CN109137155B - Doubling, twisting, dyeing and finishing all-in-one machine - Google Patents

Doubling, twisting, dyeing and finishing all-in-one machine Download PDF

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Publication number
CN109137155B
CN109137155B CN201811172821.8A CN201811172821A CN109137155B CN 109137155 B CN109137155 B CN 109137155B CN 201811172821 A CN201811172821 A CN 201811172821A CN 109137155 B CN109137155 B CN 109137155B
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China
Prior art keywords
yarn
twisting
dyeing
cleaning
tank
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CN201811172821.8A
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CN109137155A (en
Inventor
陈琳
郭文璐
郭永进
郭川
牟国英
陈新
陈娟
吴积香
邱友富
王永闽
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Yongan Rifa Textile Co ltd
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Yongan Rifa Textile Co ltd
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Priority to CN201811172821.8A priority Critical patent/CN109137155B/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H1/00Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/10Spinning or twisting machines in which the product is wound-up continuously for imparting multiple twist, e.g. two-for-one twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/306Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Coloring (AREA)

Abstract

The invention belongs to the technical field of textile equipment, and particularly relates to a doubling, twisting and dyeing and finishing integrated machine. The yarn dyeing device comprises a frame, a yarn storage spindle, a first yarn guiding element, a yarn collecting structure, a second yarn guiding element, a yarn dyeing device, a first yarn drying device, a yarn cleaning device, a second yarn drying device, a twisting mechanism and a winding mechanism, wherein the yarn storage spindle, the first yarn guiding element, the yarn collecting structure, the second yarn guiding element, the yarn dyeing device, the first yarn drying device, the yarn cleaning device, the second yarn drying device, the twisting mechanism and the winding mechanism are sequentially arranged on the frame along the yarn advancing direction. In order to realize doubling and twisting integration and finish dyeing, sizing and waxing of yarns, the invention provides a doubling and twisting dyeing and finishing integrated machine which is capable of realizing yarn doubling and twisting and finishing dyeing, sizing, waxing, double twisting and other processes of yarns, realizing full-automatic production operation, improving production efficiency, being not easy to break and having low requirements on quality of various yarns.

Description

Doubling, twisting, dyeing and finishing all-in-one machine
Technical Field
The invention belongs to the technical field of textile equipment, and particularly relates to a doubling, twisting and dyeing and finishing integrated machine.
Background
The doubling twisting machine is a textile mechanical device for twisting a plurality of spun yarns into a strand, and is used for processing yarns or the doubled strand yarn products into linear products for weaving and knitting.
The twisting machine in the current market generally requires uniform strength of single yarns in the working process, and if the strength difference of the single yarns in the combined yarns is very large, yarn breakage and single yarn breakage are easily caused, so that quality fluctuation of subsequent processing is caused. Therefore, some production divides doubling and twisting into two procedures, but the energy consumption and the personnel investment are increased. On the other hand, the yarn is not dyed and/or sized and waxed, and the subsequent processing is also dyed, which is labor-and time-consuming. And in the later stage, the dye is not easy to permeate in the dyeing process due to the large yarn density, so that the difference between the inside and the outside of the cone yarn is large, and uneven dyeing is easy to occur.
Disclosure of Invention
The invention aims to solve the technical problem of providing a doubling twisting dyeing and finishing integrated machine. Realizing the integration of doubling and twisting and finishing the printing and dyeing of the yarns.
The invention is realized in the following way:
the yarn doubling, twisting and dyeing and finishing integrated machine comprises a frame, and a yarn storage spindle, a first yarn guide element, a yarn collecting structure, a second yarn guide element, a yarn dyeing device, a first yarn drying device, a yarn cleaning device, a second yarn drying device, a twisting mechanism and a winding mechanism which are sequentially arranged on the frame along the travelling direction of yarns.
More specifically:
the first yarn guiding element comprises a yarn guiding hole.
The second yarn guiding element comprises a yarn guiding ring.
The yarn collecting structure comprises a yarn collector.
The yarn dyeing device comprises a yarn soaking tank, and a yarn soaking executing mechanism is arranged above the yarn soaking tank; the yarn soaking executing mechanism comprises a first ejector rod capable of moving downwards into the yarn soaking tank and a first positioning ring at the end part of the first ejector rod.
The yarn dyeing device further comprises a yarn dyeing device arranged above the yarn soaking tank, the yarn dyeing device comprises a dye barrel and a yarn dyeing channel below the dye barrel, the dye barrel is communicated with the yarn dyeing channel through a dyeing pipe, and the dye is used for dyeing yarns entering and exiting the yarn dyeing channel through the dyeing pipe; the top of the dye barrel is also provided with an exhaust port and a feed inlet, an exhaust valve and a feed valve are respectively arranged, and the dyeing pipe is provided with a flow control mechanism.
The yarn soaking tank is used for storing liquid dye or storing one of paraffin and adhesive for sizing.
And a heating device is further arranged at the bottom of the yarn soaking tank.
The yarn cleaning device comprises a yarn cleaning pool, and a yarn cleaning executing mechanism is arranged above the yarn cleaning pool; the yarn cleaning executing mechanism comprises a second ejector rod capable of moving downwards into the yarn cleaning pool and a second positioning ring at the end part of the second ejector rod.
The yarn cleaning device further comprises a yarn cleaner arranged above the yarn cleaning pool, the yarn cleaner comprises a water inlet pipe and a yarn cleaning channel, the water inlet pipe is communicated with the yarn cleaning channel through a cleaning spray head, and a water inlet valve is arranged on the water inlet pipe.
And a yarn twisting mechanism is further arranged between the yarn first drying device and the yarn cleaning device. The yarn twisting mechanism comprises a hollow cylinder capable of driving rotation, curved surfaces in opposite directions are arranged in the hollow cylinder, and the curved surfaces inwards form a yarn twisting channel for yarn to walk.
The twisting mechanism comprises a drafting roller and a twisting device for twisting yarns transferred by the drafting roller. The twisting device comprises a twisting spindle and a twisting device.
The twisting spindle comprises a yarn tank and a twisting disc positioned at the top of the yarn tank, wherein an inner yarn guide wheel is arranged in the yarn tank, and yarns entering the yarn tank are guided out to the periphery of the yarn tank.
The yarns in the plurality of yarn storage spindles form a continuous Z-shaped trend in the twisting process.
The invention has the following advantages: the invention realizes yarn doubling and twisting, simultaneously finishes the processes of dyeing, sizing, waxing, double twisting and the like of the yarns, realizes full-automatic production operation, improves the production efficiency, is not easy to break, and has low requirements on the quality of various yarns.
Drawings
The invention will be further described with reference to examples of embodiments with reference to the accompanying drawings.
Fig. 1 is a flow chart of the operation of the present invention.
Fig. 2 is a schematic structural view of a yarn dyeing apparatus.
Fig. 3 is a schematic structural view of the yarn cleaning device.
Detailed Description
Referring to fig. 1, the doubling, twisting and dyeing and finishing integrated machine of the present invention includes a frame, and a yarn storage spindle 1, a yarn guiding hole 21, a yarn collecting structure 3, a yarn guiding ring 22, a yarn dyeing device 4, a yarn first drying device 5, a yarn twisting mechanism 10, a yarn cleaning device 6, a yarn second drying device 7, a twisting mechanism 8, and a winding mechanism 9, which are sequentially installed on the frame along the yarn advancing direction. The yarn guiding hole 21 and the yarn guiding ring 22 are both one type of yarn guiding element 2.
A yarn twist mechanism 10 is also included between the yarn first drying device 5 and the yarn cleaning device 6. The yarn twisting mechanism 10 comprises a hollow cylinder 101 capable of driving rotation, wherein curved surfaces in opposite directions are arranged inside the hollow cylinder 101, and the curved surfaces inwards form a yarn twisting channel 102 for yarn to walk. Plays a role in primary twisting and reducing yarn fuzziness.
Working principle:
extracting single yarns 100 to be combined and twisted from a plurality of yarn storage spindles 1, collecting the yarns in a yarn collecting structure 3 through a yarn guide hole 21, then entering a yarn dyeing device 4 through a yarn guide ring 22 for dyeing, sizing and waxing, drying by a yarn first drying device 5, rotating a yarn twisting mechanism (10), continuously rolling the yarns in a yarn twisting channel 102 to complete primary twisting of the yarns, and simultaneously carrying out furling and twisting on the rough surface of the yarns to reduce the effect of yarn fuzziness; then the yarn is rinsed by a yarn cleaning device 6, the yarn is dried again by a yarn second drying device 7, the yarn is twisted into finished strand yarn in a twisting mechanism 8, and finally the yarn is wound by a winding mechanism 9.
More preferably:
the yarn collecting structure 3 comprises a yarn collector 31.
Referring to fig. 2, the yarn dyeing device 4 includes a yarn soaking tank 41, and a yarn soaking executing mechanism 42 is disposed above the yarn soaking tank 41; the yarn soaking actuator 42 includes a first push rod 421 that can move down into the yarn soaking tank 41 and a first positioning ring 422 at the end of the first push rod 421.
The yarn dyeing device 4 further comprises a yarn dyeing device 43 arranged above the yarn soaking tank 41, the yarn dyeing device 43 comprises a dye barrel 431 and a yarn dyeing channel 432 below the dye barrel 431, the dye barrel 431 is communicated with the yarn dyeing channel 432 through a dyeing pipe 433, and the dye dyes the yarn entering and exiting the yarn dyeing channel 432 through the dyeing pipe 433; the top of the dye barrel 431 is also provided with an exhaust port and a feed port, and is respectively provided with an exhaust valve 434 and a feed valve 435, and the dyeing pipe 433 is provided with a flow control valve 436. The yarn first drying device 5 is located above and to the right of the yarn soaking tank 41.
The bottom of the yarn soaking tank 41 is also provided with a heating device 44.
Referring to fig. 3, the yarn cleaning device 6 includes a yarn cleaning tank 61, and a yarn cleaning executing mechanism 62 is disposed above the yarn cleaning tank 61; the yarn cleaning actuator 62 includes a second push rod 621 that moves downward into the yarn cleaning tank 61 and a second positioning ring 622 at an end of the second push rod 621.
The yarn cleaning device 6 further comprises a yarn cleaner 63 arranged above the yarn cleaning tank 61, the yarn cleaner 63 comprises a water inlet pipe 631 and a yarn cleaning channel 632, the water inlet pipe 631 is communicated with the yarn cleaning channel 632 through a cleaning nozzle 633, and a water inlet valve 634 is arranged on the water inlet pipe 631. The yarn second drying device 7 is arranged at the upper right of the yarn cleaning tank 61.
The twisting mechanism 8 comprises a drawing roller 81 and a twisting device for twisting yarns transferred by the drawing roller 81. The twisting device comprises a twisting spindle 82 and a twisting homogenizer 83. The twisting spindle 82 comprises a yarn tank 821 and a twisting disc 822 positioned at the top of the yarn tank 821, an inner yarn guide pulley 823 is arranged in the yarn tank 821, the inner yarn guide pulley 823 is of a fixed pulley structure, and yarns entering the yarn tank 821 are led out to the periphery of the yarn tank 821, so that the yarns continuously run.
The specific working principle is as follows:
(1) The single yarn 100 to be combined and twisted is drawn from the plurality of yarn storage spindles 1, passes through the yarn guide hole 21, and is collected in the yarn collector 31.
(2) The yarn enters the yarn dyeing channel 432 through the yarn guiding ring 22, the dye dyes the yarn entering and exiting the yarn dyeing channel 432 through the dye vat 431 and the dyeing tube 433, the yarn slowly absorbs the dye by controlling the flow control valve 436, then rapidly walks downwards, and the yarn passes through the first positioning ring 422. The yarn soaking executing mechanism 42 is actuated, the first ejector rod 421 moves downwards to enable the first positioning ring 422 to enter the yarn soaking tank 41 (the yarn soaking tank 41 can store liquid dye or paraffin, adhesive and the like used for sizing, the heating device 44 at the bottom can be one of an electric heating plate, a hot oil heating plate or a steam heating plate and the like), the whole process enables the yarn to walk in a Z shape, and dyeing and sizing are achieved at the same time. And then the yarn is dried and shaped in the yarn first drying device 5.
(3) The yarn passes through the yarn twisting channel 102 of the yarn twisting mechanism 10 (the space at the two ends of the yarn twisting channel 102 gradually decreases towards the center), and the yarn twisting mechanism 10 is driven by a motor (not shown) to perform autorotation motion, so that the yarn continuously rolls in the yarn twisting mechanism 10 to complete twisting of the yarn, and meanwhile, the rough surface of the yarn is furled and twisted.
(4) The yarn enters the yarn cleaning passage 632, and is rinsed by the cleaning nozzle 633 of the yarn cleaner 63 (which may also be used as a humidifier). The yarn cleaning tank 61 collects water flowing out of the yarn cleaner 63 and the water flowing into the yarn cleaning tank 61 further cleans the yarn. The washed yarn is dried again by the yarn second drying device 7, and the yarn is transferred by the draft roller 81 to twist. Yarn in a plurality of yarn storage spindles 1 passes through a yarn guide hole 21, a yarn collecting structure 3, a yarn guide ring 22, a yarn dyeing device 4, a yarn first drying device 5, a yarn twisting mechanism 10, a yarn cleaning device 6 and a yarn second drying device 7, yarn walking is realized under the drive of a draft roller 81, a continuous Z-shaped trend is formed, the tension of the yarn is naturally regulated, the condition that the tension of the yarn is too loose or too high is prevented, and the production efficiency is improved.
(5) During twisting, the yarn enters from the yarn tank 821 of the twisting spindle 82, and is guided by the inner yarn guide pulley 823 to be guided out to the periphery of the yarn tank 821, so that further twisting is realized. Then introduced into the twisting device 83 through the twisting plate 822, and finally the yarn winding is completed through the winding mechanism 9. The physical mechanical strength of the yarn is improved by 10%, and the wear resistance is improved by 5%.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the invention, and that equivalent modifications and variations of the invention in light of the spirit of the invention will be covered by the claims of the present invention.

Claims (4)

1. The utility model provides a doubling twisting dyeing and finishing all-in-one which characterized in that: the yarn dyeing device comprises a frame, a yarn storage spindle, a first yarn guiding element, a yarn collecting structure, a second yarn guiding element, a yarn dyeing device, a first yarn drying device, a yarn cleaning device, a second yarn drying device, a twisting mechanism and a winding mechanism, wherein the yarn storage spindle, the first yarn guiding element, the yarn collecting structure, the second yarn guiding element, the yarn dyeing device, the first yarn drying device, the yarn cleaning device, the second yarn drying device, the twisting mechanism and the winding mechanism are sequentially arranged on the frame along the yarn advancing direction;
the yarn cleaning device comprises a yarn cleaning pool, and a yarn cleaning executing mechanism is arranged above the yarn cleaning pool; the yarn cleaning executing mechanism comprises a second ejector rod capable of moving downwards into the yarn cleaning pool and a second positioning ring at the end part of the second ejector rod; the yarn cleaning device further comprises a yarn cleaner arranged above the yarn cleaning pool, the yarn cleaner comprises a water inlet pipe and a yarn cleaning channel, the water inlet pipe is communicated with the yarn cleaning channel through a cleaning spray head, and a water inlet valve is arranged on the water inlet pipe;
the yarn twisting mechanism comprises a hollow cylinder capable of driving rotation, curved surfaces in opposite directions are arranged in the hollow cylinder, and the curved surfaces inwards form a yarn twisting channel for yarn to walk;
the twisting mechanism comprises a drafting roller and a twisting device for twisting yarns transferred by the drafting roller, and the twisting device comprises a twisting spindle and a twisting homogenizer; the twisting spindle comprises a yarn tank and a twisting disc positioned at the top of the yarn tank, wherein an inner yarn guide wheel is arranged in the yarn tank, and yarns entering the yarn tank are guided out to the periphery of the yarn tank;
the yarn dyeing device comprises a yarn soaking tank, and a yarn soaking executing mechanism is arranged above the yarn soaking tank; the yarn soaking executing mechanism comprises a first ejector rod capable of moving downwards into the yarn soaking tank and a first positioning ring at the end part of the first ejector rod; the yarn dyeing device further comprises a yarn dyeing device arranged above the yarn soaking tank, the yarn dyeing device comprises a dye barrel and a yarn dyeing channel below the dye barrel, the dye barrel is communicated with the yarn dyeing channel through a dyeing pipe, and the dye is used for dyeing yarns entering and exiting the yarn dyeing channel through the dyeing pipe; the top of the dye barrel is also provided with an exhaust port and a feed inlet, an exhaust valve and a feed valve are respectively arranged, and the dyeing pipe is provided with a flow control mechanism.
2. The doubling, twisting and dyeing and finishing integrated machine according to claim 1, wherein: the yarn soaking tank is used for storing liquid dye or storing one of paraffin and adhesive for sizing.
3. The doubling, twisting and dyeing and finishing integrated machine according to claim 1, wherein: and a heating device is further arranged at the bottom of the yarn soaking tank.
4. A doubling, twisting and dyeing and finishing integrated machine according to any one of claims 1-3, characterized in that: the yarns in the plurality of yarn storage spindles form a continuous Z-shaped trend in the twisting process.
CN201811172821.8A 2018-10-09 2018-10-09 Doubling, twisting, dyeing and finishing all-in-one machine Active CN109137155B (en)

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Application Number Priority Date Filing Date Title
CN201811172821.8A CN109137155B (en) 2018-10-09 2018-10-09 Doubling, twisting, dyeing and finishing all-in-one machine

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Application Number Priority Date Filing Date Title
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CN109137155B true CN109137155B (en) 2024-03-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112080874B (en) * 2019-06-13 2022-03-22 盐城工业职业技术学院 Efficient sizing machine structure for wrapping size
CN112158676B (en) * 2020-09-04 2022-10-14 平原恒丰纺织科技有限公司 Device for increasing softness and strength of yarns
CN114717732B (en) * 2022-03-16 2023-01-03 稳健医疗(武汉)有限公司 Integrally formed compression-resistant retractable weft-elastic braided fabric

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3722204A (en) * 1970-10-29 1973-03-27 A Nessler Apparatus for producing highly stretchable twist cotton yarn
CN1282816A (en) * 2000-02-23 2001-02-07 弗兰科伊斯·格鲍德 Byeing method spinning material using 3-indoxyl indigo blue and equipment utilizing said method
CN101067251A (en) * 2006-05-07 2007-11-07 崔建明 Spinning resultant yarn hairiness straightening synchronous lubricating device
CN104389135A (en) * 2014-12-01 2015-03-04 太仓市高泰机械有限公司 Textile yarn washing machine
CN107338524A (en) * 2017-07-18 2017-11-10 响水县恒泰纺织有限公司 A kind of Wound-rotor type colour-spun yarns dye twist yarn integration mold head
CN107604690A (en) * 2017-10-09 2018-01-19 无锡夏利达漂染有限公司 A kind of specking dyeing of yarn
CN107938053A (en) * 2017-12-13 2018-04-20 武汉纺织大学 A kind of method that yarn of Seluofle composite spinning dyes online
CN107938054A (en) * 2017-12-13 2018-04-20 武汉纺织大学 A kind of dyed yarn preparation method of embedded composite spinning
CN108442003A (en) * 2018-05-18 2018-08-24 嘉兴市本色亚麻纺织有限公司 One grow flax-preparation method and device of colored terylene filament twisted union yarn
CN209412384U (en) * 2018-10-09 2019-09-20 永安市日发纺织有限公司 A kind of doubling is twisted thread dyeing and finishing all-in-one machine

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3722204A (en) * 1970-10-29 1973-03-27 A Nessler Apparatus for producing highly stretchable twist cotton yarn
CN1282816A (en) * 2000-02-23 2001-02-07 弗兰科伊斯·格鲍德 Byeing method spinning material using 3-indoxyl indigo blue and equipment utilizing said method
CN101067251A (en) * 2006-05-07 2007-11-07 崔建明 Spinning resultant yarn hairiness straightening synchronous lubricating device
CN104389135A (en) * 2014-12-01 2015-03-04 太仓市高泰机械有限公司 Textile yarn washing machine
CN107338524A (en) * 2017-07-18 2017-11-10 响水县恒泰纺织有限公司 A kind of Wound-rotor type colour-spun yarns dye twist yarn integration mold head
CN107604690A (en) * 2017-10-09 2018-01-19 无锡夏利达漂染有限公司 A kind of specking dyeing of yarn
CN107938053A (en) * 2017-12-13 2018-04-20 武汉纺织大学 A kind of method that yarn of Seluofle composite spinning dyes online
CN107938054A (en) * 2017-12-13 2018-04-20 武汉纺织大学 A kind of dyed yarn preparation method of embedded composite spinning
CN108442003A (en) * 2018-05-18 2018-08-24 嘉兴市本色亚麻纺织有限公司 One grow flax-preparation method and device of colored terylene filament twisted union yarn
CN209412384U (en) * 2018-10-09 2019-09-20 永安市日发纺织有限公司 A kind of doubling is twisted thread dyeing and finishing all-in-one machine

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