CN209223289U - Full-automatic ingot casting shrinkage cavity cutting equipment - Google Patents
Full-automatic ingot casting shrinkage cavity cutting equipment Download PDFInfo
- Publication number
- CN209223289U CN209223289U CN201822123914.3U CN201822123914U CN209223289U CN 209223289 U CN209223289 U CN 209223289U CN 201822123914 U CN201822123914 U CN 201822123914U CN 209223289 U CN209223289 U CN 209223289U
- Authority
- CN
- China
- Prior art keywords
- ingot casting
- shrinkage cavity
- full
- cutting equipment
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005266 casting Methods 0.000 title claims abstract description 120
- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 230000007547 defect Effects 0.000 abstract description 9
- RIRXDDRGHVUXNJ-UHFFFAOYSA-N [Cu].[P] Chemical compound [Cu].[P] RIRXDDRGHVUXNJ-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000000956 alloy Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000011265 semifinished product Substances 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- FEEABVAOCDUXPH-UHFFFAOYSA-N [Ag].[P].[Cu] Chemical compound [Ag].[P].[Cu] FEEABVAOCDUXPH-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model provides a full-automatic ingot casting shrinkage cavity cutting device, which aims at the defects of low safety and low production efficiency of the ingot casting shrinkage cavity cutting device in the prior art, and comprises a storage device, a material pushing device and a frame, wherein the storage device is used for storing and transporting ingot castings; the material pushing device is used for pushing the cast ingot in the material storage device into the machine frame; and a cutting device is arranged on the frame and is used for cutting the shrinkage cavity of the cast ingot. The utility model discloses an ingot casting shrinkage cavity cutting equipment is showing the security that has improved the cutting operation and the production efficiency of product.
Description
Technical field
The utility model belongs to ingot casting technical field of processing equipment, and in particular to a kind of full-automatic ingot casting shrinkage cavity cutting is set
It is standby.
Background technique
It is final solidified in ingot casting as the reduction of temperature can generate volume contraction after liquid alloy pours into ingot mould
The defects of place will appear shrinkage cavity, and coarse dendritic crystal, field trash, segregation, stomata are often accompanied by shrinkage cavity, therefore, ingot casting exists
Must cut off shrinkage cavity before following process, to guarantee ingot metallurgy quality and processing performance.Conventionally used casting
Ingot shrinkage cavity cutting equipment be it is automanual, need that ingot casting is placed on cast-cutting saw manually following, used again after ingot casting shrinkage cavity is cut away
Hand takes out ingot casting, easily cause human body disability, and production efficiency is lower, seriously affects personal safety and the product of plant personnel
Production efficiency.
Utility model content
The disadvantage that the safety that the utility model is directed to ingot casting shrinkage cavity cutting equipment in the prior art is not high, production efficiency is low
End, provides a kind of full-automatic ingot casting shrinkage cavity cutting equipment, solves defect existing for ingot casting shrinkage cavity cutting equipment in the prior art.
The goal of the invention of the utility model is achieved through the following technical solutions:
A kind of full-automatic ingot casting shrinkage cavity cutting equipment, including storage device, material-pulling device and rack, the storage device are used
In storage and transport ingot casting；The material-pulling device is used to the ingot casting in storage device being pushed into rack；The rack is equipped with and cuts
Device is cut, the cutter device is used to cut the shrinkage cavity of ingot casting；The cutter device includes the base and machine being arranged on the rack
Case, the base are equipped with the supporting plate matched with storage device, and the supporting plate is equipped with the folder for clamping and limiting ingot casting
Have, the sliding rail for clamping spacing in alignment jig is connected on the fixture, is provided on the cabinet for cutting
The band saw of ingot casting, the band saw are equipped with the limit plate for controlling band saw spatial position, are additionally provided with and are used in the band saw
The cooling tube of cooling band saw；It is additionally provided with the sliding axle for controlling cabinet height on the cabinet, drive is additionally provided on the cabinet
Dynamic motor and the second digital control system.
After ingot casting is put into the storage device, enter folder along ingot casting guide groove under the impetus of material-pulling device
In tool, the clamping plate that sliding rail side is connected in fixture moves along sliding rail and clamps ingot casting, at this time cabinet start along
Sliding axle moves downward, and cooling tube starts to spray coolant liquid when band saw is close to ingot casting, until band saw cuts ingot casting leading portion shrinkage cavity
It removes, moves up to home position in the control lower case of the second digital control system, the clamping plate of sliding rail side is connected in fixture
It is moved along sliding rail and unclamps ingot casting, material-pulling device pushes subsequent ingot casting again, after the ingot casting processed is pushed away progress
Continuous processing.
Preferably, the storage device includes bracket and storing stand, the storing stand is used to storing and conveying ingot casting,
The ingot casting guide groove for guiding is additionally provided on the storing stand.
Preferably, the material-pulling device includes workbench, the workbench is equipped with pusher and pushes away for controlling
First digital control system of glassware, the pusher is for the ingot casting in storage device to be pushed into the fixture of cutter device.
Preferably, the storing stand is equipped with the top plate for limiting and being oriented in the end of length direction.Pusher dress
It sets ingot casting to being pushed forward when leaving vacancy, top plate ejects the ingot casting in storage device, fills up the vacancy in ingot casting guide groove.
Preferably, the limit plate quantity be 2, to guarantee cut ingot casting when, band saw remain vertically to
Under.
Preferably, the cooling tube be universal positioning ring pipe, can 360 ° adjust nozzle direction.
Preferably, the coolant liquid in the cooling tube is antiwear hydraulic oil, to reduce the abrasion of band saw, reduce temperature
Degree.
Preferably, be additionally provided with supporting plate on the base, after the completion of ingot casting cutting, under the action of material-pulling device, not plus
The ingot casting of work pushes on the ingot casting to supporting plate processed.
Preferably, the storing stand is lower than the side far from material-pulling device close to the side of material-pulling device, make ingot casting
It can be slided by its own gravity along storing stand.
Compared with prior art, the utility model has the following beneficial effects: the ingot casting shrinkage cavity cutting of the utility model is set
It is standby, storage device and material-pulling device are increased on the basis of traditional cutting equipment, realizes the automation cutting of ingot casting shrinkage cavity,
Significantly improve the safety of ingot casting shrinkage cavity cutting equipment and the production efficiency of product.The ingot casting produced using this set cutting equipment
No shrinkage cavity, the defects of being mingled with, yield rate is also improved.
Detailed description of the invention
Fig. 1 is the utility model structural front view；
Fig. 2 is the utility model side sectional view；
Marked in the figure: 1, material-pulling device；2, storage device；3, cabinet；4, pedestal；5, workbench；6, the first digital control system；
7, ingot casting guide groove；8, fixture；9, sliding rail；10, supporting plate；11, cooling tube；12, band saw；13, limit plate；14, the second number
Control system；15, driving motor；16, sliding axle；17, top plate.
Specific embodiment
Represented embodiment is further described the utility model with reference to the accompanying drawing:
As shown in Figure 1 and Figure 2, a kind of full-automatic ingot casting shrinkage cavity cutting equipment, including storage device 2, material-pulling device 1 and machine
Frame, the storage device 2 is for storing and transporting ingot casting；The material-pulling device 1 is used to the ingot casting in storage device 2 being pushed into machine
Frame；The rack is equipped with cutter device, and the cutter device is used to cut the shrinkage cavity of ingot casting；The cutter device includes setting
Base and cabinet 3 on the rack, the base are equipped with the fixture 8 for clamping and limiting ingot casting, connect on the fixture 8
There is the sliding rail 9 for clamping spacing in alignment jig 8, the band saw 12 for cutting ingot casting, institute are provided on the cabinet 3
The band saw 12 stated is equipped with the limit plate 13 for controlling 12 spatial position of band saw, is additionally provided in the band saw 12 for cooling zone
The cooling tube 11 of saw 12；It is additionally provided with the sliding axle 16 for controlling 3 height of cabinet on the cabinet 3, is additionally provided on the cabinet 3
Driving motor 15 and the second digital control system 14.The storage device 2 includes bracket and storing stand, and the storing stand is for storing
With conveying ingot casting, the ingot casting guide groove 7 for guiding is additionally provided on the storing stand.The material-pulling device 1 includes workbench
5, the workbench 5 is equipped with pusher and the first digital control system 6 for controlling pusher, and the pusher is used for storing
Ingot casting in device 2 is pushed into the fixture 8 of cutter device.The storing stand the end of length direction be equipped with for limit and
The top plate 17 of guiding, for material-pulling device 1 by ingot casting to being pushed forward when leaving vacancy, top plate 17 ejects the ingot casting in storage device 2,
Fill up the vacancy in ingot casting guide groove 7.13 quantity of limit plate is 2, and when guaranteeing to cut ingot casting, band saw is protected always
It holds straight down.The cooling tube 11 be universal positioning ring pipe, can 360 ° adjust nozzle direction.The cooling tube 11
Interior coolant liquid is antiwear hydraulic oil, to reduce the abrasion of band saw 12, reduce temperature.Supporting plate 10 is additionally provided on the base,
After the completion of ingot casting cutting, under the action of material-pulling device 1, unprocessed ingot casting is pushed on the ingot casting to supporting plate 10 processed.Institute
The storing stand stated is lower than the side far from material-pulling device 1 close to the side of material-pulling device 1, makes ingot casting that can rely on its own gravity edge
Storing stand slides.
When the utility model is used, first ingot casting is put into the storage device 2, then opens opening for digital control system
Close, ingot casting enters in fixture 8 under the impetus of material-pulling device 1 along ingot casting guide groove 7, the left side clamping plate of fixture 8 along
Sliding rail 9, which moves right, clamps ingot casting, and the beginning of cabinet 3 at this time is moved downward along sliding axle 16, to the close casting of band saw 12
Cooling tube 11 starts to spray coolant liquid until ingot casting leading portion shrinkage cavity is cut off, cabinet 3 starts to transport upwards under program when ingot
It moves to home position, 8 left side clamping plate of fixture moves downward, and material-pulling device pushes subsequent ingot casting again, and the ingot casting quilt processed
It shifts on supporting plate 10.
Embodiment 1
When actual use the utility model processes silver-colored phosphor copper ingot casting, the phosphor copper ingot casting of as cast condition is put
Enter in storage device 2, phosphor copper ingot casting is shifted under band saw 12 by automatic pushing device 1 and cuts the shrinkage cavity of ingot casting top
It removes.Compared with traditional handicraft, equipment safety performance and production efficiency are significantly improved, the semi-finished product phosphor copper ingot casting of production
Top without shrinkage cavity, be mingled with the defects of, the requirement of automated production can be met.
Embodiment 2
When actual use the utility model processes silver-colored phosphor copper ingot casting, the ormolu ingot casting of as cast condition is put
Enter in storage device 2, ormolu ingot casting is shifted under band saw 12 by automatic pushing device 1 and cuts the shrinkage cavity of ingot casting top
It removes.Compared with traditional handicraft, equipment safety performance and production efficiency are significantly improved, the semi-finished product ormolu ingot casting of production
Top without shrinkage cavity, be mingled with the defects of, the requirement of automated production can be met.
Embodiment 3
When actual use the utility model processes silver-colored phosphor copper ingot casting, by the AgCuZn alloy ingot casting of as cast condition
It is put into storage device 2, is shifted the shrinkage cavity of ingot casting top AgCuZn alloy ingot casting under band saw 12 by automatic pushing device 1
Excision.Compared with traditional handicraft, equipment safety performance and production efficiency are significantly improved, the semi-finished product AgCuZn alloy of production
Ingot casting top without shrinkage cavity, be mingled with the defects of, the requirement of automated production can be met.
Embodiment 4
When actual use the utility model processes silver-colored phosphor copper ingot casting, by the silver-colored phosphor copper ingot casting of as cast condition
It is put into storage device 2, is shifted the shrinkage cavity of ingot casting top silver-colored phosphor copper ingot casting under band saw 12 by automatic pushing device 1
Excision.Compared with traditional handicraft, equipment safety performance and production efficiency are significantly improved, the semi-finished product silver phosphor copper of production
Ingot casting top without shrinkage cavity, be mingled with the defects of, the requirement of automated production can be met.
In conclusion the utility model can be used for the phosphor copper ingot casting of as cast condition, ormolu ingot casting, AgCuZn alloy
The shrinkage cavity of ingot casting, silver-colored phosphor copper ingot casting top automates excision, and equipment safety performance is significantly improved, the person peace of employee
It is protected entirely, while the efficiency of ingot casting cutting also greatly improves, the semi-finished product ingot casting tip end mass of production is good, no shrinkage cavity, folder
The defects of miscellaneous.
Specific embodiment described in text is only to give an example to the spirit of the present invention, belonging to the utility model
Those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitutes, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (9)
1. a kind of full-automatic ingot casting shrinkage cavity cutting equipment, which is characterized in that including storage device (2), material-pulling device (1) and machine
Frame, the storage device (2) is for storing and transporting ingot casting；The material-pulling device (1) is used for the ingot casting in storage device (2)
It is pushed into rack；The rack is equipped with cutter device, and the cutter device is used to cut the shrinkage cavity of ingot casting；The cutter device packet
The base being arranged on the rack and cabinet (3) are included, the base is equipped with the fixture (8) for clamping and limiting ingot casting, described
It is connected with the sliding rail (9) for clamping spacing in alignment jig (8) on fixture (8), is provided with and is used on the cabinet (3)
The band saw (12) of ingot casting is cut, the band saw (12) is equipped with the limit plate (13) for controlling band saw (12) spatial position,
The cooling tube (11) for cooling down band saw (12) is additionally provided on the band saw (12)；It is additionally provided on the cabinet (3) for controlling
The sliding axle (16) of cabinet (3) height is additionally provided with driving motor (15) and the second digital control system (14) on the cabinet (3).
2. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that the storage device
It (2) include bracket and storing stand, the storing stand is additionally provided on the storing stand for guiding for storing and conveying ingot casting
Ingot casting guide groove (7).
3. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that the material-pulling device
It (1) include workbench (5), the workbench (5) is equipped with pusher and the first digital control system (6) for controlling pusher,
The pusher is for the ingot casting in storage device (2) to be pushed into the fixture (8) of cutter device.
4. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 2, which is characterized in that the storing stand exists
The end of length direction is equipped with the top plate (17) for limiting and being oriented to.
5. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that the limit plate
(13) quantity is 2, and when guaranteeing to cut ingot casting, band saw (12) is remained straight down.
6. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that the cooling tube
It (11) is universal positioning ring pipe.
7. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that the cooling tube
(11) coolant liquid in is antiwear hydraulic oil.
8. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 1, which is characterized in that also set on the base
Have supporting plate (10), after the completion of ingot casting cutting, under the action of material-pulling device (1), unprocessed ingot casting pushes the ingot casting processed
To on supporting plate (10).
9. a kind of full-automatic ingot casting shrinkage cavity cutting equipment according to claim 3, which is characterized in that the storing stand leans on
The side of nearly material-pulling device (1) is lower than the side far from material-pulling device (1), keeps ingot casting sliding along storing stand by its own gravity
Under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822123914.3U CN209223289U (en) | 2018-12-18 | 2018-12-18 | Full-automatic ingot casting shrinkage cavity cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822123914.3U CN209223289U (en) | 2018-12-18 | 2018-12-18 | Full-automatic ingot casting shrinkage cavity cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209223289U true CN209223289U (en) | 2019-08-09 |
Family
ID=67508112
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822123914.3U Active CN209223289U (en) | 2018-12-18 | 2018-12-18 | Full-automatic ingot casting shrinkage cavity cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209223289U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110977028A (en) * | 2019-11-13 | 2020-04-10 | 浙江坚迪五金制造有限公司 | Lock cylinder saw cutting device |
| CN112091323A (en) * | 2020-09-15 | 2020-12-18 | 陈习 | Aluminum alloy ex-trusions cutting fixing device |
| CN112207351A (en) * | 2020-08-21 | 2021-01-12 | 河北新兴铸管有限公司 | Residual iron strip processing device |
| CN114985831A (en) * | 2022-06-28 | 2022-09-02 | 航大(厦门)新材科技有限公司 | Cutting equipment for cast ingot shrinkage cavity machining and using method thereof |
-
2018
- 2018-12-18 CN CN201822123914.3U patent/CN209223289U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110977028A (en) * | 2019-11-13 | 2020-04-10 | 浙江坚迪五金制造有限公司 | Lock cylinder saw cutting device |
| CN112207351A (en) * | 2020-08-21 | 2021-01-12 | 河北新兴铸管有限公司 | Residual iron strip processing device |
| CN112207351B (en) * | 2020-08-21 | 2022-01-25 | 河北新兴铸管有限公司 | Residual iron strip processing device |
| CN112091323A (en) * | 2020-09-15 | 2020-12-18 | 陈习 | Aluminum alloy ex-trusions cutting fixing device |
| CN114985831A (en) * | 2022-06-28 | 2022-09-02 | 航大(厦门)新材科技有限公司 | Cutting equipment for cast ingot shrinkage cavity machining and using method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209223289U (en) | Full-automatic ingot casting shrinkage cavity cutting equipment | |
| CN106273286A (en) | Automatic water gap cutter | |
| CN108127175A (en) | A kind of clump weight cutting equipment and its cutting production technology | |
| CN206263687U (en) | A kind of manipulator for the cutting of crankshaft-link rod blank | |
| CN110744017A (en) | Casting device for nodular cast iron | |
| CN210877799U (en) | Cast steel pipe cutting equipment | |
| CN205870102U (en) | Automatic material receiving device | |
| CN103084559B (en) | Forging method and forging device of twice forcing molten soup forging wheel | |
| CN205660092U (en) | Novel construction steel bar cutter | |
| KR100417393B1 (en) | Process and apparatus for continuous casting near net shape products | |
| CN204823199U (en) | Full -automatic binary fritting furnace | |
| EP1410860A1 (en) | Apparatus and method for trimming scrap from metal castings | |
| CN111992690A (en) | Processing equipment for filter shell and production method | |
| CN217070915U (en) | Shearing type tin column machine | |
| CN215393249U (en) | Laser cutting device is used in production of tower head | |
| CN208083528U (en) | A kind of full-automatic milling unit of gasoline engine piston riser | |
| CN216780526U (en) | Lifting cutting machine for casting | |
| CN211939017U (en) | Casting device for manufacturing metal products | |
| CN213496389U (en) | Automatic die casting machine for cable head | |
| CN114603358B (en) | Operation method of semi-automatic de-gating and drilling equipment of communication base station fixing support | |
| CN211990751U (en) | Forging device for producing and processing titanium alloy ingot | |
| CN108067663A (en) | Aluminum piston removes riser milling machine automatically | |
| CN204770774U (en) | Automatic horizontal multistation lathe of unloading | |
| CN204842973U (en) | Full -automatic diamond saw bit fritting furnace | |
| CN202684710U (en) | Cutting machine for aluminum alloy hub die mandril |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |