CN112176392A - Anode production line monitoring method and device and computer readable storage medium - Google Patents
Anode production line monitoring method and device and computer readable storage medium Download PDFInfo
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- CN112176392A CN112176392A CN202010214568.9A CN202010214568A CN112176392A CN 112176392 A CN112176392 A CN 112176392A CN 202010214568 A CN202010214568 A CN 202010214568A CN 112176392 A CN112176392 A CN 112176392A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
Abstract
The application provides an anode production line monitoring method, which is suitable for an anode production line, wherein the anode production line comprises an anode medicine tank and a crown block, and the method comprises the following steps: sending a hang-up instruction to the flying bar to move the product onto the flying bar; acquiring hanging information, wherein the hanging information comprises flying bar information and corresponding product information; searching an anode chemical tank matched with the product, and establishing a corresponding relation among the product, the flying hanger and the anode chemical tank; obtaining the process parameters of the medicine tank, wherein the process parameters comprise product treatment time, current, voltage and temperature; acquiring a product processing cycle, wherein the processing cycle is the time of the product on the flying bar; and judging whether the process parameters of the anode chemical tank and the product processing period reach the threshold of a first standard parameter. The application also provides an anode production line monitoring device and a computer readable storage medium.
Description
Technical Field
The invention relates to the technical field of anode monitoring, in particular to a method and a device for monitoring an anode production line and a computer readable storage medium.
Background
When different products are subjected to anode treatment, the process parameters of the crown block, the medicine tank and the products need to be recorded in real time, for example, the concentration parameter changes of different medicine tanks are monitored; sampling from different medicine tanks and analyzing to calculate the required medicine adding amount; the traditional anode process mostly adopts manual recording, phenomena such as forgetting and data tampering often occur, historical data are not easy to trace and inquire, and parameters of various anode treatment processes are not handed over in time.
Disclosure of Invention
In view of the above problems, the present invention provides a method and an apparatus for monitoring an anode production line, and a computer readable storage medium, so as to solve the above problems.
A first aspect of the present application provides an anode production line monitoring method, is applicable to an anode production line, the anode production line includes an anode tank and a crown block, the crown block is equipped with a plurality of flying bars, the flying bar is used for bearing the product, the crown block is used for removing the flying bar, the method includes:
sending a hang-up instruction to the flying bar to move the product onto the flying bar;
acquiring hanging information, wherein the hanging information comprises flying bar information and corresponding product information;
searching an anode chemical tank matched with the product, and establishing a corresponding relation among the product, the flying hanger and the anode chemical tank;
obtaining the process parameters of the anode chemical tank, wherein the process parameters comprise product treatment time, current, voltage and temperature;
acquiring a product processing cycle, wherein the processing cycle is the time of the product on the flying bar;
judging whether the process parameters of the anode chemical tank and the product processing period reach the threshold value of a first standard parameter or not;
if any one of the current, the voltage and the temperature reaches a threshold value, sending early warning information;
and if any one of the product processing period and the product processing time reaches a threshold value, sending a hanging-down instruction to the flying bar so as to move the product out of the flying bar.
Further, the method further comprises:
acquiring the hanging-down information, wherein the hanging-down information comprises product information and the product processing period, and the product information comprises the product type and the product quantity;
acquiring product quality information;
and calculating the single-rod processing yield of the product according to the hanging information, the hanging information and the product quality information.
Further wherein the method further comprises:
and establishing a corresponding relation among the process parameters, the upper rod information, the lower rod information and the single rod processing yield.
Further, the product is provided with a two-dimensional code, the flying bar is provided with a scanning piece, and the method further comprises the following steps:
sending a scanning instruction to the scanning piece to enable the scanning piece to scan the two-dimensional code of the product so as to obtain scanning information of the product;
receiving scanning information sent by the scanning piece;
and acquiring the hanging-up information and the hanging-down information according to the scanning information.
Further, the anode production line monitoring method further comprises the following steps:
sending a sampling analysis instruction to the anode chemical tank to obtain and analyze a sample of liquid in the anode chemical tank;
obtaining analysis parameters, wherein the process parameters comprise the analysis parameters;
judging whether the analysis parameter reaches a threshold value of a second standard parameter;
if the threshold value is not reached, the anode chemical tank is marked as being matched.
Further wherein the analysis parameter comprises drug concentrationMedicine density, Al3+Any one of pH value and conductivity.
Further, if the analysis parameter reaches a threshold value of a second standard parameter, a dosing instruction is sent to the anode canister.
Further, the instruction comprises anode chemical tank identification, chemical adding name, chemical amount and chemical adding time.
The second aspect of the application provides an anode production line monitoring device, be applied to on the positive pole product line, the positive pole production line includes positive pole medicine groove and overhead traveling crane, the overhead traveling crane is equipped with a plurality of flying bars, flying bar is used for bearing the product, the overhead traveling crane is used for removing flying bar, positive pole production line monitoring device with positive pole medicine groove and a plurality of flying bar communication connection, positive pole production line monitoring device includes:
a memory having a number of computer programs stored thereon;
a processor for implementing the steps of the anode production line monitoring method when executing the computer program stored in the memory.
A third aspect of the present application provides a computer-readable storage medium having stored thereon a computer program which, when being executed by a processor, carries out the anode production line monitoring method.
According to the invention, the automatic instructions of the flying rod and the anode chemical tank of the anode production line are interacted, so that the operation of the flying rod and the anode chemical tank is controlled in real time, the process parameters of the anode chemical tank are monitored, the operation process is automatically completed, the labor cost is reduced, the operation efficiency is improved, the operation data and the process parameters of the anode chemical tank can be traced in real time, and the operation process can be conveniently adjusted based on the historical data.
Drawings
Fig. 1 is a schematic network environment diagram of an anode production line monitoring apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a hardware architecture of an anode production line monitoring apparatus according to an embodiment of the present invention.
Fig. 3 is a functional block diagram of an anode production line monitoring system according to an embodiment of the present invention.
Fig. 4 is a flowchart of an anode production line monitoring method according to an embodiment of the present invention.
FIG. 5 is a flow chart of an anode production line monitoring method according to another embodiment of the present invention.
Description of the main elements
Anode production line monitoring device 100
Anode production line 200
Anode chemical tank 210
Scanning member 240
Anode production line monitoring system 300
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a detailed description of the present invention will be given below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, fig. 1 is a schematic diagram of a network environment of an anode production line monitoring apparatus 100 according to an embodiment of the present invention.
The anode production line monitoring device 100 is applied to an anode production line 200, wherein the anode production line 200 comprises an anode chemical tank 210 and a crown block 220, the crown block 220 is provided with a plurality of flying rods 230, the flying rods 230 are used for bearing products, and the crown block 220 is used for moving the flying rods 230 so as to move the products on the flying rods 230 to the anode chemical tank 210 for anode processing.
Further, the flying bar 230 is provided with a scanning component 240, wherein the product and the flying bar 230 are both provided with two-dimensional codes, and the scanning component 240 is used for scanning the two-dimensional codes on the product or the flying bar 230 to obtain scanning information, wherein the scanning information may include product information and flying bar information.
In this embodiment, the scanning unit 240 is a scanning gun or a scanning terminal.
The flying bar 230, the anode tank 210 and the scanning member 240 are simultaneously in communication with the anode production line monitoring device 100.
Wherein, the anode medicine tank 210 has an anode medicine tank identifier for uniquely identifying the anode medicine tank 210.
Referring to fig. 2, fig. 2 is a schematic diagram of an anode production line monitoring apparatus 100 according to an embodiment of the present invention.
In the present embodiment, the anode production line monitoring apparatus 100 includes a processor 10, a memory 20, a display unit 30, a voice unit 40, and an input unit 50.
The Processor 10 may be a Central Processing Unit (CPU), and may further include other general purpose processors, Digital Signal Processors (DSPs), Application Specific Integrated Circuits (ASICs), Field-Programmable Gate arrays (FPGAs) or other Programmable logic devices, discrete Gate or transistor logic devices, discrete hardware components, and the like. The general purpose processor may be a microprocessor or the processor may be any conventional processor or the like, and the processor 10 is the control center of the anode production line monitoring apparatus 100 and connects the various parts of the entire anode production line monitoring apparatus 100 using various interfaces and lines.
The memory 20 is used for storing various data in the anode production line monitoring device 100, such as product information, analysis parameters, and the like. In this embodiment, the Memory 20 may include, but is not limited to, a Read-Only Memory (ROM), a Random Access Memory (RAM), a Programmable Read-Only Memory (PROM), an Erasable Programmable Read-Only Memory (EPROM), a One-time Programmable Read-Only Memory (OTPROM), an Electrically Erasable rewritable Read-Only Memory (EEPROM), a Read-Only optical disk (CD-ROM), or any other optical disk Memory, magnetic disk Memory, tape Memory, or any other medium capable of being used to carry or store data.
The display unit 30 is used for displaying various information processed by the processor 10, for example, displaying the flying bar 230 on each overhead traveling crane 220, and the process parameters in the anode chemical tank 210, and the display unit 30 may be a display, a touch screen, or the like.
The voice unit 40 is used for playing various information processed by the processor 10, such as playing an early warning prompt, and the voice unit 40 is a sound box or other voice devices.
The input unit 50 is used to input various information, and the input unit 50 may be a keyboard, a touch screen, or the like.
In one embodiment, the processor 10, the memory 20, the display unit 30, the voice unit 40, and the input unit 50 may be integrated into a computer device. In other embodiments, the display unit 30, the voice unit 40, and the input unit 50 may be omitted.
The anode production line monitoring apparatus 100 may be a desktop computer, a notebook computer, a palm computer, a cloud server, or other computing devices. It will be understood by those skilled in the art that the schematic diagram is merely an example of the anode production line monitoring apparatus 100, and does not constitute a limitation of the anode production line monitoring apparatus 100, and may include more or less components than those shown, or combine some components, or different components, for example, the anode production line monitoring apparatus 100 may further include a network access device, a bus, etc.
Fig. 3 is a functional block diagram of an anode production line monitoring system 300 according to an embodiment of the present invention.
In this embodiment, the anode production line monitoring system 300 includes one or more computer instructions in the form of a program, which are stored in the memory 20 and executed by the processor 10 to implement the functions provided by the present invention.
In this embodiment, the anode production line monitoring system 300 may be divided into a control module 301, an obtaining module 302, a searching module 303, an associating module 304, a determining module 305, an operating module 306 and a display module 307. The functions of the respective functional blocks will be described in detail in the following embodiments.
The control module 301 is configured to send a hang-up command to the flight bar to enable the flight bar to load a product onto the flight bar.
The obtaining module 302 is configured to obtain the uplink information and the downlink information.
Specifically, each product is provided with a two-dimensional code, the flying bar is provided with a scanning piece, and the control module 301 is further configured to send a scanning instruction to the scanning piece, so that the scanning piece on the flying bar scans the two-dimensional code of the product; the obtaining module 302 receives scanning information sent by the scanning component, wherein the scanning information includes product information; the obtaining module 302 obtains corresponding flight bar information according to the scanning information, establishes a corresponding relationship between the product and the flight bar, and generates hanging information according to the corresponding relationship, where the hanging information includes product information and corresponding flight bar information.
The hanging-down information comprises product information, product quantity and processing time.
The searching module 303 is configured to search for an anode tank matched with the product according to the product information.
Specifically, the anode medicine tank matched with the product is searched according to the information such as the type and the color of the product, and a search result is generated, wherein the search result comprises the product, the flying bar and the corresponding anode medicine tank.
The correlation module 304 is configured to establish a correspondence relationship between the product, the flying hanger, and the anode tank according to the search result.
The obtaining module 302 is further configured to obtain process parameters of the anode chemical tank.
The process parameters include processing time, temperature, current, and voltage.
Specifically, a temperature sensor is arranged in the anode chemical tank and used for detecting the temperature in the anode chemical tank, a voltage detector and a current detector are used for detecting the voltage and the current in the tank, and a timer is used for acquiring the processing time of a product in the anode chemical tank. And sequentially sends the voltage, the current, the temperature, and the processing time to the acquisition module 302 of the anode production line monitoring apparatus 100.
The determination module 305 is configured to determine whether the anode tank reaches a threshold of a first standard parameter.
Specifically, the first standard parameter is preset in the anode production line monitoring device 100, and whether the relevant data in the process parameters reaches the threshold specified by the first standard parameter is determined according to the first standard parameter and the process parameters, so as to determine whether the anode chemical tank meets the standard.
For example, if the processing time is thirty minutes, the threshold is twenty-seven minutes, if the standard voltage is 14V, the voltage threshold range is 14.5V to 15V, and if the voltage is not within the range, it is determined that the process parameter reaches the threshold.
If the current, the voltage, and the temperature reach the threshold values, the control module 301 is further configured to send an early warning indication.
Specifically, when the current, the voltage, and the temperature reach the ranges specified by the threshold values, the control module 301 sends an early warning instruction to notify the relevant responsible person to repair the abnormality.
The early warning indication comprises an acousto-optic warning, voice or information prompt.
If the product processing time or the product processing cycle reaches a threshold value, the control module 301 is further configured to send a hang-down instruction to the flying bar, so as to move the product out of the flying bar.
The product processing time is the time of the product in the anode chemical tank, and the product processing period is the time of the product on the flying bar.
Specifically, when the processing time of the product in the anode chemical tank reaches a threshold range, for example, the standard processing time is thirty minutes, and the threshold range is reached when the processing time reaches twenty-nine minutes, the control module 301 sends a hang-down instruction to the flying bar to instruct the flying bar to move the product off the flying bar.
The obtaining module 302 is further configured to obtain quality information of the product, where the quality information is the quality of the hung product, such as pass, fail, and the like.
The operation module 306 is used for calculating the single-rod processing yield of the product according to the hanging information, the hanging information and the quality information.
Specifically, the operation module 306 calculates the single-rod processing yield of the product according to the number of the products in the upper hanging process and the number of the qualified products in the lower hanging process.
The control module 301 is further configured to send a sampling analysis instruction to the anode chemical tank to obtain and analyze a sample of liquid in the anode chemical tank.
Specifically, the control module 301 sends a sampling analysis instruction to the anode chemical tank, so that the anode chemical tank opens the sampling valve to obtain a sample, and places the sample into the detection cup to detect the sample and obtain analysis parameters.
Wherein the analysis parameters include concentration, density, Al3+Any one of sulfur-phosphorus ratio, PH value and conductivity.
Wherein the process parameters include analysis parameters.
The decision module 305 is further configured to determine whether the analysis parameter reaches a threshold of a second standard parameter.
Specifically, the determining module 305 determines whether each parameter value in the analysis parameters reaches a fixed threshold of the second standard parameter, and thus determines whether the anode tank meets the standard.
If the threshold is not reached, the control module 301 is further configured to identify the anode tanks as being matchable.
Specifically, if all parameters in the anode chemical tank meet the standard, the product can be placed into the anode chemical tank for processing, and the anode chemical tank is marked as matchable by the control module 301, which is convenient for subsequent retrieval.
If the threshold value is reached, the control module 301 is further configured to send a dosing instruction to the anode canister.
Specifically, if it is detected that the analysis parameters of the liquid in the anode chemical tank do not meet the standard parameters, it may be necessary to add a chemical into the anode chemical tank to make the analysis parameters of the liquid in the anode chemical tank meet the standard parameters.
For example, if the concentration of the liquid in the anode chemical tank is less than a standard value, a specific chemical is added to the anode chemical tank to increase the concentration of the liquid.
The dosing instruction comprises an anode chemical tank mark, dosing time, a drug adding name and a drug amount.
The display module 307 is used for displaying the status of the process parameters of the anode chemical tank in real time.
Specifically, the different states of the process parameters of the anode tank are displayed by different colors, for example, yellow is displayed when the process parameters approach the threshold value of the first standard parameter, and red is displayed when the process parameters reach the threshold value of the first standard parameter.
Referring to fig. 4, a flow chart of monitoring an anode production line according to an embodiment of the present invention is shown. The order of the steps in the flow chart may be changed and some steps may be omitted according to different needs. For convenience of explanation, only portions related to the embodiments of the present invention are shown.
The anode production line monitoring method is suitable for an anode production line, the anode production line comprises an anode chemical tank and a crown block, a plurality of flying rods are arranged on the crown block and used for bearing products, the crown block is used for flying rods so as to move the products on the flying rods to the anode chemical tank, and the products are processed by liquid in the anode chemical tank.
As shown in fig. 4, the anode production line monitoring method includes the following steps.
Step S1: and sending a hanging instruction to the flying bar to move the product onto the flying bar.
In one embodiment, a hang up command is sent to the fly rod, and the product can be loaded onto the fly rod by a robot.
Furthermore, a plurality of hangers are arranged on the flying rod, and each hanger can bear at least one workpiece.
Step S2: and acquiring the hanging information.
Specifically, every product is equipped with the two-dimensional code, is equipped with the scanning piece on the flying bar, and step S2 specifically includes:
sending a scanning instruction to enable a scanning piece on the flying rod to scan the two-dimensional code of the product;
receiving scanning information sent by the scanning piece, wherein the scanning information comprises product information;
acquiring corresponding flying rod information according to the scanning information and establishing a corresponding relation between the product and the flying rod;
and generating hanging information according to the corresponding relation, wherein the hanging information comprises product information and corresponding flying bar information.
Further, the method also comprises the following steps;
acquiring corresponding flying rod information according to the scanning information and establishing a corresponding relation between the product and the flying rod;
and generating hang-down information according to the corresponding relation, wherein the hang-down information comprises product information and a product processing period.
Step S3: and searching an anode chemical tank matched with the product, and establishing a corresponding relation among the product, the flying hanger and the anode chemical tank.
Specifically, according to the processing requirements of the product and available anode tanks, the anode tank matched with the product is searched, and the searched anode tank is in corresponding relation with the product and the fly hanger.
Step S4: and acquiring the process parameters of the anode chemical tank.
The process parameters include processing time, temperature, current and voltage of the chemical tank.
Specifically, be equipped with temperature sensor in the positive pole medicine groove, temperature sensor is used for detecting the temperature in the positive pole medicine groove, and voltage detector and current detector are used for detecting voltage and the electric current in the groove, and the time-recorder is used for acquireing the processing time of product in the positive pole medicine groove to send voltage, electric current, temperature and processing time to positive pole production line monitoring device in proper order.
Step S5: and acquiring a product processing cycle.
Wherein the processing period is the time when the product is on the fly rod, i.e. the time between hanging the product from the fly rod and hanging the product from the fly rod.
Step S6: and judging whether the process parameters of the anode chemical tank and the product processing period reach the threshold of a first standard parameter.
Specifically, whether the related data in the process parameters reach the threshold value specified by the first standard parameter is judged according to the first standard parameter and the process parameters.
For example, if the processing time is thirty minutes, the threshold is twenty-seven minutes, if the standard voltage is 14V, the voltage threshold range is smaller than 13.5V and larger than 15V, and if the voltage is smaller than 13.5V or larger than 15V, it is determined that the process parameter reaches the threshold.
Step S6 is followed by the step of: if the process parameter of the anode chemical tank does not reach the threshold of the first standard parameter, step S6 is executed periodically, wherein the determination period can be set according to the actual application scenario.
Step S7: and if any one of the current, the voltage and the temperature reaches a threshold value, sending early warning information.
Specifically, when the current, the voltage and the temperature reach the range specified by the threshold, the warning information is sent to inform the relevant responsible person of repairing the abnormality.
The early warning information comprises an acousto-optic warning, voice or information prompt.
Step S8: and if any one of the processing time and the product processing cycle reaches a threshold value, sending a down hanging instruction to the flying bar so as to move the product out of the flying bar.
Specifically, when the processing time of the product in the anode chemical tank reaches a threshold range, for example, the standard processing time is thirty minutes, and the processing time reaches twenty-nine minutes, that is, the threshold range is reached, a hang-down instruction is sent to the flying bar, so that the flying bar can move the product off the flying bar.
Step S9: and acquiring the hanging-down information.
The hanging-down information comprises product information and a product processing period, and the product information comprises product types and product quantity.
Step S10: and acquiring product quality information.
The product quality information includes a process yield, i.e., a yield of the product after being hung down.
Step S11: and calculating the single-rod processing yield of the product according to the hanging information, the hanging information and the quality information.
Specifically, the single-rod processing yield of the product is calculated according to the number of the products in the upper hanging process and the number of the qualified products in the lower hanging process. I.e., the yield of product on each fly rod in one pass.
Step S12: and establishing a corresponding relation among the process parameters, the upper rod information, the lower rod information and the single rod processing yield.
The corresponding relation between the single-rod processing yield and the processing parameters can be conveniently analyzed subsequently.
Step S13: and displaying the state of the process parameters of the anode chemical tank and the corresponding relation in real time.
Specifically, the different states of the process parameters of the anode tank are displayed by different colors, for example, yellow is displayed when the process parameters approach the threshold value of the first standard parameter, and red is displayed when the process parameters reach the threshold value of the first standard parameter.
And displaying the corresponding relation in real time so as to be searched and analyzed at any time.
Further, referring to fig. 5, the anode production line monitoring method further includes an anode canister detection process for detecting whether parameters of the liquid in the anode canister meet the standard when no product is placed in the anode canister. The method specifically comprises the following steps:
step S101: and sending a sampling analysis instruction to the anode chemical tank to obtain and analyze a sample of the liquid in the anode chemical tank.
Specifically, a sampling analysis instruction is sent to the anode chemical tank, so that the anode chemical tank opens a sampling valve to obtain a sample, and the sample is placed in a detection cup to detect the sample and obtain analysis parameters.
Step S102: and acquiring analysis parameters.
Wherein the analysis parameters include concentration, density, Al3+Any one of sulfur-phosphorus ratio, PH value and conductivity.
Wherein the process parameters include analysis parameters.
Specifically, the analysis parameters sent by the anode chemical tank are received.
Step S103: and judging whether the analysis parameter reaches a threshold value of a second standard parameter.
Specifically, whether each parameter value in the analysis parameters reaches a threshold value fixed by the second standard parameter is judged.
If the threshold value is not reached, step S104 is executed: the anode tanks are identified as matable.
Specifically, if all parameters in the anode chemical tank meet the standard, the product can be placed into the anode chemical tank for processing, so that the anode chemical tank is marked as being matched, and subsequent retrieval is facilitated.
If the threshold is reached, step S105 is executed: and sending a dosing instruction to the anode canister.
Specifically, if it is detected that the analysis parameters of the liquid in the anode chemical tank do not meet the standard parameters, a medicine needs to be added into the anode chemical tank so that the analysis parameters of the liquid in the anode chemical tank reach the standard parameters.
For example, if the concentration of the liquid in the anode chemical tank is less than a standard value, a specific chemical is added to the anode chemical tank to increase the concentration of the liquid.
The dosing instruction comprises an anode chemical tank mark, dosing time, a drug adding name and a drug amount.
According to the anode production line monitoring method, the automatic instructions of the flying rod and the anode chemical tank of the anode production line are interacted, so that the operation of the flying rod and the anode chemical tank is controlled in real time, the process parameters of the anode chemical tank are monitored, the operation process is automatically completed, the labor cost is reduced, the operation efficiency is improved, the operation data and the process parameters of the anode chemical tank can be traced in real time, and the operation process can be conveniently adjusted based on the historical data.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned. Furthermore, it is obvious that the word "comprising" does not exclude other elements or steps, and the singular does not exclude the plural. The units or computer means recited in the computer means claims may also be implemented by the same unit or computer means, either in software or in hardware. The terms first, second, etc. are used to denote names, but not any particular order.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides an anode production line monitoring method, is applicable to the anode production line, the anode production line includes positive pole medicine groove and overhead traveling crane, the overhead traveling crane is equipped with a plurality of fly bars, the fly bar is used for bearing the weight of the product, the overhead traveling crane is used for removing the fly bar, its characterized in that, the method includes:
sending a hang-up instruction to the flying bar to move the product onto the flying bar;
acquiring hanging information, wherein the hanging information comprises flying bar information and corresponding product information;
searching an anode chemical tank matched with the product, and establishing a corresponding relation among the product, the flying hanger and the anode chemical tank;
obtaining the process parameters of the anode chemical tank, wherein the process parameters comprise product treatment time, current, voltage and temperature;
acquiring a product processing cycle, wherein the processing cycle is the time of the product on the flying bar;
judging whether the process parameters of the anode chemical tank and the product processing period reach the threshold value of a first standard parameter or not;
if any one of the current, the voltage and the temperature reaches a threshold value, sending early warning information;
and if any one of the product processing period and the product processing time reaches a threshold value, sending a hanging-down instruction to the flying bar so as to move the product out of the flying bar.
2. The anode production line monitoring method of claim 1, further comprising:
acquiring the hanging-down information, wherein the hanging-down information comprises product information and the product processing period, and the product information comprises the product type and the product quantity;
acquiring product quality information;
and calculating the single-rod processing yield of the product according to the hanging information, the hanging information and the product quality information.
3. The anode production line monitoring method of claim 2, wherein the method further comprises:
and establishing a corresponding relation among the process parameters, the upper rod information, the lower rod information and the single rod processing yield.
4. The anode production line monitoring method of claim 3, wherein the product is provided with a two-dimensional code, the flying bar is provided with a scanning piece, and the method further comprises:
sending a scanning instruction to the scanning piece to enable the scanning piece to scan the two-dimensional code of the product so as to obtain scanning information of the product;
receiving scanning information sent by the scanning piece;
and acquiring the hanging-up information and the hanging-down information according to the scanning information.
5. The anode production line monitoring method according to claim 1, further comprising the steps of:
sending a sampling analysis instruction to the anode chemical tank to obtain and analyze a sample of liquid in the anode chemical tank;
obtaining analysis parameters, wherein the process parameters comprise the analysis parameters;
judging whether the analysis parameter reaches a threshold value of a second standard parameter;
if the threshold value is not reached, the anode chemical tank is marked as being matched.
6. The anode production line monitoring method according to claim 5,
wherein the analysis parameters include drug concentration, drug density, Al3+Any one of pH value and conductivity.
7. The anode production line monitoring method according to claim 6,
and if the analysis parameter reaches the threshold value of the second standard parameter, sending a dosing instruction to the anode medicine tank.
8. The anode production line monitoring method according to claim 7,
the instructions comprise anode chemical tank identification, chemical adding name, chemical amount and chemical adding time.
9. The utility model provides an anode production line monitoring device, is applied to on the positive pole product line, the positive pole production line includes positive pole medicine groove and overhead traveling crane, the overhead traveling crane is equipped with a plurality of flying bars, flying bar is used for bearing the product, the overhead traveling crane is used for removing flying bar, anode production line monitoring device with positive pole medicine groove and a plurality of flying bar communication connection, anode production line monitoring device includes:
a memory having a number of computer programs stored thereon;
a processor for implementing the steps of the anode production line monitoring method according to any one of claims 1 to 8 when executing the computer program stored in the memory.
10. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the anode production line monitoring method as claimed in any one of claims 1 to 8.
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