CN104674433A - Method for manufacturing viscose fiber/wool/polyester fiber blended fabric - Google Patents
Method for manufacturing viscose fiber/wool/polyester fiber blended fabric Download PDFInfo
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- CN104674433A CN104674433A CN201510120311.6A CN201510120311A CN104674433A CN 104674433 A CN104674433 A CN 104674433A CN 201510120311 A CN201510120311 A CN 201510120311A CN 104674433 A CN104674433 A CN 104674433A
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Abstract
The invention discloses a method for manufacturing a viscose fiber/wool/polyester fiber blended fabric. Selected warps and wefts comprise the following components in parts by mass: 30 to 60 parts of wool, 10 to 15 parts of polyester fibers, 3 to 8 parts of mulberry silk, 40 to 90 parts of viscose fibers, 20 to 40 parts of combed cotton and 8 to 18 parts of super fine denier polyester. Warps are 92/2, and wefts are 48/1. The preparation process of the blended fabric comprises the following operations of scotching, cotton carding, sliver mixing, knitting for the first time, knitting for the second time, knitting for the third time, knitting for the fourth time, roving, spinning and weaving, wherein the weaving process also comprises the operations of warping, doubling, double-twisting, vacuum shaping, sizing and air injection, and in the operations of drawing, knitting for the first time, knitting for the second time, knitting for the third time, knitting for the fourth time, roving and spinning, the relative humidity is controlled to be 70 to 75 percent, and the temperature is controlled to be 26 to 30 DEG C. The blending quality of the blended fabric can be improved, and meanwhile, guarantee for the subsequent dyeing quality is provided.
Description
Technical field
The invention belongs to textile technology field, particularly a kind of preparation method of viscose/wool/polyester fiber blended yarn woven fabric.
Background technology
The fiber selected of conventional high level suiting great majority is all based on wool and terylene, wherein wool warming, refuse water, the powerful high but poor air permeability of terylene, is unsuitable for dress in summer.There has been again higher demand the comfortableness aspect of present people to garment material, and wear not only comfortable, activity is freely, elegant in appearance, winter warming, also wants summer can reach moisture absorbing and sweat releasing, the fabric changed with space temperature environment change.
Due to the attribute that viscose fiber itself is intrinsic: fiber is more fluffy, filament is also more crisp, weavability is poor, exist when making fabric be much difficult to the problem that overcomes as: fiber is more fluffy, between fiber, cohesive force is poor, in spinning process, easily occur that electrostatic is comparatively serious, filoplume is more, the easy adhesion of fiber, web easily drop, easily block horn mouth etc., can't be applied in the textiles of daily life.
Along with the development of textile technology, require more and more higher to the stuctures and properties of yarn, especially for the yarns such as cotton yarn, wool yarn, polyester cotton blended yarn, Polyester Yarns, cladded yarn, sewing thread, artificial fibre carry out yarn steaming to carry out relaxing with shape necessary together with program.Yarn steaming process carries out humid heat treatment to fiber or yarn, and the physical and mechanical properties of appropriate humid heat treatment to fibre and yarn all has a certain impact; After fiber absorbs moisture, heat can be released, now, fiber molecule warm-up movement weakens, internal structure stability strengthens, and in order to keep continuing of this state, will must give yarn heat compensation to a certain degree, make cheese ectonexine can be subject to equal heat treatment, contribute to the overall hygroscopicity improving yarn.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the shortcoming of prior art, provides a kind of preparation method of viscose/wool/polyester fiber blended yarn woven fabric.
In order to solve above technical problem, the invention provides a kind of preparation method of viscose/wool/polyester fiber blended yarn woven fabric, the graticule material selected is according to the mass fraction: wool 30-60 part, polyester fiber 10-15 part, mulberry silk 3-8 part, viscose 40-90 part, combed cotton 20-40 part, superfine denier polyester 8-18 part, warp adopts 92/2, and parallel adopts 48/1;
The preparation section of blended yarn woven fabric is scutching cotton → comb and parallel cotton fibers prior to spinning → silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn → weaving operation, wherein: also comprise warping → doubling → double twisting → Vacuum shaping → sizing and jet operation in operation of weaving cotton cloth;
In silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn operation, control relative humidity 70%-75%, temperature 26-30 DEG C;
Technique effect: most fibre structure is because be I shape and cross composition, after the dyestuff that molecule is large enters fiber be difficult to adhere to completely firm, in dyeing process, can because be subject to extraneous friction, washing, and the impact of temperature (high temperature), make some dyes depart from fiber, or at high temperature depart from fiber in the mode of distillation, cause changes of shade and fugitive color phenomenon; Control relative humidity 70%-75%, temperature 26-30 DEG C solve dyestuff in follow-up dyeing course and adhere to problem that is insecure and fugitive color; Make up wool and glue fiber in colorant match process more responsive and produce the changes of shade of chromatic series to coloured light simultaneously;
In comb and parallel cotton fibers prior to spinning step: the Kun woods of viscose, licker-in speed ratio are 2.5:3, cylinder flat space for 0.15mm, weight of card sliver 16-18 g/5m; The Kun woods of superfine denier polyester comb and parallel cotton fibers prior to spinning, licker-in speed ratio are 2.4:2.6, cylinder flat space for 0.1mm, weight of card sliver 16g/5m; The Kun woods of polyester fiber, licker-in speed ratio are 2:3, cylinder flat space for 0.11mm; The Kun woods of wool, licker-in speed ratio are 2.6:3.1, cylinder flat space for 0.15mm; The Kun woods of mulberry silk, licker-in speed ratio are 2.4:3.2, cylinder flat space for 0.08mm;
Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 20-35 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.6-0.8h keeps leaving standstill 45-50min after temperature reaches 80-90 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 30-45min, in maintenance casing, temperature is 86-95 DEG C;
heating terminates rear insulation and leaves standstill 25-30min, namely completes the Vacuum shaping of fabric.
Technique effect: Vacuum shaping process carries out humid heat treatment to fiber, the effect of having greatly improved of the physical and mechanical properties of appropriate humid heat treatment to fiber, fiber can release heat, now after absorbing moisture, fiber molecule warm-up movement weakens, internal structure stability strengthens, and now gives yarn heat compensation to a certain degree, keeps continuing and stablizing of this state, make yarn ectonexine can be subject to equal heat treatment, significantly improve the overall performance of yarn.
The technical scheme that the present invention limits further is:
Further, the preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, the graticule material selected is according to the mass fraction: wool 45 parts, 11 parts, polyester fiber, 5 parts, mulberry silk, viscose 56 parts, combed cotton 25 parts, superfine denier polyester 16 parts.
The preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 28 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.7h keeps leaving standstill 48min after temperature reaches 85 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 36min, in maintenance casing, temperature is 90 DEG C;
heating terminates rear insulation and leaves standstill 26min, namely completes the Vacuum shaping of fabric.
The preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, the quantitative of rove is 4.2g/10m, and percentage elongation is 1.00-1.20%.
The preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, in spun yarn step, back zone drafting multiple is 1.31, and yarn twist factor is 380, and ingot speed is 16000r/min; In winder step, the speed of a motor vehicle is 1000m/min, pressurization 6-10N.
The preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, in warping step, the speed of a motor vehicle is 280m/min, environment temperature 24 DEG C, relative humidity 68%, and rolling density is 0.53-0.56g/cm
3, broken end time delay 1s.
The preparation method of aforesaid viscose/wool/polyester fiber blended yarn woven fabric, in jet step, the fabric width 190-340cm of air-jet loom, back beam height 60-80mm, opening time is 290-310mm, fabric width 160-320cm, grammes per square metre 60-180, time main jet time is 100 °, main jet air pressure 2.1Mpa;
The auxiliary spray time: first time auxiliary spray: 240-360 °, air pressure is elevated to 4.4Mpa, and second time auxiliary spray: 550-800 °, air pressure is down to 1.6Mpa.
The present invention compared with prior art beneficial effect is:
In the present invention, fabric lining is carried out to the adjustment of composition and engineering method, adopt different technique processing methods for different formulas, improve the overall performance of spinning cotton and weaving cloth; Secondly by the suitable proportion of fabric, the performance of institute's yarn and institute's knitted fabric is regulated further; Finally by finishing process, make final institute become fabric lining both to have regulatory function to temperature, have again high-grade fabric due feel and texture.
Detailed description of the invention
embodiment 1
The preparation method of a kind of viscose/wool/polyester fiber blended yarn woven fabric that the present embodiment provides, the graticule material selected is according to the mass fraction: wool 25 parts, 14 parts, polyester fiber, 6 parts, mulberry silk, viscose 58 parts, combed cotton 33 parts, superfine denier polyester 16 parts, warp adopts 92/2, and parallel adopts 48/1;
The preparation section of blended yarn woven fabric is scutching cotton → comb and parallel cotton fibers prior to spinning → silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn → weaving operation, wherein: also comprise warping → doubling → double twisting → Vacuum shaping → sizing and jet operation in operation of weaving cotton cloth;
In silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn operation, control relative humidity 70%-75%, temperature 26-30 DEG C;
In comb and parallel cotton fibers prior to spinning step: the Kun woods of viscose, licker-in speed ratio are 2.5:3, cylinder flat space for 0.15mm, weight of card sliver 16-18g/5m; The Kun woods of superfine denier polyester comb and parallel cotton fibers prior to spinning, licker-in speed ratio are 2.4:2.6, cylinder flat space for 0.1mm, weight of card sliver 16g/5m; The Kun woods of polyester fiber, licker-in speed ratio are 2:3, cylinder flat space for 0.11mm; The Kun woods of wool, licker-in speed ratio are 2.6:3.1, cylinder flat space for 0.15mm; The Kun woods of mulberry silk, licker-in speed ratio are 2.4:3.2, cylinder flat space for 0.08mm;
Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 35 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.6h keeps leaving standstill 50min after temperature reaches 80 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 45min, in maintenance casing, temperature is 86 DEG C;
heating terminates rear insulation and leaves standstill 30min, namely completes the Vacuum shaping of fabric;
In spun yarn step, back zone drafting multiple is 1.31, and yarn twist factor is 380, and ingot speed is 16000r/min; In winder step, the speed of a motor vehicle is 1000m/min, pressurization 6-10N;
In warping step, the speed of a motor vehicle is 280m/min, environment temperature 24 DEG C, relative humidity 68%, and rolling density is 0.53g/cm
3, broken end time delay 1s;
In jet step, the fabric width 340cm of air-jet loom, back beam height 60mm, opening time is 310mm, fabric width 160-320cm, grammes per square metre 60, and time main jet time is 100 °, main jet air pressure 2.1Mpa;
The auxiliary spray time: first time auxiliary spray: 360 °, air pressure is elevated to 4.4Mpa, the auxiliary spray of second time: 550 °, air pressure is down to 1.6Mpa.
embodiment 2
The preparation method of a kind of viscose/wool/polyester fiber blended yarn woven fabric that the present embodiment provides, the graticule material selected is according to the mass fraction: wool 45 parts, 11 parts, polyester fiber, 5 parts, mulberry silk, viscose 56 parts, combed cotton 25 parts, superfine denier polyester 16 parts, warp adopts 92/2, and parallel adopts 48/1;
The preparation section of blended yarn woven fabric is scutching cotton → comb and parallel cotton fibers prior to spinning → silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn → weaving operation, wherein: also comprise warping → doubling → double twisting → Vacuum shaping → sizing and jet operation in operation of weaving cotton cloth;
In silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn operation, control relative humidity 70%-75%, temperature 26-30 DEG C;
In comb and parallel cotton fibers prior to spinning step: the Kun woods of viscose, licker-in speed ratio are 2.5:3, cylinder flat space for 0.15mm, weight of card sliver 16-18g/5m; The Kun woods of superfine denier polyester comb and parallel cotton fibers prior to spinning, licker-in speed ratio are 2.4:2.6, cylinder flat space for 0.1mm, weight of card sliver 16g/5m; The Kun woods of polyester fiber, licker-in speed ratio are 2:3, cylinder flat space for 0.11mm; The Kun woods of wool, licker-in speed ratio are 2.6:3.1, cylinder flat space for 0.15mm; The Kun woods of mulberry silk, licker-in speed ratio are 2.4:3.2, cylinder flat space for 0.08mm;
Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 28 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.7h keeps leaving standstill 48min after temperature reaches 85 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 36min, in maintenance casing, temperature is 90 DEG C;
heating terminates rear insulation and leaves standstill 26min, namely completes the Vacuum shaping of fabric;
In spun yarn step, back zone drafting multiple is 1.31, and yarn twist factor is 380, and ingot speed is 16000r/min; In winder step, the speed of a motor vehicle is 1000m/min, pressurization 6-10N;
In warping step, the speed of a motor vehicle is 280m/min, environment temperature 24 DEG C, relative humidity 68%, and rolling density is 0.56g/cm
3, broken end time delay 1s;
In jet step, the fabric width 260cm of air-jet loom, back beam height 70mm, opening time is 300mm, fabric width 260cm, grammes per square metre 110, and time main jet time is 100 °, main jet air pressure 2.1Mpa;
The auxiliary spray time: first time auxiliary spray: 310 °, air pressure is elevated to 4.4Mpa, the auxiliary spray of second time: 650 °, air pressure is down to 1.6Mpa.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (7)
1. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric, it is characterized in that, the graticule material selected is according to the mass fraction: wool 30-60 part, polyester fiber 10-15 part, mulberry silk 3-8 part, viscose 40-90 part, combed cotton 20-40 part, superfine denier polyester 8-18 part, described warp adopts 92/2, and described parallel adopts 48/1;
The preparation section of described blended yarn woven fabric is scutching cotton → comb and parallel cotton fibers prior to spinning → silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn → weaving operation, wherein: described in weave cotton cloth in operation and also comprise warping → doubling → double twisting → Vacuum shaping → sizing and jet operation;
In described silver mixing → scalp acupuncture → bis-pin → tri-pin → tetra-pin → rove → spun yarn operation, control relative humidity 70%-75%, temperature 26-30 DEG C;
In described comb and parallel cotton fibers prior to spinning step: the Kun woods of viscose, licker-in speed ratio are 2.5:3, cylinder flat space for 0.15mm, weight of card sliver 16-18 g/5m; The Kun woods of superfine denier polyester comb and parallel cotton fibers prior to spinning, licker-in speed ratio are 2.4:2.6, cylinder flat space for 0.1mm, weight of card sliver 16g/5m; The Kun woods of polyester fiber, licker-in speed ratio are 2:3, cylinder flat space for 0.11mm; The Kun woods of wool, licker-in speed ratio are 2.6:3.1, cylinder flat space for 0.15mm; The Kun woods of mulberry silk, licker-in speed ratio are 2.4:3.2, cylinder flat space for 0.08mm;
Described Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 20-35 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.6-0.8h keeps leaving standstill 45-50min after temperature reaches 80-90 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 30-45min, in maintenance casing, temperature is 86-95 DEG C;
heating terminates rear insulation and leaves standstill 25-30min, namely completes the Vacuum shaping of fabric.
2. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, is characterized in that, the graticule material selected is according to the mass fraction: wool 45 parts, 11 parts, polyester fiber, 5 parts, mulberry silk, viscose 56 parts, combed cotton 25 parts, superfine denier polyester 16 parts.
3. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, is characterized in that, described Vacuum shaping concrete steps are:
pushed by fabric and to steam in silk case and to water filling in case, water injection rate controls as not have 1/3rd of fabric height, preheating steaming silk case makes its internal temperature reach 28 DEG C;
utilize water ring vacuum pump to vacuumize carrying out first time in casing, and heat box house, make low-temperature saturated steam penetrate in fabric, heating 0.7h keeps leaving standstill 48min after temperature reaches 85 DEG C in casing;
casing after leaving standstill is carried out second time and vacuumized, and heating compartment is inner again, heat time heating time 36min, in maintenance casing, temperature is 90 DEG C;
heating terminates rear insulation and leaves standstill 26min, namely completes the Vacuum shaping of fabric.
4. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, is characterized in that, the quantitative of described rove is 4.2g/10m, and percentage elongation is 1.00-1.20%.
5. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, is characterized in that, in described spun yarn step, back zone drafting multiple is 1.31, and yarn twist factor is 380, and ingot speed is 16000r/min; In described winder step, the speed of a motor vehicle is 1000m/min, pressurization 6-10N.
6. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, is characterized in that, in described warping step, the speed of a motor vehicle is 280m/min, environment temperature 24 DEG C, relative humidity 68%, and rolling density is 0.53-0.56g/cm
3, broken end time delay 1s.
7. the preparation method of viscose/wool/polyester fiber blended yarn woven fabric according to claim 1, it is characterized in that, in described jet step, the fabric width 190-340cm of air-jet loom, back beam height 60-80mm, opening time is 290-310mm, fabric width 160-320cm, grammes per square metre 60-180, time main jet time is 100 °, main jet air pressure 2.1Mpa;
The auxiliary spray time: first time auxiliary spray: 240-360 °, air pressure is elevated to 4.4Mpa, and second time auxiliary spray: 550-800 °, air pressure is down to 1.6Mpa.
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| CN106367872A (en) * | 2016-08-30 | 2017-02-01 | 江苏澳洋纺织实业有限公司 | Polyester-viscose-wool worsted fabric |
| CN110468533A (en) * | 2019-08-13 | 2019-11-19 | 杭州昕鸿布艺有限公司 | A kind of polyester cotton blended yarn yarn steaming technique |
| CN115354435A (en) * | 2022-08-30 | 2022-11-18 | 山东兰雁纺织服装有限公司 | Multi-component fiber jean fabric and production process thereof |
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