CN112223522A - Baking-free brick production process and device based on mixing of agricultural and forestry wastes and biomass ash - Google Patents

Baking-free brick production process and device based on mixing of agricultural and forestry wastes and biomass ash Download PDF

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Publication number
CN112223522A
CN112223522A CN202011086299.9A CN202011086299A CN112223522A CN 112223522 A CN112223522 A CN 112223522A CN 202011086299 A CN202011086299 A CN 202011086299A CN 112223522 A CN112223522 A CN 112223522A
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China
Prior art keywords
box body
baking
mixing
production process
device shell
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CN202011086299.9A
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Chinese (zh)
Inventor
黄亚军
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Jiangxi Guangye Energy Saving And Environmental Protection Building Materials Co ltd
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Jiangxi Guangye Energy Saving And Environmental Protection Building Materials Co ltd
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Priority to CN202011086299.9A priority Critical patent/CN112223522A/en
Publication of CN112223522A publication Critical patent/CN112223522A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/025Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a baking-free brick production process and device based on mixing of forestry and agricultural residues and biomass ash, and the baking-free brick production process comprises a device shell, a feeding pipeline, a mixing box body, a helical blade and a second eccentric wheel, wherein an equipment box door is fixedly hinged to the outer side of the device shell, a driving motor is connected to the outer side of the device shell in a penetrating mode, the feeding pipeline is connected to the outer side of the device shell in a penetrating mode, the feeding box body is arranged on one side of the feeding pipeline, a sealing cover plate is connected to the position right above the feeding box body in a nested mode, a first belt pulley is connected to one side shaft of the device shell, and a settling box body is fixedly welded to the position right below. This non-burning brick production technology and device based on agriculture and forestry discarded object and living beings lime-ash mixture is provided with bevel gear and first eccentric wheel, drives multiunit equipment simultaneously through bevel gear and rotates, and the convenience is in the course of working, controls the direction of equipment processing, promotes the efficiency to among the multiunit material simultaneous processing.

Description

Baking-free brick production process and device based on mixing of agricultural and forestry wastes and biomass ash
Technical Field
The invention relates to the technical field of baking-free brick production devices, in particular to a baking-free brick production process and device based on mixing of forestry and agricultural residues and biomass ash.
Background
The agricultural and forestry wastes contain various available substances, cellulose is an important component of woody biomass, a large amount of ash can be generated in the operation process of a biomass power plant, the ash can occupy large area of land when being buried, huge pressure is brought to the environment, the biomass ash contains more inorganic elements such as K, N, S, P and the like, the ash has certain recycling value, the agricultural and forestry wastes and the biomass ash are mixed to form a brick body with certain strength, and the cellulose can increase the water absorption capacity of the brick body and accelerate the water absorption efficiency inside the brick body;
the baking-free brick production process and device based on the mixing of the agricultural and forestry wastes and the biomass ash slag are used for primarily grinding and processing quantitative agricultural and forestry wastes and biomass ash slag, further carrying out standardized processing on the agricultural and forestry wastes and the biomass ash slag, improving the mixing uniformity of materials and cement, adding a coagulant and a trace chemical additive according to a certain proportion, carrying out strengthening treatment on the mixing degree by using a reasonable equipment process to achieve the optimal plastic state, and then carrying out high-pressure compression molding;
1. the existing production process and device need to process agricultural and forestry wastes and biomass ash in batches, and then materials after production are added into the device, so that the dust in the biomass ash is too large, the sanitary environment of operators in the using process is influenced, and the dust can be accumulated in the device to influence the stability of the materials with different proportions in the mixing and shaping processes;
2. in the non-burning brick production process, the manual work will be controlled the brick body material and derive speed, avoids the speed that the material derived to influence the moulding speed of material too fast, and the device is difficult to according to the derivation speed of brick body production demand adjusting device and the size of mould, leads to the brick body in the production process, and material stirring and moulding in-process, the brick body is difficult to the inside of evenly spreading into the mould.
Therefore, a baking-free brick production process and a baking-free brick production device based on mixing of agricultural and forestry wastes and biomass ash are provided so as to solve the problems.
Disclosure of Invention
The invention aims to provide a baking-free brick production process and device based on mixing of agricultural and forestry wastes and biomass ash, and aims to solve the problems that the existing production process and device in the background art need to process the agricultural and forestry wastes and the biomass ash in batches, dust can be accumulated in the device, the stability of materials with different proportions in the mixing and shaping processes is influenced, and the device is difficult to adjust the exporting speed of the device and the size of a mould according to the production requirements of a brick body in the current market.
In order to achieve the purpose, the invention provides the following technical scheme: a baking-free brick production process and a baking-free brick production device based on mixing of agricultural and forestry waste and biomass ash comprise a device shell, a feeding pipeline, a mixing box body, a helical blade and a second eccentric wheel, wherein an equipment box door is fixedly hinged to the outer side of the device shell, a driving motor is connected to the outer side of the device shell in a penetrating mode, the feeding pipeline is connected to the outer side of the device shell in a penetrating mode, a feeding box body is arranged on one side of the feeding pipeline, a sealing cover plate is connected to the position right above the feeding box body in a nesting mode, a first belt pulley is connected to one side of the device shell in a shaft mode, a settling box body is fixedly welded to the position right below the device shell, a conveying belt is connected to the outer side of the device shell, a shaping box body is arranged right above the conveying belt, a crushing box body and a grinding box body are fixedly welded to the inside of the, smash and be provided with the electric heating board between the box and the grinding box, be provided with the notes material pipeline under the electric heating board, the inside welded fastening of settling the box has the choked flow otter board, a side hub connection of second belt pulley has cutting blade, the inside bearing of moulding box body is connected with ball, and ball's outside threaded connection has vertical plastic plate, the outside welded fastening of vertical plastic plate has horizontal plastic plate, and the top of vertical plastic plate runs through set up threaded hole.
Preferably, the feeding box body and the grinding box body are connected through a device shell, and the width of the device shell is larger than that of the conveying belt.
Preferably, the precipitation box body and the device shell are welded into an integral structure, and the precipitation box body is integrally of a circular truncated cone-shaped structure.
Preferably, smash the inside first eccentric wheel, lifting rod, extrusion panel, rubber paster and atress panel of including of box, and the inside of smashing the box is provided with first eccentric wheel to the outside nested connection of first eccentric wheel has lifting rod, and one side of lifting rod is provided with the extrusion panel moreover, and the back bonding of simultaneously extrusion panel is fixed with the rubber paster, the inside welded fastening who smashes the box has the atress panel.
Preferably, the longitudinal section of the stress panel is of a right-angle trapezoidal structure, the stress panel is parallel to the extrusion panel, and the extrusion panel forms a reciprocating structure through the first eccentric wheel and the lifting rod.
Preferably, the grinding box body internally comprises a dustproof cylinder, a bevel gear, a rotating shaft and a grinding rotary cylinder, the dustproof cylinder is welded inside the grinding box body, the bevel gear is connected to the outer side shaft of the dustproof cylinder, the rotating shaft is connected to one side of the bevel gear in a nested mode, and the grinding rotary cylinder is connected to the position right above the rotating shaft in a nested mode.
Preferably, the rotating shaft and the grinding drum form a rotating structure through a bevel gear and a grinding box body, and the grinding drum and the feeding box body are parallel to each other.
Preferably, the mixing box body and the grinding box body are perpendicular to each other, the mixing box body and the settling box body form a vibration structure through a helical blade and a second eccentric wheel, the helical blade is connected to the inner shaft of the mixing box body, and the second eccentric wheel is connected to the outer side of the helical blade in a nested mode.
Preferably, the flow blocking screen plate and the sedimentation box body are mutually attached, and the bottom of the sedimentation box body adopts a rectangular open type structure.
Preferably, vertical plastic plate and horizontal plastic plate pass through ball and moulding box body constitution sliding structure, and the screw thread opposite direction of the ball left and right sides to vertical plastic plate and horizontal plastic plate are the aluminum alloy material.
The production process sequence is as follows: curing and curing the just pressed baking-free brick at the heat preservation temperature of 90-110 ℃ for 1.5-2h,
after 2-3 days, continuing to perform heat preservation and maintenance on the baking-free bricks at the heat preservation temperature of 120-140 ℃, wherein the heat preservation time is 1.5-2 h;
after 2-3 days, finally carrying out final heat preservation maintenance on the baking-free bricks at the heat preservation temperature of 190-220 ℃, wherein the heat preservation time is 2-5 h;
after 3-5 days, maintaining the baking-free brick in a heat-preserving way, maintaining the baking-free brick by adopting a steam method, filling steam into a closed environment, wherein the steam pressure of the environment reaches 35-55KPa, the environment humidity reaches 65-95%, placing the baking-free brick into the environment, and maintaining for 2-5 h;
spraying baking-free brick after 5-7 days to make its humidity be 30-50%, dewatering and forming at 35-55 deg.C, quickly drying baking-free brick at 45-65 deg.C, dewatering and forming, and testing various properties to obtain the final product
Compared with the prior art, the invention has the beneficial effects that: the baking-free brick production process and device based on the mixing of the agricultural and forestry wastes and the biomass ash,
1. the biomass ash slag crushing and cutting device is provided with the bevel gear and the first eccentric wheel, multiple groups of equipment are driven to rotate through the bevel gear, the direction of equipment processing is conveniently controlled in the processing process, the efficiency of multiple groups of materials in the simultaneous processing process is improved, the materials are prevented from being processed in batches to generate a large amount of dust, the lifting rod is driven to move left and right through the first eccentric wheel, biomass ash slag of different specifications is crushed and cut, the uniformity of hard materials in the later period uniformity and the shaping process is ensured, and the uniformity of material mixing and stirring is prevented from being influenced by overlarge volume;
2. the belt pulley is arranged, the belt pulley of the side positioning device drives the helical blades on the same side to rotate, and different types of materials are synchronously mixed through the helical blades, so that the automation degree of the device in the production process is improved, and the influence on the material proportion accuracy due to repeated material conveying is avoided;
3. be provided with ball and second eccentric wheel, drive vertical plastic plate through ball and remove, adjust the distance between two sets of vertical plastic plates according to the demand that does not burn the brick processing, promote the convenience of the non-burning brick production of equidimension, the speed of brick body demoulding is quickened in the removal through vertical plastic plate simultaneously, and produce the vibration through the inside of second eccentric wheel pair device, and then the speed of material unloading is accelerated, avoids the material jam in the inside of device.
Drawings
FIG. 1 is a schematic view of the front view of the housing of the device of the present invention;
FIG. 2 is a schematic view of the internal structure of the housing of the apparatus of the present invention;
FIG. 3 is a schematic structural view of a front cross-sectional view of the pulverizing box of the present invention;
FIG. 4 is a schematic view of a grinding chamber of the present invention;
FIG. 5 is a schematic view of the internal structure of the grinding chamber of the present invention;
FIG. 6 is a schematic view of a front cross-sectional structure of the mixing box of the present invention;
FIG. 7 is a schematic top view of the plastic case of the present invention;
FIG. 8 is a schematic top view of the inside of the crushing box according to the present invention.
In the figure: 1. a device housing; 2. an equipment box door; 3. a drive motor; 4. a feeding pipeline; 5. a feeding box body; 6. sealing the cover plate; 7. a first pulley; 8. a settling tank body; 9. a conveyor belt; 10. shaping a box body; 11. a crushing box body; 1101. a first eccentric wheel; 1102. lifting a pull rod; 1103. pressing the panel; 1104. rubber paster; 1105. a force-bearing panel; 12. grinding the box body; 1201. a dust-proof cylinder; 1202. a bevel gear; 1203. a rotating shaft; 1204. grinding the rotary drum; 13. a second pulley; 14. an electrical heating plate; 15. a material injection pipeline; 16. a mixing box body; 17. a flow blocking screen plate; 18. a cutting blade; 19. a helical blade; 20. a second eccentric wheel; 21. a ball screw; 22. a threaded hole; 23. a vertical plastic plate; 24. a transverse plastic plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a baking-free brick production process and a baking-free brick production device based on mixing of agricultural and forestry wastes and biomass ash residues comprise a device shell 1, an equipment box door 2, a driving motor 3, a feeding pipeline 4, a feeding box body 5, a sealing cover plate 6, a first belt pulley 7, a settling box body 8, a conveying belt 9, a shaping box body 10, a crushing box body 11, a grinding box body 12, a second belt pulley 13, an electric heating plate 14, an injection pipeline 15, a mixing box body 16, a flow blocking screen plate 17, a cutting blade 18, a spiral blade 19, a second eccentric wheel 20, a ball screw 21, a threaded hole 22, a vertical shaping plate 23 and a transverse shaping plate 24, wherein the equipment box door 2 is hinged and fixed on the outer side of the device shell 1, the driving motor 3 is connected on the outer side of the device shell 1 in a penetrating manner, the feeding pipeline 4 is connected on the outer side of the device shell 1 in a penetrating manner, the feeding box body 5 is arranged on one side of the, a first belt pulley 7 is connected with one side shaft of a device shell 1, a sedimentation box body 8 is fixedly welded under the device shell 1, a conveying belt 9 is connected with the outer side shaft of the device shell 1, a shaping box body 10 is arranged over the conveying belt 9, a crushing box body 11 and a grinding box body 12 are simultaneously fixedly welded in the device shell 1, a second belt pulley 13 is connected with the outer side shaft of the grinding box body 12, an electric heating plate 14 is arranged between the crushing box body 11 and the grinding box body 12, a material injection pipeline 15 is arranged under the electric heating plate 14, a flow blocking screen plate 17 is fixedly welded in the sedimentation box body 8, a cutting blade 18 is connected with one side shaft of the second belt pulley 13, a ball screw 21 is connected with an inner bearing of the shaping box body 10, a vertical shaping plate 23 is connected with the outer side thread of the ball screw 21, and a transverse shaping plate 24 is fixedly welded on the outer side of the vertical, and the top of the vertical plastic plate 23 is provided with a threaded hole 22 in a penetrating way.
The feeding box body 5 and the grinding box body 12 are connected through the device shell 1, and the width of the device shell 1 is larger than that of the conveying belt 9.
The sedimentation tank body 8 and the device shell 1 are welded into an integral structure, and the sedimentation tank body 8 is integrally of a round table-shaped structure.
Inside including first eccentric wheel 1101 of crushing box 11, lifting rod 1102, extrusion panel 1103, rubber paster 1104 and atress panel 1105, and the inside of crushing box 11 is provided with first eccentric wheel 1101, and the outside nested connection of first eccentric wheel 1101 has lifting rod 1102, and one side of lifting rod 1102 is provided with extrusion panel 1103, the back adhesive fixation of extrusion panel 1103 has rubber paster 1104 simultaneously, the inside welded fastening of crushing box 11 has atress panel 1105, carry out the extrusion of different degrees to the material through the extrusion panel 1103 that sets up different thickness, ensure the quality of hard material preliminary working.
The longitudinal section of atress panel 1105 is right trapezoid structure, and atress panel 1105 is parallel to each other with extrusion panel 1103 to extrusion panel 1103 constitutes reciprocating structure through first eccentric wheel 1101 and lifting rod 1102, moves about through lifting rod 1102 drive extrusion panel 1103, promotes the degree of automation to hard material processing.
The grinding box body 12 comprises a dustproof cylinder 1201, a conical gear 1202, a rotating shaft 1203 and a grinding rotary cylinder 1204 inside, the dustproof cylinder 1201 is welded inside the grinding box body 12, the conical gear 1202 is connected to the outer side shaft of the dustproof cylinder 1201, the rotating shaft 1203 is connected to one side of the conical gear 1202 in a nested mode, the grinding rotary cylinder 1204 is connected to the position right above the rotating shaft 1203 in a nested mode, the outer side of a material is ground through the grinding rotary cylinder 1204, and the speed of thinning of fibers inside the plant material is increased.
The rotating shaft 1203 and the grinding drum 1204 form a rotating structure through the bevel gear 1202 and the grinding box 12, the grinding drum 1204 and the feeding box 5 are parallel to each other, cellulose in the agricultural and forestry waste is ground through the grinding box 12, and uniformity of material mixing is improved.
The mixing box body 16 and the grinding box body 12 are perpendicular to each other, the mixing box body 16 and the settling box body 8 form a vibration structure through a helical blade 19 and a second eccentric wheel 20, the helical blade 19 is connected to the inner shaft of the mixing box body 16, the second eccentric wheel 20 is connected to the outer side of the helical blade 19 in a nested mode, vibration is generated inside the device through the second eccentric wheel 20, and then the material discharging speed is controlled.
The flow blocking screen 17 and the sedimentation box body 8 are mutually attached, the bottom of the sedimentation box body 8 is of a rectangular open structure, the flow blocking screen 17 reduces the blanking speed of materials, and the problems that the materials are not uniformly mixed and the production quality of the materials is influenced are avoided.
Vertical shaping plate 23 and horizontal shaping plate 24 constitute sliding structure through ball 21 and moulding box body 10, and the screw thread opposite direction of the ball 21 left and right sides to vertical shaping plate 23 and horizontal shaping plate 24 are the aluminum alloy material, adjust the distance between the vertical shaping plate 23 according to the processing demand that does not burn the brick, promote the flexibility of the moulding and the preparation of the brick of burning-free.
The working principle of the embodiment is as follows: when the baking-free brick production process and the baking-free brick production device based on the mixing of the agricultural and forestry wastes and the biomass ash are used, according to the figures 1, 2, 4 and 5, firstly, an operator introduces agricultural and forestry waste into the feeding box body 5, then introduces biomass ash into the feeding pipeline 4, the sealing cover plate 6 seals the top of the feeding box body 5, then the driving motor 3 is turned on, the driving motor 3 drives the second belt pulley 13 to rotate, the second belt pulley 13 drives the bevel gear 1202 and the cutting blade 18 on one side to rotate, the bevel gear 1202 drives the bevel gear 1202 on one side to rotate, the bevel gear 1202 drives the rotating shaft 1203 and the grinding drum 1204 to rotate, the grinding drum 1204 further grinds cellulose in the waste, the friction force degree of the surface of the cellulose is further increased, and then the surface of the cellulose is cut at equal intervals by the cutting blade 18;
as shown in fig. 1, 2, 3 and 8, at the same time, the driving motor 3 drives the second belt pulley 13 to rotate, the second belt pulley 13 drives the second belt pulley 13 on one side to rotate, the second belt pulley 13 drives the first eccentric wheel 1101 on one side to rotate, the first eccentric wheel 1101 drives the lifting rod 1102 on one side to move repeatedly, the lifting rod 1102 drives the extrusion panel 1103 to move repeatedly, the extrusion panel 1103 pressurizes the internal block structure of biomass ash, the extrusion panel 1103 and the stressed panel 1105 crush and extrude the outer side of the material to complete the crushing treatment of the material, and when the extrusion panel 1103 retracts backwards, the rubber patch 1104 reduces the impact strength on the surface of the extrusion panel 1103, and the ground material is guided into the interior of the mixing box 16;
according to the fig. 1 to 5, the driving motor 3 is then turned off, the first belt pulley 7 on one side of the device housing 1 is connected with the first belt pulley 7 on the same side, the driving motor 3 is then turned on to drive the bevel gear 1202 to rotate, the bevel gear 1202 drives the first belt pulley 7 on one side to rotate, the first belt pulley 7 drives the first belt pulley 7 on one side and the helical blade 19 to rotate, the helical blade 19 drives the agricultural and forestry waste and the biomass ash to be stirred and mixed, the equipment box door 2 is then opened, cement is led into the material injection pipeline 15, the cement is led into the mixing box 16, the helical blade 19 mixes the cement with the stirred material, the material forming and stirring speed is accelerated, the choke screen 17 separates the material, and the phenomenon that the material mixing speed is influenced by the too fast blanking speed is avoided;
as shown in fig. 1, 2, 6 and 7, subsequently gripping the ball screw 21, the ball screw 21 carries the vertical shaped plate 23 to slide horizontally, the distance between the vertical plastic plates 23 is adjusted, the transverse plastic plate 24 at one side of the vertical plastic plate 23 is attached to the vertical plastic plate 23, and the bolt is inserted into the threaded hole 22, the joint of the transverse plastic plate 24 and the vertical plastic plate 23 is locked, the shaping box body 10 and the sedimentation box body 8 are aligned with each other, the sedimentation box body 8 is opened, the second eccentric wheel 20 vibrates the inside of the device to avoid the materials from being stuck on the inner wall of the device, and then the material is poured into the interior of the shaping box body 10, the vertical shaping plate 23 and the transverse shaping plate 24 carry out shaping operation on the material, at the same time, the conveyor belt 9 is opened to convey the transverse shaped plate 24 to the other side, thus completing a series of operations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (11)

1. The utility model provides a non-burning brick production technology and device based on agriculture and forestry discarded object and living beings lime-ash mixture, includes device shell (1), throws material pipeline (4), compounding box (16), helical blade (19) and second eccentric wheel (20), its characterized in that: the device comprises a device shell (1), wherein an equipment box door (2) is hinged and fixed on the outer side of the device shell (1), a driving motor (3) is connected on the outer side of the device shell (1) in a penetrating manner, a feeding box body (5) is arranged on one side of the feeding pipeline (4), a sealing cover plate (6) is connected to the position right above the feeding box body (5) in a nested manner, a first belt pulley (7) is connected to one side of the device shell (1) in a shaft manner, a settling box body (8) is fixedly welded on the position right below the device shell (1), a conveying belt (9) is connected to the outer side of the device shell (1) in a shaft manner, a shaping box body (10) is arranged right above the conveying belt (9), a crushing box body (11) and a grinding box body (12) are fixedly welded in the device shell (1) at the same time, and a second belt pulley (13) is connected to the outer side shaft of the grinding box, smash box (11) and grind and be provided with electric heating board (14) between box (12), be provided with under electric heating board (14) and annotate material pipeline (15), the inside welded fastening of settling box (8) has choked flow otter board (17), a side hub connection of second belt pulley (13) has cutting blade (18), the inside bearing of moulding box body (10) is connected with ball (21), and the outside threaded connection of ball (21) has vertical plastic plate (23), the outside welded fastening of vertical plastic plate (23) has horizontal plastic plate (24), and the top of vertical plastic plate (23) runs through set up threaded hole (22).
2. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the feeding box body (5) is connected with the grinding box body (12) through a device shell (1), and the width of the device shell (1) is larger than that of the conveying belt (9).
3. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the sedimentation box body (8) and the device shell (1) are welded into an integral structure, and the whole sedimentation box body (8) is of a round table structure.
4. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the rubber patch crushing box is characterized in that the crushing box body (11) is internally provided with a first eccentric wheel (1101), a lifting rod (1102), an extrusion panel (1103), a rubber patch (1104) and a stress panel (1105), the first eccentric wheel (1101) is arranged inside the crushing box body (11), the lifting rod (1102) is connected to the outer side of the first eccentric wheel (1101) in an embedded mode, the extrusion panel (1103) is arranged on one side of the lifting rod (1102), the rubber patch (1104) is fixedly bonded to the back of the extrusion panel (1103), and the stress panel (1105) is fixedly welded inside the crushing box body (11).
5. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash slag according to claim 4, wherein the baking-free brick production process and device are characterized in that: the longitudinal section of the stress panel (1105) is a right trapezoid structure, the stress panel (1105) is parallel to the extrusion panel (1103), and the extrusion panel (1103) forms a reciprocating structure through the first eccentric wheel (1101) and the lifting rod (1102).
6. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the grinding box body (12) is internally provided with a dustproof cylinder (1201), a conical gear (1202), a rotating shaft (1203) and a grinding rotary cylinder (1204), the dustproof cylinder (1201) is welded inside the grinding box body (12), the conical gear (1202) is connected to the outer side shaft of the dustproof cylinder (1201), the rotating shaft (1203) is connected to one side of the conical gear (1202) in a nested mode, and the grinding rotary cylinder (1204) is connected to the position right above the rotating shaft (1203) in a nested mode.
7. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash slag according to claim 6, wherein the baking-free brick production process and device are characterized in that: the rotating shaft (1203) and the grinding drum (1204) form a rotating structure through a bevel gear (1202) and a grinding box body (12), and the grinding drum (1204) and the feeding box body (5) are parallel to each other.
8. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the mixing box body (16) and the grinding box body (12) are perpendicular to each other, the mixing box body (16) and the settling box body (8) form a vibration structure through a helical blade (19) and a second eccentric wheel (20), the helical blade (19) is connected to the inner shaft of the mixing box body (16), and the second eccentric wheel (20) is connected to the outer side of the helical blade (19) in an embedded mode.
9. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: the flow blocking screen plate (17) and the sedimentation box body (8) are mutually attached, and the bottom of the sedimentation box body (8) adopts a rectangular open structure.
10. The baking-free brick production process and device based on mixing of the agricultural and forestry waste and the biomass ash according to claim 1, are characterized in that: vertical plastic plate (23) and horizontal plastic plate (24) constitute sliding structure through ball (21) and moulding box body (10), and the screw thread opposite direction of ball (21) left and right sides to vertical plastic plate (23) and horizontal plastic plate (24) are the aluminum alloy material.
11. The production process sequence is as follows: curing and curing the just pressed baking-free brick at the heat preservation temperature of 90-110 ℃ for 1.5-2h,
after 2-3 days, continuing to perform heat preservation and maintenance on the baking-free bricks at the heat preservation temperature of 120-140 ℃, wherein the heat preservation time is 1.5-2 h;
after 2-3 days, finally carrying out final heat preservation maintenance on the baking-free bricks at the heat preservation temperature of 190-220 ℃, wherein the heat preservation time is 2-5 h;
after 3-5 days, maintaining the baking-free brick in a heat-preserving way, maintaining the baking-free brick by adopting a steam method, filling steam into a closed environment, wherein the steam pressure of the environment reaches 35-55KPa, the environment humidity reaches 65-95%, placing the baking-free brick into the environment, and maintaining for 2-5 h;
spraying baking-free bricks after 5-7 days to make the humidity of the baking-free bricks reach 30-50%, then dehydrating and shaping at 35-55 ℃, rapidly drying and dehydrating and shaping the baking-free bricks at 45-65 ℃, and detecting that all the properties of the baking-free bricks are qualified to obtain finished products.
CN202011086299.9A 2020-10-12 2020-10-12 Baking-free brick production process and device based on mixing of agricultural and forestry wastes and biomass ash Pending CN112223522A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016097384A (en) * 2014-11-26 2016-05-30 株式会社アイスティサイエンス Dry ice freezing crusher
CN106336243A (en) * 2016-08-16 2017-01-18 明光市凯旋新型建材厂 Maintenance process of unburned bricks
CN210159656U (en) * 2019-05-24 2020-03-20 广西大及环保科技有限公司 Crushing type crusher
CN210610920U (en) * 2019-09-19 2020-05-26 晋江市安海乐当家食品有限公司 A device is scattered in condiment mixing for sea sedge production
CN111530599A (en) * 2020-04-17 2020-08-14 栗末亭 Crushing and grinding equipment for processing traditional Chinese medicinal materials
CN211440468U (en) * 2019-11-22 2020-09-08 中建科技(济南)有限公司 Exempt from to tear open mould air conditioner board mould

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016097384A (en) * 2014-11-26 2016-05-30 株式会社アイスティサイエンス Dry ice freezing crusher
CN106336243A (en) * 2016-08-16 2017-01-18 明光市凯旋新型建材厂 Maintenance process of unburned bricks
CN210159656U (en) * 2019-05-24 2020-03-20 广西大及环保科技有限公司 Crushing type crusher
CN210610920U (en) * 2019-09-19 2020-05-26 晋江市安海乐当家食品有限公司 A device is scattered in condiment mixing for sea sedge production
CN211440468U (en) * 2019-11-22 2020-09-08 中建科技(济南)有限公司 Exempt from to tear open mould air conditioner board mould
CN111530599A (en) * 2020-04-17 2020-08-14 栗末亭 Crushing and grinding equipment for processing traditional Chinese medicinal materials

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Application publication date: 20210115