CN112207351A - Residual iron strip processing device - Google Patents
Residual iron strip processing device Download PDFInfo
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- CN112207351A CN112207351A CN202010849559.7A CN202010849559A CN112207351A CN 112207351 A CN112207351 A CN 112207351A CN 202010849559 A CN202010849559 A CN 202010849559A CN 112207351 A CN112207351 A CN 112207351A
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- plate
- iron
- residual iron
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D23/00—Machines or devices for shearing or cutting profiled stock
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/003—Accessories for shearing machines or shearing devices for obtaining pieces of a predetermined weight or volume, e.g. control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Accessories And Tools For Shearing Machines (AREA)
Abstract
The invention provides a residual iron strip processing device, which belongs to the technical field of auxiliary processing equipment of nodular cast iron pipes and comprises an iron receiving assembly, a cutting assembly, a guide sliding assembly and a conveying assembly, wherein the iron receiving assembly is arranged below a launder and is used for receiving residual iron strips; the cutting assembly is arranged at the bottom of the iron receiving assembly and is movably connected with the iron receiving assembly; the slide guide assembly is in butt joint with the bottom of the iron receiving assembly, and a slide way is formed on the slide guide assembly and used for changing the sliding posture of the residual iron section in the slide way; the conveying assembly is butted at the bottom of the slide way and used for receiving the residual iron sections and conveying the residual iron sections onto the conveying belt when the weight of the residual iron sections reaches a preset value. The residual iron strip processing device reduces the labor intensity of workers and reduces the personnel cost; the whole process is mechanically realized, the processing process of the residual iron strips is guaranteed, and the processing efficiency of the residual iron strips is greatly improved.
Description
Technical Field
The invention belongs to the technical field of auxiliary treatment equipment for nodular cast iron pipes, and particularly relates to a residual iron bar treatment device.
Background
The casting and molding process of the ductile cast iron pipe comprises the steps of guiding molten iron into a pipe die through a launder and then performing centrifugal molding. After the casting of the pipe die is finished, the iron liquid retained on the surface of the flow groove is solidified to form a strip-shaped residual iron strip, and the general treatment process of the residual iron strip is as follows: the worker picks out the residual iron strips through a tool and drops the residual iron strips in the underground operation space at the bottom, then the residual iron strips in the underground operation space are recovered in a centralized mode, the worker firstly enters the underground operation space in the recovery process, the residual iron strips are broken off firstly and then are placed in a small trolley, and finally the residual iron strips are conveyed out of the underground operation space through a lifting trolley.
This process needs the participation of many production lines, and the more manpower and materials of cost not only intensity of labour is big, and work efficiency is low moreover, and the cost of labor is high.
Disclosure of Invention
The invention aims to provide a residual iron strip processing device, and aims to solve the technical problems of high labor intensity, low working efficiency and high labor cost in the existing residual iron strip cleaning process.
In order to achieve the purpose, the invention adopts the technical scheme that: provided is a scrap iron strip processing apparatus including:
the iron receiving assembly is arranged below the launder and used for receiving the residual iron strips and enabling the long axis of the residual iron strips sliding to the bottom to be vertical to the vertical direction;
the cutting assembly is arranged at the bottom of the iron receiving assembly and movably connected with the iron receiving assembly, and is used for cutting off the residual iron strip sliding to the bottom of the iron receiving assembly into residual iron sections;
the sliding guide assembly is butted at the bottom of the iron receiving assembly, a slide way is formed on the sliding guide assembly and used for changing the sliding posture of the residual iron section in the slide way, so that the long axis of the residual iron section is parallel to the downward sliding path of the residual iron section; and
and the conveying assembly is butted at the bottom of the slide way and used for receiving the residual iron sections and conveying the residual iron sections onto the conveying belt when the weight of the residual iron sections reaches a preset value.
As another embodiment of the present application, the iron receiving assembly includes:
the receiving plate is arranged below the launder;
the first baffle is movably connected to the bottom of the receiving plate and used for bearing the downward-sliding residual iron strip and guiding the residual iron section into the guide sliding assembly; and
and the squeezers are arranged on two sides of the first baffle and used for enabling the residual iron bars to transversely move to a specified position on the first baffle.
As another embodiment of the present application, the extruder comprises:
a first hydraulic cylinder; and
and the push plate is fixedly connected with the piston rod of the first hydraulic cylinder, is respectively perpendicular to the receiving plate and the first baffle and is used for transversely pushing the residual iron strips along with the extension and retraction of the piston rod of the first hydraulic cylinder.
As another embodiment of this application, be equipped with the spout on the receiving plate, be equipped with on the push pedal be used for with spout sliding connection's arch.
As another embodiment of the present application, the sliding guide assembly includes:
the steering plate is butted at the bottom of the iron connection component;
the blocking column is perpendicular to the steering plate and used for shifting the end part of the residual iron section in the process of sliding down the residual iron section so as to change the sliding posture of the residual iron section; and
the sliding plate is fixedly arranged at the bottom of the steering plate, the sliding plate and the steering plate are arranged at an angle, and the bottom of the sliding plate inclines towards the conveying assembly;
the steering plate and the sliding plate form the slideway.
As another embodiment of the application, the two sides of the sliding plate are respectively provided with a second baffle, and the width of the sliding plate is gradually reduced from top to bottom.
As another embodiment of the present application, the sliding plate is an arc-shaped plate.
As another embodiment of the present application, the transfer assembly includes:
the conveying box is butted at the bottom of the guide sliding assembly, and a goods outlet is formed in one side, facing the conveying belt, of the conveying box;
the gravity plate is fixedly arranged on one side, back to the goods outlet, of the conveying box and is parallel to the bottom plate of the conveying box;
the rotating shaft is rotatably connected with the joint of the conveying box and the gravity plate;
the support frame is arranged at the bottom of one side of the gravity plate, which is away from the rotating shaft; and
and the weights are fixedly arranged on the gravity plate.
As another embodiment of this application, the top of gravity board is equipped with the stopper, the stopper is used for the gravity board is right when upwarping to assigned position the gravity board carries out the butt spacing, the stopper still with the conveyer belt communication is connected.
As another embodiment of the present application, a flexible rod is connected between the stopper and the gravity plate.
The residual iron strip processing device provided by the invention has the beneficial effects that: compared with the prior art, the use process of the residual iron strip processing device is as follows: the scrap iron strips are peeled off from the side wall of the runner through a tool and fall on the iron receiving assembly, when the scrap iron strips slide to the bottom of the iron receiving assembly, the long axis of the scrap iron strips is perpendicular to the vertical direction, the cutting assembly moves to a specified position and cuts the scrap iron strips at the bottom of the iron receiving assembly into a plurality of scrap iron sections, the scrap iron sections fall on the slide guide assembly subsequently, the scrap iron sections fall through the slide ways and change the sliding posture in the process, so that the long axis of the scrap iron sections is parallel to the sliding path and finally fall on the conveying assembly, the scrap iron sections falling on the conveying assembly are basically parallel, after the weight of the scrap iron sections on the conveying assembly reaches a preset value, the conveying assembly conveys the scrap iron sections to the conveying belt, and the conveying belt conveys the scrap iron sections to a centralized processing area. The residual iron strip processing device can systematically and gradually cut and transport the residual iron strips, only one worker is needed to monitor the whole process all the time, the labor intensity of the workers is reduced, and the personnel cost is reduced; this whole mechanized realization of process leads the smooth of leading that is equipped with slide cooperation stub section on the smooth subassembly, changes the major axis orientation of stub section, not only can prevent to slide and block, still does benefit to the later stage and handles the transportation of accomodating of stub section, guarantees going on of stub bar course of treatment, very big improvement the treatment effeciency to the stub bar.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic front view of a residual iron strip processing apparatus according to an embodiment of the present invention;
FIG. 2 is an enlarged view of part A of FIG. 1;
fig. 3 is a left side view schematically illustrating a structure of a scrap bar handling apparatus according to an embodiment of the present invention;
FIG. 4 is an enlarged view of the portion B of FIG. 3;
fig. 5 is a schematic top view of a transfer assembly according to an embodiment of the present invention.
In the figure: 1. a ferrous component; 101. receiving a plate; 102. a first baffle plate; 103. an extruder; 113. a first hydraulic cylinder; 123. pushing the plate; 2. a cutting assembly; 201. a cutting knife; 3. a slide guide assembly; 301. a steering plate; 302. a bumping post; 303. a slide plate; 4. a transfer assembly; 401. a delivery box; 402. a gravity plate; 403. a rotating shaft; 404. a support frame; 405. a weight; 5. a slideway; 6. a launder; 7. a conveyor belt; 8. a second hydraulic cylinder; 9. a chute; 10. a protrusion; 11. a fixing member; 111. a strut; 12. a second baffle; 13. a goods outlet; 14. a stopper; 15. a flexible rod; 16. and (6) cutting the seam.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, a residual iron bar processing apparatus according to the present invention will be described. The residual iron strip processing device comprises an iron receiving assembly 1, a cutting assembly 2, a sliding guide assembly 3 and a conveying assembly 4, wherein the iron receiving assembly 1 is arranged below a runner 6 and used for receiving residual iron strips and enabling a long axis of the residual iron strips sliding to the bottom to be vertical to the vertical direction; the cutting assembly 2 is arranged at the bottom of the iron receiving assembly 1 and is movably connected with the iron receiving assembly 1, and the cutting assembly 2 is used for cutting the residual iron strip sliding to the bottom of the iron receiving assembly 1 into residual iron sections; the slide guide assembly 3 is in butt joint with the bottom of the iron receiving assembly 1, and a slide way 5 is formed on the slide guide assembly 3 and used for changing the sliding posture of the residual iron section in the slide way 5 so as to enable the long axis of the residual iron section to be parallel to the downward sliding path of the residual iron section; the conveying assembly 4 is butted at the bottom of the slide way 5, and the conveying assembly 4 is used for receiving the residual iron sections and conveying the residual iron sections onto the conveying belt when the weight of the residual iron sections reaches a preset value.
The use process of the residual iron strip treatment device comprises the following steps: the residual iron strips are peeled off from the side wall of the runner 6 through a tool and fall on the iron receiving assembly 1, when the residual iron strips slide to the bottom of the iron receiving assembly 1, the long axis of the residual iron strips is perpendicular to the up-down direction, the cutting assembly 2 moves to a specified position, the residual iron strips at the bottom of the iron receiving assembly 1 are cut into a plurality of residual iron sections, the residual iron sections fall on the guide sliding assembly 3, the residual iron sections fall off through the sliding ways 5 and change the sliding posture in the process, so that the long axis of the residual iron sections are parallel to the sliding path and finally fall on the conveying assembly 4, the residual iron sections falling on the conveying assembly 4 are basically parallel, after the weight of the residual iron sections on the conveying assembly 4 is accumulated for multiple times and reaches a preset value, the conveying assembly 4 conveys the residual iron sections to the conveying belt 7, and the conveying belt 7 conveys the residual iron sections to a centralized processing area.
It should be noted that, the long axis of the residual iron bar is perpendicular to the up-down direction, which means that the long axis of the residual iron bar is completely perpendicular or approximately perpendicular to the up-down direction; the long axis of the stub bar is parallel to the glide path, meaning that the long axis of the stub bar is completely parallel or approximately parallel to the glide path.
Compared with the prior art, the residual iron strip processing device provided by the invention can systematically and gradually cut and transport the residual iron strips, only one worker is required to monitor the whole process all the time, the labor intensity of the worker is reduced, and the personnel cost is reduced; this whole mechanized realization of process leads and is equipped with the smooth of leading of 5 cooperation indisputable sections of slide on the smooth subassembly 3, changes the major axis orientation of indisputable section of incomplete, not only can prevent to slide and block, still does benefit to the later stage and transports the processing to accomodating of indisputable section of incomplete, guarantees going on of incomplete indisputable strip course of treatment, very big improvement to the treatment effeciency of incomplete indisputable strip.
Referring to fig. 1 and 3, the scrap iron handling apparatus according to an embodiment of the present invention includes a receiving plate 101, a first baffle plate 102, and a squeezer 103, wherein the receiving plate 101 is disposed below the launder 6; the first baffle plate 102 is movably connected to the bottom of the receiving plate 101, and the first baffle plate 102 is used for receiving the downward-sliding residual iron bar and guiding the residual iron section into the sliding guide assembly 3; the squeezers 103 are provided on both sides of the receiving plate 101, and the squeezers 103 are used to laterally move the scrap iron bar to a designated position on the first shutter 102.
After the whole residual iron strip is picked out from the runner 6, the residual iron strip slides to the bottom along the receiving plate 101 and is positioned on the first baffle plate 102, at the moment, the length direction of the whole residual iron strip is parallel to the long axis direction of the first baffle plate 102, the squeezer 103 is opened, the squeezer 103 synchronously squeezes at two sides of the first baffle plate 102, the whole residual iron strip is pushed to a specified position (the middle part of the first baffle plate 102), squeezing is stopped, the position at the moment is kept still, then the whole residual iron strip is cut into multiple sections through the cutting assembly 2, and the first baffle plate 102 is moved, so that the cut multiple sections of residual iron strip slide to the conveying assembly 4 through the slide way 5.
According to the structure, the receiving plate 101 and the first baffle plate 102 are used for carrying the residual iron bars, and the first baffle plate 102 is movably connected with the receiving plate 101, so that the effect of supporting the whole residual iron bars is facilitated when the first baffle plate 102 protrudes out of the bottom of the receiving plate 101, and the cut residual iron sections can be ensured to slide downwards smoothly when the first baffle plate 102 does not protrude out of the receiving plate 101; the squeezer 103 enables the residual iron strip to be located in the middle of the first baffle 102 when being cut, prevents the residual iron strip from being cut when being located at the edge of the first baffle 102, and prevents rework.
It should be noted that the state in which the first baffle 102 protrudes or does not protrude with respect to the bottom of the receiving plate 101 may be: one side of the first baffle plate 102 is rotatably connected with the bottom of the receiving plate 101, and when the first baffle plate 102 is positioned at an angle with the receiving plate 101, the first baffle plate 102 plays a role in supporting when the whole residual iron strip is cut; after the residual iron strips are cut, the first baffle plate 102 is rotated to enable the first baffle plate 102 to be parallel to the receiving plate 101, at the moment, one side, far away from the receiving plate 101, of the first baffle plate 102 is just lapped on the guide sliding assembly 3, and the residual iron strips sequentially pass through the first baffle plate 102 and the guide sliding assembly 3 and slide down to the conveying assembly 4.
Referring to fig. 1 and 3, as an embodiment of the scrap bar handling apparatus provided by the present invention, when viewed from the side, the receiving plate 101 is disposed at an angle with the horizontal direction, that is, the receiving plate 101 is not vertical, the first blocking plate 102 can move in the up-and-down direction, a gap exists between the receiving plate 101 and the sliding guide assembly 3 (the gap should not be greater than the shortest length of the cut scrap bar, so as to prevent the scrap bar from falling out of the gap when the scrap bar slides off from the receiving plate 101), and the vertical height of the gap is the sliding stroke of the first blocking plate 102. When the first baffle plate 102 is at the highest position, the first baffle plate 102 protrudes out of the bottom of the receiving plate 101 and is used for supporting the whole residual iron bar; when the first baffle plate 102 is at the lowest position, the side edge of the first baffle plate 102 is located in the extending direction of the receiving plate 101, that is, the first baffle plate 102 does not protrude from the receiving plate 101 at this time, and the cut residual iron bar falls onto the guiding and sliding assembly 3 and slides down to the conveying assembly 4.
Specifically, the first baffle plate 102 may be horizontal or have a downward inclined free end, so that when the first baffle plate 102 is inclined, the residual iron section on the first baffle plate 102 can slide down conveniently; the bottom of the first baffle 102 is connected with the second hydraulic cylinder 8, the first baffle 102 is fixedly connected with a piston rod of the second hydraulic cylinder 8, and the first baffle 102 is arranged perpendicular to the piston rod of the second hydraulic cylinder 8 in the axial direction. The second hydraulic cylinder 8 is convenient to control the lifting of the first baffle plate 102, the switching of different states of the first baffle plate 102 is realized, manual operation is not needed, the safety is improved, and the labor intensity is reduced.
Referring to fig. 1 and 3, the squeezer 103 includes a first hydraulic cylinder 113 and a push plate 123, the push plate 123 is fixedly connected to a piston rod of the first hydraulic cylinder 113, and the push plate 123 is respectively perpendicular to the receiving plate 101 and the first baffle 102 and is configured to transversely push the residual iron bar along with the extension and retraction of the piston rod of the first hydraulic cylinder 113. Preferably, two sides of the first baffle plate are respectively provided with an extruder, after the whole residual iron strip falls on the first baffle plate 102, the first hydraulic cylinder 113 is started, a piston rod of the first hydraulic cylinder 113 extends out to drive the push plate 123 to slide along the long axis direction of the receiving plate 101 (namely, the push plate 123 moves from the edge of the first baffle plate 102 to the middle part), until the push plates 123 of the two extruders 103 are extruded at the end parts of the residual iron strip, at this time, the residual iron strip reaches a specified position, the first hydraulic cylinder 113 stops operating, at this time, the extruders 103 at two sides complete the adjustment of the position of the residual iron strip, and can be abutted at the two ends of the residual iron strip in the process of cutting the residual iron strip by the cutting assembly 2, so that the residual iron strip is fixed, the residual iron strip is prevented from splashing when being fixed and unstable, and the safety of constructors is guaranteed.
Specifically, the same command of the first hydraulic cylinders 113 on the two extruders 103 is controlled by the same control button (i.e., the start button, the extension button, the retraction button, and the stop button of the two first hydraulic cylinders 113 are the same), so that the two first hydraulic cylinders 113 can be opened and closed synchronously, and the same performance coefficients such as the models of the two first hydraulic cylinders 113 are ensured; can install the response piece on the push pedal 123, the response piece is connected with the control module communication on the control button, after the extrusion force was all sensed to the response piece on two push pedals 123, explains that the scrap iron is in the intermediate position of first baffle 102 this moment, and the response piece sends a signal to control module, and control module received signal automatic control first pneumatic cylinder 113 is shut down, realizes the automation of device, need not manual operation, saves the labour.
Referring to fig. 1 to 4, as a specific embodiment of the residual iron bar processing apparatus provided by the present invention, a sliding groove 9 is provided on the receiving plate 101, and a protrusion 10 for slidably connecting with the sliding groove 9 is provided on the pushing plate 123. Through the sliding connection between the sliding groove 9 and the protrusion 10, the pushing plate 123 is limited in the direction vertical to the receiving plate 101, so that one side surface of the pushing plate 123 is always attached to the surface of the receiving plate 101, and the phenomenon that the residual iron bars fall off due to the interval between the pushing plate 123 and the surface of the receiving plate 101 is prevented; the sliding connection of the sliding groove 9 and the protrusion 10 ensures the stability of the pushing plate 123 in the sliding process, thereby improving the stability of the whole device.
Referring to fig. 1 and 3, as an embodiment of the residual iron bar processing apparatus provided by the present invention, a plurality of cutting knives 201 are disposed on the cutting assembly 2, and the plurality of cutting knives 201 are uniformly distributed. Namely, the distances between two adjacent cutters 201 are equal; the cutting knife 201 is arranged on the back of the receiving plate 101, the cutting slit 16 exposed by the cutting knife 201 is arranged on the receiving plate 101, the width of the cutting slit 16 is larger than the thickness of the cutting knife 201, and the side wall of the cutting slit 16 is prevented from interfering with the cutting knife 201. At this moment, a plurality of cutting knives 201 will cut the incomplete iron strip of whole root equallys, can guarantee to be cut every length of incomplete iron section unanimous, and every incomplete iron section is to one gliding 5, guarantees the orderly gliding of incomplete iron section.
Cutting knife 201 does not stand out in receiving plate 101 before the cutting for whole root's incomplete iron bar can drop on first baffle 102 when rolling on receiving plate 101, the squeezer 103 of receiving plate 101 both sides is adjusted the position and is pressed from both sides tight the back to whole root's incomplete iron bar, start cutting knife 201, cutting knife 201 stretches out from cutting slit 16 gradually at the rotatory in-process, and with the incomplete iron bar cutting on first baffle 102 for the equal segmentation (being the same a plurality of incomplete iron sections), help the orderly going on of each step. It is worth mentioning that: the rotation of cutting knife 201 can be through motor control, and stretching out of cutting knife 201 can realize that cutting knife 201 stretches out cutting seam 16 gradually when rotating through the removal that pneumatic cylinder drove the motor.
Referring to fig. 1 and 3, as an embodiment of the residual iron bar processing apparatus provided by the present invention, a fixing member 11 is further disposed at the bottom of the iron receiving assembly 1, and the fixing member 11 can move in a vertical direction. When the fixing member 11 is located at the highest position, the fixing member 11 protrudes out of the first baffle 102, and the fixing member 11 at this time is equivalent to a fence, so that the residual iron strips are prevented from falling off, and a fixing effect can be achieved in the process of cutting the residual iron strips; when the cutting of the residual iron strips is finished and a plurality of residual iron sections need to slide down respectively, the first baffle plate 102 moves downwards, and after the first baffle plate 102 is in butt joint with the steering plate 301, the fixing part 11 completely moves downwards to release the fixing of the residual iron strips, so that the residual iron strips slide down.
Specifically, the motor is located to the bottom of mounting 11, is fixed with the ball screw structure on the output shaft of motor, turns into the straight line motion of mounting 11 upper and lower side through the rotation of motor output shaft, realizes fixing and removing the incomplete iron strip.
The fixing member 11 includes a plurality of supporting rods 111, one supporting rod 111 corresponds to between every two cutting knives 201, and the supporting rod 111 is extruded on the residual iron strip compared with the plate-shaped structure, so that the manufacturing cost of the fixing member 11 is saved more, and interference with the cutting knives 201 is not generated while fixing the residual iron strip is not influenced.
Referring to fig. 1 and 3, the guiding and sliding assembly 3 includes a turning plate 301, a blocking pillar 302 and a sliding plate 303, wherein the turning plate 301 is butted to the bottom of the iron receiving assembly 1; the stop column 302 is perpendicular to the steering plate 301 and is used for shifting the end part of the residual iron section in the process of sliding the residual iron section downwards so as to change the sliding posture of the residual iron section; the sliding plate 303 is fixedly arranged at the bottom of the steering plate 301, the sliding plate 303 and the steering plate 301 are arranged at an angle, and the bottom of the sliding plate 303 inclines towards the conveying assembly 4; the deflector plate 301 and the slide plate 303 form a slide 5. The residual iron section slides on the steering plate 301 and initially is in a state parallel to the long axis of the receiving plate 101, in the process of sliding on the steering plate 301, one end of the residual iron section contacts the blocking column 302, under the blocking effect of the blocking column 302 on one end of the residual iron section, the other end of the residual iron section slides firstly, so that the residual iron section is in a state perpendicular to the long axis of the receiving plate 101 (namely parallel to a sliding path), the torsion of the residual iron strip direction is realized, and the twisted residual iron strip slides onto the sliding plate 303 and falls onto the conveying assembly 4 under the diversion of the sliding plate 303.
Specifically, the surface of the sliding plate 303 is coated with paint, so that the surface of the sliding plate 303 is smooth, the residual iron sections can slide conveniently, the construction period is shortened, and the working efficiency is improved.
The guide sliding assembly 3 not only plays a role in guiding the residual iron sections, but also can ensure that the distribution directions of the residual iron sections passing through the guide assembly are approximately the same, the residual iron sections do not need to be sorted, and the residual iron strips are conveniently conveyed; slide 303 and steering plate 301 between be the contained angle setting, can play the effect of buffering at the in-process that the scrap iron section dropped, change the direction that the scrap iron section dropped for be on a parallel with the horizontal direction as far as possible during the scrap iron section roll-off, prevent that the scrap iron section from dropping perpendicularly on conveying assembly 4 because the great direction of impact changes once more.
Referring to fig. 1 and 3, as an embodiment of the residual iron strip processing apparatus provided by the present invention, second baffles 12 are respectively disposed on both sides of the sliding plate 303, and the width of the sliding plate 303 is gradually reduced from top to bottom. The second baffle 12 can play a role in limiting, so that the residual iron section is prevented from falling out of the sliding plate 303; the slide 303 width reduces gradually from the top down, can play the guide effect to the scrap iron section, prevents that the gliding in-process of scrap iron section from taking place once more to twist reverse on slide 303, improves the regularity when the scrap iron section drops on conveying assembly 4, makes things convenient for subsequent processing.
Referring to fig. 1 and 3, a sliding plate 303 is an arc-shaped plate as an embodiment of the apparatus for processing residual iron bars according to the present invention. Correspondingly, the gliding in-process of incomplete iron section is curved slip direction promptly on slide 303, through this process, can provide effectual cushioning effect for the incomplete iron section when the landing, reduces the impact force when incomplete iron section drops on conveying component 4, prolongs conveying component 4's life.
As a specific embodiment of the apparatus for processing residual iron bars provided by the present invention, please refer to fig. 1, fig. 3 and fig. 5, the conveying assembly 4 includes a conveying box 401, a gravity plate 402, a rotating shaft 403, a supporting frame 404 and weights 405, the conveying box 401 is disposed at the bottom of the slide guiding assembly 3, and a goods outlet 13 is disposed at one side of the conveying box 401 facing the conveying belt 7; the gravity plate 402 is fixedly arranged on one side of the conveying box 401, which faces away from the goods outlet 13, and the gravity plate 402 is parallel to the bottom plate of the conveying box 401; the rotating shaft 403 is rotatably connected with the joint of the conveying box 401 and the gravity plate 402; the supporting frame 404 is arranged at the bottom of one side of the gravity plate 402 away from the rotating shaft 403; the weight 405 is fixed to the weight plate 402.
The residual iron sections fall into the conveying box 401 and are accumulated continuously until the total weight of all the residual iron sections in the conveying box 401 reaches a preset value, at the moment, the total weight of all the residual iron sections is larger than the weight of a weight 405 on the gravity plate 402, the gravity plate 402 and the conveying box 401 are fixed and can be regarded as an integrated structure, at the moment, the integrated structure rotates relative to the rotating shaft 403, the conveying box 401 tilts downwards, the gravity plate 402 tilts upwards, the residual iron sections in the conveying box 401 roll to the goods outlet 13 and fall on the conveying belt 7, after the residual iron sections fall, the weight of the conveying box 401 is smaller than the total weight of the gravity plate 402 and the weight 405 again, the gravity plate 402 tilts downwards, the conveying box 401 tilts upwards, when the gravity plate 402 tilts downwards to the top of the supporting frame 404, the supporting frame 404 is supported at the bottom of the gravity plate 402, the gravity plate 402 is prevented from continuously tilting downwards, and the level of the conveying box.
Specifically, the weight of the transfer box 401 is equal to the weight of the gravity plate 402, the weight 405 is detachable from the gravity plate 402, and the quantitative dumping of the residual section can be adjusted by adjusting the weight of the weight 405 on the gravity plate 402, for example: when the total weight of the weight 405 placed on the gravity plate 402 is 10kg, the residual iron section on the conveying box 401 begins to topple when the residual iron section is more than 10 kg; the weight 405 placed on the weight plate 402 has a total weight of 20kg, and the scrap pieces on the transfer box 401 start to be dumped when the weight is more than 20 kg. The weight plate 402 is the same as the weight of the transfer box 401, facilitating calculation of the weight of the placed weight 405, for example: the conveying box 401 is 2kg, the gravity box is 4kg, and when the residual iron section is required to be poured over 10kg, a weight 405 of 8kg needs to be placed on the gravity plate 402; the conveying box 401 is 2kg, the gravity box is 2kg, when the residual iron section is required to be dumped when exceeding 10kg, only the weight 405 of 10kg is required to be placed on the gravity plate 402, namely the residual iron section in the conveying box 401 is required to be dumped more than multiple times at the moment, and the weights 405 with corresponding quantity are directly placed on the gravity plate 402, so that the calculation is convenient.
This structure is through conveying a certain amount of incomplete iron section, compares in clearing up single the incomplete iron section, has avoided frequent unordered empting of conveying case 401, guarantees the orderliness to incomplete iron section clearance.
As an embodiment of the residual iron strip processing apparatus provided by the present invention, please refer to fig. 1, fig. 3 and fig. 5, a stopper 14 is disposed above the gravity plate 402, the stopper 14 is used for abutting and limiting the gravity plate 402 when the gravity plate 402 tilts up to a designated position, and the stopper 14 is further connected to the conveyor belt 7 in a communication manner.
The cut scrap iron sections fall into the conveying box 401 and are accumulated continuously until the total weight of all the scrap iron sections in the conveying box 401 reaches a preset value, at the moment, the total weight of all the scrap iron sections is greater than the weight of the weight 405 on the gravity plate 402, the gravity plate 402 and the conveying box 401 are fixed and can be regarded as an integrated structure, at the moment, the integrated structure rotates relative to the rotating shaft 403, the conveying box 401 tilts downwards, the gravity plate 402 tilts upwards, the high position of the gravity plate 402 is abutted to the stopper 14, the gravity plate 402 cannot swing upwards, meanwhile, the stopper 14 is triggered by the gravity plate 402 to control the opening of the conveying belt 7, the scrap iron sections in the conveying box 401 roll to the goods outlet 13 and fall onto the conveying belt 7, after the scrap iron sections fall, the weight of the conveying box 401 is smaller than the total weight of the gravity plate 402 and the weight 405 again, the gravity plate 402 tilts downwards, the conveying box 401 tilts upwards, at the moment, the gravity plate 402 is far away from the stopper 14, the stopper 14 cannot sense the gravity plate 402 to control the closing of the, when the gravity plate 402 is pressed down to the top of the support frame 404, the support frame 404 is supported at the bottom of the gravity plate 402, so as to prevent the gravity plate 402 from continuously declining, and ensure the level of the conveying box 401.
Referring to fig. 1, 3 and 5, as an embodiment of the residual iron bar processing apparatus provided by the present invention, a flexible rod 15 is connected between the stopper 14 and the gravity plate 402. Through set up flexible rod 15 between stopper 14 and gravity board 402, can guarantee that gravity board 402 is at the in-process of tilt up, flexible rod 15 produces the resistance of certain degree to gravity board 402 for the more gentle contact stopper 14 of gravity board 402 prevents that gravity board 402 and stopper 14 direct impact can cause stopper 14's damage, has prolonged stopper 14's life.
As another embodiment, the flexible rod 15 may be equivalently replaced by a spring, and the spring is pressed to buffer the gravity plate 402 during the process of tilting the gravity plate 402 upwards; the spring is in a normal state after the gravity plate 402 is restored to the horizontal.
The residual iron strip processing device comprises the following specific using processes:
picking out the residual iron strips from the launder 6 and dropping the residual iron strips on the receiving plate 101;
the residual iron strips slide down on the receiving plate 101 and fall on the first baffle plate 102, and at the moment, the first baffle plate 102 and the fixing piece 11 are both at the highest positions;
starting the first hydraulic cylinder 113, enabling the first hydraulic cylinder 113 to push the push plates 123 to move towards the middle of the receiving plate 101 until the two push plates 123 are extruded on the residual iron strip, and closing the first hydraulic cylinder 113;
starting the cutting assembly 2, gradually extending the cutting knife 201 out of the cutting seam 16, and cutting the residual iron strip into a plurality of residual iron sections;
opening the second hydraulic cylinder 8, enabling the second hydraulic cylinder 8 to drive the first baffle plate 102 to fall down, and simultaneously controlling the fixing piece 11 to fall down until the first baffle plate 102 and the fixing piece 11 are located at the lowest positions;
the residual iron sections fall to a steering plate 301, a plurality of residual iron sections respectively enter a slide way 5, one end of each residual iron section collides with a stopper 302, so that the residual iron sections are changed into a vertical state from a horizontal state (the horizontal state and the vertical state are both relative to the long axis direction of a launder 6, namely the horizontal state of the residual iron sections is that the long axis of the residual iron sections is parallel to the long axis of the launder 6; the vertical state of the residual iron sections is that the long axis of the residual iron sections is perpendicular to the long axis of the launder 6), and the residual iron sections fall to a conveying box 401 under the guiding sliding of a sliding plate 303;
as the increasing number of the residual iron sections fall on the conveying box 401, when the weight of the residual iron sections in the conveying box 401 is larger than that of the weight 405, the conveying box 401 inclines downwards, and the goods outlet 13 approaches to the conveying belt; the gravity plate 402 inclines upwards, when the top of the gravity plate 402 contacts the stopper 14, the conveyor belt 7 starts to rotate, at the moment, the residual iron sections in the conveyor box 401 roll down on the conveyor belt 7, and the conveyor belt 7 is away from the position of the stack of residual iron strips, which is far away from the goods outlet 13;
the residual iron sections in the conveying box 401 are completely rolled onto the conveying belt 7, and the weight of the conveying box 401 is lightened, so that the gravity plate 402 begins to incline downwards and is far away from the limiter 14, and the conveying belt 7 stops rotating; the conveying box 401 is driven by the gravity plate 402 to incline upwards until the gravity plate 402 is lapped on the supporting frame 404, and the gravity plate 401 and the conveying box 401 are restored to be in a horizontal state to finish the cleaning of a scrap iron section;
and repeating the process to complete the treatment of the residual iron strips.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. Incomplete iron bar processing apparatus, its characterized in that includes:
the iron receiving assembly is arranged below the launder and used for receiving the residual iron strips and enabling the long axis of the residual iron strips sliding to the bottom to be vertical to the vertical direction;
the cutting assembly is arranged at the bottom of the iron receiving assembly and movably connected with the iron receiving assembly, and is used for cutting off the residual iron strip sliding to the bottom of the iron receiving assembly into residual iron sections;
the sliding guide assembly is butted at the bottom of the iron receiving assembly, a slide way is formed on the sliding guide assembly and used for changing the sliding posture of the residual iron section in the slide way, so that the long axis of the residual iron section is parallel to the downward sliding path of the residual iron section; and
and the conveying assembly is butted at the bottom of the slide way and used for receiving the residual iron sections and conveying the residual iron sections onto the conveying belt when the weight of the residual iron sections reaches a preset value.
2. The scrap iron strip handling apparatus of claim 1 wherein the iron receiving assembly includes:
the receiving plate is arranged below the launder;
the first baffle is movably connected to the bottom of the receiving plate and used for bearing the downward-sliding residual iron strip and guiding the residual iron section into the guide sliding assembly; and
and the squeezers are arranged on two sides of the first baffle and used for enabling the residual iron bars to transversely move to a specified position on the first baffle.
3. The scrap iron strip handling apparatus of claim 2 wherein the extruder comprises:
a first hydraulic cylinder; and
and the push plate is fixedly connected with the piston rod of the first hydraulic cylinder, is respectively perpendicular to the receiving plate and the first baffle and is used for transversely pushing the residual iron strips along with the extension and retraction of the piston rod of the first hydraulic cylinder.
4. The scrap iron handling apparatus in accordance with claim 3 wherein the receiving plate has a chute and the pushing plate has a projection for slidably engaging the chute.
5. The scrap iron handling apparatus of claim 1 wherein the guide assembly comprises:
the steering plate is butted at the bottom of the iron connection component;
the blocking column is perpendicular to the steering plate and used for shifting the end part of the residual iron section in the process of sliding down the residual iron section so as to change the sliding posture of the residual iron section; and
the sliding plate is fixedly arranged at the bottom of the steering plate, the sliding plate and the steering plate are arranged at an angle, and the bottom of the sliding plate inclines towards the conveying assembly;
the steering plate and the sliding plate form the slideway.
6. The scrap iron handling apparatus in accordance with claim 5, wherein the slide plate is provided at both sides thereof with second stoppers, respectively, and the width of the slide plate is gradually reduced from top to bottom.
7. The scrap iron handling apparatus in accordance with claim 6 wherein the slide plate is an arcuate plate.
8. The scrap iron strip handling apparatus of claim 1 wherein the conveyor assembly includes:
the conveying box is butted at the bottom of the guide sliding assembly, and a goods outlet is formed in one side, facing the conveying belt, of the conveying box;
the gravity plate is fixedly arranged on one side, back to the goods outlet, of the conveying box and is parallel to the bottom plate of the conveying box;
the rotating shaft is rotatably connected with the joint of the conveying box and the gravity plate;
the support frame is arranged at the bottom of one side of the gravity plate, which is away from the rotating shaft; and
and the weights are fixedly arranged on the gravity plate.
9. The residual iron strip processing device as claimed in claim 8, wherein a stopper is arranged above the gravity plate, the stopper is used for abutting and limiting the gravity plate when the gravity plate is tilted up to a specified position, and the stopper is also in communication connection with the conveyor belt.
10. The scrap iron handling apparatus of claim 9 wherein a flexible rod is connected between the retainer and the gravity plate.
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| CN202010849559.7A CN112207351B (en) | 2020-08-21 | 2020-08-21 | Residual iron strip processing device |
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| CN202010849559.7A CN112207351B (en) | 2020-08-21 | 2020-08-21 | Residual iron strip processing device |
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| CN112207351B (en) | 2022-01-25 |
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