CN112207580A - Automatic change resistance material all in one piece feed mechanism - Google Patents
Automatic change resistance material all in one piece feed mechanism Download PDFInfo
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- CN112207580A CN112207580A CN202011170738.4A CN202011170738A CN112207580A CN 112207580 A CN112207580 A CN 112207580A CN 202011170738 A CN202011170738 A CN 202011170738A CN 112207580 A CN112207580 A CN 112207580A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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Abstract
The invention discloses an automatic resistance material arranging and feeding mechanism which comprises a resistance material belt conveying line, material arranging components, a cutting device, a transposition mechanical arm and a distance dividing and prepressing device, wherein the material arranging components for adjusting terminals are installed on a support of the resistance material belt conveying line, the cutting device is arranged at the output end of the resistance material belt conveying line in a butt joint mode, the transposition mechanical arm in butt joint with the resistance material belt conveying line is arranged on one side close to the output end of the resistance material belt conveying line, and the distance dividing and prepressing device in butt joint with the transposition mechanical arms is directly arranged on the two groups of transposition mechanical arms. Through the mode, the resistor lead cutting device is compact in structure and stable in operation, can automatically shape the appearance of a resistor, can cut the resistor and bend the resistor lead, and can automatically divide the distance to meet the follow-up grabbing requirement.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to an automatic resistor material loading mechanism.
Background
Resistance is through the form feed in material area, for satisfying the material loading requirement, need cut resistance, in order to guarantee the efficiency that cuts in proper order, often once cut a plurality of resistance, however resistance supplied material differentiates, the material area is out of shape easily, the distance between two adjacent resistances is difficult to guarantee unanimously, this accuracy that directly influences and cuts, in addition, for the follow-up carousel station of cooperation, need adjust terminal distance, in order to satisfy the installation demand of product, wherein relate to more operation, above-mentioned step is difficult to accomplish to ordinary manipulator, accurate manipulator is with high costs, based on above defect and not enough, it is necessary to improve current technique, design an automatic resistance material all in one piece feeding mechanism.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic resistor material loading mechanism which is compact in structure, stable in operation, capable of automatically shaping the appearance of a resistor, capable of cutting the resistor and bending a resistor lead, and capable of automatically separating distances to meet follow-up grabbing requirements.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an automatic change resistance material all in one piece feed mechanism, this kind of automatic change resistance material all in one piece feed mechanism include resistance material area transfer chain, material all in one piece subassembly, cutting device, transposition manipulator and minute apart from pre-compaction device, install the material all in one piece subassembly that is used for adjusting the terminal on the support of resistance material area transfer chain, resistance material area transfer chain output butt joint is provided with cutting device, is close to one side of resistance material area transfer chain output and is provided with the transposition manipulator of butt joint with it, and two sets of transposition manipulators directly are provided with the minute apart from pre-compaction device of butt joint with.
Preferably, the material arranging component comprises a shaping support, a bidirectional sliding table cylinder and a shaping block, the shaping support is arranged on a support of the resistance material belt conveying line, the bidirectional sliding table cylinder is arranged on a vertical plate of the shaping support, two sliding tables of the bidirectional sliding table cylinder are located below and above the resistance material belt, the two sliding tables of the bidirectional sliding table cylinder are provided with the shaping block which is opposite and matched, the shaping block works in a V shape, a resistance clamping groove is transversely formed in the bottom of the V-shaped surface of the shaping block, insertion grooves are formed in the inclined surfaces of the shaping blocks on two sides of the resistance clamping groove at equal intervals in the transverse direction, an insertion block is arranged between every two adjacent insertion grooves, the insertion grooves of the upper shaping block and the lower shaping block are opposite to the insertion block, the insertion block of the upper shaping block can be inserted into the insertion groove of the.
Preferably, the cutting device comprises a base, a lower die holder, a support plate, guide rods, a top plate, an air cylinder, a lifting plate, cutting knives, pressing knives, a bending air cylinder, bending knives and a waste collecting barrel, wherein the base is arranged on a resistor material belt conveying line below a resistor material belt, the lower die holder for supporting and placing resistors is arranged on the base, a grabbing and avoiding opening is formed in the lower die holder, the support plate is arranged on two sides of the base, the support plate is connected with the top plate through the four guide rods, the air cylinder is arranged on the top plate, a telescopic rod of the air cylinder is fixed with the lifting plate, the lifting plate is sleeved on the guide rods, the cutting knives which are elastically arranged are embedded in the lifting plate, the pressing knives pointing to resistor pins are arranged on the lifting plate on two sides of the cutting knives, the horizontally-arranged bending air cylinder is arranged on the side end of the lifting plate, the telescopic rod of the bending air cylinder is fixed, a waste collecting barrel is arranged below the base.
Preferably, the transposition manipulator includes transposition support, revolving cylinder, slip table cylinder, transposition mounting panel, indicates cylinder, clamping jaw and silica gel pad, install revolving cylinder on the transposition support, install the slip table cylinder on revolving cylinder's the revolving stage, install the transposition mounting panel on the slip table of slip table cylinder, the end that stretches out of transposition mounting panel installs the finger cylinder, installs the clamping jaw on the two clamping jaw arms of finger cylinder, cliies down and installs the silica gel pad, is equipped with four positioning resistance's arc recess on the last clamping jaw.
Preferably, the distance-dividing prepressing device comprises a support frame, a jacking cylinder, a lifting frame, a first parallel air claw cylinder, a second parallel air claw cylinder, a resistor carrier block, a mounting frame, a push-pull cylinder, a prepressing cylinder and a prepressing block, the support frame is provided with a jacking cylinder, a lifting frame is arranged on a sliding table of the jacking cylinder, a first parallel air claw cylinder is arranged on a vertical plate of the lifting frame, a second parallel air claw cylinder is arranged on a horizontal plate of the lifting frame, resistor loading blocks are vertically arranged on clamp arms of the second parallel air claw cylinder of the first parallel air claw cylinder, the resistance carrier piece top is provided with the recess that is used for placing the resistance pin, still install the mounting bracket on the crane, install push-and-pull cylinder on the mounting bracket, install pre-compaction cylinder on push-and-pull cylinder's the telescopic link, install the briquetting in advance on the slip table of pre-compaction cylinder, be provided with the arch of pre-compaction resistance pin on the briquetting in advance.
Compared with the prior art, the invention has the beneficial effects that:
the shape of the resistor can be automatically shaped by the material arranging component, so that the cutting position is ensured;
the resistor lead can be bent while the resistor is cut by the cutting device;
the position of the resistor is changed by the position changing manipulator, and the silica gel pad is arranged to avoid grabbing and damaging products;
the distance separating and pre-pressing device can automatically separate the resistance product to match with the follow-up grabbing requirement, so that the product can be pre-pressed, and the position deviation of the product caused by the retreating of the manipulator is avoided.
Drawings
FIG. 1 is a schematic structural diagram of an automated resistor monolith feeding mechanism.
FIG. 2 is a schematic diagram of a monolith assembly of an automated resistor monolith loading mechanism.
FIG. 3 is a side view of a monolith assembly of an automated resistor monolith loading mechanism.
FIG. 4 is a schematic structural diagram of a cutting device of an automated resistor monolith feeding mechanism.
FIG. 5 is a cross-sectional view of a cutting device of an automated resistor monolith feeding mechanism.
FIG. 6 is a schematic diagram of the indexing robot of an automated resistor monolith feeding mechanism.
FIG. 7 is a partially enlarged view of an indexing robot for an automated resistor monolith loading mechanism.
FIG. 8 is a schematic structural diagram of a pitch pre-pressing device of an automated resistor monolith feeding mechanism.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more readily understood by those skilled in the art, and the scope of the invention will be more clearly defined.
Referring to fig. 1 to 8, an embodiment of the present invention includes:
the utility model provides an automatic change resistance material all in one piece feed mechanism, this kind of automatic change resistance material all in one piece feed mechanism include resistance material belt transfer chain 1, material all in one piece subassembly 2, cutting device 3, transposition manipulator 4 and minute apart from pre-compaction device 5, install the material all in one piece subassembly 2 that is used for adjusting the terminal on resistance material belt transfer chain 1's the support, resistance material belt transfer chain 1 output butt joint is provided with cutting device 3, is close to one side of resistance material belt transfer chain 1 output and is provided with transposition manipulator 4 of butt joint with it, and two sets of transposition manipulators 4 directly are provided with the minute apart from pre-compaction device 5 of butt joint.
The material arranging assembly 2 comprises a shaping support 21, a bidirectional sliding table cylinder 22 and a shaping block 23, the shaping support 21 is arranged on a support of the resistance material belt conveying line 1, a vertical plate of the shaping support 21 is provided with the bidirectional sliding table cylinder 22, two sliding tables of the bidirectional sliding table cylinder 22 are positioned below and above the resistance material belt, the two sliding tables of the bidirectional sliding table cylinder 22 are provided with the shaping block 23 which is opposite and matched, the working surface of the shaping block 23 is V-shaped, the bottom of the V-shaped surface of the shaping block 23 is transversely provided with a resistance clamping groove 230, the inclined surfaces of the shaping block 23 at the two sides of the resistance clamping groove 230 are transversely provided with inserting grooves 231 at equal intervals, an inserting block 232 is arranged between every two adjacent inserting grooves 231, the inserting grooves 231 of the upper shaping block 23 and the lower shaping block 23 are opposite to the inserting block 232, the inserting block 232 of the upper shaping block 23 can be inserted into the inserting groove 231 of the lower shaping block 23, and the inserting block 232 is longitudinally provided with guiding V-shaped grooves 233 at equal intervals.
The cutting device 3 comprises a base 31, a lower die holder 32, a support plate 33, guide rods 34, a top plate 35, a cylinder 36, a lifting plate 37, a cutting knife 38, a pressing knife 39, a bending cylinder 310, a bending knife 311 and a waste collecting barrel 312, wherein the base 31 is arranged on a resistor material belt conveyor line 1 below a resistor material belt, the lower die holder 32 used for supporting and placing a resistor is arranged on the base 31, a grabbing avoiding opening is arranged on the lower die holder 32, the support plates 33 are arranged on two sides of the base 31, the support plate 33 is connected with the top plate 35 through the four guide rods 34, the cylinder 36 is arranged on the top plate 35, a telescopic rod of the cylinder 36 is fixed with the lifting plate 37, the lifting plate 37 is sleeved on the guide rods 34, the cutting knife 38 with elastic arrangement is embedded in the lifting plate 37, the pressing knives 39 pointing to resistor pins are arranged on the lifting plates 37 on two sides of the cutting knife 38, and, the telescopic rod of the bending cylinder 310 is fixed with two bending knives 311, the two bending knives 311 are horizontally inserted on the lifting plate 37 at the two sides of the cutting knife 38, and a waste collecting barrel 312 is arranged below the base 31.
The distance-dividing prepressing device 5 comprises a support frame 51, a jacking cylinder 52, a lifting frame 53, a first parallel air claw cylinder 54, a second parallel air claw cylinder 55, a resistor carrier block 56, a mounting frame 57, a push-pull air cylinder 58, a prepressing air cylinder 59 and a prepressing block 510, wherein the jacking cylinder 52 is mounted on the support frame 51, the lifting frame 53 is mounted on a sliding table of the jacking cylinder 52, the first parallel air claw cylinder 54 is mounted on a vertical plate of the lifting frame 53, the second parallel air claw cylinder 55 is mounted on a horizontal plate of the lifting frame 53, the resistor carrier block 56 is vertically mounted on clamping arms of the second parallel air claw cylinder 55 of the first parallel air claw cylinder 54, a groove for placing a resistor pin is arranged at the top of the resistor carrier block 56, the mounting frame 57 is further mounted on the lifting frame 53, the push-pull air cylinder 58 is mounted on the mounting frame 57, a pre-pressing block 510 is mounted on the sliding table of the pre-pressing cylinder 59, and a protrusion for pre-pressing a resistor pin is arranged on the pre-pressing block 510.
When the automatic resistance material arranging and feeding mechanism works, a resistance material belt is conveyed by a resistance material belt conveying line 1, when the resistance material belt is conveyed to a material arranging component 2, a bidirectional sliding table air cylinder 22 drives two shaping blocks 23 to move oppositely, insertion grooves 231 of the upper shaping block 23 and the lower shaping block 23 are inserted with insertion blocks 232, the resistances of pins for the belt are all positioned at the bottoms of guide V-shaped grooves 233 which are arranged at equal intervals, the intervals of the material belts are consistent, after shaping, the material arranging component 2 is reset, the resistance material belt conveying line 1 continues to convey the material belt to a cutting device 3, the resistance material belt is positioned on a lower die seat 32, a telescopic rod of an air cylinder 36 extends to drive a lifting plate 37 to move downwards, a pressing knife 39 presses resistance pins on the resistance material belt first, a cutting knife 38 moves downwards to cut off resistance leads, a telescopic rod of a bending air cylinder 310 extends to be provided with a bending knife 311 to, then the air cylinder 36 is reset, the two groups of transposition manipulators 4 grab the cut resistors and then place the grabbed resistors on the resistor carrying blocks 56 of the distance pre-pressing device 5, the push-pull air cylinder 58 and the pre-pressing air cylinder 59 are in linkage driving of the pre-pressing block 510 to press the resistor lead, at the moment, the transposition manipulators 4 are reset, pre-pressing prevents electronic position deviation caused when the transposition manipulators 4 are reset, and the first parallel air claw air cylinder 54 and the second parallel air claw air cylinder 55 work to adjust the distance between the resistor carrying blocks 56 so as to match with subsequent work product installation.
The automatic resistor arranging and feeding mechanism is compact in structure and stable in operation, can automatically shape the appearance of a resistor, can cut the resistor and bend a resistor lead at the same time, and can automatically divide the distance to meet the follow-up grabbing requirement.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The utility model provides an automatic change resistance material loading mechanism of material all in one piece which characterized in that: this kind of automatic change resistance material all in one piece feed mechanism includes resistance material area transfer chain, material all in one piece subassembly, cutting device, transposition manipulator and divides apart from pre-compaction device, install the material all in one piece subassembly that is used for adjusting the terminal on the support of resistance material area transfer chain, resistance material area transfer chain output butt joint is provided with cutting device, is close to one side of resistance material area transfer chain output and is provided with the transposition manipulator of butt joint with it, and two sets of transposition manipulators directly are provided with the branch apart from pre-compaction device of butt joint with it.
2. An automated resistor monolith feeding mechanism according to claim 1, wherein: the material arranging component comprises a shaping support, a two-way sliding table cylinder and a shaping block, the shaping support is arranged on a support of a resistor material belt conveying line, the two-way sliding table cylinder is arranged on a vertical plate of the shaping support, two sliding tables of the two-way sliding table cylinder are located below and above the resistor material belt, the two sliding tables of the two-way sliding table cylinder are provided with the shaping block which is opposite and matched, the V-shaped surface of the shaping block is worked, a resistor clamping groove is transversely formed in the bottom of the V-shaped surface of the shaping block, inserting grooves are formed in the inclined surfaces of the shaping blocks on the two sides of the resistor clamping groove, inserting blocks are arranged between the two adjacent inserting grooves, the inserting grooves of the two upper and lower shaping blocks are opposite.
3. An automated resistor monolith feeding mechanism according to claim 1, wherein: the cutting device comprises a base, a lower die holder, a supporting plate, guide rods, a top plate, an air cylinder, a lifting plate, cutting knives, pressing knives, a bending air cylinder, a bending knife and a waste collecting barrel, wherein the base is arranged on a resistor material belt conveying line below a resistor material belt, the lower die holder for supporting and placing resistors is arranged on the base, a grabbing and avoiding opening is formed in the lower die holder, the supporting plate is arranged on two sides of the base, the supporting plate is connected with the top plate through the four guide rods, the air cylinder is arranged on the top plate, a telescopic rod of the air cylinder is fixed with the lifting plate, the lifting plate is sleeved on the guide rods, the elastic cutting knives are embedded in the lifting plate, the pressing knives pointing to resistor pins are arranged on the lifting plate on two sides of the cutting knives, the horizontally arranged bending air cylinder is arranged at the side end of the lifting plate, the telescopic rod of the bending air cylinder is fixed with, a waste collecting barrel is arranged below the base.
4. An automated resistor monolith feeding mechanism according to claim 1, wherein: the transposition manipulator comprises a transposition support, a rotary cylinder, a sliding table cylinder, a transposition mounting plate, a finger cylinder, a clamping jaw and a silica gel pad, wherein the rotary cylinder is arranged on the transposition support, the sliding table cylinder is arranged on the rotary table of the rotary cylinder, the transposition mounting plate is arranged on the sliding table of the sliding table cylinder, the finger cylinder is arranged at the extending end of the transposition mounting plate, the clamping jaw is arranged on two clamping jaw arms of the finger cylinder, the silica gel pad is arranged on the lower clamping jaw, and the upper clamping jaw is provided with an arc-shaped groove with four positioning resistors.
5. An automated resistor monolith feeding mechanism according to claim 1, wherein: the distance-dividing prepressing device comprises a support frame, a jacking cylinder, a lifting frame, a first parallel air claw cylinder, a second parallel air claw cylinder, a resistance carrier block, a mounting frame, a push-pull cylinder, a prepressing cylinder and a prepressing block, the support frame is provided with a jacking cylinder, a lifting frame is arranged on a sliding table of the jacking cylinder, a first parallel air claw cylinder is arranged on a vertical plate of the lifting frame, a second parallel air claw cylinder is arranged on a horizontal plate of the lifting frame, resistor loading blocks are vertically arranged on clamp arms of the second parallel air claw cylinder of the first parallel air claw cylinder, the resistance carrier piece top is provided with the recess that is used for placing the resistance pin, still install the mounting bracket on the crane, install push-and-pull cylinder on the mounting bracket, install pre-compaction cylinder on push-and-pull cylinder's the telescopic link, install the briquetting in advance on the slip table of pre-compaction cylinder, be provided with the arch of pre-compaction resistance pin on the briquetting in advance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011170738.4A CN112207580A (en) | 2020-10-28 | 2020-10-28 | Automatic change resistance material all in one piece feed mechanism |
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CN202011170738.4A CN112207580A (en) | 2020-10-28 | 2020-10-28 | Automatic change resistance material all in one piece feed mechanism |
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CN202011170738.4A Pending CN112207580A (en) | 2020-10-28 | 2020-10-28 | Automatic change resistance material all in one piece feed mechanism |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113035614A (en) * | 2021-03-12 | 2021-06-25 | 宁波华科汽车零部件有限公司 | Movable contact piece cutting mechanism for combined switch and using method thereof |
CN113245466A (en) * | 2021-04-30 | 2021-08-13 | 苏州瀚川智能科技股份有限公司 | Full-automatic blanking and bending feeding mechanism for IC (integrated circuit) belt |
-
2020
- 2020-10-28 CN CN202011170738.4A patent/CN112207580A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113035614A (en) * | 2021-03-12 | 2021-06-25 | 宁波华科汽车零部件有限公司 | Movable contact piece cutting mechanism for combined switch and using method thereof |
CN113035614B (en) * | 2021-03-12 | 2022-09-13 | 宁波华科汽车零部件有限公司 | Movable contact piece cutting mechanism for combined switch and using method thereof |
CN113245466A (en) * | 2021-04-30 | 2021-08-13 | 苏州瀚川智能科技股份有限公司 | Full-automatic blanking and bending feeding mechanism for IC (integrated circuit) belt |
CN113245466B (en) * | 2021-04-30 | 2022-07-19 | 苏州瀚川智能科技股份有限公司 | Full-automatic blanking and bending feeding mechanism for IC (integrated circuit) belt |
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