Heat recovery device for nylon heat insulation strip master batch production and recovery method thereof
Technical Field
The invention relates to the technical field of nylon heat insulation strip master batch production, in particular to a heat recovery device for producing nylon heat insulation strip master batches and a recovery method thereof.
Background
In the production process of the nylon heat insulation strip master batch, high-temperature steam can be generated, if the high-temperature steam is directly discharged, on one hand, harmful substances contained in the steam can pollute the environment, on the other hand, redundant heat can be lost, and resources are wasted;
1. when heat is recovered through heat transfer, the traditional heat recovery device for producing the nylon heat insulation strip master batches has the advantages that gas is condensed on the surface of a water pipe due to the contact of hot air and the water pipe, so that dirt on the surface of the water pipe is generated in the past, the heat recovery device is not beneficial to the heat transfer between the water pipe and the hot air, and the service life of the device is influenced;
2. heat recovery unit is used in production of conventional nylon heat insulating strip master batch, the heat of retrieving can not satisfy the production needs completely, and can't add the required heat of production as required again, and the dirt in the inconvenient device of concentrating the clearance to the heat recovery unit general simultaneously.
Therefore, a heat recovery device for producing nylon heat insulation strip master batches and a recovery method thereof are provided so as to solve the problems.
Disclosure of Invention
The invention aims to provide a heat recovery device for producing nylon heat insulation strip master batches and a recovery method thereof, and aims to solve the problems that when the non-contact water level detection device in the market is used, the detection angle and position of the non-contact water level detection device are not required to be adjusted, and the radar water level gauge is inconvenient to maintain at a low position.
In order to achieve the purpose, the invention provides the following technical scheme: a heat recovery device for producing nylon heat insulation strip master batches comprises a device main body, a burner, an air blower and a double-end motor, wherein an air inlet and an air outlet are fixedly connected to two sides of the device main body, a water outlet and a water inlet are fixedly connected to two sides of the device main body, a water pipe is fixedly connected to one end of the water outlet, a water inlet is fixedly connected to the other end of the water pipe, the burner is fixedly installed on one side of the device main body, an inner cylinder is fixedly connected to one end of the burner, the inner cylinder is fixedly installed in the device main body, the air blower is fixedly connected to one side of the device main body, a bearing plate is fixedly connected to one side of the device main body, the double-end motor is fixedly installed on the upper surface of the bearing plate, an output shaft is connected to one side of the double-end motor, a driven shaft is fixedly connected to the other end of the output shaft, and a fixing block and a connecting block are fixedly installed on the inner wall of the device main body, and the inside of fixed block runs through there is the driven shaft to the other end fixedly connected with connecting axle of driven shaft, and the surface connection of device main part has the piece of controlling, controls one side fixedly connected with litter of piece simultaneously, the surface connection of water pipe has the dirty piece of collection, and the other end fixedly connected with stopper of the dirty piece of collection to the upper and lower both sides of stopper are connected with the litter, and the surface cup joints of litter is connected with reset spring in addition, the other end of connecting axle rotates and is connected with the connecting rod, and the middle part of connecting rod is connected with the drive block, and the other end of connecting rod rotates and is connected with the driven lever, and the other end of driven lever rotates simultaneously and is connected with the connecting block, one side fixedly connected with connecting plate of drive block, and one side fixedly connected with bracing piece of connecting plate to the both sides fixedly connected with brush of bracing piece.
Preferably, the upper ends of the air inlet and the air outlet are horn-shaped, the air inlet and the air outlet are symmetrically distributed about the longitudinal center line of the device body, and the diameter of the connecting part of the air inlet and the air outlet and the device body is smaller than the diameter of the opening at the upper end of the air inlet and the air outlet.
Preferably, the upper end and the lower end of the water pipe are of arc structures, the water pipe is connected with the dirt collecting block in a laminating mode, and the diameter of the groove in the outer surface of the water pipe is larger than that of the groove in the dirt collecting block.
Preferably, the driving blocks are symmetrically distributed about the transverse center line of the connecting plate, the side views of the driving blocks are triangular structures, and the driving blocks are connected with the connecting rod in a rotating mode.
Preferably, the equal distance of one side of connecting plate distributes and has the bracing piece, and the both sides equal distance of bracing piece distributes and has the brush to the length of looking sideways at of bracing piece is greater than the length of looking sideways at of water pipe.
Preferably, the hairbrush is symmetrically distributed about the longitudinal center line of the support rod, the hairbrush is connected with the water pipe in a fitting mode, and the hairbrush is circular in side view.
Preferably, the dirt collecting blocks are distributed on one side of the limiting block at equal intervals, the overlooking length of each dirt collecting block is equal to the overlooking length of the water pipe, and the limiting block is of an inverted T-shaped structure.
Preferably, the slide rod and the return spring form a telescopic structure in the inner wall of the device main body, the slide rod is connected with the limiting block in a clamping manner, and the slide rod is symmetrically distributed about the transverse center line of the limiting block.
The invention provides another technical scheme which is a recovery method of a heat recovery device for producing nylon heat insulation strip master batches, and the recovery method comprises the following steps:
the method comprises the following steps: firstly, the whole device needs to be installed at a proper position;
step two: connecting a hot air outlet with an air inlet, so that hot air generated in the production process of the nylon heat insulation strip master batches enters the device main body from the air inlet, and the hot air can exchange heat with water flow in a water pipe in the device main body, so that the water flow absorbs heat carried by the hot air;
step three: poking the control blocks connected with the outer surface of the device main body at two sides respectively, penetrating the limiting blocks into the device main body and then loosening the control blocks, so that the return spring pushes the sliding rod to be clamped and positioned with the limiting blocks, and meanwhile, the dirt collecting blocks are connected with the outer surface of the water pipe;
step four: when the power supply is switched on, the double-end motor can drive the output shaft to rotate, so that the subsequent support rod drives the brushes connected with the two sides of the support rod to wash the water pipe through movement, and dirt on the water pipe falls to the inner part of the dirt collecting block;
step five: the control block is stirred to separate the sliding rod from the limiting block, and then the limiting block is taken out to clean up the dirt in the dirt collecting block.
Compared with the prior art, the invention has the beneficial effects that: when the heat recovery device for producing the nylon heat insulation strip master batches is used, heat can be absorbed through water flow, meanwhile, the heat can be added through a burner according to production needs, the device can be cleaned through a hairbrush, and the generation of dirt on the outer surface of a water pipe is avoided, so that the whole device has a long service life, and the cleaned dirt is conveniently treated;
1. hot air generated in the production process of the nylon heat insulation strip master batches enters the device main body from the air inlet, flows in the device main body and exchanges heat with water flow in the water pipe, so that the water flow absorbs heat carried by the hot air, and the heat is favorably recovered by the device;
2. the double-end motor drives the output shaft to rotate, so that the driven shaft drives the connecting shaft fixedly connected with the driven shaft to rotate, the subsequent connecting plate drives the supporting rod to move, the supporting rod drives the hairbrushes connected to the two sides of the supporting rod to brush the water pipe through movement, and therefore the hairbrushes can clean dirt on the outer surface of the water pipe;
3. dirt on the water pipe drops to the inside back of dirty piece of collection, stirs and controls the piece for the litter separates with the stopper, then takes out the stopper, makes things convenient for the staff to clear up the inside dirt of dirty piece of collection.
Drawings
FIG. 1 is a schematic cross-sectional front view of the present invention;
FIG. 2 is a schematic side view of the connecting rod and the driving block of the present invention;
FIG. 3 is a schematic view of a connection structure of a driven shaft and a connecting shaft in a top view according to the present invention;
FIG. 4 is a schematic view of a top-view connection structure of the dirt collecting block and the limiting block according to the present invention;
FIG. 5 is a schematic view of a rear view connection structure of the limiting block and the operation block of the present invention;
FIG. 6 is an enlarged view of the structure at A in FIG. 1 according to the present invention.
In the figure: 1. a device main body; 2. an air inlet; 3. an air outlet; 4. a water outlet; 5. a water inlet; 6. a water pipe; 7. a burner; 8. an inner barrel; 9. a blower; 10. a bearing plate; 11. a double-headed motor; 12. an output shaft; 13. a fixed block; 14. a driven shaft; 15. a connecting shaft; 16. a connecting rod; 17. a drive block; 18. a driven lever; 19. connecting blocks; 20. a connecting plate; 21. a support bar; 22. a brush; 23. collecting dirt blocks; 24. a limiting block; 25. a manipulation block; 26. a slide rod; 27. a return spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a heat recovery device for producing nylon heat insulation strip master batches comprises a device main body 1, an air inlet 2, an air outlet 3, a water outlet 4, a water inlet 5, a water pipe 6, a combustor 7, an inner cylinder 8, an air blower 9, a bearing plate 10, a double-end motor 11, an output shaft 12, a fixing block 13, a driven shaft 14, a connecting shaft 15, a connecting rod 16, a driving block 17, a driven rod 18, a connecting block 19, a connecting plate 20, a supporting rod 21, a hairbrush 22, a dirt collecting block 23, a limiting block 24, a control block 25, a sliding rod 26 and a return spring 27, wherein the air inlet 2 and the air outlet 3 are fixedly connected to two sides of the device main body 1, the water outlet 4 and the water inlet 5 are fixedly connected to two sides of the device main body 1, the water pipe 6 is fixedly connected to one end of the water outlet 4, the water inlet 5 is fixedly connected to the other end of the water pipe 6, and the combustor 7 is fixedly installed on one side of the device main body 1, and one end of the burner 7 is fixedly connected with an inner cylinder 8, and the inner cylinder 8 is fixedly installed inside the device main body 1, and one side of the device main body 1 is fixedly connected with an air blower 9, one side of the device main body 1 is fixedly connected with a bearing plate 10, and the upper surface of the bearing plate 10 is fixedly installed with a double-end motor 11, and one side of the double-end motor 11 is connected with an output shaft 12, and the other end of the output shaft 12 is fixedly connected with a driven shaft 14, and the inner wall of the device main body 1 is fixedly installed with a fixed block 13 and a connecting block 19, and the inside of the fixed block 13 is penetrated with the driven shaft 14, and the other end of the driven shaft 14 is fixedly connected with a connecting shaft 15, and the outer surface of the device main body 1 is connected with a control block 25, and one side of the control block 25 is fixedly connected with a sliding rod 26, the outer surface of the water pipe 6 is connected with a dirt collecting block 23, and the other end of the dirt collecting block 23 is fixedly connected with a limiting block 24, and the upper and lower both sides of stopper 24 are connected with litter 26, and the surface cup joint of litter 26 is connected with reset spring 27, and the other end of connecting axle 15 rotates and is connected with connecting rod 16, and the middle part of connecting rod 16 is connected with drive block 17, and the other end of connecting rod 16 rotates and is connected with driven lever 18, and the other end of driven lever 18 rotates and is connected with connecting block 19 simultaneously, and one side fixedly connected with connecting plate 20 of drive block 17, and one side fixedly connected with bracing piece 21 of connecting plate 20, and both sides fixedly connected with brush 22 of bracing piece 21.
The upper ends of the air inlet 2 and the air outlet 3 are horn-shaped, the air inlet 2 and the air outlet 3 are symmetrically distributed about the longitudinal central line of the device main body 1, and the diameters of the joints of the air inlet 2 and the air outlet 3 and the device main body 1 are smaller than the diameters of the upper ends of the air inlet and the air outlet, so that the air can conveniently enter the device main body 1 and can flow in the device main body 1, and the improvement on the heat recovery efficiency of the device is facilitated.
The upper and lower both ends of water pipe 6 are the arc structure, and water pipe 6 is connected for the laminating with the connected mode of collection dirty piece 23 to the diameter of 6 surface recesses of water pipe is greater than the diameter of collection dirty piece 23 recesses, makes things convenient for collection dirty piece 23 and 6 surface interconnect of water pipe, is favorable to the dirt to fall inside collection dirty piece 23 entirely.
The horizontal central line of driving block 17 about connecting plate 20 is the symmetric distribution, and driving block 17 looks sideways at and is the triangle-shaped structure to driving block 17 is connected for rotating with connecting rod 16's connected mode, is favorable to connecting rod 16 to promote driving block 17 and moves, and is favorable to improving the stability of driving block 17 in the motion process.
One side equidistance of connecting plate 20 distributes and has bracing piece 21, and the both sides equidistance of bracing piece 21 distributes and have brush 22 to bracing piece 21 looks sideways at the length and is greater than the length that looks sideways at of water pipe 6, makes things convenient for bracing piece 21 to drive brush 22 and moves, and is favorable to improving brush 22's clean efficiency.
The brush 22 is symmetrically distributed about the longitudinal central line of the support rod 21, the connection mode of the brush 22 and the water pipe 6 is the attachment connection, and the side view of the brush 22 is circular, so that the contact area between the brush 22 and the water pipe 6 is conveniently increased, and the improvement of the cleaning capability of the brush 22 is facilitated.
Dirty piece 23 that collects is distributed to one side equidistance of stopper 24, and the overlooking length of dirty piece 23 of collection equals the overlooking length of water pipe 6 to stopper 24 be "T" style of calligraphy structure, make things convenient for dirty piece 23 of collection to cover 6 surfaces of water pipe, be favorable to improving the collection efficiency of dirty piece 23 of collection to the dirt.
The slide rod 26 and the return spring 27 form a telescopic structure in the inner wall of the device main body 1, the slide rod 26 is connected with the limiting block 24 in a clamping mode, and the slide rod 26 is symmetrically distributed about the transverse center line of the limiting block 24, so that the limiting block 24 is convenient to detach and install, and workers can treat dirt in the dirt collecting block 23 conveniently.
In order to better show a specific use method of the heat recovery device for producing the nylon heat insulation strip master batch, the recovery method of the heat recovery device for producing the nylon heat insulation strip master batch in the embodiment includes the following steps:
the method comprises the following steps: firstly, the whole device needs to be installed at a proper position;
step two: connecting a hot air outlet with the air inlet 2, so that hot air generated in the production process of the nylon heat insulation strip master batches enters the device main body 1 from the air inlet 2, and the hot air can exchange heat with water flow in the water pipe 6 in the device main body 1, so that the water flow absorbs heat carried by the hot air;
step three: the control blocks 25 connected with the outer surface of the device body 1 are respectively stirred towards the two sides, the control blocks 25 are loosened after the limiting blocks 24 penetrate into the device body 1, so that the return spring 27 pushes the sliding rod 26 to be clamped and positioned with the limiting blocks 24, and meanwhile, the dirt collecting block 23 is connected with the outer surface of the water pipe 6;
step four: when the power supply is switched on, the double-end motor 11 can drive the output shaft 12 to rotate, so that the subsequent support rod 21 drives the brushes 22 connected with the two sides of the support rod to brush the water pipe 6 through movement, and dirt on the water pipe 6 falls into the dirt collecting block 23;
step five: the control block 25 is pulled to separate the slide rod 26 from the limit block 24, and then the limit block 24 is taken out to clean the dirt in the dirt collecting block 23.
The working principle of the embodiment is as follows: in the heat recovery device for producing the nylon heat insulation strip master batch and the recovery method thereof, firstly, a hot air outlet is required to be connected with an air inlet 2, so that hot air generated in the production process of the nylon heat insulation strip master batch enters the device main body 1 from the air inlet 2, then, the water inlet 5 is opened to allow the water flow to enter the inside of the water pipe 6, the hot wind flows inside the apparatus body 1, and exchanges heat with the water flow in the water pipe 6, so that the water flow absorbs the heat carried by the hot air, meanwhile, the burner 7 can be opened according to the requirement, the material in the inner cylinder 8 is burnt, the generated heat further heats the water flow, under the action of the blower 9, hot air in the device main body 1 can flow at an accelerated speed and is discharged from the air outlet 3, then the water outlet 4 is opened, and heated water flow can flow out from the water outlet 4; when adjusting, firstly, when angle adjustment is needed, according to the illustration in fig. 1 and fig. 2;
when the heat recovery device needs to be cleaned, firstly, the limit block 24 and the device body 1 need to be butted, the control block 25 connected with the outer surface of the device body 1 is shifted to two sides respectively, the control block 25 can drive the slide rod 26 connected with the control block to slide in the inner wall of the device body 1, meanwhile, the slide rod 26 can extrude the reset spring 27 sleeved on the outer surface of the slide rod 26, then the limit block 24 is penetrated into the device body 1, then the control block 25 is loosened, the reset spring 27 can push the slide rod 26 to be clamped and positioned with the limit block 24, meanwhile, the dirt collecting block 23 connected with one side of the limit block 24 is connected with the outer surface of the water pipe 6, then the power supply is switched on, the double-head motor 11 can drive the output shaft 12 to rotate, the output shaft 12 can drive the driven shaft 14 fixedly connected with the output shaft to rotate, then the driven shaft 14 can drive the connecting shaft 15 fixedly connected with the output shaft to rotate, so that the connecting shaft 15 drives the connecting rod 16 connected with the connecting shaft to move, meanwhile, the connecting rod 16 can push the driving block 17 connected with the connecting rod to move, the driving block 17 drives the connecting plate 20 fixedly connected with one side of the connecting rod to move synchronously, the connecting plate 20 can drive the supporting rod 21 to move, the supporting rod 21 drives the brushes 22 connected with two sides of the supporting rod to wash the water pipe 6 through movement, so that the dirt on the water pipe 6 falls into the dirt collecting block 23, then the control block 25 is shifted to separate the sliding rod 26 from the limiting block 24, then the limiting block 24 is taken out, and the dirt in the dirt collecting block 23 is cleaned.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.