Anode hanger, press-fitting jig, anode up-down hanging system and information tracking method
Technical Field
The invention relates to the technical field of anodic oxidation hangers, in particular to an anode hanger, a press-fitting jig, an anode up-down hanging system and an information tracking method.
Background
The process of using aluminum or aluminum alloy products as anodes and placing the aluminum or aluminum alloy products in an electrolyte solution for electrification treatment and forming an aluminum oxide film on the surfaces of the aluminum or aluminum alloy products by utilizing the electrolysis action is called anodic oxidation treatment of aluminum and aluminum alloy. After anodic oxidation treatment, the surface of the aluminum can generate an oxide film of several microns to hundreds of microns. Compared with the natural oxide film of the aluminum alloy, the corrosion resistance, the wear resistance and the decoration performance of the aluminum alloy are obviously improved.
The anode hanger is inevitably used for anodic oxidation treatment, the traditional upper and lower hangers are integrally designed at present, the hanging branches and the hangers cannot be disassembled, the process of hanging the hanger from top to bottom can only be completed by manual operation, the labor intensity of workers is high, the working efficiency is low, a large amount of defective products can be caused due to the influence of uncertain factors of manual operation, and the product waste loss is serious. And the manual operation requires a large amount of labor, resulting in an increase in production cost. And the traditional up-and-down hanging process does not comprise the step of detecting the product after the anode treatment, the product needs to be detected by adopting detection equipment after the product is hung down, the steps are complicated, the product is difficult to track, and the full-automatic treatment of the steps of hanging the anode up and down and detecting the product is not facilitated.
Disclosure of Invention
Based on the anode hanger, the press-fitting jig, the anode up-down hanging system and the information tracking method, the press-fitting jig can replace manual press-unfolding of the anode hanger, full-automatic up-down hanging operation can be achieved by the aid of the anode up-down hanging system transferred by a manipulator, labor is saved, production efficiency is greatly improved, automatic operation reliability is higher, product yield is improved, and the information tracking method is simple and convenient.
In order to achieve the purpose, the invention adopts the technical scheme that:
an anode hanger comprises a hanging rack and a hanging branch, wherein the hanging branch is detachably connected with the hanging rack;
the hanging branches comprise hanging wings, hanging strips and connecting parts for connecting the hanging wings and the hanging strips;
the hanging fins comprise a first hanging fin, a second hanging fin and fixing parts for fixing the first hanging fin and the second hanging fin, and the fixing parts are fixedly connected with the connecting parts; the first hanging fin and the second hanging fin respectively comprise a first straight arm part and a second straight arm part, the first arm part and the second arm part are connected through an arc-shaped bent part, and an included angle between the first arm part and the second arm part is an acute angle; the first arm part is fixedly connected with the fixed part, and the outer end parts of the two second arm parts are arranged towards the direction away from each other;
the first hanging fin, the second hanging fin and the hanging strip are respectively provided with a stopping part for preventing the hung product from sliding off.
The further improvement of the technical scheme is as follows:
the hanging rack is provided with a plurality of positioning columns, the connecting part is correspondingly provided with positioning holes, and the hanging branches are detachably connected with the hanging rack by sleeving the positioning holes into the positioning columns.
The invention also provides a press-fitting jig which is used for pressing and unfolding the first hanging fin and the second hanging fin in the anode hanger so as to realize hanging and fitting of the product; the device comprises a working plate, a driving device fixed at one end of the working plate, a push block detachably connected with the driving device, and a limiting block fixed on the working plate and arranged corresponding to the push block; the driving device is used for driving the push block to move towards the direction of the limiting block; the space between the push block and the limiting block is used for placing the first hanging fin and the second hanging fin.
Further, the driving device is an air cylinder, the air cylinder comprises an air cylinder body and a piston rod, and the piston rod is detachably connected with the push block; the push block comprises a cross beam and two press-mounting parts which are arranged at two ends of the cross beam and are perpendicular to the cross beam; the cross beam is connected with the piston rod; the press-fitting part is used for press-fitting the press-fitting surface of the hanging fin to correspond to the inclined direction of the second arm part of the hanging fin.
The clamping device further comprises an inductor which is fixed on the working plate and corresponds to the stopping part, and the inductor is used for judging whether a product is clamped in place.
The device further comprises a scanner fixed at the other end of the working plate, which is far away from the air cylinder, and a code scanning gun fixed on the working plate, wherein the position of the code scanning gun corresponds to the position of a clamped product; the scanner is used for detecting whether a product has a bad phenomenon after the product is hung, and the code scanning gun is used for binding a result detected by the scanner with a two-dimensional code of the product and guiding the result into the product tracking system.
The invention also provides an anode up-down hanging system which comprises the anode hanging tool, a press-fitting jig and a manipulator for grabbing and transferring the anode hanging tool and the product.
The invention also provides an information tracking method for the anode up-down hanging system, which comprises the following steps:
hanging: the mechanical arm grabs the hanging branches and places the hanging branches on the press-fitting jig, the driving device is started, the pushing block presses and expands the hanging wings in place, the mechanical arm grabs the products and hangs the products on the hanging branches, the driving device is closed, the hanging branches rebound to grasp the products, and clamping of the products and the hanging branches is completed; the mechanical arm grabs the hanging branches clamped with the products, and the hanging branches are placed on the hanging frame to finish the hanging step;
hanging down: the mechanical arm grabs and clamps the hanging branches of the products after the anodic treatment, the hanging branches are placed on the press-fitting jig, the scanner scans the outer contours of the products to obtain product information, and the product information is distinguished to obtain the distinguishing result which is a good product or a defective product; starting the driving device, pressing and spreading the hanging fins to the position by the push block, spreading the hanging branches to loosen the product, and finishing the hanging-down step;
information tracking step: the code scanning gun scans the two-dimensional code of the product, binds the code and decodes the discrimination result, and leads the discrimination result of the product information into the product tracking system.
Furthermore, in the hanging step, after the manipulator grabs the product and hangs the product on the hanging branches, the method also comprises a sensor positioning detection step, after the positioning detection meets the requirement, the driving device is closed, and the hanging branches rebound to grasp the product;
in the hanging step, the method further comprises a sensor positioning detection step before the scanner scans the outer contour of the product, and after the positioning detection meets the requirement, the scanner scans the product to obtain product information.
Further, after the determination result of the product information is introduced into the product tracking system in the information tracking step, the method further includes the steps of: the manipulator grabs the product, carries on different operations according to the judged result, when the product is good, the manipulator puts the product in the next procedure to circulate; when the product is a defective product, the manipulator places the product in a defective product processing area;
a manipulator grabs an empty hanging branch and continues to circularly hang up, hang down and track information; or the manipulator grabs the empty hanging branches and places the empty hanging branches in the hanging branch placing area.
According to the technical scheme, the anode hanger is of a split type design, the hanging branches are detachably connected with the hanging frame, the hanging branches can be independently taken down from the hanging frame, and the anode hanger is convenient to press fit by using the press fitting jig. The press-fitting jig provided by the invention has the advantages that the driving device is adopted to push the push block, the push block and the limiting block are utilized to press and spread the first hanging fin and the second hanging fin, the manual pressing of the first hanging fin and the second hanging fin is replaced, and the press-fitting jig is quick, safe and reliable. The anode up-down hanging system comprises the anode hanging tool, the press-fitting jig and the mechanical arm, and the full-automatic operation of the whole process of hanging the product anode up and down is realized through the mechanical arm and the press-fitting jig, so that the manual operation is greatly reduced, the working efficiency is improved, and the quality of the product is effectively improved. The information tracking method disclosed by the invention not only realizes the full-automatic operation of hanging the anode up and down, but also can collect the product information by the press-fitting jig after the hanging step is finished, and the product information is guided into the product tracking system, so that the product information can be traced, the confusion caused by the processes of product transfer and the like is avoided, the product circulation and tracing process is more intelligent, the intelligent production requirement is met, the product error probability is reduced, the method is simple and reliable, and the production and circulation speed is greatly improved.
Drawings
Fig. 1 is a schematic structural view of a press-fitting jig according to an embodiment of the present invention.
Fig. 2 is a schematic view illustrating installation of the press-fitting jig and the hanging branches according to the embodiment of the invention.
Fig. 3 is a schematic structural diagram of a hanging branch of the anode hanger according to the embodiment of the invention.
Fig. 4 is a schematic structural diagram of an anode hanger according to an embodiment of the invention.
Fig. 5 is a flowchart illustrating an information tracking method according to an embodiment of the present invention.
The meaning of the reference symbols in the drawings is:
100-press fitting of a jig; 200-hanging branches; 300-anode hanger; 101-a drive device; 102-a work plate; 103-a push block; 104-an inductor; 105-a limiting block; 106-code scanning gun; 107-scanner; 108-a scaffold; 201-a stop; 202-first hanging fin; 203-second hanging fins; 204-a connecting portion; 205-hanging strip; 206-a fixation section; 301-a top device; 302-hanging rod; 303-a base; 304-upper locating posts; 305-middle positioning column; 306-lower locating posts; 1031-beam; 1032-press fitting; 2021-a second arm; 2022-bend; 2023-a first arm; 2041-upper positioning hole; 2042-centering hole; 2043-lower positioning hole; 2044-a first connection plate; 2045-a second connecting plate; 3021-a first hanging bar; 3022-a second hanging bar; 10321-Press-fitting surface.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Example 1: as shown in fig. 1 and 2, the anode hanger 300 provided in this embodiment includes a hanger and a hanging branch 200, wherein the hanging branch 200 is detachably connected to the hanger.
The hanging branch 200 comprises a hanging fin, a hanging strip 205 and a connecting part 204 for connecting the hanging fin and the hanging strip 205.
The hanging fin comprises a first hanging fin 202, a second hanging fin 203 and a fixing part 206 for fixing the first hanging fin 202 and the second hanging fin 203, and the fixing part 206 is fixedly connected with the connecting part 204; the first hanging fin 202 and the second hanging fin 203 respectively comprise a first straight arm portion 2023 and a second straight arm portion 2021, the first arm portion 2023 and the second arm portion 2021 are connected by a curved portion 2022 in an arc shape, and an included angle between the first arm portion 2023 and the second arm portion 2021 is an acute angle; the first arm portion 2023 is fixedly connected to the fixing portion 206, and outer end portions of the two second arm portions 2021 are disposed in directions away from each other.
The second arm portion 2021 of the first hanging fin 202, the second arm portion 2021 of the second hanging fin 203 and the two ends of the hanging strip 205 are respectively provided with a stopping portion 201 for preventing the hung product from sliding off.
The connecting portion 204 includes a first connecting plate 2044 and a second connecting plate 2045, one end of the first connecting plate 2044 is perpendicular to and fixedly connected to an end of the fixing portion 206, and the other end of the first connecting plate 2044 is perpendicular to and fixedly connected to the hanging strip 205. One end of the second connecting plate 2045 is perpendicular to and fixedly connected to the end of the fixing portion 206 away from the first connecting plate 2044, and the other end is perpendicular to and fixedly connected to the hanging strip 205. The length of the hanging strip 205 is greater than the length of the fixing portion 206.
The hanger comprises a base 303 arranged at the lower part, a top device 301 arranged at the upper part and a hanging rod 302 connecting the base 303 and the top device 301. The hanging rods 302 are arranged in groups, each hanging rack comprises a plurality of groups of hanging rods 302, each group of hanging rods 302 are arranged in parallel, and each group of hanging rods 302 comprises a first hanging rod 3021 and a second hanging rod 3022. A plurality of groups of positioning columns are arranged on the first hanging rod 3021, each group of positioning columns is arranged at intervals, and each group of positioning columns comprises an upper positioning column 304 and a lower positioning column 306. A plurality of middle positioning columns 305 are arranged on the second hanging rod 3022 at positions corresponding to the upper positioning columns 304 and the lower positioning columns 306, each middle positioning column 305 corresponds to a set of upper positioning columns 304 and lower positioning columns 306, and the vertical height of the middle positioning column 305 is between the upper positioning columns 304 and the lower positioning columns 306. An upper positioning hole 2041 and a lower positioning hole 2043 which penetrate through the first connecting plate 2044 and correspond to the upper positioning column 304 and the lower positioning column 306, a middle positioning hole 2042 is formed in the second connecting plate 2045 and corresponds to the middle positioning column 305, and the hanging branch 200 is detachably connected with the hanging rack by sleeving the corresponding positioning hole into the corresponding positioning column.
The press-fitting jig 100 provided by this embodiment includes a first hanging fin 202 and a second hanging fin 203 for pressing and spreading the anode hanger 300, so as to hang and mount the product.
Specifically, the press-fitting jig 100 comprises a working plate 102, a driving device 101 fixed at one end of the working plate 102, a push block 103 detachably connected with the driving device 101, and a limiting block 105 fixed on the working plate 102 and arranged corresponding to the push block 103; the driving device 101 is used for driving the push block 103 to move towards the direction of the limiting block 105; the space between the push block 103 and the limiting block 105 is used for placing the first hanging fin 202 and the second hanging fin 203.
The driving device 101 in this embodiment is an air cylinder, the air cylinder includes an air cylinder body and a piston rod, and the piston rod is detachably connected to the push block 103; the push block 103 comprises a beam 1031 and two press-fitting portions 1032 arranged at two ends of the beam 1031 and perpendicular to the beam 1031, and the push block 103 in this embodiment is an integrated structure, that is, the beam 1031 and the two press-fitting portions 1032 are an integral body. The cross beam 1031 is detachably connected with the piston rod; the press-fitting portion 1032 is configured to press-fit the press-fitting surface 10321 of the hook fin to correspond to the inclination direction of the second arm portion 2021 of the hook fin. The surface of the limiting block 105 facing the push block 103 is a contact surface with the hanging fin, and the contact surface is an arc surface. In order to avoid interference on the pressing and spreading process of the hanging fin, the surface which is connected with the contact surface and is close to the hanging fin is an inclined surface.
The press-fitting jig 100 may further include sensors 104, where the sensors 104 may be position sensors, the number of the position sensors in this embodiment is four, the sensors are respectively fixed on the working plate 102 and arranged corresponding to the positions of the stopping portions 201, and the sensors 104 are used for determining whether a product is clamped in place.
The press-fitting jig 100 may further include a scanner 107 fixed to the other end of the working plate 102 away from the cylinder, and a code scanning gun 106 fixed to the working plate 102, where the position of the code scanning gun 106 corresponds to the position of the product after being clamped. The scanner 107 is used for detecting whether a product has a bad phenomenon after the product is hung down, and the code scanning gun 106 is used for binding a result detected by the scanner 107 with a two-dimensional code of the product and guiding the result into a product tracking system.
The scanner 107 is fixedly connected with the working plate 102 through a bracket 108 and is arranged in parallel with the code scanning gun 106. The two-dimensional code of the product is located in an inner cavity of the product. During clamping, the inner cavity of the product is placed towards one side of the code scanning gun 106.
In order to ensure that the press mounting device is stably placed, a fixed support can be arranged at the bottom of the press mounting device and is fixedly connected with the press mounting device.
The embodiment further provides an anode up-down hanging system, which comprises the anode hanger 300, the press-fitting jig 100, and a manipulator for grabbing and transferring the anode hanger 300 and the product. The product can be hung up and down, and the manipulator can be used for operation when the anode hanger 300 is pressed, the manipulator replaces the manual work, the labor is saved, the working efficiency is improved, and the operation stability is stronger.
The embodiment further provides an information tracking method for the anode up-down hanging system, which specifically comprises the following steps:
hanging: the mechanical hand grabs the hanging branch 200 and places the hanging branch 200 on the press-fitting jig 100, and the second arm portion 2021 of the first hanging fin 202 and the second arm portion 2021 of the second hanging fin 203 are respectively located in the space between the push block 103 and the limiting block 105. The sensor 104 performs positioning detection on the hanging branch 200, and the manipulator adjusts the position of the hanging branch 200 to meet the requirement of the positioning detection. After the positioning detection meets the requirement, the driving device 101 is started, the driving device 101 pushes the push block 103 to press and expand the hanging fins in place, the manipulator grabs the product and hangs the product on the hanging branch 200, a product two-dimensional code is arranged in the inner cavity of the product, and the inner cavity faces one side of the working plate 102 and is placed. And closing the driving device 101, rebounding the hanging branch 200 to grasp the product, and clamping the product and the hanging branch 200. The mechanical arm picks up the hanging branch 200 with the product clamped therein, and aligns an upper positioning hole 2041, a lower positioning hole 2043 and a middle positioning hole 2042 on the hanging branch 200 with an upper positioning column 304, a lower positioning column 306 and a middle positioning column 305 of the hanging rack respectively, and the three positioning columns are inserted into the three positioning holes respectively, thereby completing the hanging step.
Hanging down: the manipulator grabs the hanging branches 200 with the anodized products, places the hanging branches 200 on the press-fitting jig 100, the inductor 104 performs positioning detection on the hanging branches 200, and the manipulator adjusts the positions of the hanging branches 200 to meet the requirements of the positioning detection. After the positioning detection meets the requirement, the scanner 107 scans the outer contour of the product to obtain product information, and discriminates the product information to obtain a discrimination result of good product or defective product. And starting the driving device 101, pushing the push block 103 by the driving device 101 to press and spread the hanging fin to the position, spreading the hanging branches 200 to loosen the product, and finishing the hanging-down step.
Information tracking step: the code scanning gun 106 scans the two-dimensional codes of the products in the inner cavities of the products, performs code binding and decoding operations on the discrimination results, and guides the discrimination results of the product information into the product tracking system. The manipulator grabs the product, carries on different operations according to the judged result, when the product is good, the manipulator puts the product in the next procedure to circulate; when the product is a defective product, the manipulator places the product in a defective product processing area;
if the anodic treatment needs to be continued, the manipulator grabs the empty hanging branch 200 and continues to circularly carry out the hanging-up step, the hanging-down step and the information tracking step. If the anode treatment is not needed, the mechanical arm grabs the empty hanging branch 200 and places the empty hanging branch 200 in the hanging branch 200 placing area for placing treatment.
The anode up-down hanging system can realize full-automatic operation of the whole process of up-down hanging of products, has high intelligence degree and low labor consumption, greatly improves the production efficiency, avoids the generation of defective products caused by uncertain factors of manual operation, and saves the production cost. The information tracking method has simple steps, the up-down hanging operation adopts intelligent operation, and after the down-hanging step, the method also comprises the steps of product quality detection and information introduction, so that the product can trace the source, the cost of investment in detection equipment is saved, the equipment occupation space is reduced, the method meets the requirement of product intelligence, the production rate is greatly improved, and the product quality is ensured.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.