CN112176575A - Textile industry is with braided wire dyeing apparatus - Google Patents
Textile industry is with braided wire dyeing apparatus Download PDFInfo
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- CN112176575A CN112176575A CN202010883839.XA CN202010883839A CN112176575A CN 112176575 A CN112176575 A CN 112176575A CN 202010883839 A CN202010883839 A CN 202010883839A CN 112176575 A CN112176575 A CN 112176575A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 162
- 239000004753 textile Substances 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000007788 liquid Substances 0.000 claims abstract description 65
- 238000001035 drying Methods 0.000 claims abstract description 51
- 238000005507 spraying Methods 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000009471 action Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 239000000975 dye Substances 0.000 description 100
- 230000000694 effects Effects 0.000 description 25
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000009970 yarn dyeing Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010919 dye waste Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010808 liquid waste Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the technical field of textile thread dyeing, and particularly relates to a textile thread dyeing device for textile industry, which comprises a main body with a hollow interior; a feed inlet and a discharge outlet are formed in the right side of the main body; a feeding guide roller and a discharging guide roller are arranged on the right side of the main body; a dye liquor box is arranged on the upper surface of the main body; the bottom of the dyeing liquid box is provided with a liquid spraying hole; a liquid inlet pipe is arranged on the right side of the dyeing liquid box; a dyeing mechanism positioned right below the liquid spraying hole is arranged in the main body; a first guide roller and a second guide roller are arranged in the main body; a drying mechanism is arranged on the right side of the dyeing mechanism; the drying mechanism is provided with a pipeline; the upper end of the pipeline extends out of the main body; the bottom in the main body is provided with a liquid containing box; the dyeing device is simple in structure, yarns are dyed through the liquid spraying holes and the dyeing sponge, the yarns are dyed uniformly and quickly, and the dyed yarns are dried through the drying mechanism.
Description
Technical Field
The invention belongs to the technical field of textile thread dyeing, and particularly relates to a textile thread dyeing device for textile industry.
Background
The yarn is divided into short fiber yarn, which is formed by spinning short fiber (natural short fiber or chemical fiber staple fiber), ring spindle yarn, free end spinning, self-twisting yarn, etc. Continuous filaments, such as natural silk and chemical filaments, are twisted or untwisted, smooth or textured filaments, and the like. Staple fiber and continuous filament combination yarns, such as polyester cotton filament core spun yarns and the like. The yarn is doubled by two or more single yarns. The more and more useful the yarn is in the modern textile industry. When the yarn is used, the yarn is dyed by a common dyeing device for the purpose that the color of the yarn is more gorgeous and colorful, and the woven cloth is more beautiful. However, the existing yarn dyeing device is simple in structure and low in dyeing efficiency, the uneven dyeing condition is easy to occur, the dyed textile wire is scrapped, and the phenomena of high production cost and low production efficiency are caused.
Some technical solutions also exist in the prior art, such as chinese patent with application number CN201821585429.1, including a main workbench, where the top of the main workbench includes a wire barrow and a carrying vessel. The textile thread dyeing device for textile industry is characterized in that a pay-off cart is arranged, a bearing vessel, a container, a spiral dyeing pipe, a funnel, a liquid conveying pipe, a liquid storage box, a liquid dropping head and a first thread wheel are arranged in a matched mode, so that textile threads are wound and thrown into the spiral dyeing pipe through the pay-off cart and the first thread wheel, the liquid conveying pipe can continuously pour dyes into the liquid storage box, the dyes in the liquid storage box are dropped into the funnel through the liquid dropping head, the dyes dropped into the funnel can be uniformly dyed along the spiral dyeing pipe, the dyes dropped into the funnel can continuously dye the textile threads, the textile threads can be discharged through a second discharge port, the dyes are dyed in the textile threads in a dropping mode in the scheme, the dye amount discharged in a single time is small, and the condition of uneven dyeing is easy to appear when the yarns are dyed, and for dripping on the yarn, carry out the dyestuff that dyes to the yarn and be directly discharged, cause very big waste, increased manufacturing cost, simultaneously because the control of dyestuff process of dripping is comparatively difficult, the dyestuff caking that the too much dyestuff leads to can appear in yarn upper portion position, seriously influences the quality of yarn after the dyeing and the weaving process of yarn in the weaving machine.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems of uneven yarn dyeing, dye waste and the need of drying after yarn dyeing, the invention provides a textile thread dyeing device for textile industry.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a textile thread dyeing device for textile industry, which comprises a main body; the main body is hollow inside; a feed inlet and a discharge outlet are formed in the right side wall of the main body; the feed inlet is positioned above the discharge outlet; a feeding guide roller and a discharging guide roller are arranged on the right side wall of the main body; the feeding guide roller is opposite to the feeding hole; the discharging guide roller is opposite to the discharging hole; a dye liquor box is arranged on the upper surface of the main body; the bottom of the dyeing liquid box is provided with a liquid spraying hole; the liquid spraying holes are internally covered with a rubber layer, and the rubber layer seals the liquid spraying holes under the action of no external force; the outlet of the liquid spraying hole is positioned in the main body; a liquid inlet pipe is arranged on the right side of the dye liquor box and is vertical to the side wall of the dye liquor box; a dyeing mechanism is arranged in the main body; the dyeing mechanism is positioned right below the liquid spraying hole at the bottom of the dye liquor box; the dyeing mechanism comprises a U-shaped shell and dyeing sponge; the U-shaped shell is fixedly connected to the side wall in the main body; the opening of the U-shaped shell is upward, and through holes are uniformly formed in the bottom of the U-shaped shell; the dyeing sponge is arranged in the U-shaped shell; a yarn channel is formed in the dyeing sponge; a first guide roller and a second guide roller are arranged in the main body; the first guide roller is positioned right above the second guide roller; the guide roller is positioned above the dyeing mechanism and is at the same height with the feed inlet; the second guide roller and the middle position of the dyeing mechanism are positioned at the same height, and the second guide roller and the discharge hole are positioned at the same height; a drying mechanism is arranged on the right side of the dyeing mechanism; the drying mechanism is provided with a pipeline; the upper end of the pipeline extends out of the main body; the drying mechanism and the discharge port are at the same height; the bottom in the main body is provided with a liquid containing box; the liquid containing box is positioned right below the dyeing mechanism;
when the dyeing machine works, yarns to be dyed are conveyed into the main body from the feed inlet through the feeding guide roller, the yarns entering the main body pass through the upper part of the dyeing mechanism to reach the first guide roller, the yarns are reversed through the first guide roller and the second guide roller, the yarns start to advance reversely, pass through a yarn channel in dyeing sponge and then enter the drying mechanism, are dried in the drying mechanism and then leave the main body through the discharge outlet, finally reach the discharge guide roller and are collected, meanwhile, when the yarns enter the main body, the outside starts to pump dye liquor into the dye liquor box, the pressure in the dye liquor box is improved through the continuously pumped dye liquor, so that the rubber layer in the liquid spraying hole is opened, the dye liquor in the dye liquor box is sprayed out through the liquid spraying hole to dye the yarns above the dyeing mechanism, and meanwhile, the pressure in the dye liquor box is controlled by controlling the speed of pumping the dye liquor into the dye liquor box, thereby controlling the speed of the dye liquor in the dye liquor box which is sprayed out through the liquor spraying hole, improving the dyeing effect of the yarn, avoiding waste, meanwhile, after the yarn is dyed by the dye liquor sprayed from the liquor spraying hole, the redundant dye liquor continuously falls onto the dyeing mechanism and is absorbed by the dyeing sponge, when the yarn passes through the dyeing sponge after passing through the guide roller I and the guide roller II, the yarn is further dyed by the dye solution absorbed by the dyeing sponge, the yarn is dyed uniformly, the condition that the dyeing solution sprays and dyes from the upper part to cause the missed dyeing or uneven dyeing of the part of the yarn positioned below the yarn is avoided, thereby improve the effect of yarn dyeing, simultaneously, when the dye liquor that drips is more, can not be by the sponge absorption of dyeing, unnecessary dye liquor falls from the through-hole department of U-shaped shell bottom, is collected by the flourishing liquid box that is located under the dyeing mechanism, avoids the dye liquor extravagant, reduction in production cost.
Preferably, the drying mechanism comprises an outer layer pipe and an inner layer pipe; two ends of the outer layer pipe are fixedly connected to the dyeing mechanism and the inner wall of the main body respectively; the inner layer pipe is arranged in the outer layer pipe; the inner layer pipe can freely rotate in the outer layer pipe; two ends of the inner-layer pipe are provided with annular bulges; the annular bulge and the outer layer pipe are kept in a sealed state; a pipeline is vertically arranged in the middle of the outer layer pipe; the central line of the pipeline is not contacted with the central line of the outer layer pipe; the outer wall of the inner-layer pipe is uniformly provided with shifting pieces; the poking sheet can push the inner layer pipe to rotate under the impact of steam in the pipeline; the inner layer pipe is provided with a steam channel; the steam channel is communicated with two sides of the inner layer pipe;
when the yarn drying device works, after the yarn is dyed by the dyeing mechanism, the yarn enters the drying mechanism for drying, high-temperature steam which is input into the drying mechanism from the outside through a pipeline during drying enters a space between the outer layer pipe and the inner layer pipe, the pipeline is vertical to the outer layer pipe, the central line of the pipeline deviates from the central line of the outer layer pipe, the introduced high-temperature steam impacts a plectrum on the outer wall of the inner layer pipe to push the inner layer pipe to start rotating in the outer layer pipe, the high-temperature steam which enters between the outer layer pipe and the inner layer pipe enters the inner layer pipe through the steam channel due to the steam channel arranged on the inner layer pipe, the yarn which passes through the inner layer pipe is dried, meanwhile, the inner layer pipe rotates under the impact of the high-temperature steam, the steam which enters into the inner layer pipe through the steam channel also rotates to dry the periphery of the yarn, the utility model provides drying efficiency and stoving effect, simultaneously, it is single to avoid getting into the inlayer pipe high temperature steam direction to the interior, and the position stoving speed that faces back to the high temperature steam direction when leading to the yarn to dry is slow, and the stoving effect is poor, and drying efficiency is low.
Preferably, the liquid inlet pipe is provided with a spiral pipe; the spiral pipe is tightly attached to the liquid inlet pipe; the outer side of the spiral pipe is wrapped with a heat-insulating layer; the spiral pipe is communicated with the steam inlet; the spiral pipe is communicated with the pipeline;
the during operation lets in the high temperature steam in the stoving mechanism at first through the spiral pipe, heaies up the dye liquor that enters into in the dye liquor case, improves the activity of dye liquor, prevents that the dye liquor temperature from crossing low and leading to condensing, and simultaneously, the temperature that improves the dye liquor can increase the infiltration of dye liquor to the yarn, improves the dyeing effect and the dyeing efficiency of yarn.
Preferably, steam nozzles are uniformly arranged on the inner wall of the inner-layer pipe; the steam nozzle is communicated with the steam channel on the inner layer pipe; an inclination angle is formed between the steam nozzle and the inner wall of the inner-layer pipe, and the outlet of the steam nozzle is not aligned with the central line of the inner-layer pipe;
when the yarn drying device works, because the inclined angle exists between the steam nozzle in the inner layer pipe and the inner wall of the inner layer pipe, the yarn is not directly impacted in the inner layer pipe by the high-temperature steam sprayed by the steam nozzle, the yarn can be prevented from being twisted and tangled under the impact of the high-temperature steam, the yarn is prevented from being broken or blocked, and the normal production is influenced, meanwhile, the high-temperature steam sprayed by the steam nozzle forms annular airflow along the inner wall of the inner layer pipe, the temperature of each position in the inner layer pipe is ensured to be consistent, the drying effect is improved, meanwhile, the annular airflow in the inner layer pipe can ensure that the yarn is always positioned at the central position of the inner layer pipe when passing through the inner layer pipe, the yarn is prevented from generating excessive friction, the yarn is prevented from being damaged, the strength is reduced, and meanwhile, the arranged steam nozzle can generate a reaction force when spraying the high-temperature steam and simultaneously acts on the impact force generated by the, the rotation speed of the inner layer pipe is improved, and the inner layer pipe is prevented from rotating slowly or stopping rotating when the steam pressure is low.
Preferably, a scraper is arranged at the feed inlet; a small amount of adhesive is added into the dye liquor in the dye liquor box;
when in work, when the yarn enters the main body through the feed inlet, the yarn is scraped by the scraper arranged at the feed inlet to fluff the surface of the yarn, when the yarns with fluffed surfaces pass above the dyeing mechanism, the dye liquor sprayed from the liquid spraying holes can be more quickly attached to the surfaces of the yarns and permeate into the yarns when contacting the yarns, so that the dyeing effect of the yarns is improved, the yarn is partially extruded when passing through the first guide roller and the second guide roller, so that the fluff on the surface of the yarn is partially pressed on the yarn main body under the action of the adhesive in the dye solution, after the yarns enter the dyeing sponge, the fluff on the surfaces of the yarns is extruded by the dyeing sponge and then is adhered to the main body of the yarns, so that the neatness of the yarns is ensured, meanwhile, through the process of producing fluff on the surface of the yarn and then bonding the fluff into an original shape, the combination of the dye and the yarn is tighter, and the dyeing effect and the color fastness after dyeing are improved.
Preferably, a baffle is arranged in the U-shaped shell; a spring is arranged between the baffle and the U-shaped shell; a threaded shaft is arranged on the U-shaped shell; the threaded shaft is in threaded connection with the side wall of the U-shaped shell; the threaded shaft and the part of the inner side of the U-shaped shell are arranged on the baffle; the threaded shaft can freely rotate on the baffle plate and can drive the baffle plate to move;
the during operation, the yarn passes dyeing sponge and is dyed through the yarn passageway of seting up in the dyeing sponge, and simultaneously, because the characteristic of cotton self, when the yarn passes dyeing sponge, hug closely between dyeing sponge and the yarn, improve the dyeing effect, and simultaneously, dye when the yarn of different diameters, when needing to pass dyeing sponge, rotate the screw thread axle, move about the baffle in U-shaped shell through the screw thread axle drive, change the external force size that receives of dyeing sponge, thereby adjust the size of the yarn passageway in the dyeing sponge, adapt to the yarn of different diameters, and guarantee that the degree of hugging closely of dyeing sponge to the yarn of different diameters is roughly equal, when guaranteeing that the yarn of different specifications dyes, the dyeing effect is unanimous.
The invention has the following beneficial effects:
1. according to the textile thread dyeing device for textile industry, the dyeing liquid box, the liquid spraying hole and the dyeing sponge are arranged to carry out secondary dyeing on the yarns, so that the yarn dyeing uniformity is improved, meanwhile, the yarn dyeing effect can be further improved through the dyeing sponge, the dye caking problem caused by dye stacking possibly existing can be avoided, and the quality of the dyed yarns is improved.
2. According to the textile thread dyeing device for textile industry, the outer layer pipe, the inner layer pipe, the steam channel, the steam nozzle, the shifting piece and the pipeline are arranged, so that when the dyed yarns are dried by the drying mechanism, the yarns can be dried from the periphery of the yarns, the drying effect and the drying efficiency are improved, and meanwhile, the inner layer pipe rotates in the drying process, so that the yarns can be prevented from being tangled or distorted and broken due to the fact that high-temperature steam directly impacts the yarns.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial cross-sectional view of the drying mechanism of the present invention;
FIG. 3 is a partial cross-sectional view of the dyeing apparatus of the present invention
In the figure: the dyeing machine comprises a main body 1, a feed inlet 11, a scraper 12, a feed guide roller 13, a discharge guide roller 14, a guide roller I15, a guide roller II 16, a discharge outlet 17, a dyeing liquid box 2, a liquid spraying hole 21, a liquid inlet pipe 22, a spiral pipe 23, a steam inlet 231, a dyeing mechanism 3, a U-shaped shell 31, a dyeing sponge 32, a yarn channel 321, a spring 33, a threaded shaft 34, a baffle 35, a through hole 36, a drying mechanism 4, a pipeline 41, an outer layer pipe 42, an inner layer pipe 43, a shifting sheet 44, a steam nozzle 45, a steam channel 451 and a liquid containing box 5.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 3, a textile thread dyeing apparatus for textile industry according to the present invention includes a main body 1; the main body 1 is hollow inside; a feed inlet 11 and a discharge outlet 17 are formed in the right side wall of the main body 1; the feed inlet 11 is positioned above the discharge outlet 17; a feeding guide roller 13 and a discharging guide roller 14 are arranged on the right side wall of the main body 1; the feeding guide roller 13 is opposite to the feeding hole 11; the discharging guide roller 14 is opposite to the discharging hole 17; a dye liquor box 2 is arranged on the upper surface of the main body 1; the bottom of the dyeing liquid box 2 is provided with a liquid spraying hole 21; the liquid spraying hole 21 is internally covered with a rubber layer, and the rubber layer seals the liquid spraying hole 21 under the action of no external force; the outlet of the liquid spraying hole 21 is positioned inside the main body 1; a liquid inlet pipe 22 is arranged on the right side of the dye liquor box 2 and is vertical to the side wall of the dye liquor box 2; a dyeing mechanism 3 is arranged in the main body 1; the dyeing mechanism 3 is positioned right below the liquid spraying hole 21 at the bottom of the liquid dyeing box 2; the dyeing mechanism 3 comprises a U-shaped shell 31 and a dyeing sponge 32; the U-shaped shell 31 is fixedly connected to the side wall in the main body 1; the opening of the U-shaped shell 31 is upward, and through holes 36 are uniformly formed in the bottom of the U-shaped shell 31; the dyeing sponge 32 is arranged in the U-shaped shell 31; a yarn channel 321 is formed in the dyeing sponge 32; a first guide roller 15 and a second guide roller 16 are arranged in the main body 1; the first guide roller 15 is positioned right above the second guide roller 16; the first guide roller 15 is positioned above the dyeing mechanism 3 and is at the same height with the feed port 11; the middle positions of the second guide roller 16 and the dyeing mechanism 3 are at the same height, and the second guide roller 16 and the discharge hole 17 are at the same height; a drying mechanism 4 is arranged on the right side of the dyeing mechanism 3; the drying mechanism 4 is provided with a pipeline 41; the upper end of the pipeline 41 extends out of the main body 1; the drying mechanism 4 and the discharge port 17 are at the same height; a liquid containing box 5 is arranged at the bottom in the main body 1; the liquid containing box 5 is positioned right below the dyeing mechanism 3;
when the dyeing machine works, yarns to be dyed are conveyed into the main body 1 from the feed inlet 11 through the feed guide roller 13, the yarns entering the main body 1 pass through the upper part of the dyeing mechanism 3 to reach the first guide roller 15, the yarns are turned by the first guide roller 15 and the second guide roller 16 and then start to advance reversely, the yarns enter the drying mechanism 4 after passing through the yarn channel 321 in the dyeing sponge 32, the yarns are dried in the drying mechanism 4 and then leave the main body 1 through the discharge port 17, finally the yarns reach the discharge guide roller 14 to be collected, meanwhile, when the yarns enter the main body 1, dye liquor is pumped into the dye liquor box 2 from the outside, the pressure in the dye liquor box 2 is increased through the continuously pumped dye liquor, so that the rubber layer in the spray liquor hole 21 is opened, the dye liquor in the dye liquor box 2 is sprayed out through the spray liquor hole 21, the yarns above the dyeing mechanism 3 are dyed, the speed of pumping the dye solution into the dye solution box 2 is controlled, the pressure in the dye solution box 2 is controlled, so that the speed of the dye solution in the dye solution box 2 which is sprayed out through the liquid spraying hole 21 is controlled, the dyeing effect of the yarn is improved, the waste is avoided, meanwhile, after the yarn is dyed by the dye solution sprayed out from the liquid spraying hole 21, the redundant dye solution continuously falls onto the dyeing mechanism 3 and is absorbed by the dyeing sponge 32, when the yarn passes through the dyeing sponge 32 after the yarn passes through the change of the guide roller I15 and the guide roller II 16, the dye solution absorbed by the dyeing sponge 32 further dyes the yarn, the yarn is dyed uniformly, the phenomenon that the dye solution is sprayed from the upper part to dye the part below the yarn and is leaked or uneven in dyeing is avoided, the yarn dyeing effect is improved, meanwhile, when more dye solution is dripped and cannot be absorbed by the dyeing sponge 32, the redundant dye solution falls down from the through hole 36 at the bottom of the U-shaped shell 31, is collected by the liquid containing box 5 positioned under the dyeing mechanism 3, avoids dye liquid waste and reduces production cost.
As an embodiment of the present invention, the drying mechanism 4 includes an outer layer pipe 42 and an inner layer pipe 43; two ends of the outer layer tube 42 are respectively fixedly connected to the dyeing mechanism 3 and the inner wall of the main body 1; the inner layer pipe 43 is arranged in the outer layer pipe 42; the inner tube 43 can rotate freely in the outer tube 42; two ends of the inner-layer tube 43 are provided with annular bulges; the annular bulge and the outer layer tube 42 are kept in a sealing state; a pipeline 41 is vertically arranged in the middle of the outer layer pipe 42; the center line of the pipe 41 does not contact the center line of the outer layer pipe 42; the outer wall of the inner-layer tube 43 is uniformly provided with shifting pieces 44; the poking sheet 44 can push the inner-layer pipe 43 to rotate under the impact of steam in the pipeline 41; the inner layer pipe 43 is provided with a steam channel 451; the steam channel 451 is communicated with the two sides of the inner layer pipe 43;
when the yarn drying device works, after the yarn is dyed by the dyeing mechanism 3, the yarn enters the drying mechanism 4 for drying, high-temperature steam which is input into the drying mechanism 4 from the outside through the pipeline 41 during drying, when the high-temperature steam enters a space between the outer layer pipe 42 and the inner layer pipe 43, the pipeline 41 and the outer layer pipe 42 are mutually vertical, and the central line of the pipeline 41 deviates from the central line of the outer layer pipe 42, the introduced high-temperature steam impacts the plectrum 44 on the outer wall of the inner layer pipe 43 to push the inner layer pipe 43 to rotate in the outer layer pipe 42, because the steam channel 451 is arranged on the inner layer pipe 43, the high-temperature steam which enters between the outer layer pipe 42 and the inner layer pipe 43 enters the inner layer pipe 43 through the steam channel 451 in a twinkling of an effort, the yarn which passes through the inner layer pipe 43 is dried, meanwhile, because the inner layer pipe 43 rotates under the impact of the high-temperature steam, the steam which enters the inner layer pipe 43 through the steam channel 451 also rotates, drying the yarn week circle, providing drying efficiency and stoving effect, simultaneously, avoiding getting into inlayer pipe 43 single to the interior high temperature steam direction, the position stoving speed that is back to the high temperature steam direction when leading to the yarn to dry is slow, and the stoving effect is poor, and drying efficiency is low.
As an embodiment of the present invention, a spiral pipe 23 is installed on the liquid inlet pipe 22; the spiral pipe 23 is tightly attached to the liquid inlet pipe 22; the outer side of the spiral pipe 23 is wrapped with a heat-insulating layer; the spiral pipe 23 is communicated with the steam inlet 231; the spiral pipe 23 is communicated with a pipeline 41;
the during operation lets in the high temperature steam in the stoving mechanism 4 at first through spiral pipe 23, and the dye liquor that enters into in dye liquor case 2 heaies up, improves the activity of dye liquor, prevents that the dye liquor temperature from crossing lowly and leading to condensing, and simultaneously, the temperature that improves the dye liquor can increase the infiltration of dye liquor to the yarn, improves the dyeing effect and the dyeing efficiency of yarn.
As an embodiment of the present invention, the inner wall of the inner tube 43 is uniformly provided with steam nozzles 45; the steam nozzle 45 is communicated with the steam channel 451 on the inner layer pipe 43; an inclination angle exists between the steam jet 45 and the inner wall of the inner-layer pipe 43, and the outlet of the steam jet 45 is not aligned with the central line of the inner-layer pipe 43;
during operation, because the inclination angle exists between the steam nozzle 45 in the inner layer tube 43 and the inner wall of the inner layer tube 43, the yarn is not directly impacted in the inner layer tube 43 by the high-temperature steam sprayed by the steam nozzle, the yarn can be prevented from being twisted and tangled under the impact of the high-temperature steam, the yarn is broken or stuck, and the normal production is influenced, meanwhile, the high-temperature steam sprayed by the steam nozzle 45 forms annular airflow along the inner wall of the inner layer tube 43, the temperature of each part in the inner layer tube 43 is ensured to be consistent, the drying effect is improved, meanwhile, the annular airflow in the inner layer tube 43 can ensure that the yarn is always positioned at the central position of the inner layer tube 43 when passing through the inner layer tube 43, the yarn is prevented from generating excessive friction, the yarn is prevented from being damaged, the strength is reduced, and meanwhile, the arranged steam nozzle 45 can generate a reaction force when spraying the high-temperature steam, and the impact force generated by the high-temperature steam on the shifting sheet 44 acts simultaneously, so that the rotating speed of the inner-layer pipe 43 is improved, and the inner-layer pipe 43 is prevented from rotating slowly or stopping rotating when the steam pressure is low.
As an embodiment of the invention, a scraper 12 is arranged at the feed inlet 11; a small amount of adhesive is added into the dye liquor in the dye liquor box 2;
when the dyeing machine works, when yarns enter the main body 1 through the feed port 11, the yarns are scraped by the scraper 12 arranged at the feed port 11, the surfaces of the yarns are fluffed, when the yarns with fluffed surfaces pass through the dyeing mechanism 3, the dye liquor sprayed out of the liquid spraying holes 21 can be more quickly attached to the surfaces of the yarns and permeate into the yarns when contacting the yarns, the dyeing effect of the yarns is improved, then the yarns are partially extruded when passing through the first guide roller 15 and the second guide roller 16, so that fluff on the surfaces of the yarns is partially pressed on the main body of the yarns under the action of the adhesive in the dye liquor, after entering the dyeing sponge 32, the fluff on the surfaces of the yarns is all extruded by the dyeing sponge 32 and then is adhered to the main body of the yarns, the neatness of the yarns is ensured, meanwhile, the process of producing fluff on the surfaces of the yarns and then adhering to the original shape is realized, so that the combination of the dye and the, improve the dyeing effect and the color fastness after dyeing.
In one embodiment of the present invention, a baffle 35 is installed in the U-shaped housing 31; a spring 33 is arranged between the baffle 35 and the U-shaped shell 31; a threaded shaft 34 is arranged on the U-shaped shell 31; the threaded shaft 34 is in threaded connection with the side wall of the U-shaped shell 31; the threaded shaft 34 is arranged on a baffle 35 along with the part of the inner side of the U-shaped shell 31; the threaded shaft 34 can freely rotate on the baffle 35, and the threaded shaft 34 can drive the baffle 35 to move;
during operation, the yarn passes dyeing sponge 32 and is dyed through the yarn passageway 321 who sets up in dyeing sponge 32, and simultaneously, because the characteristic of cotton self, when the yarn passes dyeing sponge 32, hug closely between dyeing sponge 32 and the yarn, improve the dyeing effect, simultaneously, dye when the yarn of different diameters, when needing to pass dyeing sponge 32, rotate threaded shaft 34, drive baffle 35 through threaded shaft 34 and remove about in U-shaped shell 31, change the external force size that receives of dyeing sponge 32, thereby the size of yarn passageway 321 in the adjustment dyeing sponge 32, adapt to the yarn of different diameters, and guarantee that the degree of hugging closely of dyeing sponge 32 to the yarn of different diameters is roughly equal, when guaranteeing that the yarn of different specifications dyes, the dyeing effect is unanimous.
The specific working process is as follows:
when the dyeing machine works, yarns to be dyed are conveyed into the main body 1 from the feed inlet 11 through the feed guide roller 13, the yarns entering the main body 1 pass through the upper part of the dyeing mechanism 3 to reach the first guide roller 15, the yarns are turned by the first guide roller 15 and the second guide roller 16 and then start to advance reversely, the yarns enter the drying mechanism 4 after passing through the yarn channel 321 in the dyeing sponge 32, the yarns are dried in the drying mechanism 4 and then leave the main body 1 through the discharge port 17, finally the yarns reach the discharge guide roller 14 to be collected, meanwhile, when the yarns enter the main body 1, dye liquor is pumped into the dye liquor box 2 from the outside, the pressure in the dye liquor box 2 is increased through the continuously pumped dye liquor, so that the rubber layer in the spray liquor hole 21 is opened, the dye liquor in the dye liquor box 2 is sprayed out through the spray liquor hole 21, the yarns above the dyeing mechanism 3 are dyed, after the yarn is dyed by the dye solution sprayed from the liquid spraying hole 21, the redundant dye solution continuously falls onto the dyeing mechanism 3 and is absorbed by the dyeing sponge 32, when the yarn passes through the dyeing sponge 32 after passing through the change direction of the first guide roller 15 and the second guide roller 16, the dye solution absorbed by the dyeing sponge 32 further dyes the yarn, and meanwhile, when the dropped dye solution is more and cannot be absorbed by the dyeing sponge 32, the redundant dye solution falls from a through hole 36 at the bottom of the U-shaped shell 31 and is collected by a liquid containing box 5 positioned right below the dyeing mechanism 3; after the yarn is dyed by the dyeing mechanism 3, the yarn enters the drying mechanism 4 for drying, high-temperature steam which is input into the drying mechanism 4 from the outside through the pipeline 41 during drying generates impact on the plectrum 44 on the outer wall of the inner-layer tube 43, so that the inner-layer tube 43 is pushed to start rotating in the outer-layer tube 42, the high-temperature steam between the outer-layer tube 42 and the inner-layer tube 43 enters the inner-layer tube 43 through the steam channel 451, and the yarn which passes through the inner-layer tube 43 is dried; the high-temperature steam introduced into the drying mechanism 4 firstly passes through the spiral pipe 23 to heat the dye liquor entering the dye liquor box 2; because an inclination angle exists between the steam nozzle 45 in the inner layer pipe 43 and the inner wall of the inner layer pipe 43, high-temperature steam sprayed out through the steam nozzle does not directly impact yarns in the inner layer pipe 43, and meanwhile, the high-temperature steam sprayed out through the steam nozzle 45 forms annular airflow along the inner wall of the inner layer pipe 43, so that the temperature of each part in the inner layer pipe 43 is ensured to be consistent; when the yarn enters the main body 1 through the feed port 11, the yarn is scraped by the scraper 12 arranged at the feed port 11, so that the surface of the yarn is fluffed, and after the yarn enters the dyeing sponge 32, fluff on the surface of the yarn is extruded by the dyeing sponge 32 and then is adhered to the main body of the yarn, so that the neatness of the yarn is ensured; the yarn passes dyeing sponge 32 and is dyed through the yarn passageway 321 that sets up in dyeing sponge 32, and when the yarn of different diameters need pass dyeing sponge 32, rotates threaded shaft 34, moves about baffle 35 in U-shaped shell 31 through threaded shaft 34 drive, changes the external force size that receives of dyeing sponge 32 to the size of the yarn passageway 321 in the adjustment dyeing sponge 32 adapts to the yarn of different diameters.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a textile wire dyeing apparatus for textile industry which characterized in that: comprises a main body (1); the main body (1) is hollow inside; a feed inlet (11) and a discharge outlet (17) are formed in the right side wall of the main body (1); the feed inlet (11) is positioned above the discharge outlet (17); a feeding guide roller (13) and a discharging guide roller (14) are arranged on the right side wall of the main body (1); the feeding guide roller (13) is opposite to the feeding hole (11); the discharging guide roller (14) is opposite to the discharging hole (17); a dye liquor box (2) is arranged on the upper surface of the main body (1); the bottom of the dyeing liquid box (2) is provided with a liquid spraying hole (21); the liquid spraying holes (21) are internally covered with a rubber layer, and the rubber layer seals the liquid spraying holes (21) under the action of no external force; the outlet of the liquid spraying hole (21) is positioned in the main body (1); a liquid inlet pipe (22) is arranged on the right side of the dye liquor box (2) and is vertical to the side wall of the dye liquor box (2); a dyeing mechanism (3) is arranged in the main body (1); the dyeing mechanism (3) is positioned right below the liquid spraying hole (21) at the bottom of the dyeing liquid box (2); the dyeing mechanism (3) comprises a U-shaped shell (31) and a dyeing sponge (32); the U-shaped shell (31) is fixedly connected to the side wall in the main body (1); the opening of the U-shaped shell (31) is upward, and through holes (36) are uniformly formed in the bottom of the U-shaped shell (31); the dyeing sponge (32) is arranged in the U-shaped shell (31); a yarn channel (321) is arranged in the dyeing sponge (32); a first guide roller (15) and a second guide roller (16) are arranged in the main body (1); the first guide roller (15) is positioned right above the second guide roller (16); the first guide roller (15) is positioned above the dyeing mechanism (3) and is at the same height with the feed port (11); the middle positions of the second guide roller (16) and the dyeing mechanism (3) are at the same height, and the second guide roller (16) and the discharge hole (17) are at the same height; a drying mechanism (4) is arranged on the right side of the dyeing mechanism (3); a pipeline (41) is arranged on the drying mechanism (4); the upper end of the pipeline (41) extends out of the main body (1); the drying mechanism (4) and the discharge hole (17) are at the same height; a liquid containing box (5) is arranged at the bottom in the main body (1); the liquid containing box (5) is positioned right below the dyeing mechanism (3).
2. A textile thread dyeing apparatus for textile industry according to claim 1, characterized in that: the drying mechanism (4) comprises an outer layer pipe (42) and an inner layer pipe (43); two ends of the outer layer pipe (42) are respectively and fixedly connected to the inner walls of the dyeing mechanism (3) and the main body (1); the inner layer pipe (43) is arranged in the outer layer pipe (42); the inner layer pipe (43) can rotate freely in the outer layer pipe (42); two ends of the inner layer pipe (43) are provided with annular bulges; the annular bulge and the outer layer pipe (42) are kept in a sealing state; a pipeline (41) is vertically arranged in the middle of the outer layer pipe (42); the central line of the pipeline (41) is not contacted with the central line of the outer layer pipe (42); the outer wall of the inner-layer pipe (43) is uniformly provided with shifting sheets (44); the poking sheet (44) can push the inner layer pipe (43) to rotate under the impact of steam in the pipeline (41); the inner layer pipe (43) is provided with a steam channel (451); the steam channel (451) is communicated with the two sides of the inner layer pipe (43).
3. A textile thread dyeing apparatus for textile industry according to claim 1, characterized in that: a spiral pipe (23) is arranged on the liquid inlet pipe (22); the spiral pipe (23) is tightly attached to the liquid inlet pipe (22); the outer side of the spiral pipe (23) is wrapped with a heat-insulating layer; the spiral pipe (23) is communicated with the steam inlet (231); the spiral pipe (23) is communicated with a pipeline (41).
4. A textile thread dyeing apparatus for textile industry according to claim 2, characterized in that: steam nozzles (45) are uniformly arranged on the inner wall of the inner-layer pipe (43); the steam nozzle (45) is communicated with a steam channel (451) on the inner layer pipe (43); an inclination angle exists between the steam jet nozzle (45) and the inner wall of the inner layer pipe (43), and the outlet of the steam jet nozzle (45) is not aligned with the central line of the inner layer pipe (43).
5. A textile thread dyeing apparatus for textile industry according to claim 1, characterized in that: a scraper (12) is arranged at the feed inlet (11); a small amount of adhesive is added into the dye liquor in the dye liquor box (2).
6. A textile thread dyeing apparatus for textile industry according to claim 1, characterized in that: a baffle (35) is arranged in the U-shaped shell (31); a spring (33) is arranged between the baffle plate (35) and the U-shaped shell (31); a threaded shaft (34) is arranged on the U-shaped shell (31); the threaded shaft (34) is in threaded connection with the side wall of the U-shaped shell (31); the threaded shaft (34) is arranged on the baffle (35) together with the part of the inner side of the U-shaped shell (31); the threaded shaft (34) can rotate freely on the baffle (35), and the threaded shaft (34) can drive the baffle (35) to move.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010883839.XA CN112176575A (en) | 2020-08-28 | 2020-08-28 | Textile industry is with braided wire dyeing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010883839.XA CN112176575A (en) | 2020-08-28 | 2020-08-28 | Textile industry is with braided wire dyeing apparatus |
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CN112176575A true CN112176575A (en) | 2021-01-05 |
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CN202010883839.XA Withdrawn CN112176575A (en) | 2020-08-28 | 2020-08-28 | Textile industry is with braided wire dyeing apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113445227A (en) * | 2021-07-06 | 2021-09-28 | 钟丹敏 | Industrial fireproof heat-insulation fiber cloth pasting and dyeing device |
CN115161916A (en) * | 2022-07-27 | 2022-10-11 | 无锡夏利达漂染有限公司 | Low energy consumption and cotton yarn dyeing apparatus of high dyeing effect |
-
2020
- 2020-08-28 CN CN202010883839.XA patent/CN112176575A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113445227A (en) * | 2021-07-06 | 2021-09-28 | 钟丹敏 | Industrial fireproof heat-insulation fiber cloth pasting and dyeing device |
CN115161916A (en) * | 2022-07-27 | 2022-10-11 | 无锡夏利达漂染有限公司 | Low energy consumption and cotton yarn dyeing apparatus of high dyeing effect |
CN115161916B (en) * | 2022-07-27 | 2023-10-20 | 无锡夏利达漂染有限公司 | Low-energy-consumption and high-dyeing-effect cotton yarn dyeing device |
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Application publication date: 20210105 |