二级分离细渣中。The first-stage washing filtrate is subjected to second-stage filtration and separation to obtain the second-stage washing fine slag and the second-stage separation filtrate after backwashing, and the second-stage washing fine slag is combined into the second-stage separation fine slag.
优选地,所述固体生态肥的制备方法包括:Preferably, the preparation method of the solid ecological fertilizer comprises:
将反向冲洗后的粗滤分离粗渣、反向冲洗后的一级分离粗渣和辅料混合调质,进行开放式堆肥发酵,以所得发酵产物为原料制备固体生态肥。The crude slag after backwashing and the primary separation coarse slag after backwashing and the auxiliary materials are mixed and tempered to carry out open compost fermentation, and the obtained fermentation product is used as raw material to prepare solid ecological fertilizer.
优选地,所述液体生态肥的制备方法包括:Preferably, the preparation method of described liquid ecological fertilizer comprises:
将二级分离细渣和反向冲洗后的二级分离滤液进行混合分散,得到反向浓缩调浆液;Mixing and dispersing the secondary separation fine slag and the backwashed secondary separation filtrate to obtain a reversely concentrated slurry;
将所述反向浓缩调浆液进行高剪切分散乳化处理,得到分散乳化液;Carrying out high shear dispersing and emulsification treatment on the reversely concentrated and slurried liquid to obtain a dispersed emulsion;
将所述分散乳化液进行三级过滤分离,得到三级分离滤渣和三级分离滤液;将所述三级分离滤渣返回进行混合分散,以所述三级分离滤液为原料制备液体生态肥。The dispersed emulsion is subjected to tertiary filtration and separation to obtain tertiary separation filter residue and tertiary separation filtrate; the tertiary separation filter residue is returned for mixing and dispersion, and the tertiary separation filtrate is used as a raw material to prepare liquid ecological fertilizer.
优选地,所述反向浓缩调浆液的固含量为10~30wt%;所述二级分离细渣和反向冲洗后的二级分离滤液混合分散在转速为2800~3000rpm的条件下进行,所述高剪切分散乳化处理在转速为2800~3000rpm的条件下进行;所述三级过滤分离采用的过滤介质规格为170~200目。Preferably, the solid content of the reversely concentrated and adjusted slurry is 10-30wt%; the secondary separation fine slag and the secondary separation filtrate after backwashing are mixed and dispersed at a rotational speed of 2800-3000rpm, so The high-shear dispersion and emulsification treatment is carried out under the condition that the rotational speed is 2800-3000 rpm; the specification of the filter medium used in the three-stage filtration and separation is 170-200 meshes.
本发明提供了一种畜禽污废处理与肥料化资源利用的方法。本发明通过采用分级处理、逐级减负的方法,能够有效处理大体量畜禽污废并实现了无害化处理、达标排放和肥料化资源利用的统一,开创了一条综合治理养殖企业畜禽污废以及肥料化资源利用、生态发展的新模式。The invention provides a method for treating livestock and poultry waste and utilizing fertilizer-based resources. By adopting the method of graded treatment and step-by-step load reduction, the present invention can effectively deal with a large amount of livestock and poultry waste and realize the unification of harmless treatment, standard discharge and fertilizer resource utilization, and creates a comprehensive treatment of livestock and poultry pollution in breeding enterprises. A new model of waste and fertilizer resource utilization and ecological development.
附图说明Description of drawings
图1为本发明中畜禽污废处理与肥料化资源利用方法的工艺流程图。Fig. 1 is a process flow diagram of a method for treating livestock and poultry waste and utilizing a fertilizer-based resource according to the present invention.
具体实施方式Detailed ways
本发明提供了一种畜禽污废处理与肥料化资源利用的方法,包括以下步骤:The invention provides a method for livestock and poultry waste treatment and fertilizer utilization, comprising the following steps:
将畜禽污废进行调浆处理,得到调浆料液,将所述调浆料液进行粗滤过滤分离,得到粗滤分离出水和粗滤分离粗渣;所述粗滤过滤分离采用的过滤介质规格为5~8目;The livestock and poultry sewage waste is subjected to pulping treatment to obtain a pulping liquid, and the pulping liquid is subjected to coarse filtration, filtration and separation to obtain coarse filtration effluent and coarse filtration to separate coarse residue; the filtration used for the coarse filtration and filtration separation The medium specification is 5 to 8 meshes;
对所述粗滤分离粗渣进行反向冲洗,得到反向冲洗后的粗滤分离粗渣;Backwashing the coarse filtration and separation of the coarse slag is carried out to obtain the coarse filtration and separation of the coarse slag after the backwashing;
采用CSTR(全混式厌氧反应器)工艺对所述粗滤分离出水进行处理,得到厌氧消化液;The CSTR (total mixed anaerobic reactor) process is used to treat the crude filtration and separated effluent to obtain anaerobic digestion solution;
将所述厌氧消化液进行一级过滤分离,得到一级分离滤液和一级分离粗渣;所述一级过滤分离采用的过滤介质规格为12~20目;The anaerobic digestion solution is subjected to primary filtration and separation to obtain primary separation filtrate and primary separation coarse residue; the specification of the filter medium used for the primary filtration separation is 12-20 meshes;
将所述一级分离滤液进行二级过滤分离,得到二级分离滤液和二级分离细渣;所述二级过滤分离采用的过滤介质规格为100~140目;The primary separation filtrate is subjected to secondary filtration separation to obtain secondary separation filtrate and secondary separation fine slag; the specification of the filter medium used for the secondary filtration separation is 100-140 mesh;
采用部分二级分离滤液对所述一级分离粗渣进行反向冲洗,得到反向冲洗后的二级分离滤液和反向冲洗后的一级分离粗渣;Using part of the secondary separation filtrate to perform backwashing on the primary separation crude residue, to obtain the secondary separation filtrate after backwashing and the primary separation crude residue after backwashing;
将剩余二级分离滤液依次采用UASB(升流式厌氧污泥床反应器)工艺和两级A/O(缺氧/好氧)工艺进行处理,得到A/O沉淀污泥和A/O出水;将所述A/O沉淀污泥返回进行一级过滤分离;部分所述A/O出水用于对所述畜禽污废进行调浆处理和对所述粗滤分离粗渣进行反向冲洗,剩余A/O出水达标排放;The remaining secondary separation filtrate is treated by UASB (up-flow anaerobic sludge bed reactor) process and two-stage A/O (anoxic/aerobic) process in turn to obtain A/O precipitated sludge and A/O effluent; the A/O sedimented sludge is returned for primary filtration and separation; part of the A/O effluent is used for pulping treatment of the livestock and poultry waste and reverse the coarse filtration and separation of the coarse slag Rinse, the remaining A/O effluent is discharged up to the standard;
将所述反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣用于制备固体生态肥;The coarse filtration separation coarse slag after the backwashing and the primary separation coarse slag after the backwashing are used to prepare solid ecological fertilizer;
将所述二级分离细渣和反向冲洗后的二级分离滤液用于制备液体生态肥。The secondary separation fine slag and the backwashed secondary separation filtrate are used to prepare liquid ecological fertilizer.
本发明将畜禽污废进行调浆处理,得到调浆料液。本发明对所述畜禽污废的来源及种类没有特殊限定,本领域技术人员熟知来源及种类的畜禽污废均可,具体如规模化畜禽养殖场排出的畜禽粪污和/或畜禽粪便,所述畜禽粪污具体为水冲粪工艺收集得到,所述畜禽粪便具体为干法清粪工艺收集得到。本发明优选将畜禽污废进行调浆处理,得到调浆料液,所述调浆料液的固含量优选为5~20wt%,以满足泵送或管道输送的要求;在本发明中,所述调浆处理采用的调浆介质为后续工艺中得到的A/O出水,所述调浆介质的用量以使所得调浆料液的固含量满足上述要求为基准。在本发明的实施例中,所述调浆处理具体在集粪调浆池中进行。In the present invention, the livestock and poultry wastes are subjected to pulping treatment to obtain a pulping liquid. The present invention does not specifically limit the sources and types of the livestock and poultry wastes, and those skilled in the art are familiar with the sources and types of livestock and poultry wastes. Livestock and poultry manure, the livestock and poultry manure is specifically collected by the water flushing process, and the livestock and poultry manure is specifically collected by the dry manure removal process. In the present invention, the livestock and poultry wastes are preferably subjected to sizing treatment to obtain a sizing solution, and the solid content of the sizing solution is preferably 5-20 wt %, so as to meet the requirements of pumping or pipeline transportation; in the present invention, The sizing medium used in the sizing treatment is the A/O effluent obtained in the subsequent process, and the amount of the sizing medium is based on making the solid content of the obtained sizing liquid meet the above requirements. In the embodiment of the present invention, the slurry conditioning treatment is specifically carried out in a manure sizing tank.
本发明得到调浆料液后,将所述调浆料液进行粗滤过滤分离(记为第I 粗滤过滤分离),得到粗滤分离出水和粗滤分离粗渣。在本发明中,所述第I 粗滤过滤分离采用的过滤介质规格为5~8目,具体可以为5目、6目、7目或8目。本发明经第I粗滤过滤分离得到粗滤分离出水和粗滤分离粗渣,便于将这两部分物质针对性进行后续处理,具体的,所述粗滤分离出水中主要含有易降解的溶解性有机物,所述粗滤分离粗渣中主要含有难降解的粗纤维类有机物。在本发明的实施例中,所述第I粗滤过滤分离采用的设备为过滤离心机,所述过滤离心机的电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h;经第I粗滤过滤分离后,所得粗滤分离出水转入第一缓冲调浆池中,所得粗滤分离粗渣转入第一粗渣浓度调浆池中。In the present invention, after the sizing liquid is obtained, the sizing liquid is subjected to coarse filtration and filtration separation (referred to as the first coarse filtration and filtration separation) to obtain coarse filtration and separation water and coarse filtration and coarse slag. In the present invention, the specification of the filter medium used in the first coarse filtration filtration and separation is 5-8 meshes, and specifically may be 5 meshes, 6 meshes, 7 meshes or 8 meshes. The present invention obtains the coarse filtration separation water and coarse filtration separation coarse residue through the 1st coarse filtration and filtration separation, so that these two parts of materials are targeted for subsequent processing. Specifically, the coarse filtration separation water mainly contains easily degradable solubility. Organic matter, the coarse filtration and separation coarse slag mainly contains refractory crude fibrous organic matter. In an embodiment of the present invention, the equipment used for the first coarse filtration, filtration and separation is a filter centrifuge, and the rotor speed of the motor of the filter centrifuge is 1460 rmp, the power is 11kW, and the processing capacity is 20~30m 3 /h; After the 1st coarse filtration filtration and separation, the obtained coarse filtration separated water is transferred into the first buffering sizing tank, and the gained coarse filtration and separated coarse slag is transferred into the first coarse slag concentration sizing tank.
得到粗滤分离粗渣后,本发明对所述粗滤分离粗渣进行反向冲洗,得到反向冲洗后的粗滤分离粗渣;对所述粗滤分离粗渣进行反向冲洗采用的冲洗介质为后续工艺中得到的A/O出水。在本发明中,对所述粗滤分离粗渣进行反向冲洗的次数优选为1~2次,每次对所述粗滤分离粗渣进行反向冲洗的方法优选独立的包括以下步骤:After obtaining the coarse filtration and separation coarse slag, the present invention performs backwashing on the coarse filtration and separation coarse slag to obtain the coarse filtration and separation coarse slag after the backwashing; The medium is the A/O effluent obtained in the subsequent process. In the present invention, the number of times of backwashing the coarse filtration and separation of the coarse slag is preferably 1 to 2 times, and the method of backwashing the coarse filtration and separation of the coarse slag each time preferably independently includes the following steps:
将A/O出水与待反向冲洗的粗滤分离粗渣混合,得到反向冲洗混合液;所述反向冲洗混合液的固含量为10~20wt%;Mixing the A/O effluent with the coarse filtration and separation coarse residue to be backwashed to obtain a backwash mixed solution; the solid content of the backwash mixed solution is 10-20wt%;
将所述反向冲洗混合液进行粗滤过滤分离(记为第II粗滤过滤分离),得到反向冲洗后的粗滤分离粗渣和反向冲洗出水,将所述反向冲洗出水合并于粗滤分离出水中。The backwash mixed solution is subjected to coarse filtration and filtration separation (referred to as the second coarse filtration and filtration separation) to obtain the coarse filtration and separation slag after backwashing and the backwashing effluent, and the backwashing effluent is combined in The water was separated by coarse filtration.
在本发明中,对所述粗滤分离粗渣进行反向冲洗时,所述A/O出水的用量以使所得反向冲洗混合液的固含量满足上述要求为基准;所述第II粗滤过滤分离采用的过滤介质规格以及设备,优选与第I粗滤过滤分离时采用的过滤介质规格以及设备一致,在此不再赘述。在本发明的实施例中,具体是将 A/O出水输送至第一粗渣浓度调浆池中与粗滤分离粗渣混合,得到固含量为 10~20wt%的反向冲洗混合液,所述反向冲洗混合液经过滤离心机进行第II 粗滤过滤分离,所得的反向冲洗出水进入第一缓冲调浆池合并于粗滤分离出水中,所得反向冲洗后的粗滤分离粗渣再次回到第一粗渣浓度调浆池,至此完成粗滤分离粗渣的1次反向冲洗;循环上述反向冲洗过程可再次对粗滤分离粗渣进行反向冲洗。本发明通过对粗滤分离粗渣进行反向冲洗,可以使附着在粗滤分离粗渣上的易降解有机物与难降解有机物进一步分离。在本发明中,所述反向冲洗后的粗滤分离粗渣的含水率优选≤80%,进一步用于制备固体生态肥,后续会详细说明。In the present invention, when backwashing the coarse filtration and separating coarse residue, the amount of the A/O effluent is based on making the solid content of the obtained backwashing mixed solution meet the above requirements; the second coarse filtration The filter medium specification and equipment that filtration and separation adopts are preferably consistent with the filter medium specification and equipment adopted during the first coarse filtration filtration and separation, and will not be repeated here. In the embodiment of the present invention, the A/O effluent is transported to the first coarse slag concentration slurry mixing tank and mixed with the coarse slag separated by coarse filtration to obtain a backwash mixed solution with a solid content of 10-20 wt%, so The backwash mixed solution is subjected to the second rough filtration, filtration and separation through a filtration centrifuge, and the obtained backwash effluent enters the first buffer slurry mixing tank and is merged into the coarse filtration effluent. Return to the first coarse slag concentration sizing tank again, so far to complete 1 reverse flushing of coarse filtration and separation of coarse slag; circulating the above-mentioned reverse washing process can carry out back-washing of coarse filtration and separation of coarse slag again. The invention can further separate the easily degradable organic matter and the refractory organic matter attached to the coarse filtration and separation coarse slag by backwashing the coarse filtration and separation coarse slag. In the present invention, the moisture content of the coarse slag separated by rough filtration after backwashing is preferably ≤80%, which is further used to prepare solid ecological fertilizer, which will be described in detail later.
本发明得到粗滤分离出水后,采用CSTR工艺对所述粗滤分离出水进行处理,得到厌氧消化液。在本发明中,采用CSTR工艺对所述粗滤分离出水进行处理前优选还包括:采用A/O出水将所述粗滤分离出水调浆至固含量为 5~10wt%。具体的,实际运行过程中,将粗滤分离粗渣进行反向冲洗1~2次后所得反向冲洗出水合并于第I粗滤过滤分离后所得粗滤分离出水中,将所得混合液调浆至固含量为5~10wt%,之后采用CSTR工艺进行处理。本发明对所述CSTR工艺采用的设备以及具体操作参数没有特殊限定,采用本领域技术人员熟知的设备以及操作参数即可。在本发明中,所述厌氧消化液的固含量优选为2~5wt%。在本发明的实施例中,经CSTR工艺处理后,所得厌氧消化液转入厌氧消化液缓存池中。在本发明中,所述粗滤分离出水中易降解有机物浓度较高,利用CSTR工艺进行生化处理,可以有效解决沼气的能源利用和厌氧消化液的肥料化资源利用的平衡问题,因为易降解有机物浓度越高,产气量就越高,厌氧微生物的代谢产物的浓度就越高,肥料化资源利用的程度就越高。In the present invention, after the crude filtration separated water is obtained, the CSTR process is used to treat the crude filtration separated water to obtain an anaerobic digestion solution. In the present invention, before using the CSTR process to treat the effluent from the coarse filtration, it preferably further includes: using A/O effluent to adjust the effluent from the coarse filtration to a solid content of 5-10wt%. Specifically, in the actual operation process, after the rough filtration and separation of the coarse slag are carried out backwashing for 1 to 2 times, the backwashed water obtained after the first coarse filtration and separation is combined with the first coarse filtration and separation of the obtained water after the filtration separation, and the obtained mixed solution is slurried. The solid content is 5-10 wt%, and then the CSTR process is used for treatment. The present invention does not specifically limit the equipment and specific operating parameters used in the CSTR process, and equipment and operating parameters well known to those skilled in the art may be used. In the present invention, the solid content of the anaerobic digestion solution is preferably 2-5 wt%. In the embodiment of the present invention, after being processed by the CSTR process, the obtained anaerobic digestion solution is transferred to the anaerobic digestion solution buffer tank. In the present invention, the concentration of easily degradable organic matter in the water separated by the rough filtration is high, and the CSTR process is used for biochemical treatment, which can effectively solve the problem of balance between the energy utilization of biogas and the fertilizer utilization of anaerobic digestion liquid, because it is easy to degrade The higher the concentration of organic matter, the higher the gas production, the higher the concentration of metabolites of anaerobic microorganisms, and the higher the utilization of fertilizer resources.
本发明得到厌氧消化液后,将所述厌氧消化液进行一级过滤分离(记为第I一级过滤分离),得到一级分离滤液和一级分离粗渣。在本发明中,所述第I一级过滤分离采用的过滤介质规格为12~20目,具体可以为12目、 14目、16目、18目或20目。本发明经第I一级过滤分离得到一级分离滤液和一级分离粗渣,具体的,所述一级分离滤液中主要由厌氧微生物菌体和其自身的代谢产物组成,包括菌体粗蛋白、氨基酸、大分子腐植酸(HA)和促进作物生长、抗病防虫等多重功效的生理活性物质;所述一级分离粗渣主要由粒度较大的未被消化分解的植物纤维组成。在本发明的实施例中,所述第I一级过滤分离采用的设备为过滤离心机(记为一级过滤离心机),所述一级过滤离心机的电机转子转速为1460rmp,动力为11kW,处理量为 20~30m3/h;经第I一级过滤分离后,所得一级分离粗渣转入一级分离粗渣储槽中,所得一级分离滤液转入一级分离滤液中间储池中。After the anaerobic digestion solution is obtained by the present invention, the anaerobic digestion solution is subjected to primary filtration and separation (referred to as the first-stage filtration and separation) to obtain primary separation filtrate and primary separation coarse residue. In the present invention, the specification of the filter medium used in the first-stage filtration and separation is 12 to 20 meshes, specifically 12 meshes, 14 meshes, 16 meshes, 18 meshes or 20 meshes. The present invention obtains the first-level separation filtrate and the first-level separation crude residue through the first-level filtration and separation. Specifically, the first-level separation filtrate is mainly composed of anaerobic microbial cells and their own metabolites, including the crude cells of the bacteria. Protein, amino acid, macromolecular humic acid (HA) and physiologically active substances with multiple functions such as promoting crop growth, disease resistance and insect control; the first-level separation coarse residue is mainly composed of undigested and decomposed plant fibers with larger particle size. In an embodiment of the present invention, the equipment used for the first-stage filtration and separation is a filter centrifuge (referred to as a first-stage filter centrifuge), and the motor rotor speed of the first-stage filter centrifuge is 1460 rmp, and the power is 11kW , the treatment capacity is 20~30m 3 /h; after the first-stage filtration and separation, the obtained first-stage separation coarse slag is transferred to the first-stage separation coarse slag storage tank, and the obtained first-stage separation filtrate is transferred to the first-stage separation filtrate intermediate storage tank in the pool.
本发明得到一级分离滤液后,将所述一级分离滤液进行二级过滤分离 (记为第I二级过滤分离),得到二级分离滤液和二级分离细渣。在本发明中,所述第I二级过滤分离采用的过滤介质规格为100~140目,具体可以为 100目、120目或140目。本发明经第I二级过滤分离得到二级分离滤液和二级分离细渣,具体的,所述二级分离滤液中主要由可溶性的蛋白、氨基酸、黄腐酸(FA)和促进作物生长、抗病防虫等多重功效的生理活性物质组成;所述二级分离粗渣中主要由不溶性或难溶性的粗蛋白、大分子腐植酸(HA) 等有机物质组成。在本发明的实施例中,所述第I二级过滤分离采用的设备为过滤离心机(记为二级过滤离心机),所述二级过滤离心机的电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h;经第I二级过滤分离后,所得二级分离细渣转入二级分离细渣储槽中,所得二级分离滤液转入二级分离滤液中间储池中。After the primary separation filtrate is obtained in the present invention, the primary separation filtrate is subjected to secondary filtration separation (referred to as the first secondary filtration separation) to obtain secondary separation filtrate and secondary separation fine residue. In the present invention, the specification of the filter medium used in the first-stage filtration and separation is 100-140 mesh, specifically 100 mesh, 120 mesh or 140 mesh. The present invention obtains secondary separation filtrate and secondary separation fine slag through the second stage filtration and separation, specifically, the secondary separation filtrate is mainly composed of soluble protein, amino acid, fulvic acid (FA) and promoting crop growth, It is composed of physiologically active substances with multiple functions such as disease resistance and insect control; the secondary separation crude residue is mainly composed of insoluble or insoluble crude protein, macromolecular humic acid (HA) and other organic substances. In the embodiment of the present invention, the equipment used for the second stage filtration and separation is a filter centrifuge (referred to as a second stage filter centrifuge), and the motor rotor speed of the second stage filter centrifuge is 1460rmp, and the power is 11kW , the processing capacity is 20-30m 3 /h; after the second stage filtration and separation, the obtained second stage separation fine slag is transferred to the second stage separation fine slag storage tank, and the obtained second stage separation filtrate is transferred to the second stage separation filtrate intermediate storage tank in the pool.
本发明得到二级分离滤液后,采用部分二级分离滤液对所述一级分离粗渣进行反向冲洗,将剩余二级分离滤液依次采用UASB工艺和两级A/O工艺进行处理。在本发明中,所述二级分离滤液的固含量优选≤2wt%。在本发明的实施例中,二级分离滤液转入二级分离滤液中间储池中后,具体是将超出二级分离滤液中间储池存储能力的二级分离滤液溢流转入第二缓冲调浆池中,依次采用UASB工艺和两级A/O工艺对第二缓冲调浆池中的二级分离滤液进行处理,得到A/O沉淀污泥和A/O出水。本发明对UASB工艺和两级A/O工艺采用的设备以及具体操作参数没有特殊限定,采用本领域技术人员熟知的设备以及操作参数即可。在本发明中,经UASB工艺处理后所得厌氧消化液的浓度优选为2000~4000mg/L;利用两级A/O工艺直接对该厌氧消化液进行深度生化处理,所得A/O出水指标为:BOD5≤150mg/L、 COD≤400mg/L,满足《畜禽养殖业水污染物排放标准》GB18596-2001要求;部分所述A/O出水用于对所述畜禽污废进行调浆处理和对所述粗滤分离粗渣进行反向冲洗,剩余A/O出水达标排放。After the secondary separation filtrate is obtained, part of the secondary separation filtrate is used to backwash the primary separation crude residue, and the remaining secondary separation filtrate is processed by the UASB process and the two-stage A/O process in sequence. In the present invention, the solid content of the secondary separation filtrate is preferably ≤2wt%. In the embodiment of the present invention, after the secondary separation filtrate is transferred to the secondary separation filtrate intermediate storage tank, specifically, the secondary separation filtrate overflow exceeding the storage capacity of the secondary separation filtrate intermediate storage tank is transferred to the second buffer for sizing In the tank, the UASB process and the two-stage A/O process are used to treat the secondary separation filtrate in the second buffer pulping tank to obtain A/O sediment sludge and A/O effluent. The present invention does not specifically limit the equipment and specific operating parameters used in the UASB process and the two-stage A/O process, and the equipment and operating parameters well known to those skilled in the art may be used. In the present invention, the concentration of the anaerobic digestion solution obtained after being treated by the UASB process is preferably 2000-4000 mg/L; the anaerobic digestion solution is directly subjected to deep biochemical treatment by the two-stage A/O process, and the obtained A/O effluent index It is: BOD 5 ≤150mg/L, COD ≤400mg/L, meeting the requirements of "Water Pollutant Discharge Standard for Livestock and Poultry Breeding Industry"GB18596-2001; part of the A/O effluent is used to adjust the livestock and poultry waste. Slurry treatment and backwashing of the coarse filtration and separation coarse slag, and the remaining A/O effluent is discharged up to the standard.
在本发明中,两级A/O工艺处理后所得A/O沉淀污泥返回进行一级过滤分离;在本发明的实施例中,实际运行过程中,所述A/O沉淀污泥经进一步沉降后,得到上清液和底部污泥,将所述上清液输送至第二缓冲调浆池中进行相关处理,将所述底部污泥转入厌氧消化液缓存池中与所述厌氧消化液混合之后进行下一循环的一级过滤分离处理。在本发明中,所述二级分离滤液的总固体(TS)浓度已经很低,利用UASB工艺进行生化处理,是为了进一步去除二级分离滤液中的有机物;之后直接利用两级A/O工艺进行深度生化处理,其中,一级A/O处理可以进一步去除UASB工艺排出的厌氧消化液中的COD和BOD,将氨氮转化为氮气,达到脱氮;二级A/O处理与一级A/O处理一样,将氨氮进一步转化为氮气,进一步脱氮,达到深度生化处理的目的。In the present invention, the A/O precipitation sludge obtained after the two-stage A/O process is returned for first-stage filtration and separation; in the embodiment of the present invention, during the actual operation, the A/O precipitation sludge is further After settling, the supernatant and bottom sludge are obtained, the supernatant is transported to the second buffer slurry mixing tank for related treatment, and the bottom sludge is transferred to the anaerobic digestion liquid buffer tank to be mixed with the anaerobic digestion solution. The oxygen-digested liquid is mixed and then subjected to the next cycle of primary filtration and separation treatment. In the present invention, the total solid (TS) concentration of the secondary separation filtrate is already very low, and the UASB process is used for biochemical treatment to further remove the organic matter in the secondary separation filtrate; then the two-stage A/O process is directly used Carry out in-depth biochemical treatment, in which the primary A/O treatment can further remove COD and BOD in the anaerobic digestion solution discharged from the UASB process, and convert ammonia nitrogen into nitrogen to achieve denitrification; secondary A/O treatment and primary A/O treatment As with /O treatment, ammonia nitrogen is further converted into nitrogen for further denitrification to achieve the purpose of deep biochemical treatment.
本发明采用部分二级分离滤液对所述一级分离粗渣进行反向冲洗,得到反向冲洗后的二级分离滤液和反向冲洗后的一级分离粗渣;在本发明的实施例中,具体是将二级分离滤液中间储池中的二级分离滤液用于对所述一级分离粗渣进行反向冲洗。在本发明中,对所述一级分离粗渣进行反向冲洗的次数优选为1~2次,每次对所述一级分离粗渣进行反向冲洗的方法独立的优选包括:In the present invention, part of the secondary separation filtrate is used to perform backwashing on the primary separation coarse residue, so as to obtain the secondary separation filtrate after backwashing and the primary separation coarse residue after backwashing; in the embodiments of the present invention Specifically, the secondary separation filtrate in the secondary separation filtrate intermediate storage tank is used for backwashing the primary separation coarse slag. In the present invention, the number of times of backwashing the primary separation coarse slag is preferably 1 to 2 times, and each time the method of backwashing the primary separation coarse slag independently preferably includes:
将部分二级分离滤液与待反向冲洗的一级分离粗渣混合,得到反向冲洗混合液;所述反向冲洗混合液的固含量为5~20wt%;Part of the secondary separation filtrate is mixed with the primary separation coarse slag to be backwashed to obtain a backwash mixture; the solid content of the backwash mixture is 5-20wt%;
将所述反向冲洗混合液进行一级过滤分离(记为第II一级过滤分离),得到一级冲洗滤液和反向冲洗后的一级分离粗渣;The backwashing mixed solution is carried out to one-stage filtration and separation (referred to as the first II-stage filtration and separation) to obtain the first-stage washing filtrate and the first-stage separation slag after the backwashing;
将所述一级冲洗滤液进行二级过滤分离(记为第II二级过滤分离),得到二级冲洗细渣和反向冲洗后的二级分离滤液,将所述二级冲洗细渣合并于所述二级分离细渣中。The first-level washing filtrate is subjected to secondary filtration and separation (referred to as the second-level filtration and separation) to obtain the second-level washing fine slag and the secondary separation filtrate after the backwashing, and the second-level washing fine slag is merged in. in the secondary separation fine slag.
在本发明中,所述第II一级过滤分离采用的过滤介质规格以及设备,优选与所述第I一级过滤分离采用的过滤介质规格以及设备一致;所述第II二级过滤分离采用的过滤介质规格以及设备,优选与所述第I二级过滤分离采用的过滤介质规格以及设备一致,在此不再赘述。在本发明的实施例中,具体是将二级分离滤液中间储池中的二级分离滤液与一级分离粗渣储槽中的一级分离粗渣输送至第二处置浓度调浆池中混合,得到固含量为5~20wt%的反向冲洗混合液;所述反向冲洗混合液经一级过滤离心机进行第II一级过滤分离,所得反向冲洗后的一级分离粗渣转入一级分离粗渣储槽中,所得一级冲洗滤液经二级过滤离心机进行第II二级过滤分离,得到二级冲洗细渣和反向冲洗后的二级分离滤液,将所述二级冲洗细渣转入二级分离细渣储槽中与二级分离细渣合并,将所述反向冲洗后的二级分离滤液转入二级分离滤液中间储池中,至此完成一级分离粗渣的1次反向冲洗;循环上述反向冲洗过程可再次对一级分离粗渣进行反向冲洗。本发明通过对一级分离粗渣进行反向冲洗,可以最大限度回收利用黏附于粒度较大的未被消化分解有机物表面上的营养成分和生理活性物质。In the present invention, the specifications of the filter medium and equipment used in the second stage of filtration and separation are preferably consistent with the specifications and equipment of the filter medium used in the first stage of filtration and separation; The filter medium specifications and equipment are preferably consistent with the filter medium specifications and equipment used for the second-stage filtration and separation, and will not be repeated here. In the embodiment of the present invention, the secondary separation filtrate in the secondary separation filtrate intermediate storage tank and the primary separation coarse slag in the primary separation coarse slag storage tank are transported to the second disposal concentration slurry mixing tank for mixing , to obtain a backwashing mixed solution with a solid content of 5 to 20 wt%; the backwashing mixed solution is subjected to the second-stage filtration and separation by a first-stage filtration centrifuge, and the obtained first-stage separation coarse slag after backwashing is transferred to In the primary separation coarse slag storage tank, the obtained primary washing filtrate is subjected to the secondary filtration and separation of the secondary filtration centrifuge to obtain the secondary washing fine slag and the secondary separation filtrate after reverse washing. The washing fine slag is transferred into the secondary separation fine slag storage tank and combined with the secondary separation fine slag, and the secondary separation filtrate after the reverse flushing is transferred into the secondary separation filtrate intermediate storage tank, so far the primary separation coarse slag is completed. One-time backwashing of the slag; the above-mentioned backwashing process can be used for backwashing the first-level separation coarse slag again. The invention can recycle the nutrient components and physiologically active substances adhering to the surface of the undigested and decomposed organic matter with larger particle size by backwashing the first-level separation coarse slag.
得到反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣后,本发明将所述反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣用于制备固体生态肥。在本发明中,所述固体生态肥的制备方法优选包括:After obtaining the coarse filtration and separation coarse slag after backwashing and the primary separation coarse slag after backwashing, the present invention separates the coarse filtration and separation coarse slag after backwashing and the primary separation coarse slag after backwashing. For the preparation of solid ecological fertilizers. In the present invention, the preparation method of described solid ecological fertilizer preferably comprises:
将反向冲洗后的粗滤分离粗渣、反向冲洗后的一级分离粗渣和辅料混合调质,进行开放式堆肥发酵,以所得发酵产物为原料制备固体生态肥。The crude slag after backwashing and the primary separation coarse slag after backwashing and the auxiliary materials are mixed and tempered to carry out open compost fermentation, and the obtained fermentation product is used as raw material to prepare solid ecological fertilizer.
本发明以反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣为主料,与辅料混合调质后进行开放式堆肥发酵。本发明对所述辅料的种类以及来源没有特殊限定,采用本领域技术人员熟知种类及来源的辅料即可,具体可以为作物秸秆、林果剪枝、稻糠(粉碎的稻壳)和食用菌渣中的一种或几种。在本发明中,所述主料的含水率优选≤80%,辅料的含水率优选≤10%。In the present invention, the coarse slag separated by rough filtration after backwashing and the first-stage separated coarse slag after backwashing are used as main materials, mixed with auxiliary materials for conditioning and then subjected to open compost fermentation. The present invention has no special limitation on the types and sources of the auxiliary materials, and the types and sources of auxiliary materials that are well known to those skilled in the art can be used, and specifically can be crop straw, forest fruit pruning, rice bran (pulverized rice husk) and edible fungus residue one or more of them. In the present invention, the moisture content of the main material is preferably ≤80%, and the moisture content of the auxiliary material is preferably ≤10%.
在本发明中,所述混合调质优选是将主料和辅料混合后所得堆体的含水率调节至55~60%,C/N调节为(25~30):1。In the present invention, the mixing and tempering is preferably adjusted to the moisture content of the pile obtained after mixing the main material and the auxiliary material to 55-60%, and the C/N to be adjusted to (25-30):1.
在本发明中,所述开放式堆肥发酵的作业周期优选为40~50d,具体的,所述开放式堆肥发酵包括依次进行的第一发酵和第二发酵,所述第一发酵的周期优选为15~20d,所述第一发酵优选在曝气条件下进行,通气量优选为 50~300L/min,更优选为100L/min;所述第二发酵的周期优选为25~30d,所述第二发酵优选在非曝气条件下进行。In the present invention, the operation cycle of the open compost fermentation is preferably 40-50 days. Specifically, the open compost fermentation includes the first fermentation and the second fermentation performed in sequence, and the cycle of the first fermentation is preferably From 15 to 20 days, the first fermentation is preferably carried out under aeration conditions, and the aeration rate is preferably 50 to 300 L/min, more preferably 100 L/min; the period of the second fermentation is preferably 25 to 30 days, and the first fermentation The secondary fermentation is preferably carried out under non-aerated conditions.
在本发明的实施例中,所述开放式堆肥发酵优选在L型开放式堆肥发酵槽中进行;所述L型开放式堆肥发酵槽包括单侧墙体和开放地面,即单侧墙体和开放地面共同构成L型开放式堆肥发酵空间;其中,所述L型开放式堆肥发酵槽中进行第一发酵时对应区域(记为第一发酵区域)的底部设置有爆气装置,所述爆气装置由通风机、配风管道和槽底通气床组成。In the embodiment of the present invention, the open compost fermentation is preferably carried out in an L-shaped open compost fermentation tank; the L-shaped open compost fermentation tank includes a single-sided wall and an open floor, that is, a single-sided wall and an open floor. The open ground together constitutes an L-type open compost fermentation space; wherein, a gas explosion device is provided at the bottom of the corresponding area (referred to as the first fermentation area) during the first fermentation in the L-type open compost fermentation tank. The air device is composed of a fan, an air distribution duct and a trough bottom air bed.
在本发明的实施例中,具体是将所述主料和辅料直接投料于L型开放式堆肥发酵槽的第一发酵区域进行混合调质,并启动翻抛机翻拌均匀,开始第一发酵过程;所述翻抛机为开放式翻抛机和/或大跨度行架式翻抛机;所述第一发酵过程中适时启动翻抛机翻抛堆体以控制堆体温度,适时启动爆气装置为堆体通气供氧,并在预定的作业周期内完成第一发酵过程。In the embodiment of the present invention, specifically, the main material and auxiliary material are directly fed into the first fermentation area of the L-type open compost fermentation tank for mixing and tempering, and the turning and throwing machine is started to stir evenly, and the first fermentation is started. Process; the turning machine is an open turning machine and/or a large-span rack-type turning machine; in the first fermentation process, the turning machine is started to turn the heap to control the temperature of the heap, and the explosion is started in a timely manner. The gas device aerates and supplies oxygen for the stack, and completes the first fermentation process within a predetermined working cycle.
在本发明的实施例中,第一发酵完成后所得堆体由铲车转运至L型开放式堆肥发酵槽中进行第二发酵时对应区域(记为第二发酵区域)进行第二发酵过程;所述第二发酵过程适时启动翻抛机翻抛堆体,以促进堆体半纤维素、纤维素和木质素等有机物的进一步腐解、陈化和堆体水分的进一步蒸发,并在预定的作业周期内完成第二发酵过程。In the embodiment of the present invention, after the first fermentation is completed, the obtained pile is transferred by a forklift to an L-type open compost fermentation tank for the second fermentation to be carried out in the corresponding area (referred to as the second fermentation area) for the second fermentation process; The second fermentation process starts the turning machine to turn the heap at a proper time, so as to promote the further decomposition and aging of organic substances such as hemicellulose, cellulose and lignin in the heap and further evaporation of the water in the heap, and at a predetermined time. The second fermentation process is completed within the working cycle.
在本发明中,第二发酵完成后得到发酵产物;本发明对利用所述发酵产物制备固体生态肥的方法没有特殊限定,采用本领域技术人员熟知的方法即可。In the present invention, a fermentation product is obtained after the second fermentation is completed; the present invention does not specifically limit the method for preparing the solid ecological fertilizer by using the fermentation product, and a method well known to those skilled in the art can be used.
得到二级分离细渣和反向冲洗后的二级分离滤液后,本发明将所述二级分离细渣和反向冲洗后的二级分离滤液用于制备液体生态肥。在本发明中,所述液体生态肥的制备方法优选包括:After the secondary separation fine slag and the backwashed secondary separation filtrate are obtained, the present invention uses the secondary separation fine residue and the backwashed secondary separation filtrate to prepare liquid ecological fertilizer. In the present invention, the preparation method of described liquid ecological fertilizer preferably comprises:
将二级分离细渣和反向冲洗后的二级分离滤液进行混合分散,得到反向浓缩调浆液;Mixing and dispersing the secondary separation fine slag and the backwashed secondary separation filtrate to obtain a reversely concentrated slurry;
将所述反向浓缩调浆液进行高剪切分散乳化处理,得到分散乳化液;Carrying out high shear dispersing and emulsification treatment on the reversely concentrated and slurried liquid to obtain a dispersed emulsion;
将所述分散乳化液进行三级过滤分离,得到三级分离滤渣和三级分离滤液;将所述三级分离滤渣返回进行混合分散,以所述三级分离滤液为原料制备液体生态肥。The dispersed emulsion is subjected to tertiary filtration and separation to obtain tertiary separation filter residue and tertiary separation filtrate; the tertiary separation filter residue is returned for mixing and dispersion, and the tertiary separation filtrate is used as a raw material to prepare liquid ecological fertilizer.
本发明将二级分离细渣和反向冲洗后的二级分离滤液进行混合分散,得到反向浓缩调浆液。在本发明中,所述反向浓缩调浆液的固含量优选为10~30wt%。在本发明中,所述二级分离细渣和反向冲洗后的二级分离滤液的配比,以使所得反向浓缩调浆液的固含量满足上述要求为基准。在本发明中,所述混合分散优选在转速为2800~3000rpm的条件下进行,所述混合分散的时间优选为15~30min。在本发明的实施例中,所述混合分散在混合反应釜中进行,所述混合反应釜带有分散混合机,所述分散混合机优选为间歇式捷流分散混合机。In the present invention, the secondary separation fine slag and the secondary separation filtrate after backwashing are mixed and dispersed to obtain a reversely concentrated slurry. In the present invention, the solid content of the reversely concentrated slurry is preferably 10-30 wt%. In the present invention, the ratio of the secondary separation fine slag and the backwashed secondary separation filtrate is based on making the solid content of the obtained reversely concentrated and adjusted slurry meet the above requirements. In the present invention, the mixing and dispersing is preferably performed under the condition of a rotational speed of 2800-3000 rpm, and the mixing and dispersing time is preferably 15-30 min. In the embodiment of the present invention, the mixing and dispersing is carried out in a mixing reaction kettle, and the mixing reaction kettle is equipped with a dispersing mixer, and the dispersing mixer is preferably a batch-type jet-flow dispersing mixer.
本发明得到反向浓缩调浆液后,将所述反向浓缩调浆液进行高剪切分散乳化处理,得到分散乳化液。在本发明中,所述高剪切分散乳化处理优选在转速为2800~3000rpm的条件下进行,所述高剪切分散乳化处理的时间优选为60~120min。在本发明的实施例中,所述高剪切分散乳化处理在管线式高剪切分散乳化机中进行。In the present invention, after the reversely concentrated sizing liquid is obtained, the reversely concentrated slurried liquid is subjected to high shear dispersion and emulsification treatment to obtain a dispersed emulsified liquid. In the present invention, the high-shear dispersion and emulsification treatment is preferably performed under the condition of a rotational speed of 2800-3000 rpm, and the time of the high-shear dispersion and emulsification treatment is preferably 60-120 min. In the embodiment of the present invention, the high shear dispersing emulsification treatment is performed in a pipeline high shear dispersing emulsifier.
本发明通过高剪切分散乳化处理可以激活反向浓缩调浆液中的生理活性物质。在本发明的实施例中,具体是将二级分离细渣和反向冲洗后的二级分离滤液于第三缓冲调浆池中混合,将所得反向浓缩调浆液泵入带有分散混合机的混合反应釜内,启动分散混合机,在密闭混合反应釜内接触混合分散 15~30min,之后启动加压泵,同时打开管线式高剪切分散乳化机,将所述混合反应釜内的反向浓缩调浆液持续进行循环剪切分散乳化处理60~120min,之后出料得到分散乳化液。The present invention can activate the physiologically active substances in the reverse concentrated slurry through high shear dispersion and emulsification treatment. In the embodiment of the present invention, specifically, the secondary separation fine slag and the secondary separation filtrate after backwashing are mixed in the third buffer slurry mixing tank, and the obtained reverse concentrated slurry mixing is pumped into a machine with a dispersing mixer In the mixing reaction kettle, start the dispersing mixer, contact, mix and disperse in the closed mixing reaction kettle for 15 to 30 minutes, then start the pressurized pump, and open the pipeline high shear dispersing emulsifier at the same time. Continue to carry out cyclic shearing, dispersing and emulsification treatment to the concentrated slurry for 60 to 120 minutes, and then discharge to obtain a dispersed emulsion.
本发明得到分散乳化液后,将所述分散乳化液进行三级过滤分离,得到三级分离滤渣和三级分离滤液;将所述三级分离滤渣返回进行混合分散,以所述三级分离滤液为原料制备液体生态肥。在本发明中,所述三级过滤分离采用的过滤介质规格优选为170~200目,具体为170或200目。在本发明的实施例中,所述三级过滤分离采用的设备为过滤离心机(记为三级过滤离心机)。在本发明的实施例中,实际运行过程中,具体是将所述三级分离滤渣转移至第三缓冲调浆池中,与第三缓冲调浆池中的二级分离细渣和反向冲洗后的二级分离滤液混合。本发明将三级分离滤渣返回进行混合分散,可以使所述三级分离滤渣参与到生理活性物质激活处理的过程中,充分利用其中的生物活性物。本发明对利用三级分离滤液制备液体生态肥的方法没有特殊限定,采用本领域技术人员熟知的方法即可。After the dispersing emulsion is obtained in the present invention, the dispersing emulsion is subjected to tertiary filtration and separation to obtain a tertiary separation filter residue and a tertiary separation filtrate; the tertiary separation filter residue is returned for mixing and dispersion, and the tertiary separation filtrate is obtained Preparation of liquid ecological fertilizer for raw materials. In the present invention, the specification of the filter medium used in the three-stage filtration and separation is preferably 170-200 mesh, specifically 170 or 200 mesh. In the embodiment of the present invention, the equipment used for the tertiary filtration and separation is a filtration centrifuge (referred to as a tertiary filtration centrifuge). In the embodiment of the present invention, in the actual operation process, the three-stage separation filter residue is transferred to the third buffer pulping tank, and the second-stage separation fine residue in the third buffer pulping tank and backwashing are carried out. The post-secondary separation filtrate is mixed. In the present invention, the tertiary separation filter residue is returned for mixing and dispersion, so that the tertiary separation filter residue can participate in the process of activation treatment of physiologically active substances, and the biologically active substances therein can be fully utilized. The present invention does not specifically limit the method for preparing the liquid ecological fertilizer by using the tertiary separation filtrate, and a method well known to those skilled in the art can be used.
在本发明中,采用上述方法实现畜禽污废处理与肥料化资源利用的工艺过程按照功能特征划分为6个单元,包括畜禽污废预处理单元、厌氧消化处理单元、厌氧消化液分级处理单元、有机液肥基液生产单元、高温堆肥处理单元和生态功能性肥料生产单元;In the present invention, the process of using the above method to realize the treatment of livestock and poultry waste and the utilization of fertilizer resources is divided into 6 units according to functional characteristics, including the livestock and poultry waste pretreatment unit, the anaerobic digestion treatment unit, and the anaerobic digestion liquid. Grading processing unit, organic liquid fertilizer base liquid production unit, high temperature composting processing unit and ecological functional fertilizer production unit;
所述畜禽污废预处理单元包括集粪调浆池、粗滤用过滤离心机、第一缓冲调浆池和第一粗渣浓度调浆池;其中,所述集粪调浆池的出料口与粗滤用过滤离心机的进料口连通,所述粗滤用过滤离心机的出液口与第一缓冲调浆池的进料口连通,所述粗滤用过滤离心机的排渣口经输送设备与第一粗渣浓度调浆池的进料口连通,所述第一粗渣浓度调浆池的出料口与粗滤用过滤离心机的进料口连通;所述输送设备优选包括螺旋输送机、管链输送机或带式输送机;The livestock and poultry waste pretreatment unit includes a manure collecting tank, a filter centrifuge for coarse filtration, a first buffer size mixing tank and a first coarse residue concentration mixing tank; The material port is communicated with the feed port of the filtration centrifuge for coarse filtration, the liquid outlet of the filtration centrifuge for coarse filtration is communicated with the feed port of the first buffer slurry mixing tank, and the discharge port of the filtration centrifuge for coarse filtration is communicated. The slag port is communicated with the feed port of the first coarse slag concentration sizing tank through the conveying equipment, and the discharge port of the first coarse slag concentration sizing tank is communicated with the feed port of the filter centrifuge for coarse filtration; the conveying The equipment preferably comprises a screw conveyor, a pipe chain conveyor or a belt conveyor;
所述厌氧消化处理单元包括CSTR系统、UASB系统、两级A/O系统、厌氧消化液缓存池、第二缓冲调浆池和污泥沉淀池;所述厌氧消化液分级处理单元包括一级过滤离心机、二级过滤离心机、一级分离粗渣储槽、二级分离细渣储槽、一级分离滤液中间储池、二级分离滤液中间储池和第二粗渣浓度调浆池;其中,所述CSTR系统的进料口与第一缓冲调浆池的出料口连通,所述CSTR系统的出料口与厌氧消化液缓存池的进料口连通,所述厌氧消化液缓存池的出料口与一级过滤离心机的进料口连通,所述一级过滤离心机的排渣口经输送设备与一级分离粗渣储槽的进料口连通,所述一级过滤离心机的出液口与一级分离滤液中间储池的进料口连通,所述一级分离滤液中间储池的出料口与二级过滤离心机的进料口连通,所述二级过滤离心机的排渣口经输送设备与二级分离细渣储槽的进料口连通,所述二级过滤离心机的出液口与第二粗渣浓度调浆池的进料口连通,且所述一级分离粗渣储槽的出料口与二级分离滤液中间储池的进料口连通,所述二级分离滤液中间储池的第一出料口与第二粗渣浓度调浆池的进料口连通,所述第二粗渣浓度调浆池的出料口与一级过滤离心机的进料口连通;所述二级分离滤液中间储池的第二出料口与第二缓冲调浆池的进料口连通,且所述二级分离滤液中间储池的第二出料口和第二缓冲调浆池的进料口存在高位差,便于物料从高位溢流到低位;所述第二缓冲调浆池的出料口与UASB系统的进料口连通,所述UASB系统的出料口与两级A/O系统的进料口连通,所述两级A/O系统中沉淀池的排泥口与厌氧消化液缓存池的进料口连通,所述两级A/O系统中沉淀池的上清液溢流口与所述第二缓冲调浆池的进料口连通,所述两级A/O系统的出水口分别与第一缓冲调浆池、集粪调浆池和第一粗渣浓度调浆池连通;The anaerobic digestion treatment unit includes a CSTR system, a UASB system, a two-stage A/O system, an anaerobic digestion liquid buffer tank, a second buffer pulping tank and a sludge sedimentation tank; the anaerobic digestion liquid classification treatment unit includes The primary filter centrifuge, the secondary filter centrifuge, the primary separation coarse residue storage tank, the secondary separation fine residue storage tank, the primary separation filtrate intermediate storage tank, the secondary separation filtrate intermediate storage tank and the second coarse residue concentration adjustment slurry tank; wherein, the feed port of the CSTR system is communicated with the discharge port of the first buffer slurry mixing tank, the discharge port of the CSTR system is communicated with the feed port of the anaerobic digestion liquid buffer pool, and the anaerobic digestion liquid buffer pool is connected. The discharge port of the oxygen digestate buffer pool is communicated with the feed port of the primary filtration centrifuge, and the slag discharge port of the primary filtration centrifuge is communicated with the feed port of the primary separation coarse slag storage tank through the conveying equipment. The liquid outlet of the first-stage filtration centrifuge is communicated with the feed port of the first-stage separation filtrate intermediate storage tank, and the discharge port of the first-stage separation filtrate intermediate storage tank is communicated with the feed port of the second-stage filtration centrifuge. The slag discharge port of the secondary filtration centrifuge is connected with the feed port of the secondary separation fine slag storage tank through the conveying equipment, and the liquid outlet of the secondary filtration centrifuge is connected to the feed of the second coarse slag concentration sizing tank. The outlet is connected, and the outlet of the primary separation coarse slag storage tank is communicated with the feed inlet of the secondary separation filtrate intermediate storage tank, and the first outlet of the secondary separation filtrate intermediate storage tank is connected to the second coarse residue. The feed port of the slag concentration sizing tank is communicated, and the discharge port of the second coarse slag concentration sizing tank is communicated with the feed port of the primary filtration centrifuge; the second outlet of the secondary separation filtrate intermediate storage tank The material port is communicated with the feed port of the second buffer mixing tank, and there is a high level difference between the second discharge port of the secondary separation filtrate intermediate storage tank and the feed port of the second buffer size mixing tank, which is convenient for materials from a high level. overflow to a low level; the discharge port of the second buffer mixing tank is communicated with the feed port of the UASB system, the discharge port of the UASB system is communicated with the feed port of the two-stage A/O system, the two The sludge discharge port of the sedimentation tank in the first-level A/O system is communicated with the feed port of the anaerobic digestion liquid buffer tank, and the supernatant liquid overflow port of the sedimentation tank in the two-level A/O system is connected with the second buffer adjustment. The feeding port of the pulp tank is communicated, and the water outlet of the two-stage A/O system is respectively communicated with the first buffer pulping tank, the manure collecting pulping tank and the first coarse slag concentration pulping tank;
所述有机液肥基液生产单元包括第三缓冲调浆池、混合反应釜、加压泵、管线式高剪切分散乳化机和三级过滤离心机;其中,所述第三缓冲调浆池的进料口分别与二级分离细渣储槽的出料口和二级分离滤液中间储池的第三出料口连通,所述第三缓冲调浆池的出料口与混合反应釜的进料口连通,所述混合反应釜、管线式高剪切分散乳化机和加压泵顺次连通且形成物料循环通路,所述混合反应釜的出料口与三级过滤离心机的进料口连通,所述三级过滤离心机的排渣口经输送设备与第三缓冲调浆池的进料口连通;所述有机液肥基液生产单元经三级过滤离心机过滤分离得到的三级分离滤液为功能性有机液肥原料;The organic liquid fertilizer base liquid production unit includes a third buffer slurry mixing tank, a mixing reaction kettle, a pressurized pump, a pipeline type high shear dispersing emulsifier and a three-stage filtration centrifuge; wherein, the third buffer slurry mixing tank The feed port is respectively connected with the discharge port of the secondary separation fine slag storage tank and the third discharge port of the secondary separation filtrate intermediate storage tank, and the discharge port of the third buffer slurry mixing tank is connected with the inlet of the mixing reactor. The material port is connected, the mixing reaction kettle, the pipeline type high shear dispersing emulsifier and the pressurizing pump are connected in sequence and form a material circulation path, the discharge port of the mixing reaction kettle and the feed port of the tertiary filter centrifuge The slag discharge port of the three-stage filter centrifuge is connected with the feed port of the third buffer slurry mixing tank through the conveying equipment; the organic liquid fertilizer base liquid production unit is filtered and separated by the three-stage filter centrifuge. The filtrate is the raw material of functional organic liquid fertilizer;
所述高温堆肥处理单元包括开放式发酵槽、爆气装置和翻抛机;其中,所述开放式发酵槽划分为第一发酵区域和第二发酵区域,所述爆气装置设置于所述第一发酵区域的底部;所述高温堆肥处理单元用于接纳畜禽污废预处理单元中反向冲洗后的粗滤分离粗渣和厌氧消化液分级处理单元中反向冲洗后的一级分离粗渣,将二者配以辅料进行开放式堆肥发酵,获得功能性固肥原料;The high-temperature composting treatment unit includes an open fermentation tank, a degassing device and a turning machine; wherein, the open fermentation tank is divided into a first fermentation area and a second fermentation area, and the degassing device is arranged in the first fermentation area. The bottom of a fermentation area; the high-temperature composting treatment unit is used to receive the coarse filtration and separation coarse slag after backwashing in the livestock and poultry sewage waste pretreatment unit and the primary separation after backwashing in the anaerobic digestion liquid grading treatment unit Coarse slag, the two are combined with auxiliary materials for open compost fermentation to obtain functional solid fertilizer raw materials;
所述生态功能性肥料生产单元用于接纳高温堆肥处理单元产生的功能性固肥原料和有机液肥基液生产单元产生的功能性有机液肥原料,分别转化为固体生态肥和液体生态肥。The ecological functional fertilizer production unit is used to receive the functional solid fertilizer raw materials produced by the high temperature compost processing unit and the functional organic liquid fertilizer raw materials produced by the organic liquid fertilizer base liquid production unit, and convert them into solid ecological fertilizer and liquid ecological fertilizer respectively.
图1为本发明中畜禽污废处理与肥料化资源利用方法的工艺流程图,下面结合图1对本发明方法进行说明。采用本发明提供的方法实现畜禽污废处理与肥料化资源利用的处理单元包括畜禽污废预处理单元、厌氧消化处理单元、厌氧消化液分级处理单元、有机液肥基液生产单元、高温堆肥处理单元和生态功能性肥料生产单元。其中,畜禽污废预处理单元的目的是为了将易降解有机物和难降解有机物进行有效分离。厌氧消化处理单元具体是:通过 CSTR系统的生化处理得到浓度较高的厌氧消化液,是为了有机液肥生产创造条件;通过UASB系统的生化处理得到浓度较低的厌氧消化液,是为了厌氧消化液进一步深度处理创造条件;通过两级A/O系统的深度生化处理,是为了厌氧消化液回用(如反向调浆和反向冲洗)和达标排放创造条件。厌氧消化液分级处理单元起到平衡厌氧消化处理负荷与有机液肥基液生产负荷的作用,同时也发挥着厌氧消化处理与有机液肥基液生产、高温堆肥处理三者之间的桥梁和纽带的作用;具体的,通过对厌氧消化处理单元中CSTR系统产出的厌氧消化液进行分级处理,将CSTR系统中的微生物菌体和微生物代谢产物最大限度地滞留在液体中,有效提高二级分离滤液中功能性物质的浓度,实现肥料化资源利用。有机液肥基液生产单元是基于厌氧消化液分级处理单元中二级分离细渣以及浓度较高的二级分离滤液,采用集反向浓缩和高频高剪切分散乳化(激活生理活性物质)于一体的工艺进行处理,经三级过滤分离后得到具有高生理活性的超浓缩沼液(即三级分离滤液),即为功能性有机液肥原料。高温堆肥处理单元用于接纳畜禽污废预处理中反向冲洗后的粗滤分离粗渣和厌氧消化液分级处理中反向冲洗后的一级分离粗渣,将二者配以辅料进行开放式堆肥发酵,获得功能性固肥原料。生态功能性肥料生产单元是本发明技术方案的终点,即完成了规模化畜禽养殖场粪污处理与肥料资源利用的全过程;具体的,该单元将有机液肥基液生产单元产生的功能性液肥原料和高温堆肥处理单元产生的功能性固肥原料转化为生态功能性肥料,所述生态功能性肥料的生产是根据作物养分需求规律生产具有生态功能性的有机固/液肥产品,该产品兼具有机肥、无机化肥、生物菌肥和缓释增效有机复肥等新型肥料的优点,营养齐全、均衡、生理活性高、肥效显著,是一种综合性能优良、节能环保、符合生态环保理念的生态功能性肥料产品。FIG. 1 is a process flow diagram of a method for treating livestock and poultry waste and utilizing a fertilizer-based resource according to the present invention. The method of the present invention will be described below with reference to FIG. 1 . The processing unit that adopts the method provided by the present invention to realize the treatment of livestock and poultry waste and the utilization of fertilizer resources includes a livestock and poultry waste pretreatment unit, an anaerobic digestion processing unit, an anaerobic digestion liquid classification processing unit, an organic liquid fertilizer base liquid production unit, High temperature compost processing unit and ecological functional fertilizer production unit. Among them, the purpose of the livestock and poultry waste pretreatment unit is to effectively separate easily degradable organic matter and refractory organic matter. The anaerobic digestion treatment unit is specifically: the biochemical treatment of the CSTR system obtains a higher concentration of anaerobic digestion liquid, which is to create conditions for the production of organic liquid fertilizer; the biochemical treatment of the UASB system to obtain a lower concentration of anaerobic digestion liquid, for the purpose of The conditions for further advanced treatment of anaerobic digestate are created; the advanced biochemical treatment through the two-stage A/O system is to create conditions for the reuse of anaerobic digestate (such as reverse slurry mixing and backwashing) and standard discharge. The anaerobic digestion liquid classification processing unit plays a role in balancing the anaerobic digestion processing load and the organic liquid fertilizer base liquid production load, and also plays a role as a bridge between anaerobic digestion processing and organic liquid fertilizer base liquid production and high-temperature composting. The role of the link; specifically, by grading the anaerobic digestion liquid produced by the CSTR system in the anaerobic digestion treatment unit, the microbial cells and microbial metabolites in the CSTR system are retained in the liquid to the maximum extent, effectively improving The concentration of functional substances in the secondary separation filtrate is used to realize the utilization of fertilizer resources. The organic liquid fertilizer base liquid production unit is based on the secondary separation of fine slag and the higher concentration of secondary separation filtrate in the anaerobic digestion liquid classification treatment unit. It is processed in an integrated process, and the ultra-concentrated biogas slurry with high physiological activity (ie, the tertiary separation filtrate) is obtained after tertiary filtration and separation, which is the functional organic liquid fertilizer raw material. The high-temperature composting treatment unit is used to receive the coarse filtration and separation coarse slag after backwashing in the pretreatment of livestock and poultry waste and the primary separation coarse slag after backwashing in the anaerobic digestion liquid classification treatment, and mix the two with auxiliary materials. Open compost fermentation to obtain functional solid fertilizer raw materials. The ecological functional fertilizer production unit is the end point of the technical solution of the present invention, that is, the whole process of manure treatment and fertilizer resource utilization in large-scale livestock and poultry farms is completed; The liquid fertilizer raw materials and the functional solid fertilizer raw materials produced by the high-temperature composting treatment unit are converted into ecological functional fertilizers. It has the advantages of new fertilizers such as organic fertilizer, inorganic chemical fertilizer, biological bacterial fertilizer and slow-release and synergistic organic compound fertilizer. Eco-functional fertilizer products.
下面将结合实施例,对本发明中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
本实施例中待处理的畜禽污废为规模化奶牛场排出的粪污,清粪方式为往复式刮粪板清粪,即干法清粪工艺。对所述奶牛场污废进行处理与肥料化资源利用的方法,包括以下步骤;In this embodiment, the livestock and poultry waste to be treated is the manure discharged from the large-scale dairy farm, and the manure removal method is the reciprocating manure scraping board, that is, the dry manure removal process. A method for treating and fertilizing the waste from the dairy farm, comprising the following steps;
将奶牛舍粪污经刮粪板清粪汇集于奶牛舍一端的收集池内,再经管道汇集至集粪调浆池中,并用A/O出水(来自于两级A/O工艺)对其进行调浆处理,得到调浆料液,所述调浆料液的固含量为10wt%;The manure of the cow house is collected in the collection tank at one end of the cow house through the scraping board, and then collected into the manure collection tank through the pipeline, and the A/O effluent (from the two-stage A/O process) is used for processing. Sizing treatment to obtain a sizing liquid, the solid content of the sizing liquid is 10wt%;
采用过滤离心机(记为粗滤用过滤离心机,过滤介质规格为8目,电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h)对所述调浆料液进行粗滤过滤分离(记为第I粗滤过滤分离),得到粗滤分离出水和粗滤分离粗渣,所述粗滤分离出水转入第一缓冲调浆池中,所述粗滤分离粗渣转入第一粗渣浓度调浆池中;A filter centrifuge (referred to as a filter centrifuge for coarse filtration, the filter medium specification is 8 meshes, the motor rotor speed is 1460rmp, the power is 11kW, and the processing capacity is 20-30m 3 /h) is used to roughen the slurry. Filtration and filtration separation (denoted as the 1st coarse filtration and filtration separation), obtain coarse filtration separation water and coarse filtration separation coarse slag, described coarse filtration separation effluent is transferred into the first buffer sizing tank, and described coarse filtration separation coarse slag turns into the first coarse slag concentration mixing tank;
采用A/O出水对所述粗滤分离粗渣进行反向冲洗2次,得到反向冲洗后的粗滤分离粗渣,含水率≤80%(进一步用于制备固体生态肥,后续会详细说明);其中,每次对所述粗滤分离粗渣进行反向冲洗的方法包括:将A/O 出水输送至第一粗渣浓度调浆池中与粗滤分离粗渣混合,得到固含量为 10~20wt%的反向冲洗混合液,所述反向冲洗混合液经粗滤用过滤离心机进行粗滤过滤分离(记为第II粗滤过滤分离),所得的反向冲洗出水进入第一缓冲调浆池合并于粗滤分离出水中,所得反向冲洗后的粗滤分离粗渣再次回到第一粗渣浓度调浆池,至此完成粗滤分离粗渣的1次反向冲洗;循环上述反向冲洗过程可再次对粗滤分离粗渣进行反向冲洗;Use A/O effluent to backwash the coarse filtration and separation coarse slag twice to obtain the coarse filtration and separation coarse slag after backwashing, with a moisture content of ≤80% (further used in the preparation of solid ecological fertilizers, which will be described in detail later. ); wherein, the method for backwashing the coarse filtration and separation of the coarse slag each time comprises: transporting the A/O effluent to the first coarse slag concentration sizing tank to mix with the coarse filtration and separation of the coarse slag to obtain a solid content of 10~20wt% of the backwash mixed solution, the backwash mixed solution is subjected to coarse filtration and filtration separation (referred to as the second coarse filtration and filtration separation) through coarse filtration with a filter centrifuge, and the obtained backwash effluent enters the first. The buffer sizing tank is merged into the effluent water separated by the rough filtration, and the obtained rough filtration and separation coarse slag after reverse washing is returned to the first coarse slag concentration sizing tank again, so far to complete one reverse washing of the coarse filtration and separation of the coarse slag; circulation; The above-mentioned backwashing process can carry out backwashing to the coarse filtration and separation coarse residue again;
采用A/O出水将第一缓冲调浆池中的混合液调浆至固含量为5~8wt%,之后输送至CSTR系统中进行处理,得到固含量为2~5wt%的厌氧消化液,将所述厌氧消化液转入厌氧消化液缓存池中;A/O effluent is used to adjust the mixed liquor in the first buffer mixing tank to a solid content of 5-8wt%, and then transported to the CSTR system for processing to obtain an anaerobic digestion solution with a solid content of 2-5wt%. transferring the anaerobic digestion solution into the anaerobic digestion solution buffer tank;
采用过滤离心机(记为一级过滤离心机,过滤介质规格为16目,电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h)对所述厌氧消化液进行一级过滤分离(记为第I一级过滤分离),得到一级分离滤液和一级分离粗渣,所述一级分离粗渣转入一级分离粗渣储槽中,所述一级分离滤液转入一级分离滤液中间储池中;A filter centrifuge (referred to as a first-stage filter centrifuge, the filter medium specification is 16 mesh, the motor rotor speed is 1460rmp, the power is 11kW, and the processing capacity is 20-30m 3 /h) is used to carry out the first-stage treatment on the anaerobic digestion solution. Filtration and separation (denoted as the first-level filtration and separation) obtains a first-level separation filtrate and a first-level separation coarse slag. into the primary separation filtrate intermediate storage tank;
采用过滤离心机(记为二级过滤离心机,过滤介质规格为120目,电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h)对所述一级分离滤液进行二级过滤分离(记为第I二级过滤分离),得到二级分离滤液和二级分离细渣,所述二级分离细渣转入二级分离细渣储槽中,所述二级分离滤液(固含量≤2wt%)转入二级分离滤液中间储池中;A filtration centrifuge (referred to as a secondary filtration centrifuge, the filter medium specification is 120 mesh, the motor rotor speed is 1460 rmp, the power is 11 kW, and the processing capacity is 20-30 m 3 /h) is used for the secondary separation of the filtrate. Filtration and separation (denoted as the second stage of filtration and separation), obtains the secondary separation filtrate and the secondary separation fine slag, and the secondary separation fine slag is transferred into the secondary separation fine slag storage tank, and the secondary separation filtrate ( solid content≤2wt%) into the secondary separation filtrate intermediate storage tank;
采用部分二级分离滤液对所述一级分离粗渣进行反向冲洗2次,得到反向冲洗后的二级分离滤液和反向冲洗后的一级分离粗渣;其中,每次对所述一级分离粗渣进行反向冲洗的方法包括:将二级分离滤液中间储池中的二级分离滤液与一级分离粗渣储槽中的一级分离粗渣混合,得到固含量为10wt%的反向冲洗混合液;所述反向冲洗混合液经一级过滤离心机进行第II一级过滤分离,所得反向冲洗后的一级分离粗渣转入一级分离粗渣储槽中,所得一级冲洗滤液经二级过滤离心机进行第II二级过滤分离,得到二级冲洗细渣和反向冲洗后的二级分离滤液,将所述二级冲洗细渣转入二级分离细渣储槽中与二级分离细渣合并,将所述反向冲洗后的二级分离滤液转入二级分离滤液中间储池中,至此完成一级分离粗渣的1次反向冲洗;循环上述反向冲洗过程可再次对一级分离粗渣进行反向冲洗;Part of the secondary separation filtrate is used to backwash the primary separation coarse slag twice to obtain the secondary separation filtrate after backwashing and the primary separation coarse residue after backwashing; The method for backwashing the primary separation coarse slag includes: mixing the secondary separation filtrate in the secondary separation filtrate intermediate storage tank and the primary separation coarse residue in the primary separation coarse slag storage tank to obtain a solid content of 10wt% The backwash mixed solution; the backwash mixed solution is subjected to the second-stage filtration and separation through the first-stage filtration centrifuge, and the first-stage separation coarse slag after the gained backwash is transferred into the first-stage separation coarse slag storage tank, The obtained first-stage washing filtrate is subjected to the second-stage filtration and separation through the second-stage filtration centrifuge to obtain the second-stage washing fine slag and the second-stage separation filtrate after backwashing, and the second-stage washing fine slag is transferred to the second-stage separation fine slag. The slag storage tank is combined with the secondary separation fine slag, and the secondary separation filtrate after the backwash is transferred into the secondary separation filtrate intermediate storage tank, so far to complete one backwash of the primary separation coarse slag; circulation; The above-mentioned backwashing process can perform backwashing on the first-level separation coarse slag again;
将超出二级分离滤液中间储池存储能力的二级分离滤液溢流转入第二缓冲调浆池中,采用UASB工艺对第二缓冲调浆池中的二级分离滤液进行处理,经UASB工艺处理后所得厌氧消化液的浓度为2000~4000mg/L;之后利用两级A/O工艺直接对该厌氧消化液进行深度生化处理,得到A/O沉淀污泥和A/O出水,所述A/O出水指标为:BOD5≤150mg/L、COD≤400mg/L,满足《畜禽养殖业水污染物排放标准》GB18596-2001的要求;部分所述A/O 出水返回用于对所述畜禽污废进行调浆处理、对所述粗滤分离粗渣进行反向冲洗以及对第一缓冲调浆池中的混合液进行调浆处理,剩余A/O出水达标排放;所述A/O沉淀污泥经进一步沉降后,得到上清液和底部污泥,将所述上清液输送至第二缓冲调浆池中,将所述底部污泥转入厌氧消化液缓存池中与所述厌氧消化液混合之后进行下一循环的一级过滤分离处理;The overflow of the secondary separation filtrate that exceeds the storage capacity of the secondary separation filtrate intermediate storage tank is transferred to the second buffer mixing tank, and the secondary separation filtrate in the second buffer mixing tank is treated by the UASB process, and processed by the UASB process The concentration of the obtained anaerobic digestion solution is 2000-4000 mg/L; then the anaerobic digestion solution is directly subjected to deep biochemical treatment by a two-stage A/O process to obtain A/O precipitation sludge and A/O effluent. The A/O effluent indicators are: BOD 5 ≤150mg/L, COD≤400mg/L, which meet the requirements of "Water Pollutant Discharge Standard for Livestock and Poultry Breeding Industry"GB18596-2001; some of the A/O effluent is returned to the The livestock and poultry wastes are subjected to pulping treatment, the coarse filtration and separation of coarse residues are subjected to reverse washing, and the mixed liquid in the first buffer pulping tank is subjected to pulping treatment, and the remaining A/O effluent is discharged up to the standard; After further sedimentation of the /O sedimented sludge, supernatant and bottom sludge are obtained, the supernatant is transported to the second buffer slurry tank, and the bottom sludge is transferred to the anaerobic digestion liquid buffer tank After being mixed with the anaerobic digestion solution, the next cycle of primary filtration and separation treatment is performed;
得到反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣后,将所述反向冲洗后的粗滤分离粗渣和反向冲洗后的一级分离粗渣作为主料,与辅料混合调质后进行开放式堆肥发酵,以所得发酵产物为原料制备固体生态肥;其中,所述主料的含水率为80%,所述辅料的含水率为10%,所述辅料为作物秸秆、林果剪枝、稻糠(粉碎的稻壳)和食用菌渣的混合物;主料和辅料混合后所得堆体的含水率为60%,C/N为(25~30):1;所述开放式堆肥发酵在L型开放式堆肥发酵槽中进行,所述L型开放式堆肥发酵槽包括单侧墙体和开放地面,所述L型开放式堆肥发酵槽中进行第一发酵时对应区域(记为第一发酵区域)的底部设置有爆气装置,所述爆气装置由通风机、配风管道和槽底通气床组成;进行开放式堆肥发酵时,具体是将所述主料和辅料直接投料于L型开放式堆肥发酵槽的第一发酵区域进行混合调质,并启动翻抛机翻拌均匀,开始第一发酵过程;所述翻抛机为开放式翻抛机和/或大跨度行架式翻抛机;所述第一发酵过程中适时启动翻抛机翻抛堆体以控制堆体温度,适时启动爆气装置为堆体通气供氧,并在预定的作业周期内完成第一发酵过程;第一发酵完成后所得堆体由铲车转运至L型开放式堆肥发酵槽中进行第二发酵时对应区域(记为第二发酵区域)进行第二发酵过程;所述第二发酵过程适时启动翻抛机翻抛堆体,以促进堆体半纤维素、纤维素和木质素等有机物的进一步腐解、陈化和堆体水分的进一步蒸发,并在预定的作业周期内完成第二发酵过程;所述第一发酵的周期为15d,所述第一发酵在曝气条件下进行,通气量为100L/min;所述第二发酵的周期为25d,所述第二发酵在非曝气条件下进行;After obtaining the coarse filtration and separation coarse slag after backwashing and the primary separation coarse slag after backwashing, the backwashing coarse filtration and separation coarse slag and the primary separation coarse slag after backwashing are used as the main method. After mixing and tempering with auxiliary materials, open compost fermentation is carried out, and the obtained fermentation product is used as raw material to prepare solid ecological fertilizer; wherein, the moisture content of the main material is 80%, the moisture content of the auxiliary material is 10%, The auxiliary material is a mixture of crop straw, forest fruit pruning, rice bran (crushed rice husk) and edible fungus residue; the moisture content of the pile obtained after mixing the main material and auxiliary material is 60%, and the C/N ratio is (25-30): 1; the open compost fermentation is carried out in an L-type open compost fermentation tank, the L-type open compost fermentation tank includes a single-sided wall and an open floor, and the L-type open compost fermentation tank conducts the first During fermentation, the bottom of the corresponding area (denoted as the first fermentation area) is provided with a gas explosion device, and the gas explosion device is composed of a ventilator, an air distribution pipe and a tank bottom aeration bed; when performing open compost fermentation, specifically The main materials and auxiliary materials are directly fed into the first fermentation area of the L-type open compost fermentation tank for mixing and tempering, and the turning and throwing machine is started to stir evenly, and the first fermentation process is started; the turning and throwing machine is an open-type turning and throwing machine and/or large-span rack-type turning machine; during the first fermentation process, the turning machine is started to turn the heap to control the temperature of the heap, and the detonation device is started to aerate and supply oxygen to the heap at a predetermined time. The first fermentation process is completed within the operation cycle of the first fermentation; after the first fermentation is completed, the obtained pile is transferred by a forklift to the L-type open compost fermentation tank for the second fermentation in the corresponding area (referred to as the second fermentation area) for the second fermentation. Process; the second fermentation process starts the turning machine to turn the heap in time to promote the further decomposition and aging of organic substances such as hemicellulose, cellulose and lignin in the heap and further evaporation of the water in the heap, and in the The second fermentation process is completed within a predetermined operation cycle; the cycle of the first fermentation is 15d, the first fermentation is carried out under aeration conditions, and the ventilation rate is 100L/min; the cycle of the second fermentation is 25d, the second fermentation is performed under non-aerated conditions;
得到二级分离细渣和反向冲洗后的二级分离滤液后,将所述二级分离细渣和反向冲洗后的二级分离滤液用于制备液体生态肥,制备方法包括:将二级分离细渣和反向冲洗后的二级分离滤液于第三缓冲调浆池中混合,将所得反向浓缩调浆液泵入带有分散混合机的混合反应釜内,启动分散混合机,在转速为2900rpm条件下,于密闭混合反应釜内接触混合分散30min,之后启动加压泵,同时打开管线式高剪切分散乳化机,将所述混合反应釜内的反向浓缩调浆液(固含量为10wt%)持续进行循环剪切分散乳化处理60min(转速为2900rpm),之后出料得到分散乳化液;采用过滤离心机(记为三级过滤离心机,过滤介质规格为200目,电机转子转速为1460rmp,动力为11kW,处理量为20~30m3/h)将所述分散乳化液进行三级过滤分离,得到三级分离滤渣和三级分离滤液,将所述三级分离滤渣转移至第三缓冲调浆池中,与第三缓冲调浆池中的二级分离细渣和反向冲洗后的二级分离滤液进行混合分散,以所述三级分离滤液为原料制备液体生态肥。After obtaining the secondary separation fine slag and the secondary separation filtrate after backwashing, the secondary separation fine residue and the secondary separation filtrate after backwashing are used to prepare liquid ecological fertilizer, and the preparation method includes: The separated fine slag and the secondary separation filtrate after backwashing are mixed in the third buffer slurry mixing tank, and the obtained reversely concentrated slurry is pumped into a mixing reactor with a dispersing mixer, and the dispersing mixer is started. Under the condition of 2900rpm, contact, mix and disperse for 30min in the closed mixing reactor, then start the pressurizing pump, open the pipeline type high shear dispersing emulsifier simultaneously, and reversely concentrate and adjust the slurry in the mixing reactor (solid content is 10wt%) continue to carry out cyclic shearing dispersion emulsification treatment for 60min (rotating speed is 2900rpm), and then discharging to obtain dispersed emulsion; Adopt filter centrifuge (denoted as three-stage filter centrifuge, filter medium specification is 200 meshes, and motor rotor speed is 1460rmp, power is 11kW, processing capacity is 20~30m 3 /h) carry out tertiary filtration and separation on the disperse emulsion to obtain tertiary separation filter residue and tertiary separation filtrate, and transfer the tertiary separation filter residue to the third In the buffer slurry mixing tank, the secondary separation fine slag in the third buffer slurry mixing tank and the secondary separation filtrate after backwashing are mixed and dispersed, and the tertiary separation filtrate is used as a raw material to prepare liquid ecological fertilizer.
由以上实施例可知,本发明提供的方法至少具有如下优势:As can be seen from the above embodiments, the method provided by the present invention has at least the following advantages:
1、本发明提供的方法由畜禽污废预处理单元、厌氧消化处理单元、厌氧消化液分级处理单元、有机液肥基液生产单元、高温堆肥处理单元和生态功能性肥料生产单元组成,集成、整合了现代污水生化处理技术、离心过滤分离技术、功能性肥料生产技术和配套工艺装备,集中解决了规模化养殖场畜禽污废大体量带来的一系列生态环境和资源化利用问题。1. The method provided by the present invention is composed of a livestock and poultry waste pretreatment unit, an anaerobic digestion treatment unit, an anaerobic digestion liquid classification treatment unit, an organic liquid fertilizer base liquid production unit, a high-temperature compost treatment unit and an ecological functional fertilizer production unit. Integrate and integrate modern sewage biochemical treatment technology, centrifugal filtration separation technology, functional fertilizer production technology and supporting process equipment, and focus on solving a series of ecological environment and resource utilization problems caused by large-scale livestock and poultry waste in large-scale farms. .
2、本发明提供的方法是逐级减负、最大限度地平衡各处理单元所能承受的处理能力,如厌氧消化液分级处理单元的设置能够平衡厌氧消化处理单元、有机液肥基液生产单元以及高温堆肥处理单元三者之间的负荷,发挥着厌氧消化处理单元、有机液肥基液生产单元以及高温堆肥处理单元三者之间的桥梁和纽带的作用。2. The method provided by the present invention is to reduce the burden step by step and balance the processing capacity that each processing unit can bear to the greatest extent. For example, the setting of the anaerobic digestion liquid classification processing unit can balance the anaerobic digestion processing unit and the organic liquid fertilizer base liquid production unit. And the load between the three high-temperature composting processing units, plays the role of a bridge and link between the anaerobic digestion processing unit, the organic liquid fertilizer base liquid production unit and the high-temperature composting processing unit.
3、本发明提供的方法集多种功能于一体,能够及时高效地将规模化养殖场每天排出的大体量畜禽污废和其厌氧消化处理单元中CSTR系统(沼气工程)每天大量排出的厌氧消化液(沼渣、沼液混合物)进行处理和相应的肥料化资源利用,达到净化环境、减少污染和提高经济效益的目的。3. The method provided by the present invention integrates various functions, and can timely and efficiently remove the large amount of livestock and poultry waste discharged from large-scale farms every day and the CSTR system (biogas project) in its anaerobic digestion treatment unit. Anaerobic digestion liquid (biogas residue, biogas slurry mixture) is treated and the corresponding fertilizer resources are utilized to achieve the purpose of purifying the environment, reducing pollution and improving economic benefits.
4、本发明提供的方法是根据厌氧消化处理单元CSTR系统(沼气工程) 厌氧消化液的功能特性,选择了一条分级处理、反向冲洗(或稀释)、反向浓缩的工艺技术路线,集中解决了规模化养殖场每天排出的大体量畜禽粪便 (污)和与其厌氧消化处理单元CSTR系统(沼气工程)每天大量排出的厌氧消化液(沼渣、沼液混合物)中的难降解有机物与易降解有机物的精细化分离问题,集中解决了厌氧消化液(沼液)的浓缩问题。4. The method provided by the present invention is based on the functional characteristics of the anaerobic digestion liquid of the anaerobic digestion treatment unit CSTR system (biogas engineering), and a process technology route of grading treatment, reverse flushing (or dilution) and reverse concentration is selected, It has concentratedly solved the problems in the large amount of livestock and poultry manure (sewage) discharged by large-scale farms and the anaerobic digestion liquid (biogas residue, biogas mixture) discharged by its anaerobic digestion treatment unit CSTR system (biogas project) every day. The problem of fine separation of degradable organic matter and easily degradable organic matter has concentratedly solved the problem of concentration of anaerobic digestion liquid (biogas slurry).
5、本发明提供的方法中高生理活性浓缩沼液(三级分离滤液)的制备工艺选择了一条采用物理方法激活活性物质的工艺路线,有效提高了其中的各类氨基酸、腐植酸(尤其是黄腐酸)等有机酸含量和生态环境安全性,为厌氧消化液的协同处理工艺提供了基础,可应用于大规模生产,成本低、操作简单。5. The preparation process of high physiological activity concentrated biogas slurry (tertiary separation filtrate) in the method provided by the present invention selects a process route that uses physical methods to activate active substances, which effectively improves various amino acids, humic acids (especially yellow The content of organic acids such as humic acid) and the safety of the ecological environment provide a basis for the synergistic treatment process of anaerobic digestate, which can be applied to large-scale production, with low cost and simple operation.
6、本发明提供的方法中,采用间歇式捷流分散混合机、管线式高剪切分散乳化机进行循环往复、高频分散乳化的工艺激活反向浓缩调浆液(二级分离细渣和反向冲洗后的二级分离滤液的混合物)中的生理活性物质,使其具备较高的生理活性和较高的稳定性,其中含有丰富的小分子量氨基酸、黄腐酸等有机酸,不仅可以保持其功能性液肥原料pH、NPK养分和赘合态植物生长所需微量营养元素的稳定性,而且作为生长调节剂又能促进植物根系的发育,刺激植株的生长,促进光合作用。6. In the method provided by the present invention, the process of circulating and reciprocating, high-frequency dispersing and emulsification is carried out by using a batch-type jet-flow dispersing mixer and a pipeline-type high-shear dispersing emulsifier to activate the reversely concentrated slurry (secondary separation of fine slag and reversed emulsification). Physiologically active substances in the secondary separation filtrate after washing), so that it has higher physiological activity and higher stability, which is rich in small molecular weight amino acids, fulvic acid and other organic acids, which can not only maintain Its functional liquid fertilizer raw material pH, NPK nutrients and the stability of micronutrients required for the growth of neoplastic plants, and as a growth regulator, it can promote the development of plant roots, stimulate plant growth, and promote photosynthesis.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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