CN112176519A - Super-dull PV flannelette and manufacturing process thereof - Google Patents
Super-dull PV flannelette and manufacturing process thereof Download PDFInfo
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- CN112176519A CN112176519A CN202011181086.4A CN202011181086A CN112176519A CN 112176519 A CN112176519 A CN 112176519A CN 202011181086 A CN202011181086 A CN 202011181086A CN 112176519 A CN112176519 A CN 112176519A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
Abstract
The invention provides an ultra-dull PV flannelette and a manufacturing process thereof, and the ultra-dull PV flannelette comprises: the fluff is made of DTY75D/36F super-dull polyester filament with a circular section; the base fabric is made of DTY100D/36F matt polyester low stretch yarns with circular sections; the fluff is integrally woven and formed on the side surface of the base fabric; the manufacturing process of the super-dull PV flannelette comprises S1 warping; s2, weaving; s3, presetting; s4, dyeing; s5, secondary sizing; s6, post-finishing; s7, setting for three times; the super-dull PV flannelette has the advantages of soft surface gloss, novelty, attractiveness and the like; the manufacturing process of the super-dull PV flannelette is convenient to operate, low in cost, good in sizing effect and capable of achieving multi-time increasing temperature sizing, and damage to super-dull polyester filaments is reduced.
Description
Technical Field
The invention belongs to the technical field of PV flannelette, and particularly relates to super-dull PV flannelette and a manufacturing process thereof.
Background
The textile fabric made of the terylene full dull fiber has beautiful appearance; the feeling is good (feeling good), the comfort is realized, and the functions are achieved; good stability (keeping good) and easy nursing. The multifunctional down coat has a soft visual effect, has a novel and fashionable feeling, and is widely applied to the fields of down coats, swimwear, high-grade fashion, automobile decoration, home decoration and the like. Because TiO2 has good ultraviolet resistance, the full-dull fabric is considered by the industry to be the most suitable technical means for the polyester fiber to feel like cotton.
However, through search, technical documents such as ultra-dull PV flannelette and related manufacturing process thereof are not disclosed in the prior art.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the ultra-dull PV flannelette which is made of ultra-dull polyester filament yarns and dull polyester low-stretch yarns and has the advantages of soft surface gloss, novelty, attractiveness and the like.
The technical scheme of the invention is as follows: an ultra-dull PV cloth comprising:
the fluff is made of DTY75D/36F super-dull polyester filament with a circular section;
the base fabric is made of DTY100D/36F matt polyester low stretch yarns with circular sections;
the fluff is integrally woven and formed on the side surface of the base fabric.
The super-dull PV flannelette comprises 7-9 parts by weight of super-dull polyester filaments and 1-2 parts by weight of dull polyester low stretch yarns.
The manufacturing process of the super-dull PV flannelette comprises the following steps:
s1, warping, namely warping the super-dull polyester filament yarns and the dull polyester low-stretch yarns by a warping machine to obtain the fine yarns and the ground yarns, wherein the warping speed is 600 plus 700rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 5-10 g;
s2, weaving, namely, sending the pile yarns and the bottom yarns into a warp knitting machine for weaving and forming to obtain single-layer grey cloth with the pile length of 20-30 mm;
s3, presetting, namely sending the single-layer gray fabric into a setting machine for setting to obtain preset gray fabric, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 20-28 m/min;
s4, dyeing, namely adding the dissolved dye and the dyeing assistant into a dyeing cylinder, uniformly mixing, putting the pre-shaped gray fabric into the dyeing cylinder, heating to 70 ℃ for dip-dyeing for 10min, heating to 100 ℃ for dip-dyeing for 10min, heating to 130 ℃ for dip-dyeing for 40-50min, cleaning the pre-shaped gray fabric after dip-dyeing, and drying to obtain dyed gray fabric;
s5, secondary setting, namely sending the dyed gray fabric into a setting machine for setting to obtain set flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the set flannelette in the setting machine is 20-28 m/min;
s6, after finishing, sending the shaped flannelette into a carding machine for carding to obtain carded flannelette;
s7, setting for the third time, namely, sending the card wool cloth into a setting machine for setting to obtain the ultra-dull PV flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20-28 m/min.
The warping machine is a KY6081(S) elastic dual-purpose warping machine, the warping speed is 700rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 5 g;
the warp knitting machine is a DX-HDR6 type high-speed double-needle bed Raschel warp knitting machine, and the speed of the warp knitting machine is 200 rmp.
In the step S3, the temperature of the setting machine is set to 170 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 28 m/min.
In the step S5, the temperature of the setting machine is set to 175 ℃, and the conveying speed of the setting flannelette in the setting machine is 25 m/min.
In the step S7, the temperature of the setting machine is set to 180 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20 m/min.
The carding machine is HESR-001, and the moving speed of the shaped flannelette in the carding machine is 20 m/min.
The invention has the beneficial effects that:
(1) the super-dull PV flannelette has the advantages of soft surface gloss, novelty, attractiveness and the like;
(2) the manufacturing process of the super-dull PV flannelette is convenient to operate, low in cost, good in sizing effect and capable of achieving multi-time increasing temperature sizing, and damage to super-dull polyester filaments is reduced.
Drawings
Fig. 1 is a schematic structural view of an ultra-dull PV fleece according to the present invention.
Fig. 2 is a process flow diagram of a process for making an ultra-dull PV fleece in accordance with the present invention.
Detailed Description
The following describes the embodiments of the present invention with reference to the drawings and examples.
As shown in fig. 1, an ultra-dull PV blanket comprising: the down 1, the down 1 adopts DTY75D/36F super dull polyester filament with round section; a base fabric 2, wherein the base fabric 2 adopts DTY100D/36F matt polyester low stretch yarn with a circular section; the fluff 1 is integrally woven and formed on the side surface of the base fabric 2.
Further, as a more specific embodiment of the super-dull PV flannelette, the weight part of super-dull polyester filaments in the super-dull PV flannelette is 7-9, and the weight part of the dull polyester low stretch yarns is 1-2.
The super-dull PV flannelette in the embodiment has the advantages of soft surface gloss, novelty, attractiveness and the like.
The process for making the ultra-dull PV fleece described above has a number of implementations as shown below.
Example 1:
as shown in fig. 2, the process for manufacturing the ultra-dull PV flannelette includes the following steps:
s1, warping, namely warping the super-dull polyester filament yarns and the dull polyester low-stretch yarns by a warping machine to obtain pile yarns and bottom yarns, wherein the warping speed is 600rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 5 g;
s2, weaving, namely feeding the floss and the bottom yarn into a warp knitting machine for weaving and forming to obtain single-layer grey cloth with the floss length of 20 mm;
s3, presetting, namely sending the single-layer gray fabric into a setting machine for setting to obtain preset gray fabric, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 20-28 m/min;
s4, dyeing, namely adding the dissolved dye and the dyeing assistant into a dyeing cylinder, uniformly mixing, putting the pre-shaped gray fabric into the dyeing cylinder, heating to 70 ℃ for dip-dyeing for 10min, heating to 100 ℃ for dip-dyeing for 10min, heating to 130 ℃ for dip-dyeing for 40min, cleaning the pre-shaped gray fabric after dip-dyeing, and drying to obtain dyed gray fabric;
s5, secondary setting, namely sending the dyed gray fabric into a setting machine for setting to obtain set flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the set flannelette in the setting machine is 20-28 m/min;
s6, after finishing, sending the shaped flannelette into a carding machine for carding to obtain carded flannelette;
s7, setting for the third time, namely, sending the card wool cloth into a setting machine for setting to obtain the ultra-dull PV flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20-28 m/min.
Example 2:
as shown in fig. 2, the process for manufacturing the ultra-dull PV flannelette includes the following steps:
s1, warping, namely warping the super-dull polyester filament yarns and the dull polyester low-stretch yarns by a warping machine to obtain pile yarns and bottom yarns, wherein the warping speed is 650rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 8 g;
s2, weaving, namely feeding the floss and the bottom yarn into a warp knitting machine for weaving and forming to obtain single-layer grey cloth with the floss length of 25 mm;
s3, presetting, namely sending the single-layer gray fabric into a setting machine for setting to obtain preset gray fabric, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 20-28 m/min;
s4, dyeing, namely adding the dissolved dye and the dyeing assistant into a dyeing cylinder, uniformly mixing, putting the pre-shaped gray fabric into the dyeing cylinder, heating to 70 ℃ for dip-dyeing for 10min, heating to 100 ℃ for dip-dyeing for 10min, heating to 130 ℃ for dip-dyeing for 45min, cleaning the pre-shaped gray fabric after dip-dyeing, and drying to obtain dyed gray fabric;
s5, secondary setting, namely sending the dyed gray fabric into a setting machine for setting to obtain set flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the set flannelette in the setting machine is 20-28 m/min;
s6, after finishing, sending the shaped flannelette into a carding machine for carding to obtain carded flannelette;
s7, setting for the third time, namely, sending the card wool cloth into a setting machine for setting to obtain the ultra-dull PV flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20-28 m/min.
Example 3:
as shown in fig. 2, the process for manufacturing the ultra-dull PV flannelette includes the following steps:
s1, warping, namely warping the ultra-dull polyester filament yarns and the dull polyester low-stretch yarns by a warping machine to obtain pile yarns and bottom yarns, wherein the warping speed is 700rmp, and the tension of the ultra-dull polyester filament yarns and the dull polyester low-stretch yarns is 10 g;
s2, weaving, namely feeding the floss and the bottom yarn into a warp knitting machine for weaving and forming to obtain single-layer grey cloth with the floss length of 30 mm;
s3, presetting, namely sending the single-layer gray fabric into a setting machine for setting to obtain preset gray fabric, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 20-28 m/min;
s4, dyeing, namely adding the dissolved dye and the dyeing assistant into a dyeing cylinder, uniformly mixing, putting the pre-shaped gray fabric into the dyeing cylinder, heating to 70 ℃ for dip-dyeing for 10min, heating to 100 ℃ for dip-dyeing for 10min, heating to 130 ℃ for dip-dyeing for 50min, cleaning the pre-shaped gray fabric after dip-dyeing, and drying to obtain the dyed gray fabric;
s5, secondary setting, namely sending the dyed gray fabric into a setting machine for setting to obtain set flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the set flannelette in the setting machine is 20-28 m/min;
s6, after finishing, sending the shaped flannelette into a carding machine for carding to obtain carded flannelette;
s7, setting for the third time, namely, sending the card wool cloth into a setting machine for setting to obtain the ultra-dull PV flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20-28 m/min.
In the above embodiment, more specifically, the warping machine is a KY6081(S) type tightness dual-purpose warping machine; the warp knitting machine is a DX-HDR6 type high-speed double-needle bed Raschel warp knitting machine, and the speed of the warp knitting machine is 200 rmp; in the step S3, the temperature of the setting machine is set to 170 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 28 m/min; in the step S5, the temperature of the setting machine is set to 175 ℃, and the conveying speed of the setting flannelette in the setting machine is 25 m/min; in the step S7, the temperature of the setting machine is set to 180 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20 m/min; the carding machine is HESR-001, and the moving speed of the shaped flannelette in the carding machine is 20 m/min.
The manufacturing process of the super-dull PV flannelette in the embodiment is convenient to operate, low in cost, good in sizing effect and capable of achieving multi-time increasing temperature sizing, and damage to super-dull polyester filaments is reduced.
The above-mentioned embodiments only express some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. An ultra-dull PV lint, comprising:
the fluff is made of DTY75D/36F super-dull polyester filament with a circular section;
the base fabric is made of DTY100D/36F matt polyester low stretch yarns with circular sections;
the fluff is integrally woven and formed on the side surface of the base fabric.
2. The ultra-dull PV fleece of claim 2, wherein: the super-dull PV flannelette comprises 7-9 parts by weight of super-dull polyester filaments and 1-2 parts by weight of dull polyester low stretch yarns.
3. A process for manufacturing an ultra-dull PV fleece according to claim 1 or 2, comprising the steps of:
s1, warping, namely warping the super-dull polyester filament yarns and the dull polyester low-stretch yarns by a warping machine to obtain the fine yarns and the ground yarns, wherein the warping speed is 600 plus 700rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 5-10 g;
s2, weaving, namely, sending the pile yarns and the bottom yarns into a warp knitting machine for weaving and forming to obtain single-layer grey cloth with the pile length of 20-30 mm;
s3, presetting, namely sending the single-layer gray fabric into a setting machine for setting to obtain preset gray fabric, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 20-28 m/min;
s4, dyeing, namely adding the dissolved dye and the dyeing assistant into a dyeing cylinder, uniformly mixing, putting the pre-shaped gray fabric into the dyeing cylinder, heating to 70 ℃ for dip-dyeing for 10min, heating to 100 ℃ for dip-dyeing for 10min, heating to 130 ℃ for dip-dyeing for 40-50min, cleaning the pre-shaped gray fabric after dip-dyeing, and drying to obtain dyed gray fabric;
s5, secondary setting, namely sending the dyed gray fabric into a setting machine for setting to obtain set flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the set flannelette in the setting machine is 20-28 m/min;
s6, after finishing, sending the shaped flannelette into a carding machine for carding to obtain carded flannelette;
s7, setting for the third time, namely, sending the card wool cloth into a setting machine for setting to obtain the ultra-dull PV flannelette, wherein the temperature of the setting machine is set to be 170-200 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20-28 m/min.
4. The ultra-dull PV fleece of claim 1, wherein: the warping machine is a KY6081(S) tightness dual-purpose warping machine, the warping speed is 700rmp, and the tension of the super-dull polyester filament yarns and the dull polyester low-stretch yarns is 5 g.
5. The ultra-dull PV fleece of claim 1, wherein: the warp knitting machine is a DX-HDR6 type high-speed double-needle bed Raschel warp knitting machine, and the speed of the warp knitting machine is 200 rmp.
6. The ultra-dull PV fleece of claim 1, wherein: in the step S3, the temperature of the setting machine is set to 170 ℃, and the conveying speed of the single-layer gray fabric in the setting machine is 28 m/min.
7. The ultra-dull PV fleece of claim 1, wherein: in the step S5, the temperature of the setting machine is set to 175 ℃, and the conveying speed of the setting flannelette in the setting machine is 25 m/min.
8. The ultra-dull PV fleece of claim 1, wherein: in the step S7, the temperature of the setting machine is set to 180 ℃, and the conveying speed of the ultra-dull PV flannelette in the setting machine is 20 m/min.
9. The ultra-dull PV fleece of claim 1, wherein: the carding machine is HESR-001, and the moving speed of the shaped flannelette in the carding machine is 20 m/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011181086.4A CN112176519A (en) | 2020-10-29 | 2020-10-29 | Super-dull PV flannelette and manufacturing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011181086.4A CN112176519A (en) | 2020-10-29 | 2020-10-29 | Super-dull PV flannelette and manufacturing process thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10127458A (en) * | 1996-10-29 | 1998-05-19 | Shinki Keori Kk | Mayer blanket |
| CN101709531A (en) * | 2009-10-30 | 2010-05-19 | 雄鹰针织品印染(常熟)有限公司 | Warp-knitting polyester fabric and processing method thereof |
| CN105401321A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | Processing method for PV pile fabric |
| CN105401322A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | PV pile fabric |
| CN106592085A (en) * | 2016-12-30 | 2017-04-26 | 常熟市欣鑫经纬编有限公司 | Production method of rabbit-hair-like villous-fiber fabric |
-
2020
- 2020-10-29 CN CN202011181086.4A patent/CN112176519A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10127458A (en) * | 1996-10-29 | 1998-05-19 | Shinki Keori Kk | Mayer blanket |
| CN101709531A (en) * | 2009-10-30 | 2010-05-19 | 雄鹰针织品印染(常熟)有限公司 | Warp-knitting polyester fabric and processing method thereof |
| CN105401321A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | Processing method for PV pile fabric |
| CN105401322A (en) * | 2014-09-12 | 2016-03-16 | 常熟神花针织有限公司 | PV pile fabric |
| CN106592085A (en) * | 2016-12-30 | 2017-04-26 | 常熟市欣鑫经纬编有限公司 | Production method of rabbit-hair-like villous-fiber fabric |
Non-Patent Citations (1)
| Title |
|---|
| 吴存兰(编辑): "化纤联盟 科技内涵 高端应用", 《纺织科学研究》 * |
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