CN112191465A - Coating head quick replacement device and implementation method thereof - Google Patents
Coating head quick replacement device and implementation method thereof Download PDFInfo
- Publication number
- CN112191465A CN112191465A CN202011131766.5A CN202011131766A CN112191465A CN 112191465 A CN112191465 A CN 112191465A CN 202011131766 A CN202011131766 A CN 202011131766A CN 112191465 A CN112191465 A CN 112191465A
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- China
- Prior art keywords
- coating head
- guide rail
- coating
- transfer vehicle
- head
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- Pending
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- 238000000576 coating method Methods 0.000 title claims abstract description 332
- 239000011248 coating agent Substances 0.000 title claims abstract description 330
- 238000000034 method Methods 0.000 title claims abstract description 28
- 210000001503 joint Anatomy 0.000 claims abstract description 15
- 239000000126 substance Substances 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C21/00—Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
Abstract
The invention discloses a quick changing device for a coating head and an implementation method thereof, wherein the device comprises: the fixed coating head is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine; a guide rail is arranged on the coating machine and used for guiding the coating head to enter the coating machine; the coating head transfer vehicle is provided with a guide rail on the transfer vehicle, and the height position of the guide rail on the coating machine is the same as that of the guide rail on the coating machine; the coating head to be replaced is a coating head placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head to be replaced moves to the preset position along the guide rail to replace the fixed coating head. The coating head quick replacement device and the implementation method thereof realize quick replacement of the coating head, and have the advantages of simple and easy operation, time saving and labor saving.
Description
Technical Field
The invention relates to the technical field of coating machines, in particular to a coating head quick replacement device and an implementation method thereof.
Background
A coating machine is mainly used for the surface coating process production of films, paper and the like, and the coating machine is used for coating a layer of glue, paint or ink with a specific function on a coiled base material, drying and then rolling. Generally, a special multifunctional coating head is adopted, surface coating in various forms can be realized, all winding and unwinding of a coating machine are provided with full-speed automatic film receiving mechanisms, and PLC program tension closed-loop automatic control is realized. The coating head is the most important part of the coating machine, the selection of the coating mode is determined by the coating process, and common coating equipment manufacturers are fixed on the arrangement of the coating head mode, namely the process determination started by customers is difficult to change the coating mode subsequently, and the movement and the fixation are inconvenient.
Therefore, how to provide a solution for rapidly replacing a coating head applied to a coater is an urgent technical problem to be solved in the field.
Disclosure of Invention
The invention provides a coating head quick replacement device and an implementation method thereof, and aims to solve the problem that a scheme for quickly replacing a coating head is not applied to a coating machine in the prior art.
The invention provides a coating head quick replacement device, which comprises: the device comprises a fixed coating head, a coating head to be replaced, a coating head transfer vehicle, a guide rail on a coating machine and a guide rail on a transfer vehicle; wherein the content of the first and second substances,
the fixed coating head is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine;
the guide rail on the coating machine is used for guiding the coating head to enter the coating machine and guiding the coating head to the guide rail at the preset position;
the coating head transfer vehicle is provided with a guide rail on the transfer vehicle at the same height position as the guide rail on the coating machine, and when the coating head transfer vehicle moves to be close to the coating machine, the guide rail on the transfer vehicle is butted with the guide rail on the coating machine;
the coating head to be replaced is a coating head placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head to be replaced moves to the preset position along the guide rail to replace the fixed coating head.
Optionally, wherein the apparatus further comprises: the fixing pins are positioned on two sides of the preset position on the guide rail on the coating machine, and the fixing pins are pressed down to fix the fixed coating head at the preset position; and pulling up the fixing pin to release the fixing of the fixed coating head.
Optionally, wherein, the guide rail on coating machine and the guide rail on the transfer car still include: and the guide rail is positioned on the guide rail surfaces of the guide rail on the coating machine and the guide rail on the transfer vehicle and is used for movably guiding the coating head to be replaced.
Optionally, wherein the apparatus further comprises: the coating head base is a base which is positioned on the coating machine and provides support for the fixed coating head.
Optionally, wherein the apparatus further comprises: and the coating head quick replacement controller is connected with the coating head transfer vehicle and the guide rail on the coating machine, controls the coating head transfer vehicle to carry the coating head to be replaced to move to the guide rail on the coating machine for butt joint in order to receive a coating head replacement command, and controls the coating head to be replaced to move to the preset position on the guide rail on the coating machine to replace the controller for fixing the coating head.
On the other hand, the invention also provides a quick change method of the coating head, which is applied to a quick change device of the coating head, and the device comprises: the device comprises a fixed coating head, a coating head to be replaced, a coating head transfer vehicle, a guide rail on a coating machine and a guide rail on a transfer vehicle; wherein the content of the first and second substances,
the fixed coating head is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine;
the guide rail on the coating machine is used for guiding the coating head to enter the coating machine and guiding the coating head to the guide rail at the preset position;
the coating head transfer vehicle is provided with a guide rail on the transfer vehicle at the same height position as the guide rail on the coating machine, and when the coating head transfer vehicle moves to be close to the coating machine, the guide rail on the transfer vehicle is butted with the guide rail on the coating machine;
the coating head to be replaced is a coating head placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head to be replaced moves to the preset position along the guide rail to replace the fixed coating head;
the method comprises the following steps:
placing the coating head to be replaced at a preset position on a guide rail on the coating head transfer vehicle;
controlling the coating head transfer vehicle to carry the coating head to be replaced to move close to the coating machine, so that the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine;
and controlling the coating head to be replaced to move along a guide rail on the coating machine and a guide rail on a transfer vehicle until the preset position of the guide rail on the coating machine replaces the fixed coating head.
Optionally, wherein the method further comprises:
fixing pins are arranged on two sides of the preset position on the guide rail on the coating machine;
pulling up the fixing pin to release the fixing of the fixed coating head;
and pressing down the fixing pin to fix the position after the coating head to be replaced moves to the preset position of the guide rail on the coating machine to replace the fixed coating head.
Optionally, wherein the method further comprises:
guide rails are further arranged on the upper side surfaces of the upper guide rail of the coating machine and the upper guide rail of the transfer vehicle;
and controlling the coating head to be replaced to move to the preset position of a guide rail on the coating machine along the guide rail.
Optionally, wherein the method further comprises:
receiving a coating head replacing instruction, and controlling the coating head transfer vehicle to carry the coating head to be replaced to move to a guide rail on the coating machine for butt joint;
and controlling the coating head to be replaced to move to the preset position on the guide rail on the coating machine to replace the fixed coating head.
Optionally, wherein the method further comprises:
presetting a replacement strategy of the fixed coating head, and monitoring the working state of the fixed coating head according to the replacement strategy;
and generating the coating head replacement instruction when the working state of the fixed coating head reaches the replacement condition of the replacement strategy.
According to the coating head quick replacement device and the implementation method thereof, the coating head can be adjusted off line and prepared by matching the moving vehicle with the prepared coating head to be replaced, the quick replacement of the coating head on the coating machine is realized, the production efficiency is improved, various coating head modes can be replaced according to the process requirements, and the device is simple and practical in structure, convenient to operate and quick to replace.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be implemented in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a schematic view of a device for rapidly replacing a coating head in an embodiment of the present invention;
fig. 2 is a schematic flow chart of a method for rapidly replacing a coating head in an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, fig. 1 is a schematic view of a quick change device of a coating head in the present embodiment; fig. 2 is a schematic flow chart of a method for rapidly replacing a coating head in this embodiment. Specifically, the coating head quick replacement device of this embodiment includes: a fixed coating head 101, a coating head 102 to be replaced, a coating head transfer car 103, an on-coater guide rail 104, and a transfer car guide rail 105.
Wherein, the fixed coating head 101 is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine; guide rails 104 on the coater 100 guide the coating head into the coater and to predetermined positions.
The coating head transfer car 103 has a transfer car upper guide rail 105 at the same height position as the coater upper guide rail, and when the coating head transfer car moves to be close to the coater, the transfer car upper guide rail is butted with the coater upper guide rail.
The coating head 102 to be replaced is a coating head which is placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head is moved to the preset position along the guide rail to replace and fix the coating head.
In some optional embodiments, the apparatus further comprises: fixing pins 201 which are positioned on two sides of a preset position on a guide rail on the coating machine, and press down the fixing pins to fix the fixed coating head at the preset position; the fixing pin is pulled up to release the fixing of the fixed coating head.
In some optional embodiments, the on-coater guide 104 and the on-transfer-cart guide rail 105 further include: and the guide rail 301 is positioned on the guide rail surfaces of the guide rail on the coating machine and the guide rail on the transfer vehicle and is used for moving and guiding the coating head to be replaced.
In some optional embodiments, the apparatus further comprises: the coating head base 401 is a base which is located on the coating machine and provides support for fixing the coating head.
In some optional embodiments, the apparatus further comprises: the controller for fast replacing the coating head is connected with the coating head transfer vehicle and the guide rail on the coating machine, and is used for receiving a coating head replacement command, controlling the coating head transfer vehicle to carry the coating head to be replaced to move to the guide rail on the coating machine for butt joint, and controlling the coating head to be replaced to move to a preset position on the guide rail on the coating machine to replace and fix the coating head.
The working principle is as follows: the coating head of this structure is the work piece on the coating machine, moves through coating head transfer car, all has guide rail, guide rail on coating head transfer car and the coating head base, aligns 2 guide rails after, transversely pushes in the coating head, puts in place the back and pushes down the fixed pin and fix a position the coating head, otherwise, can pull down fast the coating head and change other coating heads.
In some optional embodiments, a method for realizing quick replacement of a coating head is provided, which includes the following steps:
And step 202, controlling the coating head transfer vehicle to carry the coating head to be replaced to move to be close to the coating machine, and enabling the guide rail on the transfer vehicle to be in butt joint with the guide rail on the coating machine.
And step 203, controlling the coating head to be replaced to move along the guide rail on the coating machine and the guide rail on the transfer vehicle until the coating head is replaced and fixed at the preset position of the guide rail on the coating machine.
In some optional embodiments, the method for implementing quick change of the coating head further includes:
fixing pins are arranged on two sides of a preset position on the guide rail on the coating machine.
The fixing pin is pulled up to release the fixing of the fixed coating head.
And after the coating head to be replaced moves to a preset position of a guide rail on the coating machine to replace and fix the coating head, pressing down the fixing pin to fix the position.
In some optional embodiments, the method for implementing quick change of the coating head further includes:
guide rails are further arranged on the upper side surfaces of the guide rails on the coating machine and the transfer vehicle.
And controlling the coating head to be replaced to move to a preset position of the guide rail on the coating machine along the guide rail.
In some optional embodiments, the method for implementing quick change of the coating head further includes:
and receiving a coating head replacing instruction, and controlling a coating head transfer vehicle to carry the coating head to be replaced to move to a guide rail on the coating machine for butt joint.
And controlling the coating head to be replaced to move to a preset position on a guide rail on the coating machine to replace and fix the coating head.
In some optional embodiments, the method for implementing quick change of the coating head further includes:
and presetting a replacement strategy of the fixed coating head, and monitoring the working state of the fixed coating head according to the replacement strategy.
And generating a coating head replacement instruction when the working state of the fixed coating head reaches the replacement condition of the replacement strategy.
Can set up in this scheme and receive relevant control command through the controller, drive through the motor and scribble the leftover of bolt of cloth transfer car, wait to change and scribble leftover of bolt of cloth and remove, even based on the change strategy that sets up in advance, scribble the leftover of bolt of cloth on the coating machine and reach the change condition, if reach change time or use up, scribble the leftover of bolt of cloth through the automatic change of controller control, realized scribbling quick intelligent change of leftover of bolt of cloth, this implementation mode easy operation, labour saving and time saving.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (10)
1. A coating head quick replacement device, comprising: the device comprises a fixed coating head, a coating head to be replaced, a coating head transfer vehicle, a guide rail on a coating machine and a guide rail on a transfer vehicle; wherein the content of the first and second substances,
the fixed coating head is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine;
the guide rail on the coating machine is used for guiding the coating head to enter the coating machine and guiding the coating head to the guide rail at the preset position;
the coating head transfer vehicle is provided with a guide rail on the transfer vehicle at the same height position as the guide rail on the coating machine, and when the coating head transfer vehicle moves to be close to the coating machine, the guide rail on the transfer vehicle is butted with the guide rail on the coating machine;
the coating head to be replaced is a coating head placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head to be replaced moves to the preset position along the guide rail to replace the fixed coating head.
2. The coating head quick change device of claim 1, further comprising: the fixing pins are positioned on two sides of the preset position on the guide rail on the coating machine, and the fixing pins are pressed down to fix the fixed coating head at the preset position; and pulling up the fixing pin to release the fixing of the fixed coating head.
3. The coating head quick change device of claim 1, wherein the guide rails on the coating machine and the guide rails on the transfer car further comprise: and the guide rail is positioned on the guide rail surfaces of the guide rail on the coating machine and the guide rail on the transfer vehicle and is used for movably guiding the coating head to be replaced.
4. The coating head quick change device of claim 1, further comprising: the coating head base is a base which is positioned on the coating machine and provides support for the fixed coating head.
5. The coating head quick change device of claim 1, further comprising: and the coating head quick replacement controller is connected with the coating head transfer vehicle and the guide rail on the coating machine, controls the coating head transfer vehicle to carry the coating head to be replaced to move to the guide rail on the coating machine for butt joint in order to receive a coating head replacement command, and controls the coating head to be replaced to move to the preset position on the guide rail on the coating machine to replace the controller for fixing the coating head.
6. A quick change realization method for a coating head is characterized by being applied to a quick change device for the coating head, and the device comprises: the device comprises a fixed coating head, a coating head to be replaced, a coating head transfer vehicle, a guide rail on a coating machine and a guide rail on a transfer vehicle; wherein the content of the first and second substances,
the fixed coating head is a coating head fixed on the coating machine and is fixed at a preset position on a guide rail on the coating machine;
the guide rail on the coating machine is used for guiding the coating head to enter the coating machine and guiding the coating head to the guide rail at the preset position;
the coating head transfer vehicle is provided with a guide rail on the transfer vehicle at the same height position as the guide rail on the coating machine, and when the coating head transfer vehicle moves to be close to the coating machine, the guide rail on the transfer vehicle is butted with the guide rail on the coating machine;
the coating head to be replaced is a coating head placed at a preset position on a guide rail on a coating head transfer vehicle, and when the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine, the coating head to be replaced moves to the preset position along the guide rail to replace the fixed coating head;
the method comprises the following steps:
placing the coating head to be replaced at a preset position on a guide rail on the coating head transfer vehicle;
controlling the coating head transfer vehicle to carry the coating head to be replaced to move close to the coating machine, so that the guide rail on the transfer vehicle is in butt joint with the guide rail on the coating machine;
and controlling the coating head to be replaced to move along a guide rail on the coating machine and a guide rail on a transfer vehicle until the preset position of the guide rail on the coating machine replaces the fixed coating head.
7. The coating head quick change implementation method of claim 6, further comprising:
fixing pins are arranged on two sides of the preset position on the guide rail on the coating machine;
pulling up the fixing pin to release the fixing of the fixed coating head;
and pressing down the fixing pin to fix the position after the coating head to be replaced moves to the preset position of the guide rail on the coating machine to replace the fixed coating head.
8. The coating head quick change implementation method of claim 6, further comprising:
guide rails are further arranged on the upper side surfaces of the upper guide rail of the coating machine and the upper guide rail of the transfer vehicle;
and controlling the coating head to be replaced to move to the preset position of a guide rail on the coating machine along the guide rail.
9. The coating head quick change implementation method of claim 6, further comprising:
receiving a coating head replacing instruction, and controlling the coating head transfer vehicle to carry the coating head to be replaced to move to a guide rail on the coating machine for butt joint;
and controlling the coating head to be replaced to move to the preset position on the guide rail on the coating machine to replace the fixed coating head.
10. The method for realizing rapid replacement of coating heads according to claim 9, further comprising:
presetting a replacement strategy of the fixed coating head, and monitoring the working state of the fixed coating head according to the replacement strategy;
and generating the coating head replacement instruction when the working state of the fixed coating head reaches the replacement condition of the replacement strategy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011131766.5A CN112191465A (en) | 2020-10-21 | 2020-10-21 | Coating head quick replacement device and implementation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011131766.5A CN112191465A (en) | 2020-10-21 | 2020-10-21 | Coating head quick replacement device and implementation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112191465A true CN112191465A (en) | 2021-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011131766.5A Pending CN112191465A (en) | 2020-10-21 | 2020-10-21 | Coating head quick replacement device and implementation method thereof |
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| Country | Link |
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| CN (1) | CN112191465A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0716517A (en) * | 1993-06-30 | 1995-01-20 | Nippon Steel Corp | Roll replacement device and roll replacement method in coating equipment |
| CN106535667A (en) * | 2014-05-07 | 2017-03-22 | 哈斯食品设备有限责任公司 | Interchangeable cream-spreading head |
| CN208771774U (en) * | 2018-02-09 | 2019-04-23 | 泉州新日成热熔胶设备有限公司 | A kind of coating mould group more changing device, coating machine and transshipment acitivity |
| CN213996587U (en) * | 2020-10-21 | 2021-08-20 | 广东聚德机械有限公司 | Scribble leftover of bolt of cloth quick replacement device |
-
2020
- 2020-10-21 CN CN202011131766.5A patent/CN112191465A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0716517A (en) * | 1993-06-30 | 1995-01-20 | Nippon Steel Corp | Roll replacement device and roll replacement method in coating equipment |
| CN106535667A (en) * | 2014-05-07 | 2017-03-22 | 哈斯食品设备有限责任公司 | Interchangeable cream-spreading head |
| CN208771774U (en) * | 2018-02-09 | 2019-04-23 | 泉州新日成热熔胶设备有限公司 | A kind of coating mould group more changing device, coating machine and transshipment acitivity |
| CN213996587U (en) * | 2020-10-21 | 2021-08-20 | 广东聚德机械有限公司 | Scribble leftover of bolt of cloth quick replacement device |
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Application publication date: 20210108 |
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